Excel Computations

Count (machine-hours)
Probe Wirebond Die bond Wafer Saw Wafer Mount Mold Mark Trim and Form Metal Finishing Electrical Test
2945.36 1643.05 3906.7692 1589.3315 1595.8938 13765.789 11932.566 62818.63 9346.1538 15606.42
49.08933 27.38417 65.11282 26.48886 26.59823 229.4298 198.8761 1046.977 155.7692 260.107
Lost Time in Machine

8000 917.7193 795.5044 4187.909 623.0769 6524.209 6000 4000 2000 0 Probe FOL Area
Probe FOL EOL Final Test
49.089333 145.58408 1631.0523 260.107
196.3573 582.3363 6524.209 1040.428
Unproductive Productive
4187.908 5892.092
Usage in machine-hours
4187.908 machine-hours 5892.092machinehous
e in Machine-hours
EOL Area
Final Test
Lost time (hours) Man SD SD SU PM Earlier break times Earlier stoppage of production Set up delays (awaiting for technicians) PM delays (awaiting for technicians) Total Machine ED Errors in the machine Total Material ED Material down/ Raw material not available Total Method SU SU SU PM Mistakes in setup High conversion time High buyoff times High PM times Total Grand Total 491.5305 680.6945 533.5836 318.9 2024.7086 4187.909 471.8163 471.8163 484.2917 484.2917 242.4846 316.0381 619.6344 28.9353 1207.0924
average per machine per day (hours) 0.577344286 0.752471667 1.47532 0.068893571 2.874029524
average per machine per day (mins) 34.64065714 45.1483 88.5192 4.133614286 172.4417714
1.153075476 1.153075476
69.18452857 69.18452857
1.123372143 1.123372143
67.40232857 67.40232857
1.170310714 1.62070119 1.270437143 0.759285714 4.820734762 9.971211905
70.21864286 97.24207143 76.22622857 45.55714286 289.2440857
per shift 11.54688571 15.04943333 29.5064 1.377871429 57.48059048
23.06150952 23.06150952
22.46744286 22.46744286
23.40621429 32.41402381 25.40874286 15.18571429 96.41469524
TRIM AND FORM Leveled Time Activity 1. Set-ups Tasks 1.1 Conversion 1.2 Buyoff 36 18 Frequency Total Time Total Time per week (min/week) (min/shift) 49 49 0.08 1 1764 882 40.96 71 84 42 1.9504762 3.3809524 Leveled Time 210 12 463 81
MOLD Frequency Total Time Total Time per week (min/week) (min/shift) 5 5 0.08 1 1050 60 37.04 81 50 2.8571429 1.7638095 3.8571429 Leveled Time 9 7 95 55
LASER Frequency Total Time Total Time per week (min/week) (min/shift) 26 26 0.08 1 234 182 7.6 55 11.142857 8.6666667 0.3619048 2.6190476
2. Preventive maintenance
2.1 Preventive manitenance 512 2.2 Machine ownership 71
3. Troubleshootin 3.1 Minor repairs g/ Equipment repair 3.2 Major repair 4.1 TCM (each 4. Shiftly tasks machine in that area) 4.2 Documentation on computer 4.3 Check email 4.4 Contruct shiftly report 4.5 Email shiftly report 4.6 Check machine status (each machine in that area) 4.7 Being endrosed by technicians of previous shift 4.8 Endorsement of issues to the next shift 4.8 Meet/speak with line leader/supervisor/engi neers 4.9 Machine cleaning TOTAL TOTAL
5 213 16 43 18 28 15 21
232 15 315 21 84 21 21 315
1160 3195 5040 903 1512 588 315 6615
55.238095 152.14286 240 43 72 28 15 315
5 112 9 35 22 30 11 12
98 12 399 21 84 21 21 399
490 1344 3591 735 1848 630 231 4788
23.333333 64 171 35 88 30 11 228
3 36 6 18 13 16 9 3
195 13 147 21 84 21 21 147
585 468 882 378 1092 336 189 441
27.857143 22.285714 42 18 52 16 9 21
29
21
609
29
20
21
420
20
16
21
336
16
33
21
693
33
16
21
336
16
17
21
357
17
53 17
72 21
3816 357 27560.96
181.71429 17 1312.4267
18 9
33 21
594 189 16424.04
28.285714 9 782.09714
19 7
33 21
627 147 6316.6
29.857143 7 300.79048
Worker: Technician Area: Mold Activity Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Preventive manitenance Preventive manitenance Machine ownership Machine ownership Machine ownership Machine ownership Machine ownership Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Activity Documentation on computer
Time (Mins) 180.23 185.92 203.83 210.80 209.92 210.12 239.87 203.64 197.56 208.52 204.47 210.59 223.55 207.14 229.66 206.42 223.59 203.84 215.23 206.36 208.73 207.92 221.05 206.16 211.11 240.47 208.14 206.71 209.40 209.93 205.32 205.66 205.08 199.00 18.47 9.41 13.01 11.55 8.37 15.81 12.15 16.26 7.21 10.19 8.27 10.45 10.49 11.14 15.31 12.94 8.34 13.66 10.19 13.69 10.10 9.82 8.36 15.73 13.70 6.38 458.28 339.28 65.31 77.51 109.94 69.36 98.30 1.56 5.48 5.07 9.72 3.70 3.53 10.89 4.19 6.44 6.47 5.96 4.69 5.41 2.44 Time (Mins) 29.49
Activity Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Activity Email shiftly report
Time (Mins) 3.86 3.40 2.59 6.40 5.66 6.94 4.33 5.03 1.46 5.93 3.46 4.48 4.65 5.30 98.81 125.02 113.97 65.21 111.06 81.45 113.22 131.16 126.45 136.52 118.90 118.50 112.21 118.12 85.53 110.94 109.48 129.97 115.86 113.83 8.17 13.53 7.25 6.64 9.99 10.31 9.48 12.74 8.69 6.75 15.36 7.81 6.11 5.42 7.30 6.67 7.91 8.73 6.97 5.57 12.44 8.11 6.85 6.58 9.22 11.51 7.37 6.56 12.92 9.67 9.85 12.47 12.77 33.14 36.26 45.36 35.86 33.91 32.17 31.92 34.39 35.15 32.68 38.26 36.13 38.51 32.25 Time (Mins) 7.89
Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Activity Meet/speak with line leader/supervisor/engineers
33.14 36.26 45.36 35.86 33.91 32.17 31.92 34.39 35.15 32.68 38.26 36.13 38.51 32.25 29.49 34.34 36.63 32.28 35.19 30.36 35.46 32.51 36.99 30.25 25.02 15.83 23.56 17.33 15.50 21.79 16.11 20.97 21.48 25.30 15.86 26.09 23.54 24.28 16.46 20.70 28.71 24.49 19.33 15.23 30.21 24.88 19.60 24.39 21.81 34.18 24.51 30.01 25.84 21.25 34.97 31.77 33.28 27.02 31.54 32.54 34.19 33.65 27.43 26.33 34.10 30.50 31.93 30.16 27.15 29.76 30.95 30.80 27.26 32.34 33.61 27.05 33.15 7.98 16.38 12.24 9.76 11.38 7.20 9.07 Time (Mins) 23.03
Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers
10.30 9.01 12.69 12.03 9.68 11.15 12.66 9.30 10.91 16.60 9.50 9.20 12.16 10.25 9.55 16.87 12.00 10.45 9.80 7.58 13.45 15.67 12.22 10.20 8.92 9.19 17.45 9.84 13.25 11.46 17.94 12.12 9.22 17.45 9.56 10.23 11.00 8.54 13.27 17.37 11.94 18.22 20.67 17.47 15.66 22.01 16.10 24.92 18.93 16.83 21.76 23.58 21.47 23.71 17.02 15.30 24.73 24.25 23.23 22.52 24.41 18.93 17.03 16.17 15.17 19.74 8.36 15.84 19.24 20.01 15.09 18.66 11.62 20.47 16.63 10.52 14.40 14.51 14.61 20.37 17.16 16.53 16.51 16.27
Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Worker: Technician Area: Laser Activity Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff
16.62 17.79 10.67 17.77 22.98 21.73 19.56 8.34 21.32 10.14 22.65 23.92 17.35 5.16 19.47 23.06 15.82 15.21 23.99 11.23 6.64 13.80 11.11 13.72 9.76 13.57 11.35 7.77 10.78 5.24 9.80 7.75 11.96 9.35 7.16 7.84 10.27 9.29 8.13 7.21 12.87 12.65 7.79 8.80 12.14
Time (Mins) 7.49 9.30 7.63 6.97 9.99 9.77 8.68 7.43 7.11 8.75 10.64 9.72 6.79 10.34 6.40 9.68 9.89 8.55 7.20 10.23 9.45 10.79 8.13 10.05 9.21 8.21 10.11 8.92 7.45 7.35 10.48 6.32 4.94 4.05 6.89 9.64 6.62
Activity Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM
Time (Mins) 2.30 3.27 2.99 2.80 2.57 4.09 34.20 39.62 32.03 31.09 37.13 30.91 31.08 34.54 39.78 36.04 37.85 36.87 7.51 3.07 5.64 7.80 6.04 6.03 3.76 5.71 7.09 4.12 4.89 4.27 7.02 5.80 6.46 6.90 3.95 3.17 3.10
Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Preventive manitenance Preventive manitenance Preventive manitenance Machine ownership Machine ownership Machine ownership Machine ownership Machine ownership Machine ownership Machine ownership Machine ownership Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Activity Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status
7.23 4.57 11.81 5.26 7.93 5.84 3.93 5.10 7.80 5.74 6.85 4.50 5.47 118.45 80.12 92.28 58.32 48.20 50.67 59.97 56.66 57.79 59.02 48.83 3.50 3.64 3.74 4.22 3.10 3.75 3.22 4.98 4.52 2.68 2.47 4.79 2.53 3.67 4.78 2.63 3.75 3.55 3.09 2.17 4.44 3.60 Time (Mins) 16.28 19.61 9.39 17.36 11.50 15.38 9.96 13.34 17.15 13.75 9.73 8.14 8.16 9.89 11.23 10.77 8.26 10.58 8.40 10.06 7.36 8.88 8.07 10.74 7.43 9.05 3.46 4.60 3.65 4.09 1.81 3.10 3.09 4.98 1.96 4.37 2.71 3.97 2.81
TCM TCM TCM TCM TCM TCM Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Activity Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning
7.04 4.92 5.43 4.18 7.56 4.03 11.77 19.84 22.57 20.87 22.14 17.77 18.58 19.60 15.89 19.64 17.83 21.21 18.89 15.85 16.66 22.72 10.56 9.17 13.72 13.35 12.81 16.62 13.61 13.72 15.27 12.24 15.77 10.02 9.69 13.51 10.78 16.29 11.50 11.54 16.89 15.49 9.55 18.33 17.86 16.01 Time (Mins) 20.49 18.83 23.17 23.25 6.68 8.62 6.57 6.34 10.02 9.24 9.72 12.94 7.08 5.79 7.25 5.78 7.92 5.83 7.51
Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Worker: Technician Area: Trim and Form Activity Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion Conversion
3.56 3.25 2.67 3.89 3.56 2.73 18.88 15.84 13.15 18.75 13.92 12.56 13.59 20.23 19.38 17.67 21.38 17.73 15.02 12.56 12.41 15.02 12.83 11.34 20.73 17.93 22.84 15.70 21.98 18.68 15.63 19.24 14.71 17.01 23.11 15.79 20.42 16.46 22.55 23.01 22.15 19.64 17.94 16.74 17.00 18.95
Time (Mins) 45.17 39.27 27.65 29.54 31.65 50.29 37.37 33.29 39.60 34.12 32.01 41.65 49.29 35.22 31.98 38.48 36.56 28.18 35.03 25.81 27.88 44.66 36.59 53.55 32.42 31.16 36.88 33.46 26.40 31.34 36.17 35.72 26.47 31.35 35.73 37.73 36.08
Activity Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair Major repair
Time (Mins) 3.45 4.15 2.53 4.64 5.71 5.66 4.00 3.26 5.44 5.25 4.30 2.30 3.50 2.44 2.43 3.40 5.82 2.51 210.85 217.62 208.26 217.85 210.73 217.63 214.52 213.49 211.10 210.42 209.78 209.00 216.69 215.75 217.94 212.71 208.93 216.93 217.31
Conversion Conversion Conversion Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Buyoff Preventive manitenance Preventive manitenance Machine ownership Machine ownership Machine ownership Machine ownership Machine ownership Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Minor repairs Activity Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Check email Contruct shiftly report Contruct shiftly report Contruct shiftly report
35.32 37.07 36.60 21.91 17.29 18.22 18.81 16.64 19.54 18.17 15.80 19.76 18.76 13.40 24.85 9.35 16.11 16.76 20.70 23.17 16.20 21.65 22.39 19.59 20.03 17.47 19.80 18.93 19.90 491.14 535.35 70.25 74.44 70.46 74.28 73.10 14.95 5.77 5.20 4.28 2.24 2.13 2.61 5.22 4.19 10.03 Time (Mins) 38.28 36.98 39.33 37.99 39.68 59.76 36.99 41.31 40.73 51.17 35.76 38.49 15.64 22.32 15.04 13.51 17.74 20.01 21.77 22.62 21.30 18.86 18.90 16.68 22.26 17.74 22.07 22.24 15.83 18.86 17.67 18.70 20.05 15.01 20.05 16.34 34.98 25.86 25.66
Major repair TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM TCM Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Documentation on computer Activity Email shiftly report Email shiftly report Email shiftly report Email shiftly report Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Check machine status Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift
216.18 13.37 19.31 18.60 12.91 11.12 11.57 11.97 14.55 10.28 11.63 11.34 11.32 16.81 13.22 17.09 15.27 10.55 15.76 10.99 17.28 15.26 15.98 16.03 13.80 14.50 17.78 17.50 12.26 17.44 12.45 18.78 19.58 14.60 52.58 40.27 41.54 39.95 41.61 36.18 68.86 38.10 39.09 59.22 35.57 42.98 Time (Mins) 13.38 19.88 17.72 11.99 30.22 19.10 17.54 23.48 20.30 24.56 20.09 18.73 15.55 17.56 36.25 15.01 21.93 19.45 18.57 24.23 23.92 18.96 17.61 16.67 17.72 22.47 21.94 17.82 19.08 34.55 29.75 25.12 32.25 27.10 30.19 29.59 28.09 28.85 27.10
Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Contruct shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Email shiftly report Activity Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning Machine cleaning
34.88 32.97 27.76 16.29 32.82 26.83 26.25 34.36 34.51 29.27 26.00 33.69 14.48 26.96 28.49 26.46 32.25 25.41 33.61 32.25 13.85 27.77 32.24 33.60 29.05 31.68 11.95 15.53 16.50 12.23 18.68 12.14 17.81 14.54 14.12 13.28 14.10 16.81 14.81 17.23 19.62 19.08 18.86 11.53 19.82 16.64 Time (Mins) 53.96 59.75 52.67 52.52 54.91 51.37 50.40 21.20 24.25 15.28 19.62 15.08 15.93 23.90 15.38 19.69 19.48 20.60 22.60 17.14 15.05 23.17 23.53 17.65 24.18 24.67 20.48 21.44 23.24 15.11 17.28 17.85 18.24
Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Being endrosed by technicians of previous shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Endorsement of issues to the next shift Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers Meet/speak with line leader/supervisor/engineers
32.30 25.10 32.24 32.10 34.68 32.42 31.58 29.98 25.08 32.61 25.28 34.47 27.06 32.14 29.04 28.47 31.52 32.78 42.17 34.16 26.74 32.42 26.70 34.01 33.14 30.90 33.82 30.19 34.59 25.76 26.34 50.48 56.14 51.18 57.39 58.02 54.10 50.99 58.81 54.24 59.92 55.41 57.73 51.00 58.28 50.64
Total Observed Time (hours):
160
Frequency Assist Time (hours)
Total Assist
Total Downtime
1. set-up
0.75 0.40 0.20 1.40 0.30 0.01
0.33 0.33 0.20 0.52 0.07 0.08
0.33 0.75 0.10 0.30 0.30 0.30
0.31 1.16 0.75 0.65 0.75 0.40
0.34 0.17 0.08 0.37 0.45 0.08
0.75 0.40 0.13 0.17 0.30 0.01
0.33 1.00 0.25 0.30 0.30 0.18
0.67 0.35 0.42 0.20 0.15 0.30
0.33 0.20 0.70 0.20 0.58
0.67 0.30 0.33 0.40 0.67
30
13.04
10 ang wala
0.434666667
2. safety pin
28
9.73
12 ang wala
0.347619048
3. pick place
0.33 0.38 0.27 0.18 0.48 0.35 0.43 0.38 0.13 0.20 0.02 0.05 0.05 0.07
0.75 0.01 0.01 0.68 0.20
0.32 0.50 0.35 0.30 0.52
0.35 0.28 0.50 0.28 0.20
0.47 0.60 0.20 0.62 0.25
0.43 0.22 0.01 0.47 0.25
0.20 0.23 0.21 0.18 0.02
0.03 0.56
0.42 0.07
0.57 0.10
27
8.37
every 2
0.309876543
4. no air pass
0.10 0.03
0.08 0.20
0.17 0.27
21
5.83
every 2
0.277777778
5. hangup
0.56 0.5 0.20 0.10 0.02 0.07 0.01 0.08
0.75 0.57 0.50 0.15 0.03 0.08 0.06 0.01
0.33 0.13 0.47 0.30 0.08 0.10 0.01 0.02
0.67
0.01
0.10
0.01
0.02
0.05
14
4.52
every 2
0.322619048
6. revolver error
0.30 0.03 0.07 0.02 0.02 0.03
0.11 0.25 0.07 0.03 0.03 0.05
0.28 0.01 0.02 0.05 0.04 0.09
0.35 0.02 0.07 0.07 0.04 0.03
0.30 0.17 0.05 0.07 0.01 0.01
0.38 0.30 0.02 0.03 0.03 0.02
20.00
4.56
every 2
0.227833333
7. vision error
40
1.71
0.04275
TOTAL MACHINE ASSIST Response Time (hours) 1. waiting for assist (operator assisted) 0.07 0.08 0.07 0.07 0.07 0.20 0.06 0.05 0.20 2. waiting for assist (technician assisted) 0.21 0.31 0.20 0.11 0.23 0.10 0.90 0.23 0.20 0.34 0.08 0.07 0.08 0.15 0.15 0.10 0.08 0.09 0.04 0.22 0.20 0.17 0.35 0.12 0.95 0.20 0.45 0.30 0.97 0.08 0.06 0.06 0.23 0.10 0.05 0.06 0.09 0.80 0.27 0.22 0.09 0.36 0.36 0.30 0.34 0.44 0.12 0.90 0.07 0.07 0.03 0.27 0.90 0.09 0.05 0.07 0.09 0.05 0.31 0.28 0.25 0.19 0.98 0.31 0.56 0.14 0.90 0.07 0.07 0.05 0.10 0.19 0.04 0.06 0.08 0.08 0.08 0.03 0.50 0.08 0.10 0.09 0.10 0.08 0.07 0.03 0.04 0.06 0.07 0.05 0.12 0.06 0.07 0.03 0.40 0.56 0.08 0.04 0.05 0.05 0.07 0.08 0.15 0.80 0.05 0.05 0.04 0.05 0.07 0.05 0.12 0.10 0.06 0.03 0.06
180
84
10.25
0.122052497
0.29 0.35 0.13 0.15 0.35 0.97 0.10 0.48 0.15 0.30
0.18 0.17 0.22 0.11 0.17 0.98 0.12 0.12 0.34 0.50
0.15 0.11 0.29 0.31 0.33 0.90 0.30 0.10 0.46
0.17 0.19 0.10 0.08 0.98 0.80 0.45 0.23 0.25
0.24 0.27 0.14 0.21 0.29 0.96 0.67 0.14 0.46
0.25 0.14 0.24 0.07 0.93 0.10 0.80 0.24 0.50
96
33.15
0.34535537
GRAND TOTAL MTBA: Average Assist time: 0.38 0.51
91.16
MTBA Data 1
Start Time: 8:30 End Time :12:30 Total Observed Time (hours): 4 25-Apr-08
Total Assist
Total Downtime
1. set-up
0.75
0.75
2. safety pin
1.40
1.40
3. pick place
0.00
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.13
0.13
7. vision error
0.02
0.02 TOTAL MACHINE ASSIST
2 5
Response Time (hours)
1. waiting for assist (operator 0.07 assisted) 2. waiting for assist (technician assisted)
0.08
0.08
0.23
0.21
0.22 TOTAL DOWNTIME
0.43 2.94
MTBA: Average Assist time:
0.21 0.59
MTBA DATA 2
Start Time: 13:30 End Time :17:30 Total Observed Time (hours) 4 25-Apr-08
Total Assist
Total Downtime
1. set-up
0.33
0.33
2. safety pin
0.00
3. pick place
0.33
0.33
4. no air pass
0.18
0.68
0.87
5. hangup
0.43
0.43
6. revolver error
0.20
0.20
7. vision error
0.03
2 8
0.07
0.14
0.27
0.05
0.29
0.18
0.15
0.17 TOTAL DOWNTIME
1.12 3.43
0.07 0.43
MTBA DATA 3
Total Assist
Total Downtime
1. set-up
0.33
0.33
2. safety pin
0.00
3. pick place
0.75
0.75
4. no air pass
0.00
5. hangup
0.56
0.56
6. revolver error
0.00
7. vision error
0.07
2 5
0.08
0.06
0.05
0.05
0.32
0 TOTAL DOWNTIME
0.00 1.96
0.41 0.39
MTBA DATA 4
Total Assist
Total Downtime
1. set-up
0.31
0.31
2. safety pin
0.52
0.52
3. pick place
0.00
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.00
7. vision error
0.02
0.07
3 5
0.07
0.06
0.20
0.24
0.25 TOTAL DOWNTIME
0.49 1.52
0.50 0.30
MTBA DATA 5
Total Assist
Total Downtime
1. set-up
0.34
0.34
2. safety pin
0.30
0.65
0.95
3. pick place
0.00
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.00
7. vision error
0.02
0.05
3 6
0.07
0.08
0.07
0.29
0.31
0.20 TOTAL DOWNTIME
0.51 2.09
0.32 0.35
MTBA DATA 6
Total Assist
Total Downtime
1. set-up
0.75
0.75
2. safety pin
0.00
3. pick place
0.32
0.32
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.50
0.50
7. vision error
0.08
2 5
0.07
0.07
0.21
0.22
0.31 GRAND TOTAL
0.53 2.31
0.34 0.46
MTBA DATA 7
Total Assist
Total Downtime
1. set-up
0.33
0.33
2. safety pin
0.37
0.37
3. pick place
0.00
4. no air pass
0.30
0.30
5. hangup
0.75
0.75
6. revolver error
0.00
7. vision error
0.02
0.03
3 7
0.08
0.15
0.35
0.17
0.11
0.19
0.27 GRAND TOTAL
1.10 3.00
0.14 0.43
MTBA DATA 8
Total Assist
Total Downtime
1. set-up
0.67
0.67
2. safety pin
0.00
3. pick place
0.35
0.35
4. no air pass
0.00
5. hangup
0.33
0.33
6. revolver error
0.00
7. vision error TOTAL MACHINE ASSIST Response Time (hours)
0 3
1. waiting for assist (operator assisted) 2. waiting for assist (technician assisted)
0.00
0.14
0.20
0.17 GRAND TOTAL
0.51 1.86
0.71 0.62
MTBA DATA 9
Start Time: 8:30 End Time :12:30 Total Observed Time (hours) 4 2-May-08
Total Assist
Total Downtime
1. set-up
0.33
0.33
2. safety pin
0.17
0.30
0.20
0.67
3. pick place
0.00
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.47
0.47
0 5
0.03
0.09
0.09
0.28
0.13 GRAND TOTAL
0.50 2.06
0.39 0.41
MTBA DATA 10
Total Assist
Total Downtime
1. set-up
0.67
0.67
2. safety pin
0.00
3. pick place
0.47
0.47
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.00
7. vision error
0.07
2 4
0.05
0.22
0.29
0.10 GRAND TOTAL
0.61 1.80
0.55 0.45
MTBA DATA 11
Total Assist
Total Downtime
1. set-up
0.40
0.40
2. safety pin
0.20
0.20
3. pick place
0.43
0.43
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.47
0.47
0 4
0.03
0.06
0.14
0.24 GRAND TOTAL
0.37 1.93
0.52 0.48
MTBA DATA 12
Total Assist
Total Downtime
1. set-up
0.00
2. safety pin
0.00
3. pick place
0.20
0.20
4. no air pass
0.28
0.62
0.90
5. hangup
0.00
6. revolver error
0.00
7. vision error
1 4
0.03
0.11
0.35
0.36 GRAND TOTAL
0.83 1.96
0.51 0.49
MTBA DATA 13
Start Time: 830 End Time :12:30 Total Observed Time (hours) 4 7-May-08
Total Assist
Total Downtime
1. set-up
0.00
2. safety pin
0.40
0.40
3. pick place
0.03
0.03
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.30
0.30
7. vision error
1 4
0.00
0.25
0.15
0.11
0.31 GRAND TOTAL
0.82 1.55
0.61 0.39
MTBA DATA 14
Total Assist
Total Downtime
1. set-up
0.00
2. safety pin
0.00
3. pick place
0.42
0.57
0.99
4. no air pass
0.00
5. hangup
0.67
0.67
6. revolver error
0.00
0 3
0.08
0.08
0.21 GRAND TOTAL
0.28 2.02
0.66 0.67
MTBA DATA 15
Total Assist
Total Downtime
1. set-up
0.33
0.33
2. safety pin
0.00
3. pick place
0.38
0.38
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.00
7. vision error
1 3
0.05
0.07
0.23 GRAND TOTAL
0.29 1.06
0.98 0.35
MTBA DATA 16
Start Time:13:30 End Time :17:30 Total Observed Time (hours) 4 8-May-08
Total Assist
Total Downtime
1. set-up
0.00
2. safety pin
0.30
0.30
3. pick place
0.01
0.50
0.51
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.11
0.11
0 4
0.07
0.12
0.36
0.19 GRAND TOTAL
0.66 1.65
0.59 0.41
MTBA DATA 17
Total Assist
Total Downtime
1. set-up
0.75
0.75
2. safety pin
0.00
3. pick place
0.00
4. no air pass
0.47
0.47
5. hangup
0.00
6. revolver error
0.28
0.28
0 3
0.23
0.38
0.35 GRAND TOTAL
0.35 2.23
0.59 0.74
MTBA DATA 18
Total Assist
Total Downtime
1. set-up
1.16
1.16
2. safety pin
0.00
3. pick place
0.00
4. no air pass
0.18
0.18
5. hangup
0.01
0.01
6. revolver error TOTAL MACHINE ASSIST Response Time (hours)
0 3
0.00
0.00
0.17
0.33 GRAND TOTAL
0.50 1.85
0.72 0.62
MTBA DATA 19
Total Assist
Total Downtime
1. set-up
0.17
0.17
2. safety pin
0.07
0.07
3. pick place
0.28
0.60
0.88
4. no air pass
0.00
5. hangup
0.00
6. revolver error TOTAL MACHINE ASSIST Response Time (hours)
0 4
0.00
0.27
0.98
0.29
0.93 GRAND TOTAL
2.20 3.58
0.10 0.90
MTBA DATA 20
Total Assist
Total Downtime
1. set-up
0.00
2. safety pin
0.30
0.30
3. pick place
0.00
4. no air pass
0.10
0.10
5. hangup
0.00
6. revolver error
0.35
0.30
0.65
0 4
0.50
0.60
0.10
0.95 GRAND TOTAL
1.05 2.70
0.33 0.68
MTBA DATA 21
Total Assist
Total Downtime
1. set-up
0.40
0.40
2. safety pin
0.00
3. pick place
0.22
0.22
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.38
0.38
7. vision error
1 4
0.40
0.44
0.30
0.98 GRAND TOTAL
1.28 2.72
0.32 0.68
MTBA DATA 22
Total Assist
Total Downtime
1. set-up
1.00
1.00
2. safety pin
0.75
0.75
3. pick place
0.00
4. no air pass
0.08
0.08
5. hangup
0.00
6. revolver error
0.00
0 3
0.12
0.07
0.34
0.97 GRAND TOTAL
0.97 3.15
0.28 1.05
MTBA DATA 23
Total Assist
Total Downtime
1. set-up
0.35
0.35
2. safety pin
0.00
3. pick place
0.23
0.23
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.00
7. vision error
0.01
2 4
0.10
0.90
0.19
1.34
0 GRAND TOTAL
0.00 1.92
0.52 0.48
MTBA DATA 24
Total Assist
Total Downtime
1. set-up
0.20
0.20
2. safety pin
0.45
0.45
3. pick place
0.00
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.00
7. vision error
1 3
0.06
0.14
0.98 GRAND TOTAL
0.98 1.77
0.74 0.59
MTBA DATA 25
Total Assist
Total Downtime
1. set-up
0.00
2. safety pin
0.30
0.30
3. pick place
0.00
4. no air pass
0.17
0.17
5. hangup
0.00
6. revolver error
0.00
7. vision error
0.02
2 4
0.80
1.36
0.90
0.80 GRAND TOTAL
1.70 3.53
0.12 0.88
MTBA DATA 26
Total Assist
Total Downtime
1. set-up
0.30
0.30
2. safety pin
0.30
0.30
3. pick place
0.00
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.00
7. vision error
1 3
0.10
0.96
0.10 GRAND TOTAL
1.06 1.76
0.75 0.59
MTBA DATA 27
Total Assist
Total Downtime
1. set-up
0.20
0.20
2. safety pin
0.15
0.15
3. pick place
0.00
4. no air pass
0.48
0.48
5. hangup
0.00
6. revolver error
0.00
7. vision error
1 4
0.20
0.90
0.20
0.34 GRAND TOTAL
1.44 2.47
0.38 0.62
MTBA DATA 28
Total Assist
Total Downtime
1. set-up
0.20
0.20
2. safety pin
0.00
3. pick place
0.56
0.07
0.63
4. no air pass
0.20
0.20
5. hangup
0.00
6. revolver error
0.00
7. vision error
0.01
2 6
0.05
0.09
0.24
0.31
0.10
0.12 GRAND TOTAL
0.53 1.80
0.37 0.30
MTBA DATA 29
Total Assist
Total Downtime
1. set-up
0.10
0.10
2. safety pin
0.00
3. pick place
0.00
4. no air pass
0.52
0.20
0.72
5. hangup
0.00
6. revolver error
0.00
7. vision error
1 4
0.10
0.14
0.30
0.45 GRAND TOTAL
0.75 1.71
0.57 0.43
MTBA DATA 30
Total Assist
Total Downtime
1. set-up
0.10
0.10
2. safety pin
0.00
3. pick place
0.00
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.20
0.10
0.30
7. vision error
1 4
0.08
0.15
0.67
0.80 GRAND TOTAL
1.47 2.02
0.50 0.51
MTBA DATA 31
Total Assist
Total Downtime
1. set-up
0.10
0.10
2. safety pin
0.58
0.67
1.25
3. pick place
0.00
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.15
0.15
0 4
0.06
0.11
0.23
0.45 GRAND TOTAL
0.68 2.29
0.43 0.57
MTBA DATA 32
Start Time:13:30 End Time :17:30 Total Observed Time (hours) 4 5/20/008
Total Assist
Total Downtime
1. set-up
0.75
0.75
2. safety pin
0.01
0.08
0.09
3. pick place
0.27
0.27
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.00
0 4
0.08
0.14
0.44
0.56 GRAND TOTAL
1.00 2.25
0.44 0.56
MTBA DATA 33
Total Assist
Total Downtime
1. set-up
0.08
0.08
2. safety pin
0.00
3. pick place
0.00
4. no air pass
0.00
5. hangup
0.10
0.01
0.11
6. revolver error
0.30
0.30
7. vision error
0.01
2 6
0.05
0.06
0.17
0.48
0.12
0.10 GRAND TOTAL
0.70 1.36
0.44 0.23
MTBA DATA 34
Total Assist
Total Downtime
1. set-up
0.13
0.13
2. safety pin
0.30
0.30
3. pick place
0.01
0.01
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.00
7. vision error
0.03
2 5
0.05
0.14
0.10
0.23
0.14 GRAND TOTAL
0.47 1.05
0.59 0.21
MTBA DATA 35
Total Assist
Total Downtime
1. set-up
0.00
2. safety pin
0.40
0.40
3. pick place
0.01
0.35
0.36
4. no air pass
0.00
5. hangup
0.00
6. revolver error
0.00
0 3
0.00
0.24
0.20
0.30 GRAND TOTAL
0.74 1.50
0.83 0.50
MTBA DATA 36
Total Assist
Total Downtime
1. set-up
0.25
0.25
2. safety pin
0.08
0.08
3. pick place
0.00
4. no air pass
0.25
0.25
0.50
5. hangup
0.00
6. revolver error
0.03
0.03
0 5
0.05
0.09
0.12
0.14
0.15 GRAND TOTAL
0.41 1.36
0.53 0.27
MTBA DATA 37
Total Assist
Total Downtime
1. set-up
0.42
0.42
2. safety pin
0.00
3. pick place
0.50
0.20
0.70
4. no air pass
0.00
5. hangup
0.02
0.05
0.07
6. revolver error
0.00
0 5
0.05
0.09
0.17
0.34
0.46 GRAND TOTAL
0.80 2.16
0.37 0.43
MTBA DATA 38
Total Assist
Total Downtime
1. set-up
0.70
0.70
2. safety pin
0.01
0.01
3. pick place
0.00
4. no air pass
0.02
0.03
0.05
5. hangup
0.00
6. revolver error
0.25
0.25
0 5
0.07
0.08
0.24
0.25
0.46 GRAND TOTAL
0.71 1.96
0.41 0.39
MTBA DATA 39
Total Assist
Total Downtime
1. set-up
0.33
0.33
2. safety pin
0.00
3. pick place
0.01
0.01
4. no air pass
0.00
5. hangup
0.38
0.5
0.88
6. revolver error
0.01
0.02
0.03
0 6
0.12
0.05
0.04
0.06
0.37
0.50 GRAND TOTAL
0.50 2.12
0.31 0.35
MTBA DATA 40
Total Assist
Total Downtime
1. set-up
0.00
2. safety pin
0.30
0.30
3. pick place
0.00
4. no air pass
0.27
0.27
5. hangup
0.00
6. revolver error
0.00
7. vision error
0.09
0.03
0.01
4 6
0.04
0.80
0.09
1.13
0.30
0.50 GRAND TOTAL
0.80 2.50
0.25 0.42
Year 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019
Expenses Opportunity Savings Cash Flow 92206.5 69103953.68 92206.5 69103953.68 69011747.18 92206.5 69103953.68 69011747.18 92206.5 69103953.68 69011747.18 92206.5 69103953.68 69011747.18 92206.5 69103953.68 69011747.18 92206.5 69103953.68 69011747.18 92206.5 69103953.68 69011747.18 92206.5 69103953.68 69011747.18 92206.5 69103953.68 69011747.18 92206.5 69103953.68 69011747.18 $346,353,991.56 NPV $346,261,785.06

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Count (machine-hours)

Lost Time in Machine

Probe FOL EOL Final Test

49.089333 145.58408 1631.0523 260.107

196.3573 582.3363 6524.209 1040.428

4187.908 machine-hours 5892.092machinehous

1.170310714 1.62070119 1.270437143 0.759285714 4.820734762 9.971211905

70.21864286 97.24207143 76.22622857 45.55714286 289.2440857

per shift 11.54688571 15.04943333 29.5064 1.377871429 57.48059048

23.40621429 32.41402381 25.40874286 15.18571429 96.41469524

2.1 Preventive manitenance 512 2.2 Machine ownership 71

232 15 315 21 84 21 21 315

1160 3195 5040 903 1512 588 315 6615

55.238095 152.14286 240 43 72 28 15 315

490 1344 3591 735 1848 630 231 4788

23.333333 64 171 35 88 30 11 228

195 13 147 21 84 21 21 147

585 468 882 378 1092 336 189 441

3816 357 27560.96

594 189 16424.04

627 147 6316.6

Total Observed Time (hours):

Frequency Assist Time (hours)

0.75 0.40 0.20 1.40 0.30 0.01

0.33 0.33 0.20 0.52 0.07 0.08

0.33 0.75 0.10 0.30 0.30 0.30

0.31 1.16 0.75 0.65 0.75 0.40

0.34 0.17 0.08 0.37 0.45 0.08

0.75 0.40 0.13 0.17 0.30 0.01

0.33 1.00 0.25 0.30 0.30 0.18

0.67 0.35 0.42 0.20 0.15 0.30

0.33 0.20 0.70 0.20 0.58

0.67 0.30 0.33 0.40 0.67

0.75 0.01 0.01 0.68 0.20

0.32 0.50 0.35 0.30 0.52

0.35 0.28 0.50 0.28 0.20

0.47 0.60 0.20 0.62 0.25

0.43 0.22 0.01 0.47 0.25

0.20 0.23 0.21 0.18 0.02

0.56 0.5 0.20 0.10 0.02 0.07 0.01 0.08

0.75 0.57 0.50 0.15 0.03 0.08 0.06 0.01

0.33 0.13 0.47 0.30 0.08 0.10 0.01 0.02

0.30 0.03 0.07 0.02 0.02 0.03

0.11 0.25 0.07 0.03 0.03 0.05

0.28 0.01 0.02 0.05 0.04 0.09

0.35 0.02 0.07 0.07 0.04 0.03

0.30 0.17 0.05 0.07 0.01 0.01

0.38 0.30 0.02 0.03 0.03 0.02

0.15 0.11 0.29 0.31 0.33 0.90 0.30 0.10 0.46

0.17 0.19 0.10 0.08 0.98 0.80 0.45 0.23 0.25

0.24 0.27 0.14 0.21 0.29 0.96 0.67 0.14 0.46

0.25 0.14 0.24 0.07 0.93 0.10 0.80 0.24 0.50

GRAND TOTAL MTBA: Average Assist time: 0.38 0.51

Frequency Assist Time (hours)

0.02 TOTAL MACHINE ASSIST

Response Time (hours)

0.22 TOTAL DOWNTIME

MTBA: Average Assist time:

Frequency Assist Time (hours)

0.08 TOTAL MACHINE ASSIST

Response Time (hours)

0.17 TOTAL DOWNTIME

MTBA: Average Assist time:

Frequency Assist Time (hours)