VIBRATIONAL ANALYSIS OF HEAT EXCHANGER

Project No :
DESIGN DATA
PARAMETER

130338

For : IFFCO
Client : PDIL
UNITS

Fluid
Flowrate, Total

Average
In

Flow Rate
Vapor (steam)

Out
In

Flow Rate
Liquid

Out

Design Pressure
Working Pressure
Inlet Temp
Outlet Temp
Design Temp

Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
2
Kg/cm
psi
Kg/cm2
psi
o
C
o
F
o
C
o
F
o
C
o
F

STREAM PROPERTIES
PARAMETER
Temp
Pressure
Calculated Pressure Drop

UNITS
o
C
o
F
Kg/cm2
psi
2
Kg/cm
psi

Weight Fraction Vapor

Vapour Density

LIQUID PROPERTIES
Density
Viscosity

Shell side
OH
Condensate
6244
13765.647
0
0
6052
13342.36
6244
13765.647
187
412.26394
6
85.3428
0.748
10.639402
40
104
116
240.8
165
329

Tube side
Process
Gas
185712
409424.39
160778
354454.39
155574
342981.55
24934
54969.995
30138
66442.838
35
497.833
29.2
415.33496
132
269.6
122
251.6
180
356

SHELL SIDE
IN
OUT
40
116
104
240.8
0.748
-10.639402
-0
0
0
0.9692505

Kg/m3
lb/ft3

---

0.995
0.0621164

Kg/m3
lb/ft3
cP

946
59.057361
0.242

946
59.057361
0.242

Conductivity

Kcal/m.c.h

0.588

0.588

Heat Capacity

Kcal/Kg.c

1.013

1.013

--

--

Molecular Weight

PARAMETER
Temperature

UNITS
o
C

TUBE SIDE
IN
OUT
132
122

F
2
Kg/cm
psi

269.6
29.2
415.33496
0.8657383

0
0.8377165

cP

934
58.308219
0.211

942
58.807647
0.229

Conductivity

Kcal/hr-m-C

0.591

0.589

Heat Capacity

Kcal/kg-C

1.016

1.012

--

--

dyne/cm

--

--

1450
57.086614
19.05
0.75
15.75
0.6200787
49
1.9291339
622.3
24.5
3.75
0.1476378
25.4
1
25.4
1
1442.1
56.775591
19.45
0.765748
1421.8
55.976378
10
0.3937008
850
33.464567
850
33.464567

mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
psi

UNITS

IN

CENTER

Pressure
Weight fraction vapor
LIQUID PROPERTIES
Density

kg/cm3

Viscosity

Molecular Weight
Surface Tension
PHYSICAL PARAMATERS
SHELL SIDE
Shell Inside Diameter
Outside

do

Inside

di

(ref V-5.3)

(ref V-5.3)

Dia of Tube

Straight Length tube

(Last Support to tan line)
Outer Tube Mean Radius
Distance of Baffle Cut to Shell ID

Longitidunal

Pl

Transverse

Pt

Pitch

Baffle/Support Diameter
Baffle Hole Diameter
Baffle TOL
Baffle Thickness
Span Length

Tubesheet to Baffle
Baffle to Baffle
Baffle to U section

Modulus Elasticity

Clause
Description
Parameter
V-6
Axial Stress Multiplier
A
= (1+F/FCR)1/2

251.6

0
2.69E+07

F
St
At
Fcr
K
E
I
L

V - 7.11
Hm
Cm
P
do
Wfo
po
pov
po
x

V- 7.1
wo
wt
wfi
pt
dt

V-5.3
fn
C/Cu
r
S

V-8

T
TP
Eg
f(Eg)
f(ST)
pl

=St.At
Longitudinal Stress
C.S of tube
=K2.E.I / L2

psi
in2

=PI()/64(do4 - di4)

psi
4
in
in

Hydrodynamic Mass
=Cm.Wfo
=P/do Vs Cm
=P/Do
Pitch
OD of Tube
=0.00545.po.do2
v

=xpo + (1-x)po

lb/ft
(fig V - 7.11)

in
in
lb/ft
lb/ft3

0
0
0.139
3998.23
4.49
2.69E+07
0.00827
33.464

0
0
0.139
1955.39
3.14
2.69E+07
0.00827
33.464

0
0
0.139
6409.99
4.49
2.69E+07
0.00827
26.429134

0.00793735 0.0079373

0.0079373

1.38
1.38
1.33333333 1.3333333
1
1
0.75
0.75
0.0057517 0.0057517

1.38
1.3333333
1
0.75
0.0057517

1.87619179 1.8761918

1.8761918

Shell side vapour

lb/ft3

0.06211636 0.0621164

0.0621164

Shell side liquid

Mass fraction vapor

lb/ft3

59.057361 59.057361
0.96925048 0.9692505

59.057361
0.9692505

Effective Tube Weight

=wt + wfi + Hm
Table D - 7
=.00545.pt.dt2

lb/ft
lb/ft
lb/ft

0.6060919 0.6060919
0.476
0.476
0.12215455 0.1221546

0.606615
0.476
0.1226777

Tube side density

ID of Tube

lb/ft3
in

58.308219
0.62

58.308219
0.62

58.557933
0.62

Fundamental Natural Frequency

2
0.5
=68.06*Cu/r [EI / wo]
U Section
--2
=10.838*A*C/L [E.I / wo]0.5 Straight sect cycle/s 90.3387154 57.999564
Table V - 5.3
15.42
9.9
Mean bend Radius
in
--Straight Length from tube Support
in
=S/r
=L/r

29.50
-0.43
24.5
1.9291339
0.0787402
1.3658776

Damping
=TP+2+v

0.04303896 0.0433001

0.046654

=0.0022[f(Eg).f(ST)(pl.do2/wo).CFU]
Mass & Vol Same
=1-((Eg - 0.7)/0.3)
=ST/ST70 Suface Tension

0.0193
0.0193
0.0193
0.96925048 0.9692505 0.9692505
0.1024984 0.1024984 0.1024984
1
1
1

Shell Side Fluid Density

lb/ft3

59.057361

59.057361

59.057361

CFU
2
v
N
tb

Table V-8 (P/do)

=0.012.(do/wo) . (po.u / fn)0.5

1.56

1.56

1.56

0.0011

0.0013

0.0018

0.0227
3
0.3937

0.0227
3
0.3937

0.0255
3
0.3937

3.55928704
0.04303896

3.5808802
0.0433001

3.8615765
0.046654

ft/sec

25.0324465
4.43352712

16.120092
4.4469553

8.5146574
4.6179602

ft/sec

0.1

=0.314 (N-1/N)(tb/L)0.5
Baffle Thickness

in

V-4.2
X
T

Fluid Elastic Parameter

=144.wo.T / po.do2
= Log decrement

(V-8)

V - 10
Vc
D

Critical Velocity
=D.fn.do/12
05
=2.35 .x

(tableV-10.1)

V-9.2
V

Crossflow velocity
= As there is not Less flow of Liquid
on the shell side the velocity is low
taking it as

V-12.2
fvs
S

Vortex Shedding Frequency

=12.S.V/do
V-12.2A

V-11.2

Vortex Shedding Amplitude

Applicable only if fn<2fvs

cycle/s

in

fn
2fvs
V-11.21
yvs

Recommended Max Amplitude

=.02.do

V-12.1
fa
xl
xt
w
y
I
Ps

Acostic Frequency of Shell

=(409/w) . ((Ps.y)/po.(1+0.5/xlxt))0.5 . i
=Pl / do
=Pt / do
Distance between to reflected wall
Specific heat ratio
Mode (1,2,3,4)

V-12.3
ftb

Turbulent Buffeting Frequency

= 12.V
do.xl.xt [ 3.05(1-1/xt)2 + 0.28

V- 12.4

Acoustic Resonance
Applicable Only If

V- 12.41

Condition A Parameter
0.8 fvs < fa < 1.2 fvs
or
0.8 ftb < fa < 1.2 ftb

0.672
0.42

0.1

0.672
0.42

0.1

0.672
0.42

N.Applicable N.Applicable N.Applicable

90.3387154 57.999564
29.50
1.344
1.344
1.344

inch

0.015

0.015

0.015

cycle/s

5.2925
1.3333
1.3333
66.928
1
1
1.803

5.2925
1.3333
1.3333
66.928
1
1
1.803

6.7012
1.3333
1.3333
52.858268
1
1
1.803

cycle/s

0.4235625

0.4235625

0.4235625

Resonance is Not Possible

NApplicable NApplicable NApplicable

NApplicable NApplicable NApplicable

V-12.42

Condition B Parameter
V > fa.do.(xl - 0.5) / 6

V-12.43

V > fa.do/12.S
and
Re/S.Xt (1-1/xo)2 > 2000
=124.13*do*V*po/u

Re

0.55129815 0.5512982 0.6980418

N.Applicable N.Applicable N.Applicable
0.78756879 0.7875688 0.9972026
Napplicable Napplicable Napplicable
2000

Napplicable Napplicable Napplicable

72.1771755 72.177176 72.177176

Summary :
Parameter :
Vortex Shedding

Vortex Shedding Frequency

Critical Flow Velocity

OK

cycle/sec
OK

Remarks
This case the vibration due to vortex
shedding is not expected as
fn > 2fvs
(Ref Para V-11.1)
0.672
0.672
0.672
Critical Flow Velocity Greater than
Crossflow Velocity

DESIGN DATA
PARAMETER
UNITS
Fluid
Flowrate, Total

Average
In

Flow Rate
Vapor (steam)

Out
In

Flow Rate
Liquid
Design Pressure
Working Pressure
Inlet Temp
Outlet Temp
Design Temp

Out

Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/hr
lb/hr
Kg/cm2
psi
Kg/cm2
psi
o
C
o
F
o
C
o
F
o
C
o
F

STREAM PROPERTIES
PARAMETER
Temp
Pressure
Calculated Pressure Drop

UNITS
o
C
o
F
Kg/cm2
psi
Kg/cm2
psi

Shell side
OH
Condensate
6244
13765.647
0
0
6052
13342.36
6244
13765.647
187
412.26394
6
85.3428
0.748
10.639402
40
104
116
240.8
165
329

Tube side
Process
Gas
185712
409424.39
160778
354454.39
155574
342981.55
24934
54969.995
30138
66442.838
35
497.833
29.2
415.33496
132
269.6
122
251.6
180
356

SHELL SIDE
IN
OUT
40
116
104
240.8
0.748
--

0
0
0.9692505

Kg/m3
lb/ft3

---

0.995
0.0621164

Viscosity

Kg/m3
lb/ft3
cP

946
59.057361
0.242

946
59.057361
0.242

Conductivity

Kcal/m.c.h

0.588

0.588

Heat Capacity

Kcal/Kg.c

1.013

1.013

--

--

Weight Fraction Vapor

Vapour Density

LIQUID PROPERTIES
Density

Molecular Weight

--

PARAMETER
UNITS
o
C
o
F
Kg/cm2
psi

Temperature
Pressure
Weight fraction vapor
LIQUID PROPERTIES
Density

TUBE SIDE
IN
OUT
132
122
269.6
251.6
29.2
415.33496
0
0.8657383 0.8377165

934
58.308219
0.211

942
58.807647
0.229

Conductivity

0.591

0.589

Heat Capacity

1.016

1.012

Molecular Weight

--

--

Surface Tension

--

--

Viscosity

PHYSICAL PARAMATERS
SHELL SIDE
Shell Inside Diameter
Outside

do

Inside

di

Dia of Tube

Straight Length tube

(Last Support to tan line)
Outer Tube Mean Radius

(ref V-5.3) s
(ref V-5.3) r

Distance of Baffle Cut to Shell ID

Longitidunal

Pl

Transverse

Pt

Pitch

Baffle/Support Diameter
Baffle Hole Diameter
Baffle TOL
Baffle Thickness
Span Length

Tubesheet to Baffle
Baffle to Baffle

mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm

0
19.05
0.75
15.75
0.6200787
49
1.9291339
622.3
24.5
0
25.4
1
25.4
1
0
0
0
10
0.3937008
850
33.464567
850

Baffle to U section
Modulus Elasticity

Clause
Parameter

CENTER

0
0.1398
0
4.49
0.0083
4000.29

0
0.1398
0
3.1416
0.0083
1958.39

0
0.1398
0
4.49
0.0083
6413.52

1.3333
1.38
1.87619

1.3333
1.38
1.87619

1.3333
1.38
1.87619

Shell side vapour

0.06212

0.06212

0.06212

po
x
Wfo

Shell side liquid

Mass fraction vapor
=0.00545.po.do2

59.05736
0.96925
0.00575

59.05736
0.96925
0.00575

59.05736
0.96925
0.00575

Hm

=Cm.Wfo

0.00794

0.00794

0.00794

Effective Tube Weight

Table D - 7
Tube side density
ID of Tube
=0.00545.pt.dt2

0.476
58.31
0.62
0.1221856

0.476
58.31
0.62
0.1221856

0.476
58.56
0.62
0.1227089

=wt + wfi + Hm

0.6061229

0.6061229

0.6066462

15.42

9.9

-90.358206

-58.012078

0.43
600.25
0.0787402
1.3659007
29.508378

Axial Stress Multiplier

Longitudinal Stress
C.S of tube
=St.At
( Para V-6.1)
=PI()/64(do4 - di4)
=K2.E.I / L2
= (1+F/FCR)1/2

V - 7.11 Hydrodynamic Mass

=P/Do
Cm
=P/do Vs Cm
=xpov + (1-x)poL
po
pov
L

V- 7.1
wt
pt
dt
wfi
wo
V-5.3
C or Cu
r
s/r
L/r
fn

UNITS

33.464567
671.3
26.429134
2.69E+07

IN

V-6
St
At
F
K
I
Fcr

Description

inch
mm
inch
psi

(fig V - 7.11)

Fundamental Natural Frequency

Table V - 5.3
=r2

=68.06*Cu/r2[EI / wo]0.5
=10.838*A*C/L2[E.I / wo]0.5

U Section
Straight sect

V-8
Eg
f(Eg)
f(ST)
pl
CFU
TP
2
N
tb
v

Damping
Vapor Fraction
=1-((Eg - 0.7)/0.3)
=ST/ST70 Suface Tension
Shell Side Fluid Density
Table V-8 (P/do)
=0.0022[f(Eg).f(ST)(pl.do2/wo).CFU]

0.9692505
0.1024984
1
59.057361
1.56
0.0192797

=0.012.(do/wo) . (po.u / fn)0.5

0.0010526 0.0013136
3
3
0.3937008 0.3937008
0.1313474 0.1313474

Baffle Thickness
=0.314 (N-1/N)(tb/L)0.5
=TP+2+v

V-4.2
T
X

0.1516797

Fluid Elastic Parameter

= Log decrement
=144.wo.T / po.do

(V-8)

0.1517

V - 10
D
Vc

Critical Velocity
=2.35 .x05
=D.fn.do/12

V-9.2
V

Crossflow velocity
= As there is not Less flow of Liquid
on the shell side the velocity is low
taking it as

V-12.2
S
fvs

Vortex Shedding Frequency

V-12.2A
=12.S.V/do

V-11.2
fn
2fvs

Vortex Shedding Amplitude

(tableV-10.1)
ft/sec

Applicable only if fn<2fvs

V-11.21 Recommended Max Amplitude
yvs
=.02.do
V-11.3
tB

0.9692505 0.9692505
0.1024984 0.1024984
1
1
59.057361 59.057361
1.56
1.56
0.0192797 0.0192631

inch

0.1519407

0.0018403
3
0.3937008
0.1313474
0.1524507

0.1519

0.1525

12.544427 12.566017

12.619083

8.3232563
8.330416
47.004657 30.204046

8.3479868
15.395972

0.1

0.1

0.1

0.42
0.672

0.42
0.672

0.42
0.672

90.358206 58.012078
1.344
1.344
N.A
N.A

29.508378
1.344
N.A

0.015

0.015

0.015

Turbulant Buffeting Amplitude

= CF.o.do.V2
8..T1/2.n3/2. o

V-12.1
xl
xt
w
y
I

Acostic Frequency of Shell

=Pl / do
=Pt / do
Distance between to reflected wall
Specific heat ratio
Mode (1,2,3,4)

1.3333
1.3333
66.9291
1
1

1.3333
1.3333
66.9291
1
1

1.3333
1.3333
52.8583
1
1

Ps
fa

=(409/w) . ((Ps.y)/po.(1+0.5/xlxt))0.5 . i

V-12.3
ftb

Turbulent Buffeting Frequency

= 12.V
do.xl.xt [ 3.05(1-1/xt)2 + 0.28

V- 12.4

Acoustic Resonance
Applicable Only If

V- 12.41 Condition A Parameter

0.8 fvs < fa < 1.2 fvs
or
0.8 ftb < fa < 1.2 ftb

1.803
5.2924

0.4235625 0.4235625

1.803
6.7012

0.4235625

NApplicable NApplicable NApplicable

NApplicable NApplicable NApplicable

V-12.42 Condition B Parameter

V > fa.do.(xl - 0.5) / 6
V-12.43 V > fa.do/12.S
and
Re/S.Xt (1-1/xo)2 > 2000
Re
=124.13*do*V*po/u

1.803
5.2924

0.5513
0.5513
0.6980
NApplicable NApplicable NApplicable
0.7875554 0.7875554 0.9972026
NApplicable NApplicable NApplicable
2000

NApplicable NApplicable NApplicable

72.177176 72.177176 72.177176