SP-1111 Temporary Electrical Supplies For Construction & Maintenance Work

UNRESTRICTED April 2006
Petroleum Development Oman L.L.C.
Document ID : SP-1111 Filing key : Business Control
Electrical Infrastructure
Specification for Temporary Electrical Supply for Construction and Maintenance Work
User Note: The requirements of this document are mandatory. Non-compliance shall only be authorised by the Document Owner or his Delegate through STEP-OUT approval. A controlled copy of the current version of this document is on PDO's EDMS. Before making reference to this document, it is the user's responsibility to ensure that any hard copy, or electronic copy, is current. For assistance, contact the Document Custodian or the Document Controller . Users are encouraged to participate in the ongoing improvement of this document by providing constructive feedback. Please familiarise yourself with the Document Security Classification Definitions They also apply to this Document!
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Petroleum Development Oman LLC
Versio:4.0 Effective: Apr.06
Authorised For Issue April 2006
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Printed 30/04/06 Specification for Temporary Supply for Constr. and Maint. The controlled version of this CMF DocumentWork resides online in Livelink. Printed copies are UNCONTROLLED.
The following is a brief summary of the 4 most recent revisions to this document. Details of all revisions prior to these are held on file by the issuing department. Version No. Version 1.0 Version 2.0 Version 3.0 Version 4.0 Date Aug 97 June 99 Oct. 03 Apr.06 Author BEB/4 C.V. Raghavan, OIE/11 O. Nilsson, TTE1X Saif Al Harthy, UIE/4 Scope / Remarks General Revision Converted to Specification as per PDO Policy Cascade General Revision Updated applicable standards list and reformatted
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Contents
Authorised For Issue April 2006...............................................................2 Contents......................................................................................................1 1. Introduction.............................................................................................3
1.1 PURPOSE................................................................................................3 1.2 APPLICABLE STANDARDS, REGULATIONS AND ADVISORY LEAFLETS....3
1.2.1 Equipment Standards.................................................................................3 1.2.2 Installation Standards.................................................................................4 1.2.3 Advisory Leaflets........................................................................................ 4 1.2.3.1 Health and Safety Executive (UK) Guidance Notes.....................4 1.2.3.2 Construction Industry Training Board (UK)...................................4
2 Scope........................................................................................................5
2.1 CLASSIFICATION OF TOOLS..................................................................5 2.2 WELDING MACHINES.............................................................................5 2.3 DISTRIBUTION SYSTEM.........................................................................5
2.3.1 Basis.......................................................................................................... 5 2.3.2 Source of Supply........................................................................................ 5 2.3.3 Distribution and Utilisation Voltages...........................................................6 2.3.4 Supply System for Portable Tools..............................................................6 2.3.4.1 Mains Connected System.............................................................6 2.3.4.2 Welding Set Connected System...................................................7 2.3.5 System Capacity Required.........................................................................8 2.3.6 System Single Line Diagram......................................................................8 2.3.6.1 Content and Preparation...............................................................8 2.3.6.2 Component and System Identification..........................................8 2.3.6.3 Additional Data.............................................................................8
2.4 EARTHING................................................................................................9
2.4.1 General...................................................................................................... 9 2.4.2 Portable Hand Held Tools System.............................................................9
2.5 EQUIPMENT.............................................................................................9
2.5.1 Distribution Equipment...............................................................................9 2.5.2 Plugs, Socket Outlets and Couplers.........................................................10 2.5.3 Cable........................................................................................................ 11
2.6 INSTALLATION.......................................................................................12
2.6.1 General.................................................................................................... 12 2.6.2 Distribution Equipment Location..............................................................12 2.6.3 Cables...................................................................................................... 12 2.6.3.1 Cable Fixing...............................................................................12 2.6.3.2 Cable Termination......................................................................13 2.6.3.3 Cable Extension.........................................................................13 2.6.4 Welding Generators.................................................................................13 2.6.4.1 Earthed system...........................................................................13 2.6.4.2 Non Earthed system...................................................................13
2.7 TESTING AND INSPECTION.................................................................14

2.7.1 System Testing........................................................................................ 14 2.7.2 Planned Inspection...................................................................................14 2.7.3 Inspection System....................................................................................15 2.7.3.1 Implementation...........................................................................15 2.7.3.2 Repairs.......................................................................................15
2.8 DOCUMENTATION.................................................................................15
FIGURES
FIGURE 1 and 2 - CIRCUITS FOR PORTABLE TOOLS.........................16 FIGURE 3 - CIRCUIT FOR EARTHED AUXILLIARY SUPPLY FROM WELDING SETS........................................................................................17 FIGURE 4 - CIRCUIT FOR NON-EARTHED AUXILLIARY SUPPLY FROM WELDING SETS........................................................................................17 APPENDIX 1 - TYPICAL SINGLE LINE DIAGRAM..................................18 APPENDIX 2 - ELECTRICAL LOAD ASSESSMENT DATA SHEET.......19 APPENDIX-3 - DCS SYSTEM ELECTRICAL SUPPLY............................20 APPENDIX 4 - ANCILLARY ITEMS FOR SUBSTATIONS......................21 Appendix A: Glossary of Definitions, Terms and Abbreviations........23 SP USER-COMMENT FORM....................................................................24
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1.
1.1
Introduction
PURPOSE
This Specification (SP) is for use by all Contractors involved in Site construction work for PDO. It specifies the type of electrical equipment Contractors shall use for the distribution and utilisation of electricity for construction and related purposes on all construction Worksites, and gives guidelines for the safe installation, use and maintenance of this equipment. This SP does not cover: Supply of camps (refer to SP-1110). Work permit system (refer to GU-273 and PDO HSESM).
1.2
APPLICABLE STANDARDS, REGULATIONS AND ADVISORY LEAFLETS

Equipment shall be manufactured and installed in accordance with the following Standards, but other recognised national and international standards may be acceptable, subject to approval by the Company at the tender stage. Latest editions of the listed standards, with all amendments, shall be used.
1.2.1
Equipment Standards
IEC 60309 IEC 60745 IEC 60755 IEC 61029 BS 4363 IEC 60502 DEP 33.64.10.10 Clause 4.10.5 SP-1103 IEC 60947-1 IEC 60245 Electrical Engineering Guidelines Amendments/ Supplements Engineering Guidelines to DEP-33.64.10.10-Gen, Plugs, Socket-Outlets and Couplers for Industrial purposes Hand held Motor-Operated Electric Tools - Safety General Requirements Protective Devices for Residual Current Operated
Safety of Transportable Motor-Operated Electric Tools Specification for Distribution Assemblies for Reduced Low Voltage Electricity Supplies for Construction and Building Sites Extruded Solid Dielectric Insulated Power Cables for Rated Voltages from 1 kV up to 30 kV.
Low Voltage Switchgear and Control Gear Part 1: General Rules Rubber Insulated Cables - Rated Voltages up to and Including 450/750 V
CENELEC EN 60694-1 Safety Requirements for Arc Welding Equipment Part 1: Welding Power Sources; (Supersedes HD 24:1973) BS 638-5:1988 BS 6708:1991 Arc Welding Power Sources, Equipment and Accessories. Specification for Accessories Flexible Cables for Use at Mines and Quarries
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1.2.2 Installation Standards
SP-1099 SP-1110 SP-1109 DEP 33.64.10.10 Appendix 5 IEE BS 7375 IEC 60364 Parts 3; 4-41; 4-43; 7-704 Electrical Installations of Buildings Electrical Engineering Guidelines Regulations for Electrical Installations
Electrical Installation Practice (ERD-63-01 Superseded by SP1099) Electrical Supply of Mobile Camps Earthing and Bonding
Code of Practice for Distribution of Electricity on Construction and Building Sites
1.2.3
Advisory Leaflets
The following documents have been used or referred to in the preparation of this Standard.
1.2.3.1
Health and Safety Executive (UK) Guidance Notes NGS 6 NGS 24 NPM 32 Avoidance of Danger from Overhead Electric Lines. Electricity on Construction Sites. The Safe Use of Portable Electrical Apparatus.
1.2.3.2
Construction Industry Training Board (UK) Construction Safety Notes Section 20, Electricity.
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2
2.1
Scope
CLASSIFICATION OF TOOLS
Class 1 NOTE: Class 2 A tool having at least basic insulation throughout and under certain conditions required to be earthed. Class 1 tools shall not be approved for PDO contracts . A tool with double insulation and/or reinforced insulation throughout and without provision for earthing (IEC 61140). on the nameplate and are
All class 2 tools of accepted design have the symbol often referred to as "Double insulated". Class 3 Safety Extra Low Voltage (SELV)
A tool designed for operation at safety extra low voltage (IEC 61140). A nominal voltage not exceeding 42 Volts between conductors and between conductors and earth. No-load voltage not exceeding 50 Volts
2.2
WELDING MACHINES
When engine driven welding generators are equipped with a 240 V auxiliary single phase winding, supplying socket outlets for the use of hand held tools in compliance with Class 2 requirements, the installation shall be fitted with overload and earth fault protection devices as detailed in 2.6.4 and Figures 3 & 4. All sockets outlets shall be mounted on the generator.
2.3
2.3.1
DISTRIBUTION SYSTEM
Basis
The system and equipment described in this Specification are designed to allow safe, efficient, flexible and economic working on construction worksites in all matters relating to the distributing and use of electricity. Installation of equipment and cables shall be in accordance with the same stringent standards used for permanent installations, with minor exceptions relating to cable supports. Although the installation may be only temporary, the harsh conditions on site require that the standard of installation should be equal to that of the company's permanent installations. Installation of equipment on a PDO worksite shall allow convenient and safe access to permit authorised and competent operatives to work on apparatus contained within.
2.3.2
Source of Supply
The Contractor shall be responsible for the provision of electrical power in the construction site area. Normally this will be in the form of portable AC generator sets. Where a main supply is available, this requirement may be waived. However, it will be subject to agreement with the Company. Auxiliary socket outlets on welding machines may be used for the supply of hand tools of Class 2. Metalwork of generating sets shall be bonded to metalwork of the Site distribution system. The star point of a three-phase generating set and the neutral of a singlephase generating set shall be included in the above bonding (TN-S system). The bonding then should be effectively earthed. For welding generators refer to 2.6.4.
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All generator sets shall be provided with overcurrent and earth-fault protection. The protective apparatus should be capable of interrupting, without damage, any shortcircuit current that may occur.
2.3.3
Distribution and Utilisation Voltages

The following voltages shall not be exceeded for each application without prior permission of the company. TABLE 1 - Utilisation Voltages EQUIPMENT Fixed plant Moveable plant fed via a trailing cable 415 V 415 V or 240 V Installations in Worksite buildings Fixed flood lighting Portable and hand-held tools Site lighting (other than floodlighting) Portable hand-lamps (general use) Portable hand-lamps (confined and damp situations) 240 V 240 V 42 V or 240 V 240 V 42 V 25 V VOLTAGE 3-phase 3-phase 1-phase 1-phase 1-phase 1-phase 1-phase 1-phase 1-phase
2.3.4
Supply System for Portable Tools

For portable hand-held tools and equipment, the preferred system shall be a Class 3 SELV type. An SELV (42 V) supply shall be derived from a safety isolating transformer (see Figure 2 and Tables 1, 2, 3, 4 and 5). Portable hand-held tools and equipment shall include, but not be limited to hand lamps, soldering iron, grinders and drills. When portable hand-held tools of Class 3 are not available, as for example with larger sizes of tools, Class 2 tools may be used. In the event of Class 2 equipment being offered, the Contractor shall utilise either of the following systems, but shall not employ different systems on the same site.
2.3.4.1
Mains Connected System A 240 V piece of Class 2 equipment shall be connected via an earth leakage protection device of maximum 30 mA, protecting both the supply cord and the equipment (Figure 1 and Tables 1, 2, 3, 4 and 5).
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The equipment shall confirm to IEC 60745 and IEC 61029. Printed 30/04/06 Specification for Temporary Supply for Constr. and Maint. The controlled version of this CMF DocumentWork resides online in Livelink. Printed copies are UNCONTROLLED.

2.3.4.2 Welding Set Connected System
A 240 V piece of Class 2 equipment shall be connected to the auxiliary single phase socket outlet of the welding machine. The welding machine shall be wired as outlined in 2.6.4.
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2.3.5 System Capacity Required
The Contractor shall be responsible for determining both peak and average power requirements of electrical equipment to be used during the construction period. This shall include not only equipment directly used in construction but also ancillary services such as site and office lighting, air conditioning, water heaters, etc, and shall include all equipment at all voltages. The assessment shall take account also of motor starting currents to ensure that suitably rated generating equipment has been installed. The Contractor shall prepare this assessment for approval by the Company prior to mobilisation and shall present it in tabular form with separate columns for each voltage level. A sample is given in Appendix 2.
2.3.6
2.3.6.1
System Single Line Diagram

Content and Preparation The Contractor shall prepare a single line diagram of his proposed site distribution system, which shall be submitted with the Tender for the construction works. Both single line diagram and distribution system shall be subject of approval by the Company before commencement of work at site. The single line diagram shall be accompanied by a layout drawing showing proposed initial location of all equipment, identified by the use of numbers on the single line diagram. A typical single line diagram is shown in APPENDIX 1, illustrating the principles which shall be followed. The Contractor may vary both rating and number of units, as convenient. Each single line diagram shall give information on: - Earthing arrangements. - Number of Sub-Main Distribution Units (in addition to the Main Distribution Unit). - Number of Transformer Units. - Number of Outlet Units. - All transformer ratings. - All switch, fuse, MCB and RCD ratings. - All socket outlet ratings. - All cable sizes and numbering. - Fixed lighting rating. - Office, workshop and similar supplies with ratings. - All power supplies to fixed equipment at 415 V and 240 V.
2.3.6.2
Component and System Identification Cable numbers shall be stated for all cables, except those to hand tools or lamps. Identification numbers shall be stated for all distribution equipment. These numbers shall form part of a rational numbering system and shall be in line with the serial numbers required by the Inspection Record System (see Section 2.7.3).
2.3.6.3
Additional Data
Accompanying the single line diagram, either as a drawing note or as a separate list, the Contractor shall also provide additional information on: - Manufacturing standards, if different to those quoted in this Specification. - Manufacturers type and serial numbers of all distribution equipment, preferably with illustrated leaflets. - Cable types.
Page 8 Printed 30/04/06 Specification for Temporary Supply for Constr. and Maint. The controlled version of this CMF DocumentWork resides online in Livelink. Printed copies are UNCONTROLLED.
2.4
2.4.1
EARTHING
General
All metalwork of distribution systems and fixed equipment not carrying a current shall be effectively earthed. Circuit protection conductors shall be installed to provide the return path from each unit of any installation to the main earth terminals. Equipment operating at 415 V and 240 V shall be earthed in accordance with normal PDO practice. Earth conductors shall be either 25 mm 2 or 70 mm 2 copper conductor, depending upon the equipment to be earthed, with green and yellow PVC sheath. For metal enclosures, all cable armouring shall be securely made-off, using suitable brass compression glands with armour clamping rings, and the glands shall be bonded together. The earthing thus provided by armouring is in addition to the separate earth conductor described above. All armoured cables shall be terminated using double compression cable glands. Refer SP-1109 Appendix 1 for more information.
2.4.2
Portable Hand Held Tools System

All portable tools and hand lamps conforming to this Specification, being either Class 2 or Class 3, shall not to be earthed.
2.5
2.5.1
EQUIPMENT
Distribution Equipment
Equipment constructed in accordance with BS 4363 shall be used. Equipment manufactured according to other international standards but embodying the principles of BS 4363 may also be used, provided it is approved by the Company. Full details of all distribution equipment to be used shall be submitted with the Tender. The distribution equipment shall be connected as illustrated in the typical single line drawing in Appendix 1. Of the equipment described and specified in BS 4363, the only equipment that shall be used is: - Main Distribution Unit (MDU) - Transformer Unit (TU) - Outlet Unit (OU) - Extension Outlet Unit (EOU) The principal features of distribution equipment complying with BS 4363 are: - Robust enclosure. - Rain proof and dust proof enclosure classification according to IP 54 degree of Protection (reference IEC 60947-1). - Lifting lugs and handles. - Earthing facilities - Provision for bonding of cable armouring. - Live parts inaccessible.
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- Padlocking facilities on isolators ('OFF' position only).
In addition to the requirements of BS 4363, Residual Current Devices (RCDs) shall be provided on all outgoing circuits from MDU and sub-main distribution units. NOTE : RCDs are often known as current operated Earth Leakage Circuit Breakers (ELCBs). Sensitivity of the earth fault cutout device shall be for: - Circuits up to and including 63 A : 30 mA - Circuits above 63 A : 100 mA Equipment identification numbers in accordance with single line diagrams (see Section 2.3.6) shall be clearly and indelibly marked on all equipment.
2.5.2
Plugs, Socket Outlets and Couplers

All plugs, socket outlets and cable-couplers shall conform to the requirements of IEC 60309. The Contractor shall ensure that cable-couplers, extension leads and the plugs on the end of hand tools, lamps, etc., are equipped with the correct components. All current-carrying accessories such as plugs, socket outlets and cable-couplers shall be manufactured from robust insulating material, have a degree of protection of IP 54 minimum of IEC 60947-1 and be colour-coded as in Table 2 and 3.
AC OPERATING VOLTAGE 25 50 240 415
COLOUR Violet White Blue Red
Table 2 - Colour-Coding for Current-Using Accessories
OPERATING VOLTAGE 25 50 240, single phase 415, three phase
POLES 2 2 2+E 3+E+N
EARTH PIN POSITION None None 6h 6h
Table 3 - Pin Arrangement for Plugs, Socket Outlets and Cable-Coupler NOTE: Class 2 and 3 portable tools and Class 2 lamps systems are not earthed. Supply cables between outlet units and tools shall be of two core type. The earth pins shall remain unconnected.
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2.5.3 Cable
All cables forming part of fixed installations shall conform to IEC 60502 with the requirements specified in Table 4
COMPONENT Conductor Insulation Armouring
MATERIAL Stranded copper XLPE or PVC Galvanised steel wire or steel braid. Aluminium wire for single core cables. PVC(Polyvinyl Chloride) or HOFR(Heat-Resisting Oil Resistant) sheath
Overall Sheath
Table 4 - Material for Cables for Fixed Installation All cables forming part of re-locatable or portable installation shall conform to IEC 60245 with the requirement specified in Table 5 COMPONENT Conductor Insulation Armouring MATERIAL Flexible (multi-strand) copper Elasteric Flexible braided unarmoured for Class 2 and Class 3 equipment Heavy duty HOFR sheath
Overall Sheath
Table 5 - Material for Cables for Re-locatable and Portable Installation
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2.6
2.6.1
INSTALLATION
General
The standard of installation shall be in accordance with SP-1099.
2.6.2
Distribution Equipment Location

All equipment described in Section 2.5 shall be located to meet criteria of: Easily accessible in case of emergency. Unlikely to be obstructed as construction continues. Cable runs kept as short as possible; power sources close to points of use. Protected from damage by other plant. Protected from direct sunlight.
In addition, the main distribution unit shall be located close to the power source (generator) and separate from the rest of the worksite. It should not be accessible to non-electrical staff, and for this reason it should be installed in a fenced-off area.
2.6.3
2.6.3.1
Cables
Cable Fixing Cables shall be installed to avoid being damaged and to minimise obstruction to other construction plant and services. Cables within building or Porta-cabins shall be installed in accordance with SP-1099. Main incoming cables to the MDU:s shall be directly buried. All cables that are buried shall be at a minimum depth of 0.5 meter. All temporary cables shall be of a type incorporating a galvanised steel wire armour or braiding which is continuous and effectively earthed, with the exception of flexible leads to Class 2 and Class 3 tools. Cables shall be directly buried where possible, unless otherwise agreed at site; in which case an approved means of physical protection shall be applied, e.g., conduit, trunking or elevation on catenaries or supports above the working area. Cables may be supported in any convenient manner, provided that: Supports are arranged so that there is no appreciable mechanical strain on any cable termination. They shall not be damaged by site activities. As far as possible they shall be installed such that they do not need to be moved during the construction period. They shall not obstruct site activities and movements. They shall not constitute a hazard to personnel. The Contractor shall submit a cable route drawing with the Tender, showing the planned location of all transformer and outlet units, and cable routings, indicating how the cables are to be run. It is accepted that in some instances, for short periods, cables may need to lie on the ground, in which case additional protection shall be provided such as protective ramps to allow vehicles to cross, and the cable route shall be clearly marked.
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2.6.3.2
Cable Termination All cables, armoured or unarmoured, terminating in fixed power outlets, shall be terminated using compression glands. All armoured cables shall be terminated using double compression cable glands with armour clamps. Cables terminating in plugs or sockets shall be securely anchored with insulated clamps at points of entry. A tough resilient sheath shall be fitted over the cable and the mouth of the plug or socket, to minimise excessive flexing. For more information on cable termination refer SP-1099, Appendix 1.
2.6.3.3
Cable Extension Cable joints shall not be used. If cable extensions are required they shall be made using Extension Outlet Units, as described in Section 2.5.1. Other types of extensions shall not be permitted. Flexible leads and cables to portable tools shall be of sufficient length to reach work areas without exerting any mechanical strain on cable.
2.6.4
Welding Generators
The auxiliary single phase winding shall be provided with overload protection in the form of a Moulded Case Circuit Breaker (MCCB) and all individual socket outlets shall have an earth leakage circuit breaker (30 mA / 40 ms). The wiring shall comply to 2.6.4.1 or 2.6.4.2 for earthed or non earthed systems respectively.
2.6.4.1
Earthed system A moulded case circuit breaker rated to the maximum output current of the generator auxiliary single phase winding but not exceeding 16 A, shall be fitted in the phase conductor (L). An earth leakage circuit breaker shall be provided between phase (L) and neutral (N) conductor (double pole). The neutral line of the auxiliary single phase winding shall be bonded to the frame of the welding generator, before the ELCB. In addition, the frame of the welding machine shall be bonded to an earth electrode with a maximum electrode resistance of 25 ohm. Existing plant earthing / bonding points may be used. For wiring diagram see Figure 3.
2.6.4.2
Non Earthed system The neutral of the single phase winding and the frame of the generator shall not (intentionally) be earthed. A moulded case circuit breaker rated to the maximum output current of the generator auxiliary single phase winding, but not exceeding 16 A shall be fitted in the phase conductor (L). An earth leakage circuit breaker (ELCB) shall be fitted across phase (L) and neutral conductor (double pole) between the MCCB and the socket outlet. The protective conductor (PE) shall be bonded to the neutral of the auxiliary single phase winding i.e. up stream of the ELCB. The generator frame shall be bonded to the protective conductor. For wiring diagram, see Figure 4.
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2.7
2.7.1
TESTING AND INSPECTION

System Testing
Before the distribution system is put into service it shall be tested by the Contractor according to the requirements of the IEE Regulations, and subsequently at threemonthly intervals. Test results shall be recorded on Inspection Certificates conforming to the specimen in Appendix 3, copies of which shall be submitted to the Company. Testing and Inspection shall include: Visual inspection. Continuity of final circuit conductors. Continuity of protective conductors. Earth fault loop impedance. Polarity. Insulation resistance. Operation of residual current devices by an approved test method. Earth electrode resistance.
2.7.2
Planned Inspection
In addition to the testing described above, the Contractor shall implement a system of planned inspections of all equipment at regular intervals not exceeding two-weeks. The main Contractor shall ensure that all subcontractors adopt a similar system. Particular attention shall be paid, but not be limited to: Power Tools Plugs, Socket Outlets, Couplers : : Integrity of cable and unit general condition. Free from improvised modifications and signs of malfunction, mal-operation or maltreatment. Free from defects caused by impact or chaffing. NOTE: A typical checklist is included as a guide in Appendix 4.
Cables
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2.7.3
2.7.3.1
Inspection System
Implementation The Contractor shall be responsible for implementation of an inspection/maintenance system and he shall provide details of his system with the Tender. The following points are the minimum required. All portable apparatus shall be identified by a serial number which shall be recorded in a register. The register shall indicate how often each item should be recalled for routine inspection and maintenance, and a competent person shall be appointed to recover each item on its due date. A register of competent persons who perform inspection shall be maintained. A tag shall be affixed to equipment (generators, transformers, switchboards, motors etc.) and tools with the following information, so that it is clear to the Inspector / User when the inspection and maintenance are due: Maintenance / Inspection due date: Date carried out: Carried out by: Next due date: Frequency of recall shall depend on both type and use of apparatus and is best determined in the light of experience by a qualified person, taking into account any recommendations made by Manufacturers. Both inspection and maintenance shall be performed by competent persons, appointed by the Contractor. Units which are unserviceable or in unsafe condition shall be withdrawn from use until defects have been rectified.
2.7.3.2
Repairs Repairs shall be performed only by competent persons experienced in this kind of work. All repaired equipment shall be inspected and approved for use by the nominated competent electrical persons before being returned to service.
2.8
DOCUMENTATION
The Contractor shall establish a register on the worksite to record and hold documents relating to the electrical installation. These shall include: Single-Line Diagrams. Cable/Tray/Trench Routing. Load Calculations. Inspection Test Certificates. Equipment Inspection Records. Records of Alterations. Originals of drawings and at least one print of each shall be kept. All alterations shall be marked on a master print and the original shall be brought up to date. All issues of drawings shall be retained to record the history of all additions and alterations to the distribution systems.
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FIGURE 1 AND 2 - CIRCUITS FOR PORTABLE TOOLS 240 V SINGLE PHASE SOCKET OUTLET SHALL BE FITTED WITH R.C.D.
Fig. 1 Circuit for 240V HAND HELD TOOL (CLASS 2) Class 2 Portable Tool
2. CORE CORD
PORTABLE
240 V SINGLE PHASE SOCKET OUTLET SHALL BE FITTED WITH R.C.D.
ISOLATING TRANSFORMER 2 PIN PLUG & SOCKET
250/42 V
Fig.2 Circuit for 42V Class 3 Portable Tool
3-CORE CORD
HAND HELD TOOL (CLASS 3)
2. CORE CORD
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FIGURE 3 - CIRCUIT FOR EARTHED AUXILLIARY SUPPLY FROM WELDING SETS
PH (L) MCCB 16A
Generator/frame ELCB 30 mA R Socket outlet 240V FIGURE 4 - CIRCUIT FOR NON-EARTHED AUXILLIARY SUPPLY FROM WELDING SETS
PH (L) MCB MCCB 16A16A Socket outlet Socket outlet 240V
Generator/frame
PE
ELCB 30 mA
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APPENDIX 1 - TYPICAL SINGLE LINE DIAGRAM
GENERATOR 440V, 3PH INCOMING SUPPLY 440V, 3PH (R.C.D.'s) 30 A 30 A 100 A 60A 100 A 30 A (30 mA) (30 mA) (100mA)(100mA)(100mA)(30 mA) 2 c x 10mm MCB 30A TRANSFOMER UNIT (TU) 1PHASE 240/24V, 250 VA 240V, 1PH 240V,1PH MCB 10/15/20A TO A/C UNITS, LIGHTING,WATER HEATERS PHOTOCOPIERS.ETC.
2
MCCB 250A
MAIN DISTRIBUTION UNIT (MDU)
SITE OFFICE
MCB 5A
MCCB 5A
16A
16A SWITCH/MCCB 4 c x 95 mm2 100A
1PHASE SKT OUTLETS WITH INTERLOCKING SWITCHES FOR LIGHTING AND PORTABLE TOOLS 2c x 16 mm 2
AIR COMPRESSOR 30 KW
MCB 10A 240/50V, 1600VA TRANSFOMER UNIT (TU)
4 c x 50
mm2
SWITCH/MCCB 60A M
4 c x 95 mm2
CRANE 15 KW
MCB /SWITCH 32A
SWITCH/MCCB 100A
SUB DISTR UNIT
SOCKET OUTLETS SUPPLIES TO FIXED OR PORTABLE EQPT.
30A (30mA)
(R.C.D.)
MCB 10A
TRANSFORMER UNIT (TU) 240/50V 1600VA
32A
16A
16A
16A
SKTS WITH INTERLOCKED SWITCHES
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APPENDIX 2 - ELECTRICAL LOAD ASSESSMENT DATA SHEET TEMPORARY ACCOMMODATION 240 V 1-PHASE Type Tower Crane Hoist Platform Hoist Air Compressor Pump ' A ' Pump ' B ' Saw Bench Batching Plant Total Load Diversity Factor Demand Load Total Load Diversity Factor Demand Load Total Load Diversity Factor Demand Load Total Load Diversity Factor Demand Load kW No. Total Type Chasers Hammers Saws Drills Sanders Vibrators Air Blowers Dehumidifiers kW No. Total Location Type kW Requirement Lighting Air Conditioning Water Heating Drying Cooking Miscellaneous External Lighting kW
PLANT 415 V 3-PHASE
PORTABLE TOOLS
SITE LIGHTING
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Specification for Temporary Supply for Constr. and Maint. Work
Printed 30/04/06
The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

APPENDIX-3 - DCS SYSTEM ELECTRICAL SUPPLY Contract No.: Location: Site contact:
Intake supply Size: Main protection type: Type of arrangements
Short-circuit current at intake Fuses MCCB TN-C-S ohm () Fuses MCCB/MCB A A A A MCCB/RCD TT
kA /mA
earthing TN-S
Line / earth loop impedance at intake: Sub-circuit details MDU No.: Circuit No: Main protection Sub-CCT protection
MCCB/MCB/ RCD A/mA A/mA
Fixed or portable equipment: Line/earth loop impedance: () Polarity check Cable installation: U/G ohm Cable type: O/H Continuity: Cable size: Surface Cable Condition ohm ()
Cable insulation resistance in megohm (M): P-E P-P P-N
Recommended action: Date of inspection: Date of next inspection: Inspector's signature:
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APPENDIX 4 - ANCILLARY ITEMS FOR SUBSTATIONS AREA / EQUIPMENT General Main distribution / Submain distribution INSPECTION GUIDE LINES CONFIRM CHECKE D
OBSERVATION / REMARKS
Confirm single line diagram is correct and current ENCLOSURE Defective door hinges / seals. Locking facilities and devices. Vermin-proof integrity. Identification / warning notices. Integrity of earth bonding. INTERNAL ARRANGEMENT . Missing phase separation panels. Defective components. Integrity of connections and glands. Ingress of dust and moisture ENCLOSURE Damaged sockets outlets Vermin proof integrity Identification and warning labels Integrity of earth bonding INTERNAL ARRANGEMENT Integrity of connections and glands Defective components Ingress of dust and moisture EXTERNAL Cover damages Correct plugs are fitted and colour coding is correct and distinctive INTERNAL Cable grips fitted Connection are correct EXTERNAL Ensure that distribution cables are not causing a hazard at openings, passages, ladders, stairs etc. Ensure that cables are not lying on ground unprotected from physical damage or wet conditions. Ensure that lighting circuits are used for power tools.
Transformer
Plugs / Sockets / Outlets / Couplers
Cables
Contimue next page
Page 21
Cables
TERMINATION Cable identification at both ends Use of armoured / unarmoured cables Integrity of glanding Mechanical support of above ground cables. Terminal boxes are totally enclosed. Proper bonding of armour. Cable route markers. EXTERNAL Fitted with correct type and undamaged plug. Double-insulation symbol on class 2 tools. Machines are not damaged. Chuck of drilling machines in good condition and correct key attached INTERNAL Brush gear and commutator All screws are in position/secure. Cable entry to the tool protected with heavy rubber sleeve
Portable Tools
Welding sets
General condition of the set. Wires are not exposed. ELCB operating correctly Overload protection provided
Page 22

APPENDIX A: GLOSSARY OF DEFINITIONS, TERMS AND ABBREVIATIONS
The following terms and abbreviations used in this specification, are defined below: General Terminology Company Contractor Petroleum Development Oman LLC of Muscat, Sultanate of Oman A party holding a Contract with the Company and who is responsible for the construction, commissioning and other related works specified in the Contract. A Contractor may be responsible for the duties of both Consultant and Contractor A party responsible for the manufacture of material or equipment to perform the duties specified by the Consultant, Contractor or the Company The word 'may' is to be understood as indicating a possible course of action The word 'shall' is to be understood as mandatory The word 'should' is to be understood as strongly recommended A qualified engineer, Consultant or Contractor who applies these standards in the execution of a PDO project or Contract The defined place designated by the Company where all Works and services shall be executed by the Contractor under the Contract
Manufacturer
May Shall Should User Worksite
Abbreviation BS DEP ERD IEC IEE MCB MCCB PDO CFDH SP GU PR British Standard Design Engineering Practice Engineering Reference Document International Electrotechnical Commission Institute of Electrical Engineers Miniature Circuit Breaker Moulded Case Circuit Breaker Petroleum Development Oman LLC. Corporate Functional Discipline Head Specification (PDO) Guidelines (PDO) Procedures (PDO)
Page 23

SP USER-COMMENT FORM SP User-Comment Form
If you find something that is incorrect, ambiguous or could be better in an SP, write your comments and suggestions on this form. Send the form to the Document Control Section (DCS). They make a record of your comment and send the form to the correct CFDH. The form has spaces for your personal details. This lets DCS or the CFDH ask you about your comments and tell you about the decision. SP Details Number: Page number: Comments: Title Issue Date:
Heading Number:
Figure Number:
Suggestions:
Users personal details Name: Ref. Ind: Signature: Date: Phone: Document Control Section Actions Comment Number: CFDH Actions Recd Date: Decision: Reject: Accept, revise at next issue: Accept, issue temporary amendment Inits: Ref. Ind.: Date: Dates Recd: To CFDH: CFDH Ref. Ind.:
Comments:
Originator Advised:
Date:
Inits:
Document Control Section Advised:
Date:
Inits:
Page 24

SP-1111 Temporary Electrical Supplies For Construction & Maintenance Work

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UNRESTRICTED April 2006

Petroleum Development Oman L.L.C.

Document ID : SP-1111 Filing key : Business Control

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Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Authorised For Issue April 2006

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

2.7 TESTING AND INSPECTION.................................................................14

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

APPLICABLE STANDARDS, REGULATIONS AND ADVISORY LEAFLETS

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Code of Practice for Distribution of Electricity on Construction and Building Sites

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Distribution and Utilisation Voltages

Supply System for Portable Tools

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

System Single Line Diagram

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Portable Hand Held Tools System

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Plugs, Socket Outlets and Couplers

AC OPERATING VOLTAGE 25 50 240 415

COLOUR Violet White Blue Red

Table 2 - Colour-Coding for Current-Using Accessories

OPERATING VOLTAGE 25 50 240, single phase 415, three phase

POLES 2 2 2+E 3+E+N

EARTH PIN POSITION None None 6h 6h

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

COMPONENT Conductor Insulation Armouring

Table 5 - Material for Cables for Re-locatable and Portable Installation

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Distribution Equipment Location

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

TESTING AND INSPECTION

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

Petroleum Development Oman LLC

Versio:4.0 Effective: Apr.06

240 V SINGLE PHASE SOCKET OUTLET SHALL BE FITTED WITH R.C.D.

ISOLATING TRANSFORMER 2 PIN PLUG & SOCKET

Fig.2 Circuit for 42V Class 3 Portable Tool

HAND HELD TOOL (CLASS 3)

Petroleum Development Oman LLC