Huong Dan Gia Cong Cimatron E70

Hng dn Gia cng trn Cimatron E7.
MC LC
MC LC ................................................................................................................................... 1
CHNG I GII THIU CIMATRON NC................................................................................. 2
1. Cc biu tng trong thanh cng c ngang :.......................................................................... 2
2. Cc biu tng trn thanh cng c theo phng thng ng. ................................................ 3
CHNG II LP TRNH PHAY BA TRC............................................................................... 5
1. Mi trng NC ..................................................................................................................... 5
2. Cc bc to chng trnh gia cng...................................................................................... 5
2.1
M file ...................................................................................................................... 5
2.2
Chn dng c ct....................................................................................................... 6
2.3
Chn s trc my gia cng_ Chn kiu chy dao....................................................... 9
2.4
To phi.................................................................................................................... 9
2.5
Chn phng php gia cng.................................................................................... 10
2.5.1
Gia cng 2,5 trc ............................................................................................. 10
2.5.2
Gia cng 3 trc ................................................................................................ 11
2.5.3
Flow line ......................................................................................................... 20
2.5.4
Gia cng 4 hoc 5 trc ..................................................................................... 22
2.6
M phng................................................................................................................ 22
2.7
Xut sang file chng trnh .NC .............................................................................. 23
3. Cc tham s gia cng .......................................................................................................... 23
3.1
Cc tham s gia cng iu khin 2,5D ; 3 trc ........................................................ 23
3.1.1
Clearance ........................................................................................................ 23
3.1.2
Entry & End Points.......................................................................................... 25
3.1.3
Approach & Retract......................................................................................... 27
3.1.4
Boundary Offset .............................................................................................. 29
3.1.5
Tolerance & Surface Offset Parameters ........................................................... 30
3.1.6
Tool Trajectory................................................................................................ 31
3.1.7
Z Limits........................................................................................................ 31
3.1.8
Machine between Layers ................................................................................. 32
3.1.9
High Speed Machining .................................................................................... 36
3.1.10 Clean between Pass ......................................................................................... 38
3.1.11 Stock & Holder Tracking................................................................................. 38
3.1.12 Electrode machine parameter........................................................................... 40
3.1.13 Creat Auxiliary contours.................................................................................. 40
3.1.14 Cutter and Holder ............................................................................................ 41
3.1.15 Machine parameters......................................................................................... 41
3.1.16 Geometry ........................................................................................................ 42
3.2
Cc tham s thit lp cho ng chy dao ............................................................... 44
3.2.1
Create Auxiliary Contours ............................................................................... 44
3.2.2
Tool Trajectory................................................................................................ 44
3.2.3
Optimizer ........................................................................................................ 50
3.2.4
Layers Connection........................................................................................... 50
3.3
Cc tham s cho chu trnh khoan............................................................................. 51
3.3.1
Drill type Kiu khoan .................................................................................. 51
3.3.2
Depth Parameter.............................................................................................. 51
3.3.3
Drill Parameter ................................................................................................ 51
3.3.4
Drill Retract..................................................................................................... 52
3.3.5
Qiuck Drill ...................................................................................................... 53
4. Cch gim s ln rt dao trong Cimatron E7....................................................................... 55
1
CHNG I GII THIU CIMATRON NC

1. Cc biu tng trong thanh cng c ngang :
Bt mi trng CAM v n ch c a ra khi bn ang trong mi

trng CAD, sau khi quay tr li t mi trng CAM.
Quay tr li mi trng Cad chn thm i tng.
Chn hoc to UCS
Quay li Wizard Mode
Quay li Advance Mode
n hoc hin hp thoi NC Guide
n hoc hin Process Manager
Khi lm vic vi bng thng s, chn vo biu tng ny c s

gip .
Lm xut hin Information Bar
To ra cc sets thng tin trong mi trng NC
Hin th cc thng tin v M-View trong mi trng NC
Ph v cc thng tin trong Process Manager
M rng cc thng tin trong Process Manager
(Motion Editor) thay i cc thng s dch chuyn trong th
tc
Hp tu chn Displaying Cutter Motion
2. Cc biu tng trn thanh cng c theo phng thng ng.

Ti i tng
Chn dng c ct
Chn ng chy dao
To khi
To th tc
Xo th tc/ ng chy dao
Thc hin ng chy dao hoc th tc
Xem khi vt liu cn li sau mi th tc thnh cng
hin th li ng chy dao

Kch vo cc thng s dch chuyn, bt bt cc thng s dch
chuyn b n v ngc li.
Xem qu trnh m phng bng khung dy ca qu trnh gia cng
To i tng. L th tc xc nh vt th sn phm cui cng.
i tng c s dng m phng.
Thc thin qu trnh m phng
Xut ra file NC
nh ngha h to ca my
* Ch : - ch c cc biu tng lin quan mi c kh nng c la chn.

- Hu ht cc chc nng trong NC u c th c thc hin qua Process
manager, bng cch m menu Popup.
CHNG II LP TRNH PHAY 3 TRC
CHNG II LP TRNH PHAY BA TRC

1. Mi trng NC
Chn File/ New Document, chn NC v OK.
- Trn mn hnh ta c th thy:
(1)_Thanh Menu
(2)_Thanh cng c cc
biu tng
(3)_Thanh cng c NC
(4)_Qun l quy trnh NC
(5)_Cc th tc gia cng
(6)_Cc tham s gia cng
(7)_Vng la chn i tng
hnh hc
(8)_Vng hin th thng tin
2. Cc bc to chng trnh gia cng

Ti i
tng
Chn dng
c ct
Xut sang
file .NC
Chn s trc
my gia cng
M
phng
To
phi
Chn phng
php gia cng
2.1 M file
- Kch chut chn biu tng
, chn i tng cn gia cng (l i tng Part
hoc Assembly )

- S dng la chn
nhn gc UCS
- S dng
dch chuyn chi tit (t im ti im_Pivot , hoc

theo khong dc theo cc trc _XYZ Delta,)
- S dng
-
Chn OK
thc hin xoay chi tit quanh cc trc X, Y, Z

kt thc thao tc.
2.2 Chn dng c ct

Trong hp thoi Cutter & Holder bn c th thc hin cc cng vic sau :
+ nh ngha dng c ct
+ La chn cc dng c ct khc nhau
+ Thay i cc thng s dng c ct
+ Xo dng c ct
+ Ti dng c ct t th vin
+ Nhp dng c ct t mi trng d liu khc
- nh ngha dng c ct
1- Kch vo nt New Cutter :
2- Nhp tn dng c ct v c th c li ch dn nu cn.
3- La chn kiu dng c ct trong hp tu chn Cutter Type Geometry.
4- To cc thng s :
+ Dng c ct (Cutter) :
+ My (Machine) :
+ Dch chuyn (Motion) :

+ u kp dng c ct (Holder) :
V d : Cc thng s dng c ct mi l :
La chn dng c ct khc

1- Kch chn dng c ct cn trong danh sch.
2- Chn OK.
- Thay i thng s dng c ct

1- Chn dng c ct cn thay i thng s trong danh sch.
2- Thay i cc thng s tng ng trong bng :
3- Chn OK.
- Xo dng c ct
1- Chn dng c ct cn xo trong danh sch :
8

2- Chn nt Delete Cutter.
3- Chn Ok.
- Ti dng c ct t th vin dng c

1- Kch vo hp tu chn Load Cutter from.
2- Chn Cutter Library. Chn dng c trong danh sch v chn OK.
- Ly dng c ct t mi trng d liu khc

1- Kch vo hp tu chn Load Cutter from.
2- Chn Import Cutter Chn dng c v chn OK.
- La chn Machine Parameter thit lp cc gi tr mc nh cho tham s my

khi gia cng. Cc gi tr ny s c gi ra khi thit lp tham s Machine
Parameter ca th tc ct bng cch chn chut phi v chn set machine
params only
- La chn Holder thit lp chiu di hnh hc ca bu dao chng trnh c

th tnh ton c ng gia cng sao cho khng xy ra hin tng va chm gia
cn dao (hoc bu dao )vi phi gia cng
- i vi my gia cng c thc hin thay dao t ng, la chn s th t thay dao
bng cch in s vo mc Holder No.
2.3 Chn s trc my gia cng_ Chn kiu chy dao

- Kch chut chn biu tng Create Toolpath
chn s trc my gia cng :
Gia cng 2,5 trc, 3 trc, hoc 4 trc.
- Chn gc ta gia cng trong mc Toolpath UCS : C th s dng cc gc ta

c trc hoc s dng chut la chn
- Thit lp im bt u trc khi thc hin chy gia cng (t mt phng an ton) :
Start Point v chn Use the Clearance for all Procedures ng dng cho tt
c cc th tc khc
2.4 To phi
- Kch chut chn biu tng to phi mu vng Creating a Stock
thc hin
to phi ban u. Phi c th l mt khi, hoc theo bin dng ca cc b mt.

- Thit lp to phi dng khi bao trm chi tit nhng c lng d, lm nh sau:
chn Box. Khi s hin th ta
Chn Buonding Box chn Apply
thc ca hai gc hnh khi. Thc hin thm hoc bt lng d cho phi bng cc
gi tr cng thm vo cc gc ta . V d: trc Z c gi tr l [-20, 20] , yu cu
lng d mt trn l 2mm, th ta ca trc Z s l [-20, 22 ]
2.5 Chn phng php gia cng

- Kch chut chn biu tng Create Procedures
to th tc gia cng.
Trong phn to th tc ny, ty theo kiu gia cng l 2,5 trc, 3 trc, 4 trc hay 5
trc m s la chn gia cng s khc nhau.
2.5.1
Gia cng 2,5 trc
- i vi la chn 2,5 trc th ch c 2 la chn cho kiu nguyn cng chnh :

gia cng 2,5 Axes, gia cng khoan Drill
- Gia cng 2,5 Axes :bao gm

: Gia cng th cc vng c xc nh bi cc
Pocket Stock Spiral
ng bin dng ng kn v cc o, theo kiu ng chy dao dng xon
c
Pocket Paralle Cut
ng bin dng ng kn v cc o, theo kiu ng chy dao dng song
song
Pocket Spiral Cut :
ng bin dng ng kn v cc o, theo kiu ng chy dao xon c
nhng ch theo mt pha ca dao ct
Gia cng tinh cc vng c xc nh bi cc
Pocket Finish Walls :
ng bin dng ng kn v cc o, (tc l s gia cng chy dao theo
ng bin dng ng kn )
Profile Open Contour :
vin m c la chn
Profile Closed Contour :
ng vin m c la chn
Gia cng ct phi dc theo bin dng ng
Gia cng ct phi dc theo bin dng

Profile Open by Plane :
vin m c la chn, trn mt mt phng (ng gia cng nm trn mt
phng c chn)
10
Profile Open by Plane :

vin ng kn c la chn, trn mt mt phng (ng gia cng nm trn
mt phng c chn)
- Gia cng khoan Drill: c la chn to ra cc chu trnh gia cng khoan,
khot, doa, tar cho my 3 trc
, 4 trc
, hoc 5 trc
2.5.2 Gia cng 3 trc
- i vi gia cng 3 trc, cc nguyn cng chnh bao gm c phay th, phay
tinh b mt, gia cng 2,5D,
- Gia cng th_ Volume Milling
: L bc gia cng u tin ca cc chu

trnh gia cng, bt u t bc ct b lng ln vt liu ca phi ti bc
t c hnh dng gn ng ca sn phm. La chn gia cng th bao gm
: Ct b lng ln vt liu trn mt phng XY vi

Rough Parallel Cut
cc ng gia cng song song nhau
RoughSpiral
: Ct b lng ln vt liu trn mt phng XY vi cc
ng gia l ng xon c
11
Rerough
: Gia cng bn th_ Hnh dng phi sau khi gia cng th s
c tnh ton a vo tnh ton cc hnh trnh chy khng, ch ct
ti u, chuyn ng vo/ra ca dng c ct
Stock Spiral 3D
: Gia cng th ct b lng ln vt liu t cc vng
c bao quanh bi cc b mt theo cc ng xon c.
Th tc ny thng c s dng cho gia cng cc lng khun trn dng

m, hoc cc lng khun di dng li.
Parallel Cut 3D
:Gia cng th ct b lng ln vt liu t cc vng
c bao quanh bi cc b mt theo cc ng song song nhau
: Gia cng th ct b lng ln vt liu t cc vng
Spiral Cut 3D
c bao quanh bi cc b mt theo cc ng song song vi ng bao
ca b mt gia cng
12

Phng php ny thng thch hp vi gia cng cc lng khun trn
: To ra cc chuyn ng ct thng xung (theo hng
Plunge Mill
trc Z) ct b nhanh lng ln th tch vt liu
Phng php ny thch hp vi gia cng cc lng khun di c chiu su

ln, khun nhiu lng; cc dng vai o, ng rnh hoc thnh cao
Zcut Parallel
: To ra cc chuyn ng ct chy theo cc b mt ca
cc vng gia cng c xc nh bi cc bin dng ng vin v cc o
Phng php gia cng ny ng dng cho gia cng cc vt liu mm. Vic
tnh ton cc ng chy dao l c th v nhanh hn so vi cc chuyn
ng ct th khc (khi gia cng vt liu mm)
Khi s dng th tc gia cng ny, phi la chn ng bao. Nn li lng
d cho cc b mt gia cng v cc ng bao
Zcut Radial
: Tng t nh Zcut Parallel nhng khc ch cc
chuyn ng ct l cc ng ct i qua tm l gc ta lp trnh
13
- Gia cng tinh theo b mt Surface Milling
: L phng php gia cng ct

b ht (nu c th ) lng vt liu cn li t cc bc gia cng th v bn
th trc.
: Gia cng tinh tt c cc b mt c lng d cn li t
Finish Mill All
cc nguyn cng trc theo cc ng gia cng song song, xon c hoc
gia cng theo lp.
Finish Mill By Limit Angle
: Gia cng tt c cc b mt ngang v
ng c chia ra bi cc gc dc (dng bc thang)
Phng php gia cng ny s kt hp c gia cng xon c v gia cng theo
lp
: Ch gia cng cc mt phng nm ngang

Finish Horiz. Planar Areas
(song song vi mt XY ) theo kiu xon c hoc song song
Profile Open Contour
: Chuyn ng ct dc theo ng cnh m
theo hnh dng ca chui cc b mt chi tit
Trng hp cc ng vin qu phc tp, nn s dng chc nng Round
Corner
Chuyn ng ca cc ng cong NURBS s khng c h tr trong ch
VERIFIER (kim tra) v SIMULATIOR(m phng)
: Chuyn ng ct dc theo ng cnh ng
Profile Closed Contour
theo hnh dng ca chui cc b mt chi tit
14
3D Step
: To cc chuyn ng ct vi cc bc dich ngang ca
ng tm dao l khng i
15
Stock Spiral 3D
: Gia cng th cc hc theo bin dng ca cc b
mt theo dng ng xon c (vng gia cng l vng bin dng m)
Parallel Cut 3D
song song
: Gia cng th cc b mt theo dng ng chy dao
Spiral Cut 3D
: Gia cng theo bin dng b mt, ng chy dao l
cc ng xon c (vng bin dng gia cng l vng bin dng kn)
By Layer
: Gia cng cc b mt theo tng lp ct
Horizontal Area Parallel

mt phng ngang
: To cc ng gia cng song song trn cc
16
Horizontal Area Spiral

v Horizontal Area Radial
: To cc ng
gia cng xon c v ng gia cng hng knh trn cc b mt ngang
Vertical Area
: Ch to cc ng gia cng trn cc vng gn thng
ng (vi gc gii hn cho trc)
Pocket Milling
: Gia cng tinh cc vng hc theo bin dng b mt
17
Finish Radial Cut

mt chi tit
: Gia cng hng knh cc vng theo bin dng b
- Remachine
: L phng php gia cng tinh , gia cng li nhng vng

cha c gia cng t cc bc gia cng tinh trc, thng thng l gia cng
li cc ng chn, cc vng m dng c ct bc trc khng chm ti:
Cleanup
: Xc nh v gia cng li cc vng cha c gia cng t
cc bc gia cng trc: ng chn, cc rnh hoc khe hp
: Gia cng mt ng dc theo tt c cc ng chn c cc

Penci
bn knh cong ln hn bn knh dao ct.
Phng php ny thng dng vt sch v lm trn cc gc trong.
Dao ct s dng cho phng php ny thng l dao tr phng, hoc dao
tr c bn knh ln nh
Along Contour: To cc ng chy dao xen k dc theo ng cnh
tip tuyn ti b mt :
+ Along Contour Split Horizontal / Vertical
:ng thc hin chy
dao l cc ng giao nhau ca cc mt ng v mt ngang
18
+ Along Contour All Area On Surface

c cc ng cnh trn b mt
: ng chy dao l theo tt
+ Along Contour Only Horizontal On Surface

ngang mi c gia cng
: Ch c cc mt nm
19
+ Along Contour Vertical + All On Surface

: Gia cng tt c cc
mt, v thm vo l gia cng cc mt ng vi lng xung dao
khng i
Ch rng khi t lng xung dao qu nh s tng bng cho b

mt nhng ng thi cng tng thi gian gia cng. i vi cc lng
khun qu su, khng nn dng phng php gia cng ny
Parallel Cut : To cc chuyn ng chy dao song song. Cc phng
php la chn, tng t nh Along Contour
Spiral Cut : To cc chuyn ng chy dao xon c. Cc phng php
la chn tng t nh Along Contour
Only Vertical Area
dao khng i
Legacy Pencil
: Ch gia cng cc khu vc ng vi bc xung
: Gia cng tinh lm trn cc gc hnh hc ca chi tit
2.5.3 Flow line

20

K thut gia cng b mt cc b ci m phay ton b vng/b mt theo
thng s dng ng Iso.
Aiming Surface: b mt gia cng theo ng cong To 3,4,5 trc di
chuyn ca dng c trn cc b mt phc tp, dc theo ng cong nh
ngha bi b mt ch(aiming surface).
.
Part Surface: phay cc b mt lin k nhau - To 3,4,5 trc di chuyn ca
dng c cho vic phay cc mt lin k nhau.
Ruler Surface: phay cc b mt ni nhau To chui lin kt cc b mt

thng. nh ngha bi hai contours v to ng di chuyn ca dng c cho
vic gia cng chng theo thng s ng s dng 3,4,5 trc gia cng.
21
Morph between 2 curves 3X: to ng chy dao trn b mt phc tp

cho gia cng 3 trc
2.5.4 Gia cng 4 hoc 5 trc
- Gia cng 4 hoc 5 trc c th s dng phng php gia cng Flow Line,
Connection, hoc 5X Aerospace
- Gia cng Flow Line
: ng chy dao theo ng sinh ca b mt
- Connection
:To ra mt kt ni gia 2 th tc (nguyn cng ) thng qua

khong an ton, xc nh ch vo/ra ca ng chy dao mt cch t
ng. V d nh khi chuyn t nguyn cng phay mt bn (mt ZX) sang
nguyn cng phay trn mt XY
- 5X Aerospace
: To ng chy dao gia cng tinh trn nhiu b mt

khc nhau cho gia cng 4 hoc 5 trc. Sau khi chn th tc ny, in cc
tham s gia cng trong mc la chn Tool Trajectory/ Access
2.6 M phng
22
- Kch chn biu tng
thc hin cc bc : Kim tra (Verifier), m

phng ng gia cng (Simulator) v m phng trn my (Machine
Simulator)
- Verifier : a ra cc thng s kim tra sau khi gia cng nh dung sai, cht
lng b mt t c v so snh n vi chi tit thit k trn m hnh 3
chiu
- Simulator : Thc hin m phng (ch vi phi, ng chy dao v dao ct)
- Machine Simulator: Thc hin m phng gia cng trn h my CNC c
la chn.
- thc hin c ch Verifier v Machine Simulator, phi to Create

Part (to b mt gn ng ca sn phm)
2.7 Xut sang file chng trnh .NC

- Kch chn biu tng
vo phn to chng trnh G Code. Khi s

xut hin thanh cng c Post Process.
Cc ty chn trong Post Process bao gm:
Avaiable Procedures : Cc th tc c th to chng trnh G code

Post Sequence : Cc th tc c la chn to G-code
G-code Parameter : Cc tham s ca b G-code
Destination folder : ng dn ca th mc cha file G-code s c to ra
Rename file of type: La chn G-Code files only to G-Code
File name : Tn file
File Extension : ui ca file; t ui file l NC (thay th ch DEMO bng
NC)
- thit lp file G Code chun cho tng loi my th la chn nh sau:

Tool/ References / General / General NC / Use IMS as Post Processor / OK
Khi , khi la chn Post Processor s xut hin la chn Post File thc
hin chn h my iu khin.
3. Cc tham s gia cng

3.1
Cc tham s gia cng iu khin 2,5D ; 3 trc
Sau khi chn la th tc gia cng, mt bng cc tham s s hin th ty theo tng th
tc c la chn.
3.1.1 Clearance
23

Trong th tc Rough, Rerough, Finish, Pencil v Cleanup :
Nu Internal Clearance c chn l Absolute Z th thng s High speed
Machining, Rough Rapid khng c a ra.
Nu Internal Clearance c chn l Optimezed th thng s High speed
Machining, Rough Rapid c a ra.
Trong th tc Rough, Rerough, Finish, Pencil v Cleanup, nu thng s Internal

Clearance c la chn l Optimized th trong th tc lun lun bit c
lng vt liu cn li v a ra bng tnh ton, cng vi khong cch an ton
di chuyn qua cc vng ca khi.
Nu chn Use Clearance th s dch chuyn u tin v cui cng u bt u
t mt phng Clearance Plane. Nu khng s dng Use Clearance th im u
tin l im bt u qu trnh i vo v im cui cng l im kt thc qu trnh
li ra.
Chn thng s Internal Clearance l Optimized th bng thng s :
Trong th tc Connection c mt s thng s khc c a ra
a) Use clearance: iu khin chuyn ng ct im bt u v im kt

thc. Nu lnh ny c chn th chuyn ng ct c bt u v kt
thc ti mt phng ny.
b) Clearance Plane: Nhp gi tr to cao cho mt phng li dao
c) Internal Clearance: c hai ch :
+) Optimize:( gi tr ti u) khi m dng c ct di chuyn ti khong cch
an ton(cao hn chi tit) th n s lun di chuyn theo ng/mt song
24

song vi mt phng li dao m khng cn rt dao v b mt li(Clearance
plane)
+) Absolute:( Gi tr tuyt i) sau khi dao rt v khong cch an
ton(cao hn chi tit) n s tr v mt phng li dao
+) Absolute Z(ch xut hin khi Absolute c chn) cho php chn li
khong cch ca mt phng li.
3.1.2 Entry & End Points
Entry Mode : Kiu vo dao. Chc nng ny c a ra trong th tc Rough v

Rerough.
Optimized : Chn Entry Mode l Optimized chn thi gian gia cng l nh
nht.
By Length : nh ngha khong cch ln nht tm kim im air Plunge (im
vo vi tc F xung theo phng trc chnh) hp l.
No Plunging : Qu trnh i vo c th c s dng bng ng di chuyn
ngang (s rnh). Nu khng th th qu trnh i vo s b hu b.
Drilling : Qu trnh i vo c thc hin qua vic khoan.
Max. Entry Length : Nhp gi tr khong cch ln nht khi Entry mode c la
chn l By Length.
Entry Beyond Stock Limits/ Entry Beyond Boundary limits : im vo gii
hn bi im xa nht ca phi
Ch c mt thng s c a ra : Entry Beyond stock limits l thng s mc
nh , c a ra nu Boundary c la chn trong phn Geometry.
25

Entry beyond stock limits : S dch chuyn i vo v s chuyn i u c th
thc hin bn cnh khi. Tt c cc chuyn ng khi phay u c thc hin
trong khi.
Entry beyond boundary limits : S dch chuyn i vo v s chuyn i u
c thc hin bn cnh gianh gii c nh ngha. Tt c cc chuyn ng
khi phay u c thc hin trong vng gii hn .
Ramp Angle : Gc nng ca ng xon c. Nu t gc nng = 90o th tc l
ko thc hin chuyn ng xon c vo chi tit (c dc)
+) Mt gc b hn 900 ngha l dng c ct s tin n gn bng cch di chuyn

theo hnh xon c v cc thng s sau c hin th Min. Plunge Size v Max.
Ramp Radius (thng s ny l bn knh ln nht ca ng xon c m
n gn vt liu)
c) Min. Plunge Size c nh ngha dao ct khng vo khu vc

gia cng qu nh. iu ny hu ch vi nhng vng gia cng b che khut.
Nu nh dao ct vo din tch qu nh n s khng cho php phay ton
26

b vt liu khu vc . Nu dao khng th vo mt lp c th tt c cc
lp bn di s t ng c b qua.
d) Max Ramp Radius: Khi dao ct tin n gn theo mt gc nghing
(Ramp Angle) <900 n s di chuyn theo hnh xon c
Trong th tc Plunge Mill c thm mt s thng s c a ra :
3.1.3
Approach & Retract

iu khin ng Vo/ ra dao
Contour Approach Type :

+ Normal : Dng c ct s tin vo hoc li ra theo phng vung gc vi
Contour
27
+ Tangent : Dng c ct s tin vo hoc li ra qua mt cung trn 90o theo

phng tip tuyn vi Contour.
+ Z - Up : Dng c ct di chuyn tc Plunge Feed

t DZ/Feed Start ti im ct u tin trn b mt.
+ Helical : To ra mt lot cc dch chuyn t lp ny
n lp khc theo ng c bin dng l ng xon
c. Chc nng ny ch c trong th tc Surface Milling
v By Layer.
+ Bisection : l ng chia i gc to bi 2 ng, mt ng tip
tuyn vi Contour v mt ng vung gc vi Contour. Chc nng ny
thng c a ra trong th tc Contour Milling v Profile.
Approach : Khong bt u tin vo
Extension : L m rng ng vo v im
kt thc c c qu trnh phay phng
(khong thot dao)
Contour Retract type :Tng t nh Contour Approach Type.
28

Arc Radius : Bn knh cung tip tuyn ca ng vo dao
* Retract Type : Kiu thot dao ra

+ By Angle : ng li ra c nh ngha bi 2 thng s, khong cch v gc
nghing.
+ Up : Li ra theo phng vung gc.

+ Length : Nhp gi tr khong cch ng ra ca dao
+ Angle : Nhp gi tr gc.
3.1.4 Boundary Offset

- L thng s c la chn to ra
ng offset quanh contour. Mt s th
tc thng s Boundary Offset s c
a ra khi chn ng Contour.
29

Bng thng s :
+ Cutter Location : V tr dao ct so
vi ng Contour (ng vin). V tr
c th nm trn ng Contour
(ON), nm trong ng Contour (IN)
hoc nm pha ngoi ng Contour
(OUT )
+ General Boundary Offset : Lng d cn li so vi ng Contour
3.1.5
Tolerance & Surface Offset Parameters
L thng s thit lp lng d cn li trn b mt chi tit sau gia cng. C hai s
la chn cho thng s ny: Basic (c bn ) v Advance (nng cao)
a) Basic: cho php gim thiu vic iu khin trn dung sai v b mt
Offset.
+) Part surface Offset: ton b phn Offset t part surface s c phay
im khc nhau gia part surface offset v Check surface offset l
Check surface offset phi >2*tolerance
Gi tr ca part offset<= bn knh gc
+) surface tolerance chnh lch ln nht t b mt c php

(i vi th tc CurveMX 5x ch c chc nng Basic, khng h tr chc nng
Advance)
30

b) Advance:
Advance : Hin th y cc tham s thit lp lng d:
+ Part Surface Wall Offset : Lng d cho cc thnh ng
+ Part Surface Floor Offset : Lng d cho cc mt ngang
+ Approximation Method : Phng php tnh ton xp x; theo ba hai phng
php : By Tolerance (theo dung sai b mt) hoc By Tol. + Length (theo dung sai
b mt v dc theo chiu di canh tam gic c t trc ). Phng php th hai
c chnh xc hn so vi phng php th nht.
+ Part surface wall offset: ton b phn Offset t part surface s c

phay.
+ Part surface floor offet: ton b phn offset t Check surface
+ Approximation method:
By Tolerance: vic xp x b mt c gii hn bi dung sai b mt. S
chnh lch ln nht cho php gia dung sai b mt v mt tam gic s
dng cho mt xp x
- By Tol. + Length: vic xp x b mt s c gii hn bi nhiu iu

kin nghim ngt hn v Dung sai b mt hoc chiu di tam gic c
s dng xp x. bng cch nhp gi tr Max triangle Length nhp
chiu di ln nht ca tam gic xp x.
3.1.6 Tool Trajectory

Cc tham s thit lp ng chy dao. Ty theo tng th tc la chn m hin
th la chn cc tham s khc nhau .
3.1.7 Z Limits
Thit lp gii hn chiu su gia cng cho nguyn cng.
+ Top Only: Ch thit lp gii hn chiu su trn
31

+ Bottom Only: Ch thit lp gii hn chiu su di
+ Top & Bottom : Gii hn c chiu su trn v di
+ Check Stock Above Z-Top : Kim tra lng phi cn li mt gii hn trn
ca trc Z
a) Top Only:
+) Z Top : gi tr gii hn trn b gia cng. lp layer u tin s s dng ZTop v Down-step.
Lu : Trong Rough, Finish mill all(layers) v clean up s s dng Z Top
+) Check stock above Z-Top. kim tra hoc khng kim tra phi(Stock)( din
tch khng c gia cng) pha trn nh ngha Z-Top.
Nu Stock c pht hin pha trn Z-Top th din tch ny s khng c
gia cng. Trong mt vi trng hp, yu t an ton c th Block(gy tc
nghn) gia cng nhng vng ny. Nu chc rng khng c gia cng stock
pha trn Z-Top. B chn thng s ny nhn c s gia cng tt hn.
b) Bottom only: gii hn thp nht gia cng. Di bng lng phi cn li(
remaining stock)
3.1.8 Machine between Layers

Thc hin chn vo ngay lp tc cc lp gia cng gia hai lp gia cng lin tip
khi thc hin gia cng th. Chc nng ny ph hp vi gia cng cc thnh mng
trnh b v thnh, hoc gia cng cc gn mng, gia cng in cc hoc gia
cng siu nh (Micro Milling).
ng dng cho c cc th tc Round v Finish. Nn gii hn chiu su gia cng
khi thc hin la chn ny.
32

S dng phng php gia cng c chiu su ct t thch nghi_ Variable
between Layers Vertical Step type ; tc l chiu su ct s ty bin thch
ng vi vi iu kin gia cng
Cho php chn layer vo gia hai lp lin tc nhau trong Rough Layer. Chc
nng ny cho php lm tng kh nng gia cng hoc che i nhng ni m mun
phay thnh mng. thng s ny cng c ng dng cho gn mng, Electrode
hay Micro milling
a) Basic:
Max 2D Distance: Khong cch ng gia cc lp ct
Cc tham s" trong l#a ch$n Machine between Layers

+Max. 2D Distance : khong dch ngang ln nht cho php thc hin chn
vo cc lp gia cng
+ Between layer Method : Phng php gia cng gia cc lp : gia
cng_Constant Z vi chiu su Z khng i; gia cng_On Surface ct b vt
liu theo bin dng b mt ; gia cng_ Horizontal gia cng cc b mt ngang
(xc nh bi gc gii hn)
+ SubSelection : Cc th tc con la chn phng php gia cng
33
+ Step Over Method : Phng php dch chuyn dao ngang :

2D Side Step : Dch chuyn ngang trn mt phng vi trc chnh
3D Side Step : Dch chuyn dao ng thi theo ba hng trc XYZ
i vi th tc Curve MX, c thm trng hp By Side Step (lng dch

ngang trn b mt )hoc By Pass (s cc ln trong lp ct trn b mt)
Scallop : Vo chiu cao ln nht ca vt liu cn li gia cc lp trn

b mt
+ Side Step : Khong dch dao ngang (dch dao trn mt phng XY)
+ Vertical Step Type : Kiu xung dao vi bc ct khng i (Fix) hoc thay
i (Variable)
34
+ Milling at Angle : Gc ng chy dao so vi trc X (dng cho Parallel Cut)
+ Cutting Style : Xc nh hng ct (theo mt hng hoc hai hng)

Bidir : Gia cng theo hai hng: thun nghch
Unidir : Gia cng ch theo mt hng
+ Contour Offset : Lng d cn li trn ng vin sau gia cng

+ Outside In & Inside Out : Gia cng t ngoi vo trong hoc t trong ra
ngoi
+ Layer Order : Kiu gia cng t di ln (Bottom Up) hoc t trn xung
(Top Down)
35
3.1.9 High Speed Machining

Gia cng tc cao: Thc hin gia cng phay vi chiu su ct t v lng chy
dao ln cho dao ct ng knh nh. Ngha l phay vi chiu su ct d dng
hn vi tc cao s dng vi nhng cng c b hn. Chc nng ny cho
php gia cng chi tit nhng cng on cui cng thay v s dng cc my
cc my cho phay th, phay tinh, EDM ring cho tng cng on th ngi ch
to khun c th lm Core v Cavity trn cng mt my n t u n cui.
Ty theo tng th tc m s c nhng tham s khc nhau:

+ Trochoidal : Di chuyn theo ng xicloit thay v gim tc ti cc v tr
rnh hoc ng cong. Trochoidal Pitch : bc xon ca ng Xicloit
+ Multi Z: T ng phn chia cc chuyn ng ca chiu su ct gim lc
ti cho dao ct
+ Round Rapid & Round Corner : Ln cong cc chuyn ng chy khng
hoc chuyn ng b gc ca cc ng chy dao
+ Preferred Corner radius :Bn knh gc ln c u tin
a) Basic
+) Trochoidal: Khi ct rnh thay v gim tc ct th n di chuyn theo ng
xicloit tc b.
36

Trochoidal Pitch: nh ngha bc di chuyn
+) Multi Z: t ng chia rnh thnh mt vi bc xung gim ti trng trn

dao ct.
Khi m c Trochoidal v multi Z dc nh ngha th Trochoidal c u tin.

Multi Z c t ng kch hot khi m trochoidal khng tho mn cc iu kin
hnh hc.
+) Round Rapid: bo trn gc di chuyn khng cho high Speed machine
+) Round Corner: bo gc ca dng c (toolpath) trong tt c cc din tch
37

-Preferred corner radius: xc nh bn knh s dng cho vic bo (round) ca
dung c ct(toolpath).
3.1.10 Clean between Pass
Trong khi dng c di chuyn ln pha trc ng chnh ca th tc th n c
th b qua mt s din tch khng gia cng
+)Between pass trategy: nh ngha dng din tch khng c gia cng.
CBP(clearn between pass)& redges:
gia cng c hai CBP v Redges(chp,mm,vng cao).
Ridges only:
CBP only:
3.1.11 Stock & Holder Tracking
Cho php nh ngha lng phi cn li( Remain stock). Remain Stock dc s
dng iu khin chuyn ng ti gn, rt lui v chiu cao di chuyn khng.
Tnh ton cc thng s hnh hc ca cn dao, u g dao u kp dao v tnh
ton cc lng d cn li t th tc gia cng trc, t tnh ton cc
ng chy dao sao cho ko xy ra va chm gia dao, b g dao vi phi v
g phi.
+ Consider Remaining Stock: Tnh ton n lng d cn li ca phi t bc
gia cng trc to ng vo/ ra dao sao cho hp l. Tham s ny xut hin
38

khi gi th tc gia cng Finish, Cleanup & Pencil. La chn Yes nu c tnh ton,
No hoc Faces Offset nu khng tnh ton n lng d t bc trc.
+ Update Remain Stock : C tnh ton n lng d cn
li t th tc trc
+ Consider Holder & Shank : C ch nh tnh ton n b
kp v chui dao
+ Calculate Minimal Clear length : C tnh ton n chiu
di ca dao (gm c phn li ct dao v phn cn dao ).
Vic tnh ton s a ra ng chy dao hp l trnh
cc va chm ca b kp dao vi phi
a) consider remain stock: thng s ny xut hin trong th tc ca finish,
cleanup v pencil. Cho php c hay khng quyt nh v Remain Stock trc
khi quyt nh to ra s di chuyn ca dung c. Remain Stock c s dung
iu khin di chuyn gn, rt lui v di chuyn khng.
- Yes: tnh ton Remain Stock trc khi to ra s di chuyn ca dung c.
- No: Remain Stock khng c quyt nh v th tc u tin b b qua.
- Face Offset: Remain stock khng c to ra v u tin gia cng b b
qua.
b) Update Remain Stock:
Thng s ny cho bn quyt nh c hay khng update thng tin v Remain
Stock. Nu khng Update th th tc ny khng nh hng n cc th tc bn
trong.
c) Consider holder and shank: thng s ny cho php bn quyt nh c hay
khng holder and shank
Nu chn n th cho php h thng tnh ton nu c s va chm xy ra gia

holder.
39
d) Calculate minimal Length Cutting: thng s ny cho php bn nh ngha

c hay khng tnh ton chiu di dao ngn nht.
3.1.12 Electrode machine parameter

+) Orbit Planner Gap: cho php to in cc n gin cho 2D Orbit(ng
vin 2D). Qu trnh n mn khng ph thuc vo s thay i ng knh dng
c trong bng dng c ct(Cutter table).
+)Spark Gap +3Orbit : khong cch gia in cc v phi ni m qu trnh

phng in din ra
3.1.13 Creat Auxiliary contours

To cc ng b tr
40

To ng cho min gia cng khi chi tit ca th tc c thc thi. iu ny
tng hiu qu gia cng bng vic nh ngha vng gia cng ca mt th tc bi
ng vin to ra bi mt th tc khc theo gim vic chng cho ln nhau
3.1.14 Cutter and Holder
Cc thng s ny hin th cc thng s v dng c ct. Khng th chnh sa
trong ny. C th chn dng c ct khc.
Mun thc hin chnh sa, quay li bc thit lp dao ct ( Cutter ) trn
3.1.15 Machine parameters
nh ngha my s dng:
Vc(mm/min): vn tc ct
Spin: s vng quay/pht ca trc my.Spin =Vc/(2* *Cutter radius)
Feed(mm/min) tc di chuyn ca dao trong khi
gia cng
Entry Feed(%) T l tc s dng dao vo
c vt liu d dng. c o bng t l % ca
tc di chuyn(Feed) s di chuyn ny nn trong
mt phng ngang.
Plunge Feed(%) nhp vo t l tc xung chm ca dao

khi xung ng. c tnh bng % ca tc di
chuyn(Feed)
Adaptive Feed control: nh ngha kh nng iu khin tc n dao t ng.

+) nu OFF th Feed(tc di chuyn) c nh ngha bi thng s Feed
trn.
+) Nu On th cc thng s sau s hin th

increase to(%):nh ngha tc cao nht c tnh t l vi Feed.
41
Decrease To(%) nh ngha tc b nht c tnh% theo Feed.
Air Motion: nh ngha tc chy khng gia cc min ct bn trong mt th

tc
+) Rapid: di chuyn dao nhanh ti v tr Z an ton ri chuyn ti vng gia cng
tip theo.( tng ng vi lnh G00).
+) Feed: di chuyn dao vi tc nhp vo Air Motion feed ti chiu cao Z an
ton ri chuyn sang vng gia cng tip theo
Coolant: Thit lp kiu ti ngui
3.1.16 Geometry
Boundaries(optional): nh ngha din tch m dao dao c php di chuyn
Parting Surface: nh ngha din tch b mt c phay.
All displayer: Chn tt c cc i tng c hin th
By Criteria: Chn i tng theo Criteria
Reset Criteria: B chn criteria cho i tng c chn
Multi : Cho php nhiu i tng c pick
Reset selection: Hu b ton b b mt c chn v bt u chn li.
Finish selection: Kt thc ch chn v ng ca s li
Check Surface: l b mt c nh ngha l s c phay bao quanh n.
42

Aiming Surface(dng trong Flow line Aiming surface3x) nh ngha din tch
ni qu trnh phay c thc hin
Two contour: pick hai contours
Surface: pick aiming susface nh ngha b mt gia cng.
Contour and point: pick ng v mt im. din tch gia ng v im

c phay.
43

3.2
Cc tham s thit lp cho ng chy dao

3.2.1 Create Auxiliary Contours
To ra cc ng bin dng gia cng nh mt phn ca th tc gia cng ang
thc thi. Cc bin dng c to ra ny c th l ng chuyn ng ra (Output
Motion), ng bao ca cc vng cha c gia cng (Unmachine Area),
ng bao ca tt c cc vng c gia cng (All machine Arear), cc vng
thng ng (Vertical Area), cc vng ngang (Horizontal Area), cc vng khng
gia cng ti (Ignore Machine Area),
3.2.2 Tool Trajectory
Cc tham s gia cng iu khin ng chy dao nh chiu su ct, lng dch
dao ngang, kiu gia cng theo lp (Layer) hay theo vng (Regions); ty theo th
tc c gi m cc tham s iu khin s khc nhau. Tng qut c th c cc
tham s sau:
Z Top / Z Bottom : t gii hn trn / gii hn di ca vng gia cng
Mill Finish Pass : Thit lp gia cng tinh cho ln gia cng cui cng
Cutting Mode: Kiu gia cng : theo hai hng ( Mix ) hoc theo hng dao nm
bn tri ng bao (Climb) hoc nm bn phi ng bao theo hng chuyn
ng ca dao ct (Conventional),
Mixed + Climb Final Pass : Gia cng theo hai hng, i vi gia cng tinh
ln cui th thc hin gia cng mt hng (Climb hoc Conventional)
+ Mix +climb final pass: s dng ch ct mix cho vic gia cng th v ch
Climb cho phay tinh(final and re final pass). La chn ny s dng cho Rough
Parallel, Rough Spiral and ReRough.
+ Mix + Conv. Final pass: s dng ch ct mix cho vic gia cng th v ch
Conventional cho phay tinh(final pass). La chn ny s dng cho Rough
Parallel, Rough Spiral and ReRough.
44

Cutting Direction : Hng ct ; t trong ra ngoi (Inside Out) hoc t ngoi vo
trong (Outside In)
Vertical Step Type : Kiu chiu su ct; theo ba phng php : vi bc ct
su l khng i (Fixed) hoc bc ct su thay i (Variable) hoc l gia cng
vi chiu su ct khng i ti tt c cc lp nhng khng li lng d i
vi cc mt phng ngang (Fixed + Horizontal Planar)
+) Fix: nh ngha Fix Layers my t khong cch ng c nh gia cc
lp ct. Khi Fix c chn th Fix vertical Step xut hin nhp thng s
Fix vertical step: gi tri ln nht bng chiu di li ct. gi tr b nht >0.
+) Variable: h thng ti u bc n dao ng bng cch s dng gi tr ln
nht v nh nht nhp vo
Max vertical Step: gi tr ln nht bng chiu di li ct. v nh nht >0.
Min. Vertical step: gi tr b hn Max vertical Step.
+) Fix + horizontal planes: s dng la chn Fix cng vi vic thm thng s
cho php bn iu khin thng s ln hn thng qua vic la chn lp Z ci m
th tc c trong lp Z.
La chn ny cho php
To ra hnh dng phn chiu mt cch chnh xc hn
Cho php gia cng th tt c cc mt ngang ca chi tit
Tng hiu qu gia cng c kh bng vic gia cng thm cc lp Layer theo bc
mt cch logic
Tm tt c cc lp layer ng yn(Fix Layer)
Tm tt c cc mt nm ngang b qua cc mt qu gn vi Fix layer
45

nh ngha chiu su b mt(Balcony) gia cng cho mi lp layer bn trong
Phn tch cc rng buc ca mi lp bn trong(Local Layer)
nh ngha kiu gia cng(Machining Order) ca lp.
Thng s ny ch hin th trong gia cng th (Rough). gm c:

*) Fix vertical step: cung ging nh trn
*) Skip Plane lose to Fixed Layer: Thng s ny cho php bn b qua gia
cng b mt trong khong Z danh ngha bn di Fix layer
- Nu thng s ny khng c chn th tt c cc b mt v Fix Layer s b
gia cng.
- Nu thng s trn c chn th thng s Z Margin s c hin th. B
mt bn di fix Layer vi khong cch Z nh hn Z Margin s b b qua.
Side Step : Lng dch dao ngang (i vi phay th, thng bng 50
70%Ddao)
i vi gia cng Stock Spiral, c thm tham s : Open Part : Thc hin gia cng
tinh ng vin v cc o khi gp thnh hoc o bn trong chi tit. La chn
Outer Only hoc Outer + Island
46

Collapsing : Gia cng ct gy on (gin on) theo vng hoc theo ng
xon c Spiral
Machining By :Gia cng theo lp (layer) hoc theo vng (Region)

+) Region: qu trnh gia cng theo vng, ng hn l gia cng theo lp. S
dng Region gia cng trong lng chi tit gim qu trnh chy khng, theo
gim thi gian gia cng.
+) Layer: Gia cng bi lp c nh. Dao ct s di chuyn b qua cc vng(

Regions) nu cn thit v s quay tr li nu lp Layer c nh Z c hon tt.
+) Region &Layer: nu chi tit c c Cavity v Core th din tch ca Core s

c phay bi Layer v din tch Cavity s c phay bi Region.
47

Flip Start Side : o chiu pha bt u ca gia cng song song
Milling at Angle : Gc ca ng chy dao so vi phng X trong gia cng

theo ng song song
Final Pass / hoc Pre Final Pass : To ra ng gia cng tinh ln cui theo
ng bao ca chi tit.
+ Margin for Pre-Final Pass : t lng vt liu cn li cho chuyn ng ct

Final/ Pre Final Pass
"i v*i th+ t,c Plunge Mill, c thm cc tham s" :

+ Trajectory Type: Kiu ng gia cng ; tnh theo tm dao hoc nh li ct
+ Forward Step : bc dch dao ngang
+Slot Arc Angle : Gc ca cung to thnh

cho php ct b vt liu
+ Down Pass Method : Phng php ct
xc xung : Theo mt ln trn mt lt ct
(Single) hoc theo nhiu ln trn mt lt
ct (Multi Layer)
48

"i v*i gia cng tinh, c th c thm cc
tham s" :
+ Horizontal Areas : Gia cng cc mt
ngang (gii hn bi gc)
+ Vertical Areas : Gia cng cc mt ng
+ Slope Limit Angle : Gc gii hn cc vng gia

cng so vi cc phng (Horiz. hoc Vert.)
Horiz. (hoc Vert .) Cutting Mode : kiu ct ngang (hoc ng) l nm pha tri
(hoc pha phi) ng bao tnh theo hng chuyn ng ct
"i v*i gia cng h*ng knh Radial; c thm tham s" :
+ First Angle / Last Angle : Gc u/ gc cui ca phay hng knh
+ Pick the axis Origin :Chn im tm (hng knh) vi hai ta X, Y
+ Angle Increment : Gc gia cc ln ct hng knh
"i v*i gia cng ng Contour : Cc thm cc tham s"

+ Stock Width: Chiu rng phi s b gia cng
+ Trim Loops : T ng lc bt chuyn ng ct ti cc im t giao ca
ng cong
+ Spline Approximation : phng php tnh gn ng ng cong :chuyn
ng ct theo phng php tuyn tnh hoc gn dng cung trn
49
+ Cutting Technical : Phng php ct, thng thng dc theo ng contour

(Normal) hoc chy theo kiu xon c dc theo ng contour (Trochoidal)
3.2.3 Optimizer
Thit lp ch ti u nhm mc ch gim thi gian gia cng, tng tui th
dng c ct v ngn chn s va chm gia dao v phi
+ Safe distance : khong an
ton pha trn b mt phi
+ Safe Diameter : ng knh
an ton cho b phn kp
chui dao (Holder)
+ Rapid Motion Gouge Check
: Kim tra chuyn ng chy
dao nhanh trnh va chm;
khi dao ct s nhy ti v
tr an ton (Safe Distance)
+ Rapid Motion Option : La

chn cc kiu ng dng
+ Remove air Motion :Loi b tt c cc chuyn ng chy khng khng cn
thit l kt ni chng thng qua khong an ton (Safe distance)
+ Cut by Z Limit: nh gii hn chiu su gia cng
+ Chip Load: T ng iu chnh dao ct khi lc cn ca phoi ln
+ Feed Table: Thit lp bng tc tin dao cho tng iu kin gia cng
3.2.4 Layers Connection

50

iu khin chuyn ng vo/ra khi kt ni gia cc lp gia cng
3.3
Cc tham s cho chu trnh khoan

3.3.1 Drill type Kiu khoan
- Spot Drill: khoan theo im
- High speed Peck: khoan( khot) l ln tc cao
- Left Hand Tapping: to ren tri
- Fine boring: khoan l nh
- Deep Hole Peck: khoan l ln su
- Counter Boring: khoan l bc
- Tapping : taro
3.3.2 Depth Parameter

Chiu su ct, dnh cho nguyn cng khoan,khot doa, tar
Max depth: Chiu su ct ln nht
Global depth Type: Thit lp kiu chiu su ct : chiu su tng th (Global
Depth), tt c im khoan u bt u t mt cao Z (Z-Top), hoc tt c cc
im khoan u kt thc ti cng mt chiu su Z (Z-Bottom), hoc ty chn cho
nhiu im
Depth : Kiu tnh ton chiu su; tnh t nh mi khoan (Tip), t tm ng
knh (Full Dia) hoc t tm cnh vt mi khoan (Chamfer Dia)
3.3.3 Drill Parameter

51

Tham s khoan, nh kiu khoan (Drill Type) l khoan (Spot Drill) doa (Boring)
Tar (Tap),Cc tham s c th :
Peck: nu c check l khoan s c thc hin tng bc
- Step: chiu di mi bc ct.
- Decrease: bc(bc) xung ca dao ct. Gi tr ny b hn hoc bng
Step.
Step : chiu di ca mi bc ( khoan b phoi)
Decrease : Lng xung cho mi bc
Shift : Lng dch trn mt XY ti v tr cui y l theo I v J
Dwell: Cho php dng di chuyn.
Time: khong hthi gian cho php dng.
Preferre Order:
- Selection Order: im chn s c khoan theo th t.
- Main part X: Th t khoan s t ng ti u dc theo trucX
- Main part Y: Th t khoan s t ng ti u dc theo trucY
- Reverse Order: o ngc trt t li.
3.3.4 Drill Retract

Kiu rt dao cho mi ln ct
To Init : rt dao v im u tin bt u chu trnh khoan. dao khoan s nhy ti
gi tr Delta Init ca im gia cng tip theo
Delta Init: khong cch o c t l u tin. i vi khoan 4X v 5X th
khong cch ny vung gc vi b mt. Nu mt im khc cao hn im u
tin th khong li v l delta Retract.
To Retract : ti im rt dao an ton (khong an ton cho mi ln chuyn dao).
Dao khoan s nhy ti gi tr Delta Retract ca im khoan tip theo
Delta Retract: V tr thay i t Rapid Feed ti Feed t l cho n khi ti gn.
52
3.3.5 Qiuck Drill
UCS list
Chn UCS
Calculate Opposite
Tnh ton l b khoan trong cnh i din ca chi tit( L c

hng khoan ngc vi hng Ucs uc chn)
Clearance Plane
mt phng li dao
Angle Tol
Gc m c nh ngha l c thng hay khng. nu trong gii

hn dung sai th c coi l thng
General Tol
Dung sai ng tm gia cc l
Precision
s ph thuc chnh xc kch thc ca dao ct ti vic

khoan l
Min. Material
Removal
Lng vt liu nh nht b i bi mi dao ct
Change to mill
ng knh l qu ln d khoan. V l s c phay s

dng chc nng Pocket
Mill Name
Set dao phay c s dng cho l c ng knh >= Change

To Mill
Mill type
dng dao phay c s dng
Taper tool name
Set dao nghing(Taper) dc s dng
Global Taper Angle
Check to tt c cc gc nghing nh nhau

Uncheck nh ngha mi gc nghing tng ng vi l
Taper Diam. Overlap
Set ng knh gc nghing ln hn.
53
Process version
chn s bc thc hin
Unit
n v c s dng
Rebuild
Xo tt c cc phn phn tch hin ti v to ra phn tch mi
54

4. Cch gim s ln rt dao trong Cimatron E7
Thc hin theo cch thng thng i vi chi tit nh hnh bn ta c s ln
rt dao nh hnh di. vi kiu chy dao l Rough spiral.
Ta c th hn ch bt s ln rt dao cua chi tit bng cch nh bn di(

khng p dng dc vi lnh Rough Parallel).
Ta thc hin vic gia cng vi Cimatron bnh thng. Trong lc thit lp cc
thng s ta vn thc hin bnh thng.
n mc Tool trajectory >Chn User define nh hnh di thay v
optimized.
55
Ri chn du Check vo khung Limit passes of stock. Th khung Change

strategy..hin ln
56

Ta sa s trong khung change Strate IF& Stock spiral nh xung mc
nh nht l 2.
Nh trong hnh l 5 ta sa l 2.
Kt qu ta c th nhn thy nh bn di
57
Sau khi hiu

chnh. S ln
rt dao gim
nhiu
Trc khi hiu

chnh. S ln
rt dao nhiu
58

Huong Dan Gia Cong Cimatron E70

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Huong Dan Gia Cong Cimatron E70

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Hng dn Gia cng trn Cimatron E7.

CHNG I GII THIU CIMATRON NC

CHNG I GII THIU CIMATRON NC

Bt mi trng CAM v n ch c a ra khi bn ang trong mi

Quay tr li mi trng Cad chn thm i tng.

Chn hoc to UCS

Quay li Wizard Mode

Quay li Advance Mode

n hoc hin hp thoi NC Guide

n hoc hin Process Manager

Khi lm vic vi bng thng s, chn vo biu tng ny c s

Lm xut hin Information Bar

CHNG I GII THIU CIMATRON NC

To ra cc sets thng tin trong mi trng NC

Hin th cc thng tin v M-View trong mi trng NC

Ph v cc thng tin trong Process Manager

M rng cc thng tin trong Process Manager

(Motion Editor) thay i cc thng s dch chuyn trong th

Hp tu chn Displaying Cutter Motion

2. Cc biu tng trn thanh cng c theo phng thng ng.

Xo th tc/ ng chy dao

Thc hin ng chy dao hoc th tc

CHNG I GII THIU CIMATRON NC

Xem khi vt liu cn li sau mi th tc thnh cng

hin th li ng chy dao

* Ch : - ch c cc biu tng lin quan mi c kh nng c la chn.

CHNG II LP TRNH PHAY 3 TRC

CHNG II LP TRNH PHAY BA TRC

2. Cc bc to chng trnh gia cng

, chn i tng cn gia cng (l i tng Part

CHNG II LP TRNH PHAY 3 TRC

dch chuyn chi tit (t im ti im_Pivot , hoc

thc hin xoay chi tit quanh cc trc X, Y, Z

2.2 Chn dng c ct

CHNG II LP TRNH PHAY 3 TRC

+ Dch chuyn (Motion) :

CHNG II LP TRNH PHAY 3 TRC

La chn dng c ct khc

- Thay i thng s dng c ct

CHNG II LP TRNH PHAY 3 TRC

- Ti dng c ct t th vin dng c

- Ly dng c ct t mi trng d liu khc

- La chn Machine Parameter thit lp cc gi tr mc nh cho tham s my

- La chn Holder thit lp chiu di hnh hc ca bu dao chng trnh c

2.3 Chn s trc my gia cng_ Chn kiu chy dao

chn s trc my gia cng :

Gia cng 2,5 trc, 3 trc, hoc 4 trc.

- Chn gc ta gia cng trong mc Toolpath UCS : C th s dng cc gc ta

CHNG II LP TRNH PHAY 3 TRC

2.5 Chn phng php gia cng

Gia cng 2,5 trc

- i vi la chn 2,5 trc th ch c 2 la chn cho kiu nguyn cng chnh :

- Gia cng 2,5 Axes :bao gm

Gia cng ct phi dc theo bin dng ng

Gia cng ct phi dc theo bin dng

Gia cng ct phi dc theo bin dng ng

CHNG II LP TRNH PHAY 3 TRC

Profile Open by Plane :

2.5.2 Gia cng 3 trc

- Gia cng th_ Volume Milling

: L bc gia cng u tin ca cc chu

: Ct b lng ln vt liu trn mt phng XY vi

CHNG II LP TRNH PHAY 3 TRC

Th tc ny thng c s dng cho gia cng cc lng khun trn dng