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Quality, compatibility, performance ,ytilibita pm oc ,ytilcompatibility, auQ Quality, e cnamrofrep 150 engine types and counting performance

Hydraulic Power Units Fuel Injector Test Equipment

Propulsion Gen-set Powerplant Offshore Workshop

IOP Marine products are developed and continously improved in cooperation IOP Marine products arewith: MAN Diesel era stcudorp eniraM POI developed and continously ylsuonitnoc dna depoleved improved in cooperation with: :hDiesel tiw noitarepooc ni devorpmi lese iD NAM MAN

QUICK GUIDE

Minimum HPU/VPU requirements for common engine types IOP Marine A/S is an approved and recommended supplier for MAN Diesel & Turbo, Wrtsil, Rolls Royce & Caterpillar MAK 2- and 4-stroke engines, and supplies equipment to MAK, Deutz, Rolls Royce and HiMSEN by appointment. Note that recommended equipment will also be suitable for all conventional auxiliary engines equipped with mechanical injectors.

2-STROKE ENGINES MAN Diesel 2-stroke engines with traditional injectors GF Series VPU 1100 MKI HPU 1500 MC Series 60MC VPU 1100 MKI HPU 1500 70MC VPU 1100 MKII HPU 1500-2 MC Series VPU 1100 MKI HPU 2250 MC-C Series 50 MC-C VPU 1100 MKII HPU 2250 MC-C Series 60 MC-C MAN Diesel 2-stroke engines with slide-valve injectors MC Series 60MC VPUD 1000 HPU 1500 70MC VPUD 1000 HPU 1500-2 MC Series VPUD 1000 HPU 2250 MC-C Series 50 MC-C VPUD 1000 HPU 2250 MC-C Series 60 MC-C ME Series VPUD 1000 HPU 3500 Mitsubishi UEC VPUD 1100 HPU 1500

VPUd 1000 Cr

VPUd 1100 SV

VPU 1500-2

VPUd 1000

VPUd 1100

VPU 700-2

VPU 900-2

PPMI 1000
n/a * n/a * Air*

PrOdUCT SPECIFICATIOnS
Max. output pressure (bar) Max. flow (l/min) Analogue gauge Digital gauge Drive medium Step-by-step SafeTest Technology (Patented worldwide) HPU functionality Air Air/Hand Air/Hand 500 6 700 0,6 900 0,45 1000 1,2 Air 1000 1,2 Air Air 1100 1,2 1100 1,2 Air 1100 1,2 Air Air 1500 0,55 1100 1,2 PLC Air n/a * n/a * Air* 1) & 2)

Wrtsil 2-stroke engines with tradtional injectors RND Series VPUD 1100 HPU 1500 72 VPUD 1100 HPU 2250 S RTA Series 84 VPUD 1100 HPU 2250-2 S RTA Series 72 VPU 500 HPU 2250 S RT-flex Series 84 VPU 500 HPU 2250-2 S RT-flex Series Wrtsil 2-stroke with electronic injectors RT-flex Common Rail 72 VPUD 1000 CR RT-flex Common Rail 84 VPUD 1000 CR HPU 2250 S HPU 2250-2 S

VPU series Flexible fuel injector test solutions for 2- and 4-stroke engines
IOP Marines air-powered Valve Pressure-test Units (VPUs) ensure optimal fuel injector performance and help avoiding unnecessary fuel consumption and particle emissions. Our solutions are approved & recommended by leading engine designers including MAN Diesel, Wrtsil, Rolls Royce and Caterpillar MAK for their 2- and 4-stroke engines. Changing the way fuel injectors are tested Cooperation with acknowledged engine designers has resulted in unique solutions like: I OP SafeTest technology for MAN Diesel 2-stroke slide-valve fuel injectors Scalable pump technology for Wrtsil 2-stroke fuel injectors Air-powered test rigs for 4-stroke engine injectors, allowing fast and precise adjustment of opening pressure second to none Activators for electronically controlled injectors & pilot valves Adapters for injectors with integrated fuel pump Systems for test of combined gas-diesel injectors The VPUs are compatible with fuel injectors and safety valves from hundreds of different engine models and are continuously adapted for new models according to customers needs.

PrIMAry EngInE, lOW SPEEd


MAn diesel 2-stroke Conventional injector design SlideValve injector design Wrtsil 2-stroke RND RTA W-X / RT-flex W-X / RT-flex w. electronic injectors Mitsubishi 2-stroke 2) 2) 2) 2) 1) 1)

PrIMAry EngInE, MEdIUM/HIgH SPEEd


MAn diesel 4-stroke Mechanical injection control Electronic injection control Wrsil 4-stroke Conventional injector design Electronic (DWI / DF / Common Rail) MAK / Caterpillar MAK / CAT Conventional CAT Combined pump / injector MAK Electronic injection control CAT Electronic injection control rolls royce / Bergen diesel S.E.M.T. Pielstick yanmar daihatsu HiMSEn Limited () () () () () () Ask () ( () () Ask Ask 3) & 5) 4) 1) 5) 2) 2) & 5) 3)

All 2-stroke engine test rigs can also be used for test of auxiliary engine fuel injectors with optional adapter. 4-STROKE ENGINES Target engine MAN Diesel 4-stroke engine Genset VPU 700-2 Propulsion VPU 700-2 Wrtsil 4-stroke engines Propulsion VPU 900-2 Genset VPU 900-2 Electronic Injectors VPU 900-2 Caterpillar / MAK MAK Traditional Injectors MAK Electronic Injectors Caterpillar 3xxx series Rolls Royce Bergen Series Other Main / aux diesel engine See page 3 See page 5 VPU 1500-2 VPU 1500-2 VPU 1500-2
w/trigger box

HPU 1500 HPU 1500 HPU 1500 HPU 1500 HPU 1500

w/trigger box

SECOndAry (AUxIlAry) EngInES


Medium-speed, mechanical injectors Medium-speed, electronic injection control High-speed & Common Rail Injectors 5) 5)

HPU 1500 HPU 1500 HPU 1500

VPU 1500-2

HPU 1500

1) Approved by MAN Diesel & Turbo 2) Approved by Wartsila, choice of equipment for W-X/RT-flex depends on actual injector design 3) Approved by MAK Caterpillar 4) Approved by Rolls Royce 5) May require an additional injector trigger box. See accessories page. * PPMI 1000 - IOP SafeTest adapter for traditional test rigs (IOP / 3rd Party), for safe test of MAN Diesel slide-valve injectors PPMI 2000 - IOP SafeTest adapter for use together with HPU unit for safe test of MAN Diesel slide-valve injectors

Approved and recommended

MAN Diesel

PPMI 2000

Originally developed for the MAN Diesel slide-valve fuel injectors, the IOP SafeTest technology (patented worldwide) has been adapted for many injector types. It simplifies correct execution of all required test-steps, provides precise & consistent data collection and eliminates the risk of unnecessary injector damage

Fuel Injector Test rigs type VPU, VPUd & VPA

Recommended Fuel Injector Test Unit for main and auxiliary diesel engines
VPU 1100 VPA 1100 VPU 500

HPU Series

Recommended Hydraulic Power Units for different purposes


HPU 2250-2 S HPU 2800-2 S
2800 1,7 28 Air Twin

HPU 2250 S

HPU 1500-2

HPU 2250-2

HPU 2800-2

Twin Power HPUs reduces pumping time with up to 80% for large engines

PErFOrMAnCE SPECIFICATIOnS
Max. output pressure (bar) Max. output flow (l/min) Weight (kg) Drive medium Pump technology Low-pressure mode 1500 6/8 Hand 1800 8 Hand 2500 8 Hand 2-step 1500 0,25 6 Air Single 1500 0,33 16 Single 1500 0,55 20 Single 2250 0,45 20 Air Single 2250 0,45 23 Air Single 2250 1,85 28 Air Twin 2250 1,85 28 Air Twin 2800 1,7 28 Air Twin 3500 1,6 28 Air Twin Variable Variable Variable

Air/Hand Air/Hand

2-step 2-step

POWErIng HydrAUlIC TOOlS MAn diesel 2-/4-stroke engines


900 bar tool series, small-bore 2-stroke 3) 3) 3) 4) 4) 5) 2) Ask Ask Ask 2) 2) 2) () 1) 1) 1) 1) 1)

HPU units fast, powerful and reliable powerpacks


Powerful hydraulic tools require reliable power sources. Together with MAN Diesel, Wrtsil and 2-stroke engine owners worldwide, IOP Marine has developed a range of mobile Hydraulic Power Units delivering up to 5 times the normal speed when needed, while fulfilling the requirement for pressures above 3000 bar - in other words, a HPU unit from IOP Marine can loosen a cylinder cover for the worlds largest diesel engines in less than five minutes. The HPUs are not only suitable for closed-circuit tools, but can also be used for the floating of camshafts, opening of SKF couplings and so on. Special operation modes make it possible to operate several types of tool series safely with one unit. At the other end of the spectrum advanced new 2-step hand pumps and ultra-compact HPUs for 4-stroke engines are available.

900 bar tool series, large-bore 2-stroke 1500 bar tool series, small-bore 2-stroke 1500 bar tool series, large-bore 2-stroke 2200 bar tool series All 4-stroke engine tool series

Wrtsila 2-/4-stroke engines


2000 bar tool series, small-bore 2-stroke, RTA/RT-flex/W-X 2000 bar tool series, large-bore 2-stroke, RTA/RT-flex/W-X 2200 bar tool series 2-stroke, RTflex/W-X 850 bar standard tool series, 4-stroke 2500 bar high-pressure tools, 4-stroke

Other engine maker


1000 bar tools or less 1500 bar tools or less 2000 bar tools or less 2500 bar tools or less

Frequent maintenance (high-duty equipment)


Workshop, 4-stroke engine tools Workshop, 2-/4-stroke engine tools PowerPlant & Off-shore

SPECIAl PUrPOSE FUnCTIOnAlITy


Floating of camshaft Opening of SKF couplings Test of safety valves (opening pressure > 1000 bar) Operation of injector dis-/reassembly tool Other Use Ask Ask Ask Ask () () Ask Ask

1) Approved and recommended by MAN Diesel 2) Approved and recommended by Wrtsil (HPU units) 3) Choice depends on max. pressure and flow to be supplied by HPU/MPU 4) Depends on actual leakage 5) Approved and recommended for certain MAN Diesel & Wrtsil safety valves

HPU 3500-2

MPU 1500

MPU 1800

MPU 2500

HPU 1500 Compact

HPU 1500

HPU 2250

1 VPU Oil Mist Separator for a better working environment 2 High pressure hoses & couplings for various applications

Workshop Equipment
IOP offers a full range of 2- and 4-stroke engine fuel injector test rigs and injector valve-holders designed for workshops, as well as fuel-pump testers for 4-stroke engine fuel pumps. The top-of-the-line VPA series for fuel injector testing is PLC controlled and the built-in test programs are easily customised. Combining it with a rotating multi valve-holder provides any workshop with a powerful and space-efficient tool to provide full service to all diesel engine customers. The FPT series for fuel-pump testing features PC-integration and possibilities for thorough testing, logging and comparison of fuel pump and plunger/barrel wear & tightness. In cooperation with Chris-Marine AB, IOP Marine can also supply grinders and other tools for injector maintenance, as well as hydraulic jacks for engine alignment and HPU units for use during general on-board engine maintenance. References include MAN Diesel, Wrtsil, Caterpillar/MAK & Daihatsu production facilities as well as major fuel injector & pump repair-shops worldwide.

Accessories and spares


A large range of accessories is available to extend the functionalities of IOP Marine units. These include: Multi-injector holders & electronic injector trigger-boxes Test all injector types and safety valves with one test rig. For electronic injector testing a separate trigger-box enables verification of functionality and spray pattern for 24V & 110V electronic injectors. Large range of valve adapters and trigger-boxes available. Hydraulic tools for dis- and re-assembly of fuel injectors Replacing clumsy manually powered spanners, our easy-to-use hydraulic tool can be used for easy and precise tensioning/loosening of the Injector Nozzle. Hydraulic tools can be integrated in the injector holder, or work as a stand-alone unit. These tools are approved & recommended by Wrtsil for their 2- and 4-stroke engine injectors. Test Chamber Air Purifiers This small yet very effective filter technology separates the oil mist from the air in the VPU spray chamber, resulting in improved chamber visibility. And working conditions in the area. The solution is approved by the Danish Maritime Authority and eliminates the need for dedicated air purification / ventilation around the VPU unit. High pressure hoses and couplings (0-4000 bar) When working with hydraulics at several thousands bars no compromise can be made regarding safety and reliability. IOP Marine supplies MAN / Wrtsil approved hoses and couplings for all of your engine needs. digital reference gauges High-precision battery powered hand-held gauges ensures correct pressure readout from 0 to 2500 bar - useful for verification of analog gauge readout and for continuous pressure measurement.

The VPA a stateof-the-art, semiautomatic fuel injector test bench for demanding workshops.Features built-in PLC, printer and PC-connectivity

FPT fuel pump test rig with integrated PC and compressor

svaneK.dk

IOP Marine A/S Obel-P Products Engager 7 DK-2605 Brndby Denmark Phone +45 44 98 38 33 Fax +45 44 98 11 25 Email contact@iopmarine.dk www.iopmarine.dk

www.iopmarine.dk

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