Terwa 1D System

TECHNICAL MANUAL 1D SYSTEM
1D LIFTING SYSTEM
FIXING SYSTEM
alterations reserved
2/19/2010
Page 1
TABLE OF CONTENTS:
1D LIFTING SYSTEM ............................................................................................................................................................... 1
FIXING SYSTEM ...................................................................................................................................................................... 1
INTRODUCTION ..................................................................................................................................................................... 4
PRODUCTS RANGE ................................................................................................................................................................. 4
LIFTING SYSTEMS ...................................................................................................................................................................... 4
FIXING SYSTEMS ........................................................................................................................................................................ 4
TECHNICAL CONSIDERATIONS ............................................................................................................................................... 6
GENERAL GUIDANCE FOR ALL LIFTS .......................................................................................................................................... 6
GENERAL GUIDANCE FOR THREADED SYSTEMS ........................................................................................................................ 6
SPECIFIC GUIDANCE FOR THREADED SYSTEMS ......................................................................................................................... 7
GENERAL GUIDANCE FOR CAST-IN WIRE LOOP SYSTEMS .......................................................................................................... 7
TECHNICAL INFORMATION CHOOSING THE TYPE OF ANCHOR ............................................................................................ 8
SAFETY RULES ............................................................................................................................................................................ 8
LOAD CAPACITY ......................................................................................................................................................................... 8
CALCULATION EXAMPLE ...................................................................................................................................................... 11
1) SLAB UNIT ............................................................................................................................................................................ 11
2) DOUBLE-T BEAM ................................................................................................................................................................. 12
3) WALL PANEL ........................................................................................................................................................................ 13
LIFTING SYSTEM .................................................................................................................................................................. 14
THREADED LIFTING LOOP - THL ............................................................................................................................................... 14
LIFTING SLING - THS1 ............................................................................................................................................................... 16
THREADED LIFTING EYE - THS2 ................................................................................................................................................ 18
CAST-IN LIFTING LOOPS TIL ................................................................................................................................................... 19
LIFTING SOCKETS ................................................................................................................................................................. 22
ANCHORS ................................................................................................................................................................................ 22
LIFTING SOCKET - WAVED END REINFORCING STEEL ............................................................................................................... 22
LIFTING SOCKET SHORT WAVED END REINFORCING STEEL TGK ........................................................................................ 22
LIFTING SOCKET LONG WAVED END REINFORCING STEEL - TGL ........................................................................................... 23
LIFTING SOCKET STRAIGHT END REINFORCING STEEL - TRL .................................................................................................. 24
LIFTING SOCKET ANCHOR HBS ........................................................................................................................................... 25
APPLICATIONS FOR LIFTING SOCKETS ..................................................................................................................................... 27
PLAIN LIFTING SOCKET AND LIFTING SOCKET WITH FLAT END ................................................................................................ 29
PLAIN LIFTING SOCKET HSB-EV WITH STOPER ......................................................................................................................... 29
PLAIN LIFTING SOCKET HSB-SS ................................................................................................................................................ 30
PLAIN LIFTING SOCKET HSB-EV ................................................................................................................................................ 31
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Page 2
LIFTING SOCKET WITH FLAT END HSR-EV................................................................................................................................ 32

APPLICATION FOR PLAIN LIFTING SOCKETS ............................................................................................................................. 33
LIFTING SOCKET WITH FOOT PLATE - HSP ................................................................................................................................ 36
APPLICATION FOR LIFTING SOCKETS WITH FOOT PLATE ......................................................................................................... 37
FIXING AND LIFTING BOLTANCHOR - HBB ............................................................................................................................... 38
FIXING AND POSITIONING BOLTANCHOR - HBP ...................................................................................................................... 40
FIXING INSERTS.................................................................................................................................................................... 41
TECHNICAL CONSIDERATIONS................................................................................................................................................. 41
GENERAL GUIDANCE FOR FIXING INSERTS .............................................................................................................................. 41
SAFETY RULES AND ADMISSIBLE LOADS .................................................................................................................................. 41
ADMISSIBLE EFFORTS .............................................................................................................................................................. 41
EDGE DISTANCE AND SPACING................................................................................................................................................ 41
CORROSION PROTECTION ....................................................................................................................................................... 41
TORQUE AND SCREW LENGTH ................................................................................................................................................ 42
CONCRETE QUALITY ................................................................................................................................................................ 42
PARTICULAR CASES ................................................................................................................................................................. 42
REINFORCEMENTS .................................................................................................................................................................. 43
TERWA FIXING INSERTS ....................................................................................................................................................... 44
FIXING INSERT WITH FLAT END AND CROSSDRILLED HOLE - BSR ............................................................................................. 45
FIXING INSERTS WITH FLAT END AND CROSS-PIN - BSRS ......................................................................................................... 46
FIXING INSERTS WITH BENDED END - BSH .............................................................................................................................. 47
FIXING INSERTS WITH NAILING PLATE, FLAT END AND CROSSDRILLED HOLE - BSRF ............................................................... 48
FIXING INSERTS WITH NAILING PLATE, FLAT END WITH CROSSDRILLED HOLE AND CROSS-PIN - BSRFS.................................. 49
FIXING INSERT WITH CROSSDRILLED HOLE - HBU .................................................................................................................... 50
FIXING INSERT WITH CROSSDRILLED HOLE AND CROSS-PIN - HBUS ........................................................................................ 51
FIXING CONNECTOR - KB ......................................................................................................................................................... 52
FIXING CONNECTOR - KBL ....................................................................................................................................................... 53
DOUBLE METRIC MOUNTING PLUG - SN ................................................................................................................................. 53
REUSABLE PLASTIC COVER - AP WITHOUT THREAD .............................................................................................................. 54
PLASTIC NAILING PLATE KU-2 - VARIANT I .............................................................................................................................. 55
PLASTIC NAILING PLATE KU-10 - VARIANT I ............................................................................................................................ 55
PLASTIC NAILING PLATE KU-2 - VARIANT II ............................................................................................................................. 56
PLASTIC NAILING PLATE KU-10 - VARIANT II ........................................................................................................................... 56
IDENTIFICATION RING DATA CLIP ......................................................................................................................................... 57
DISCLAIMER ......................................................................................................................................................................... 57
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Page 3
INTRODUCTION
These systems are used for the precast industry. The 1D-lifting and fixing systems are suitable for de-mould, transporting and
installing the precast concrete units. These systems can be handled in a simple and safe way.
Some of the advantages of this system are:
- Different types of lifting sockets,
- Threaded lifting loops and cast-in lifting loops,
- The lifting system engages and releases in a simple and safe manner,
- The fixing systems are economical devices used for assembling the precast unit on the site,
- Some of the fixing systems can be re-used, such as access panels which are to be removed for maintenance.
The 1-D LIFTING SYSTEM combines a lifting anchor embedded in concrete unit and a lifting device. The cast-in lifting loops are
suitable for a single use. After the concrete unit has been installed, normally the external part of the loop has to be cut off.
All components of the 1-D SYSTEM are classified by load groups.
PRODUCTS RANGE
LIFTING SYSTEMS
RE-USABLE LIFTING SYSTEM AND TRANSPORT ANCHORS:

-
Anchor made from a socket swaged to wavy reinforcement steel.

Plain socket lifting inserts.
Socket welded to a plate.
Anchor made from a socket swaged to a standard screw for thin units.
A lifting loop manufactured from high grade steel wire swaged in a steel ferrule.
Different accessories used to form recess or to fix the inserts on formwork.
CAST-IN LIFTING SYSTEM:

-
Steel wire swaged to form a loop. This can be cast into concrete without additional tail.
Can be used with standard crane hook.
Cut off after use.
FIXING SYSTEMS
FIXING INSERTS
-
Fixing socket embedded in precast concrete unit.

Ready for set screws.
CONNECTING ELEMENTS AND FIXING ACCESORIES
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Page 4
LIFTING SYSTEMS
THL
THS1
TIL
THS2
LIFTING AND TRANSPORT ANCHORS
TGL
HBB
TGK
HSP
TRL
HSB-SS
HBS
HSB
HSR
FIXING INSERTS
HBP
BSH
HBB
BSR
HBU
BSRS
HBUS
BSRF
BSRFS
CONNECTING ELEMENTS AND FIXING ACCESSORIES
KBL
2/19/2010
KB
SN
KU-2
KU-10
DATA CLIP
Page 5
TECHNICAL CONSIDERATIONS
GENERAL GUIDANCE FOR ALL LIFTS
You must ensure that the concrete has at least 15 N/mm strength before start the lifting.
The first choice for most lifting applications is the Lifting Socket with Waved End. For positioning the inserts always check the
permitted edge distances and spacing between inserts.
We recommend restricting the lift angle to a maximum of 30 when an angled lift is necessary to be used.
For a proper choosing of lifting system you must consider how frequently the precast unit is going to be lifted.
The cast in threaded elements (anchors or fixing inserts) can be cast flush or recessed for corrosion protection.
This recess is filled with fine concrete after use.
All the Lifting Systems are tested before delivery under a test load three times the working load.
Each Lifting System has an individual testing certificate attached.
GENERAL GUIDANCE FOR THREADED SYSTEMS
The threaded lifting inserts are made in two variants: one with metric thread and the other with round thread. The Threaded
Lifting Loops also have metric or round thread, which means that they fit both metric and Rd inserts.
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SPECIFIC GUIDANCE FOR THREADED SYSTEMS
For plain sockets with a cross drilled hole, a specified reinforcing tail must be used. If this inserts are embedded in thin precast
units the reinforcing tail has to be cranked. It is recommended not to use flat tails. In thin precast units use Lifting Socket with
Foot Plate and where reuse of inserts is planned, for maintenance access, this inserts must be made from stainless steel.
Special reinforcement tail has to be used in this case. Check that the tail can be adapted to the edge distance.
For turning/pitching additional reinforcement is required. Design for reduced loads when anchors are used to turn/pitch a panel
from horizontal to vertical position. For turning / pitching do not use a Threaded Lifting Loop.
GENERAL GUIDANCE FOR CAST-IN WIRE LOOP SYSTEMS
Cast-in lifting loops are normally used for heavy lifts. The wire loop projects above the surface of the concrete ready for the
crane hook. The lifting loop is easy to place in the reinforcement cage of precast unit. Normally it must be cut off after the unit
has been installed.
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TECHNICAL INFORMATION CHOOSING THE TYPE OF ANCHOR

SAFETY RULES
The lifting system consists of a threaded anchor embedded in concrete and a threaded lifting device. The threaded lifting loop is
connected to the anchor only when required for lifting. Ensure that the concrete has at least 15 N/mm strength before starting
the lifting. These lifting systems are not suitable for severe re-use.
In designing the lifting system it is essential to use the following safety factors against breaking:
for steel component

c=3
for concrete element

c=2
for steel wires

c=4
The maximum load permitted on the components quoted in the tables has been obtained by applying a safety factor on test
data.
LOAD CAPACITY
The load capacity of the anchor depends on multiple factors such as:
The deadweight of the precast concrete element G
Adhesion to the mould
The load direction, angle of pull.
Number of load bearing anchors
The edge distance and spacing of the anchors
The strength of the concrete at the time of operating: lifting or transporting
The embedded depth of the anchor
Dynamic forces
The reinforcement arrangement

1) The total mass G of the precast reinforced concrete element is determined using a density of: = 25 kN/m
G=xV
V=Lxlxg
where:
V the volume of precast unit in m

L length in m
l width in m
g thickness in m
2) Adhesion to the mould

Adhesion forces between the mould and the concrete depend on the type of mould used. The value Ha of adhesion to the
mould is calculated through the following equation:
Ha = q x A in kN
where: q - the adhesion to mould factor
A - the area of contact between the mould and the concrete unit when starting the lift.
for oiled steel mould

q = 1 kN/m
for varnished timber mould

q = 2 kN/m
for rough timber mould

q = 3 kN/m
For double-T slabs and coffered units the adhesion to the mould is higher than normal. It is used for easy calculation of a
multiple of the mass.
- Double T slab
Ha = 2 x G
- Coffered elements
Ha = 4 x G
Adhesion to the mould should be minimized before lifting out of the mould by removing as many parts of the mould as possible.
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3) Dynamic forces
When the movement of the precast units is performed by lifting gear, dynamic forces which depend on the lifting gear used
appear.
Lifting class
Lifting load coefficient f at lifting speed vh

Up to 90 m/min
Over 90 m/min
H1
1.1 + 0.002 vh
1.3
H2
1.2 + 0.004 vh
1.6
H3
1.3 + 0.007 vh
1.9
H4
1.4 + 0.009 vh
2.2
For cranes with precision lifting, such as those in manufacturing plants the lifting load coefficient is f = 1.1 1.3.
IN THE PRECAST YARD:
-
for de-mould f = 1.1

for pitch and transport f = 1.3
ON SITE:
-
for pitch/transport/install f = 1.5.

when transporting suspended precast elements over uneven terrain, the lifting load coefficient used is f > 2
4) Total load of precast unit for calculating the anchor is determined by the following equation:
- When de-mould
F tot = (G + Ha) x f
- When transporting
F tot = G x f
5) The load of each anchor depends on the embedded position of the anchor in the precast unit and also on the transporting
mode:
a)
If the arrangement of the anchors is asymmetrical in relation to the centre of gravity, the individual anchor supports
different loads. These loads are calculated through the following equations:
Fa = F tot x b / (a + b)
Fb = F tot x a / (a + b)
Note: To avoid tilting of the unit during transport, the load should be suspended from the lifting beam such that its centre of
gravity is directly below the crane hook.
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b) In the case of transporting without lifting beam, the load on the anchor depends on the cable angle ().
The cable angle is determined by the length of the suspending cable. We recommend that, if possible, should be kept to
30. The tensile force on the anchor is increased with a cable angle coefficient z.
F = z x F tot / n
where: z = 1/ cos cable angle coefficient ,
n = number of load bearing anchors
Cable angle
0
7.5
15.0
22.5
30.0
*37.5
*45.0
Cable angle coefficient z

1.00
1.01
1.04
1.08
1.16
1.26
1.41
* preferred 30
=2x
Note: If no lifting beam is used during transport, the anchor must be embedded symmetrically to the load.
6) Multiple slings
Number of load bearing anchors
n = 2 only two
anchors can be
assumed to be
load bearing
n=3
n=2
n=2
n=4
n=4
-The compensated lifting slings ensure equal

load distribution.
2/19/2010
- A perfect static weight distribution can be

obtained through the use of a lifting beam
and two pairs of anchors set out
symmetrically.
Page 10
CALCULATION EXAMPLE
1) SLAB UNIT
The slab unit has the following dimensions: L = 5 m, l = 2 m, g = 0.2 m

Mass G = 25 x (5 x 2 x 0.2) = 50 kN (~5t)
Mould area A = 5 x 2 = 10 m
Anchor number n = 2
a)
De-mould at the plant:
Adhesion to mould factor

Lifting load coefficient
Cable angle factor
Concrete strength 15 N / mm
q = 2 kN / m
f = 1.1
z = 1.04 ( = 15.0)
F = (G + q x A) x f x z / n
F = (50 + 2 x 10) x 1.1 x 1.04 / 2 = 40.04 kN
b)
Transport at the plant:

Cable angle factor
f = 1.3
z = 1.04 ( = 15.0)
F=Gxfxz/n
F = 50 x 1.3 x 1.04 / 2 = 33.8 kN
c)
Transport at site:

Cable angle factor
f = 1.5
z = 1.16 ( = 30.0)
F=Gxfxz/n
F = 50 x 1.5 x 1.16/ 2 = 43.5 kN
An anchor in the 5t range is required.
d)
If all factors were applied, the result would be:
F=(G+qxA)xfxz/n
F = ( 50 + 2 x 10) x 1.5 x 1.16 / 2 = 60.9 kN
The loads occurring on site are often greater than those in the plant as cable angle and lifting load coefficient may be greater. At
this stage the concrete strength is usually higher resulting in a greater load capacity of the anchor.
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2) DOUBLE-T BEAM
NOTE: Dimensions are in cm
Load capacity when lifting and transporting at the manufacturing plant.

Concrete strength when de-mould 25 N / mm
Cable angle = 30.0
Cable angle factor
z = 1.16
Lifting load coefficient when transporting f = 1.3
Lifting load coefficient when de-mould
f = 1.1
Anchor number
n=4
Mass: G = ( 0.1 x 3.0 + 0.3 x 2) x 8.5 x 25 = 102 kN
Adhesion to mould
Ha = 2 x G = 204 kN
Total load
Ftot = Ha + G = 306 kN
Load per anchor when de-mould.
F = Ftot x f x z / n = 306 x 1.16 x 1.1 / 4 = 97.61 kN
Load per anchor when transporting
F = Ftot x f x z / n = 102 x 1.16 x 1.3 / 4 = 38.45 kN
An anchor in the 10t range is required.
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Page 12
3) WALL PANEL
NOTE: Dimensions are in cm
Load capacity when pitching and transporting at the construction site.

Concrete strength when pitching
Lifting load coefficient of the crane when pitching
Lifting load coefficient of the crane when transporting on site
Cable angle coefficient
Anchor number
For oiled steel mould
15 N / mm
f = 1.5
f = 1.5
z = 1 ( = 0)
n=2
q = 1 kN/m
Mass:
Adhesion to mould
Total load
G = 0.18 x 2.0 x 7.5 x 25 = 67.5 kN

Ha = q x A = 1 x 2 x 7.5 = 15.0 kN
F tot = Ha + G
= 82,5 kN
Load per anchor when pitching:

Ground reaction balances half the full load.
F = (Ftot /2 x f x z) / n = (82,5/2 x 1.5 x 1) / 2 = 30,94 kN
Load per anchor when transporting on site:
F = (Ftot x f x z) / n = (67.5 x 1.5 x 1) / 2 = 50,63 kN < 63 kN (~ 6.3t)
An anchor in the 6.3t range is required.
Usually for this type of anchor reinforcement tail and pitching reinforcement are added.
It is advisable to de-mould before pitching.
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LIFTING SYSTEM
THREADED LIFTING LOOP - THL
Threaded lifting loops are suitable to be used with all sizes of threaded lifting sockets. They are economic lifting systems and
can be used for most applications, especially for site operations. Threaded lifting loops are not suitable for turning or pitching.
They can be reused, but only after inspection. If they are kept in stores for reuse they must be inspected every six months and
retested every year. These lifting systems are not recommended for severe reuse conditions.
Threaded lifting loops should only be attached to the concrete unit and used after the concrete strength has reached 15 N/mm.
In some cases it may be economical and practical to leave this lifting loop with the concrete unit until final installation.
The threaded lifting loop is made of high grade steel wire AISI 1010 (W 1.1121), swaged in a steel ferrule made of steel
S355JO. It is zinc plated for protection against corrosion. Each threaded lifting loop has attached a label marked with the
admissible load, the thread type and the code number of the testing. Each label has an unique color code.
Before use, you must check that the wires are in good condition. Do not use if the wire cable is bent, crushed or kinked and if
there is any loosening of the outer layer. Reject if the wire is corroded.
You must ensure that the thread is fully bottomed out in the socket before lifting. It is permissible to back off one turn to ensure
that the wire is correctly aligned for lifting.
Load Maximum
Thread Product
Label colour
group axial load
Rd
no.
code
t
t
Dimensions
Thread
M
Product
no.
THL-M12
12
45079
THL-Rd12
12
45737
0.5
0.9
red
22
32
155
0.08
THL-M16
16
45081
THL-Rd16
16
45738
1.2
1.7
dark grey
27
40
155
0.17
THL-M20
20
45083
THL-Rd20
20
45739
2.0
3.2
green
35
50
10
215
0.33
THL-M24
24
45084
THL-Rd24
24
45740
2.5
3.9
blue
44
60
12
255
0.57
THL-M30
30
45085
THL-Rd30
30
45741
4.0
5.0
light grey
55
85
16
300
1.29
THL-M36
36
45086
THL-Rd36
36
45742
6.3
7.9
orange
68
90
18
340
1.91
THL-M42
42
45087
THL-Rd42
42
45743
8.0
10.2
yellow
75
100
20
425
2.69
THL-M52
52
45088
THL-Rd52
52
45744
12.5
17.5
black
95
110
26
550
5.03
THL-M
2/19/2010
THL-Rd
e
mm
Wire
H
l
diam. (aprox.)
mm
mm
mm
Weight
kg/pc
Page 14
APPLICATIONS
The preferred
option is the vertical
lift.
In this case the

angle of lift ()
should not normally
be more than 30
If a spreader beam
is used, the angle of
lift () can be
reduced.
The radius of the

hook must be at
least the diameter of
the rope.
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Page 15
LIFTING SLING - THS1

The Lifting Slings can be used with all types of anchors and threaded sockets. They are suitable for most lifting situations,
particularly site operations. They can be reused, but only after inspection. If they are kept in stores for reuse they must be
inspected every six months and retested every year. These lifting systems are not recommended for severe reuse conditions.
Threaded Lifting Sling should only be attached to the concrete unit and used after the concrete strength has reached 15 N/mm.
Dimensions mm
Load
group
t
Axial
load
kg
l1
12
1.3
1300
310
45
21.1
20
700
0.52
16
2.5
2500
345
54
25
20
790
0.68
46380
20
4.0
4000
410
72
35.8
12
25
950
1.94
THS1-Rd24
46381
24
5.0
5000
435
90
40.4
14
30
1035
2.27
THS1-Rd30
46382
30
7.5
7500
490
87
43.6
16
35
1130
4.52
36
THS1-Rd36
46383
36
10.0
10000
570
100
50.3
18
44
1310
5.33
42
THS1-Rd42
46384
42
12.5
12500
650
98
50.3
20
51
1480
7.02
52
THS1-Rd52
46385
52
15.0
15000
760
140
69.8
26
62
1765
10.08
Product
no.
Thread
M
THS1-M12
45890
12
THS1-Rd12
46378
THS1-M16
45891
16
THS1-Rd16
46379
THS1-M20
45892
20
THS1-Rd20
THS1-M24
45893
24
THS1-M30
45894
30
THS1-M36
46339
THS1-M42
46340
THS1-M52
46341
THS1-M
THS1-Rd
Product Thread
no.
Rd
Wire Weight
length kg/pc
mm
Threaded Lifting Sling is made from high grade steel wire AISI 1010 (W 1.1121), swaged in a ferrule made of AlMg1.8 and a
steel bolt made from steel bar 34CrMo4 (W. 1.7220). It is zinc plated for protection against corrosion. Each threaded lifting loop
has attached a label marked with the admissible load, the thread type and the code number of the testing. Each label has a
unique color code.
Before use, you must check that the wires are in good condition. Do not use if the wire cable is bent, crushed or kinked and if
there is any loosening of the outer layer. Reject if the wire is corroded.
that the wire is correctly aligned for lifting.
Product no.
Thread
Rd
Load
group
t
Label colour code
THS1-Rd12
46378
12
1.3
red
16
THS1-Rd16
46379
16
2.5
dark grey
45892
20
THS1-Rd20
46380
20
4.0
green
THS1-M24
45893
24
THS1-Rd24
46381
24
5.0
blue
THS1-M30
45894
30
THS1-Rd30
46382
30
7.5
light grey
THS1-M36
46339
36
THS1-Rd36
46383
36
10.0
orange
THS1-M42
46340
42
THS1-Rd42
46384
42
12.5
yellow
THS1-M52
46341
52
THS1-Rd52
46385
52
15.0
black
Product no.
Thread
M
THS1-M12
45890
12
THS1-M16
45891
THS1-M20
THS1-M
2/19/2010
THS1-Rd
Page 16
APPLICATIONS
The radius of the hook

must be at least the
diameter of the rope
The preferred option is the vertical lift. The angle of lift () should not normally be more than 30. Pulling back towards the unit is
not acceptable.
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Page 17
THREADED LIFTING EYE - THS2

The Threaded Lifting Eye can be used with all types of anchors and threaded sockets. They are suitable for most lifting
situations, particularly for turning and pitching. They are more durable than the lifting systems manufactured from steel wire and
can be reused, but only after inspection. If they are kept in stores for reuse they must be inspected every six months and
retested every year.
The Threaded Lifting Eye should only be attached to the concrete unit and used after the concrete strength has reached 15
N/mm. Usually they must be detached after the concrete units are installed.
The Lifting Eye is manufactured of steel S355JO and the threaded bolt is made of alloy steel bar 34CrMo4 (W 1.7220). This
lifting system is suitable for use with threaded socket cast in flush with the face of the unit, or recessed using metal recess
formers.
that the eye is correctly aligned for lifting.
Product
no.
Thread
M
Load
group
t
Axial
load
kg
l1
Weight
kg/pc
THS2-M12
52338
12
1.0
1000
166.5
50
78
63
14
63
15.5
0.74
THS2-M16
52339
16
2.5
2500
171.0
50
78
63
14
63
20
0.75
THS2-M20
52340
20
4.0
4000
223.5
66
106
80
20
80
25
2.28
THS2-M24
52341
24
5.0
5000
228.5
66
106
80
20
80
30
2.32
THS2-M30
52342
30
7.5
7500
339.5
90
146
126
28
126
37
6.24
THS2-M36
52343
36
10.0
10000
346.5
90
146
126
28
126
44
6.38
THS2-M42
52344
42
12.5
12000
359.0
90
146
126
28
126
51
6.99
Product
no.
Thread
Rd
Load
group
t
Axial
load
kg
l1
Weight
kg/pc
THS2-Rd12
46371
12
1.0
1000
166.5
50
78
63
14
63
15.5
0.74
THS2-Rd16
46372
16
2.5
2500
171.0
50
78
63
14
63
20
0.75
THS2-Rd20
46373
20
4.0
4000
223.5
66
106
80
20
80
25
2.28
THS2-Rd24
46374
24
5.0
5000
228.5
66
106
80
20
80
30
2.32
THS2-Rd30
46375
30
7.5
7500
339.5
90
146
126
28
126
37
6.24
THS2-Rd36
46376
36
10.0
10000
346.5
90
146
126
28
126
44
6.38
THS2-Rd42
46377
42
12.5
12000
359.0
90
146
126
28
126
51
6.99
THS2-M
THS2-Rd
2/19/2010
Dimensions mm
Dimensions mm
Page 18
APPLICATIONS
The preferred option is the vertical lift. The angle of lift () should not normally be more than 30. It is not acceptable pulling
back towards the unit.
CAST-IN LIFTING LOOPS TIL
Cast-in Lifting Loops are the most economic lifting system. They require relatively large edge distances. You must consider the
exposure of steel wire loops after the installation of the concrete unit. Once the unit is set in the finally position protruding hoops
can be cut off, if required, but the cut ends must be protected against corrosion to avoid rust staining. The wire steel rope is
more suitable for forming a cast-in hoop because it is flexible and the lifting loop made from reinforcement bar is liable to
fatigue, especially if bent during angled lift. In the table below are indicated the minimum dimensions for installation in reinforced
concrete. For acute angled lifts may be required additional lateral reinforcement.
Cast-in Lifting Loops are composed from a high grade steel wire AISI 1010 (W 1.1121), swaged in a ferrule made of AlMg1.8, a
tape at the middle and a identification label, which must not to slide down the hoop during casting and should remain visible.
Each lifting loop has attached a label marked with the admissible load and the code number of the testing. Each label has a
unique color code. Cast-in Lifting Loops is zinc plated for protection against corrosion.
These lifting systems are suitable for use through a single cycle from production to final installation. They are not suitable for
multiple use applications.
To choose the correct size for any lift it is important to take into account the angle of lift, the crane factor and the adhesion to the
formwork.
Cast-in lifting loops must be installed in the direction of the expected load. They should be suspended from supports attached to
the formwork so that 2/3 of the hoop will be cast in and 1/3 remains exposed. The hoops must be fastened to the reinforcement
cage to avoid movement during concreting.
During the storage of the precast unit it must be avoid the bending of steel wire rope.
Exposed hoops can be attached to standard crane hooks, but the curvature radius of the crane hook should be at least equal to
the diameter of the wire rope.
It is essential to check that the wire rope is in good condition, without any broken, crushed or with raveled wire. Also do not used
if there are kinks in the hoop or the wire rope is excessive corroded. Any Cast-in Lifting Loop with sign of damage should not be
used.
2/19/2010
Page 19
Diam.
mm
Length
mm
210
540
Load group
fcu >
15N/mm
t
0.8
60
225
570
1.2
65
44814
235
615
1.6
TIL-020-275
44815
275
690
TIL-025-315
44816
315
10
780
TIL-040-340
44817
340
12
860
TIL-052-360
43599
360
14
TIL-063-390
43600
390
TIL-080-440
43601
TIL-100-525
44818
TIL-125-570
Product nr.
Overall
length
L
mm
TIL-008-210
44812
TIL-012-225
44813
TIL-016-235
Wire rope dimensions
Dimensions
cast-in
f
e
mm
mm
Color code
Weight
kg/pc
150
white
0.12
160
red
0.16
70
165
pink
0.22
75
200
light green
0.32
2.5
85
230
anthracite
0.44
100
240
emerald green
0.69
1010
5.2
100
260
curry
0.99
16
1100
6.3
110
280
blue
1.41
440
18
1250
120
320
light grey
2.08
525
20
1350
10
135
390
violet
3.01
43602
570
22
1500
12.5
150
420
yellow
3.90
TIL-160-615
44819
615
26
1650
16
165
450
lilac
6.05
TIL-200-730
44820
730
28
1900
20
180
550
grey
8.00
TIL-250-800
44821
800
32
2000
25
200
600
brown
11.28
TIL
Cast-in Lifting Loops over 25t.
TIL-320-770
46961
Overall
length
L
mm
770
32
Dimensions
cast-in
f
e
mm
mm
220
550
TIL-370-950
46962
950
36
2500
37
275
675
15.90
TIL-470-1100
46963
1100
44
3000
47
320
780
28.20
TIL-520-1200
47324
1200
44
3350
52
350
850
31.05
TIL
2/19/2010
Product nr.
Wire rope dimensions

Diam.
mm
36
Length
mm
2225
Load group
fcu > 15N/mm
t
Weight
kg/pc
13.40
Page 20
TIL
Dimensions
a
g1
Load group
fcu > 15N/mm
t
mm
TIL-008-210
44812
540
80
0.8
TIL-012-225
44813
620
100
1.2
TIL-016-235
44814
690
120
1.6
TIL-020-275
44815
830
140
TIL-025-315
44816
890
160
2.5
TIL-040-340
44817
1000
200
TIL-052-360
43599
1030
240
5.2
TIL-063-390
43600
1150
280
6.3
TIL-080-440
43601
1290
300
TIL-100-525
44818
1460
320
10
TIL-125-570
43602
1620
360
12.5
TIL-160-615
44819
1860
420
16
TIL-200-730
44820
2120
450
20
TIL-250-800
44821
2410
500
25
TIL-320-770
46961
2700
540
32
TIL-370-950
46962
2960
580
37
TIL-470-1100
46963
3290
630
47
TIL-520-1200
47324
3740
690
52
g2
Load group
fcu > 15N/mm
t
TIL-008-210
44812
540
140
0.8
TIL-012-225
44813
620
150
1.2
TIL-016-235
44814
690
170
1.6
TIL-020-275
44815
830
180
TIL-025-315
44816
890
190
2.5
TIL-040-340
44817
1000
220
TIL-052-360
43599
1030
300
5.2
TIL-063-390
43600
1150
320
6.3
TIL-080-440
43601
1290
410
TIL-100-525
44818
1460
440
10
TIL-125-570
43602
1620
570
12.5
TIL-160-615
44819
1860
630
16
TIL-200-730
44820
2120
680
20
TIL-250-800
44821
2410
760
25
TIL-320-770
46961
2700
800
32
TIL-370-950
46962
2960
830
37
TIL-470-1100
46963
3290
940
47
TIL-520-1200
47324
3740
1050
52
TIL
2/19/2010
Product
nr.
Product
nr.
Dimensions
mm
Page 21
LIFTING SOCKETS
ANCHORS
LIFTING SOCKET - WAVED END REINFORCING STEEL
Wavy lifting sockets are composed from a steel bush S355JO swaged to a wavy reinforcement bar BSt 500S. The threaded
bushes are made with metric thread (M) or round thread (Rd) zinc plated. These lifting sockets are always the preferred option.
They ensure the necessary length and edge distance. The preferred lift angle is an angle 30.
LIFTING SOCKET SHORT WAVED END REINFORCING STEEL TGK
Thread
M
Product
no.
PKB
Product
no.
Load group
fcu >
15N/mm
t
TGK-M12-108
12
45248
M12
51092
TGK-M16-167
16
45249
M16
43128
TGK-M20-187
20
45250
M20
TGK-M24-240
24
45251
M24
TGK-M30-300
30
45252
TGK-M36-380
36
45850
TGK-M42-450
42
45254
Thread
MRd
Product
no.
PKB-MRD
TGK-MRd12-108
12
45771
TGK-MRd16-167
16
TGK-MRd20-187
TGK-MRd24-240
PKB-coupler
Dimensions
mm
Bar
diam.
d
mm
Overall
length
mm
Diam.
D
l1
l2
Weight
kg/pc
0.5
108
17
45
18
0.085
1.2
12
167
22
62
25
0.236
43130
2.0
14
187
27
80
36
0.395
51093
2.5
16
240
32
87
40
0.628
M30
51081
4.0
20
300
39
101
52
1.127
M36
43137
6.3
25
380
49
128
58
2.322
M42
43138
8.0
28
450
54
148
67
3.298
Product
no.
Load group
fcu >
15N/mm
t
Bar
diam.
d
mm
Overall
length
mm
Diam.
D
l1
l2
Weight
kg/pc
MRd12
50397
0.5
108
17
45
18
0.084
45772
MRd16
50398
1.2
12
167
22
58
25
0.230
20
45785
MRd20
50399
2.0
14
187
27
76
34
0.373
24
45774
MRd24
50400
2.5
16
240
32
87
40
0.618
TGK-MRd24-360
24
46537
MRd24
50400
2.5
16
360
32
87
40
0.809
TGK-MRd30-300
30
45775
MRd30
50401
4.0
20
300
39
101
52
1.112
TGK-MRd30-420
30
45259
MRd30
50401
4.0
20
420
39
101
52
1.401
TGK-MRd36-380
36
45776
MRd36
51691
6.3
25
380
48
119
56
2.161
TGK-MRd42-450
42
45750
MRd42
51801
8.0
28
450
54
153
65
3.327
TGK-MRd42-500
42
45979
MRd42
51801
8.0
28
500
54
153
65
3.569
TGK-M
PKB-MRD- coupler
TGK-MRd
2/19/2010
Dimensions
mm
Page 22
LIFTING SOCKET LONG WAVED END REINFORCING STEEL - TGL
Thread
M
Product
no.
PKB
Product
no.
Load group
fcu >
15N/mm
t
TGL-M12-137
12
45696
M12
51092
TGL-M16-216
16
45697
M16
43128
TGL-M20-257
20
45787
M20
TGL-M24-360
24
45699
TGL-M24-1000
24
45701
TGL-M30-450
30
TGL-M36-570
36
TGL-M42-620
PKB - coupler
Dimensions
mm
Bar
diam.
d
mm
Overall
length
mm
Diam.
D
l1
l2
Weight
kg/pc
0.5
137
17
45
18
0.096
1.2
12
216
22
62
25
0.282
43130
2.0
14
257
27
80
36
0.480
M24
51093
2.5
16
360
32
87
40
0.819
M24
51093
2.5
16
1000
32
87
40
1.843
45700
M30
51081
4.0
20
450
39
101
52
1.498
45788
M36
43137
6.3
25
570
49
128
58
3.054
42
45789
M42
43138
8.0
28
620
54
148
67
4.121
Thread
MRd
Product
no.
PKB-MRD
Bar
diam.
d
mm
Overall
length
mm
Diam.
D
l1
l2
Weight
kg/pc
TGL-MRd12-137
12
45778
MRd12
50397
0.5
137
17
45
18
0.095
TGL-MRd16-216
16
45779
MRd16
50398
1.2
12
216
22
58
25
0.276
TGL-MRd20-257
20
45780
MRd20
50399
2.0
14
257
27
76
34
0.458
TGL-MRd24-360
24
45781
MRd24
50400
2.5
16
360
32
87
40
0.809
TGL-MRd24-1000
24
45980
MRd24
50400
2.5
16
1000
32
87
40
1.826
TGL-MRd30-450
30
45782
MRd30
50401
4.0
20
450
39
101
52
1.483
TGL-MRd36-570
36
45783
MRd36
51691
6.3
25
570
48
119
56
2.893
TGL-MRd42-620
42
45784
MRd42
51801
8.0
28
620
54
153
65
4.150
TGL-M
PKB-MRD - coupler
TGL-MRd
2/19/2010
Load group
Product fcu > 15N/mm
t
no.
Dimensions
mm
Page 23
LIFTING SOCKET STRAIGHT END REINFORCING STEEL - TRL
Product
no.
Load group
fcu >
15N/mm
t
Bar
diam.
d
mm
Overall
length
mm
M12
51092
0.5
116
M12
51092
0.5
144
17
45
18
0.096
46000
M16
43128
1.2
12
179
22
62
25
0.236
16
46001
M16
43128
1.2
12
230
22
62
25
0.282
TRL-M20-202
20
46002
M20
43130
2.0
14
202
27
80
36
0.395
TRL-M20-272
20
46003
M20
43130
2.0
14
272
27
80
36
0.480
TRL-M24-257
24
46004
M24
51093
2.5
16
257
32
87
40
0.628
TRL-M24-376
24
46005
M24
51093
2.5
16
376
32
87
40
0.819
TRL-M24-1016
24
46006
M24
51093
2.5
16
1016
32
87
40
1.843
TRL-M30-319
30
46007
M30
51081
4.0
20
319
39
101
52
1.127
TRL-M30-469
30
46008
M30
51081
4.0
20
469
39
101
52
1.498
TRL-M36-404
36
46009
M36
43137
6.3
25
404
49
128
58
2.322
TRL-M36-594
36
46010
M36
43137
6.3
25
594
49
128
58
3.054
TRL-M42-475
42
46011
M42
43138
8.0
28
475
54
148
67
3.298
TRL-M42-645
42
46012
M42
43138
8.0
28
645
54
148
67
4.121
Thread
MRd
Product
no.
PKB-MRD
Product
no.
Load group
fcu >
15N/mm
t
Bar
diam.
d
mm
Overall
length
mm
TRL-MRd12-116
12
46019
MRd12
50397
0.5
116
TRL-MRd12-144
12
46020
MRd12
50397
0.5
144
17
45
18
0.095
TRL-MRd16-178
16
46021
MRd16
50398
1.2
12
178
22
58
25
0.230
TRL-MRd16-230
16
46022
MRd16
50398
1.2
12
230
22
58
25
0.276
TRL-MRd20-170
20
47130
MRd20
50399
2.0
14
170
27
76
34
0.337
TRL-MRd20-200
20
46023
MRd20
50399
2.0
14
200
27
76
34
0.373
TRL-MRd20-270
20
46024
MRd20
50399
2.0
14
270
27
76
34
0.458
TRL-MRd24-257
24
46016
MRd24
50400
2.5
16
257
32
87
40
0.618
TRL-MRd24-376
24
46017
MRd24
50400
2.5
16
376
32
87
40
0.809
TRL-MRd24-1012
24
46018
MRd24
50400
2.5
16
1012
32
87
40
1.826
TRL-MRd30-319
30
46025
MRd30
50401
4.0
20
319
39
101
52
1.112
TRL-MRd30-436
30
46026
MRd30
50401
4.0
20
436
39
101
52
1.401
TRL-MRd30-469
30
46027
MRd30
50401
4.0
20
469
39
101
52
1.483
TRL-MRd36-402
36
46028
MRd36
51691
6.3
25
402
48
119
56
2.161
TRL-MRd36-592
36
46029
MRd36
51691
6.3
25
592
48
119
56
2.892
PKB - coupler
Thread
M
Product
no.
PKB
TRL-M12-116
12
45998
TRL-M12-144
12
45999
TRL-M16-179
16
TRL-M16-230
TRL-M
PKB-MRD - coupler
TRL-MRd
Dimensions
Diam.
l1
l2
D
mm
mm
mm
17
45
18
Dimensions
Diam.
l1
l2
D
mm
mm
mm
17
45
18
Weight
kg/pc
0.085
Weight
kg/pc
0.084
The Lifting Sockets with straight end are made in two variants with metric thread (M) or with round thread (Rd). The threaded
socket is manufactured of steel S355JO zinc plated and the reinforcing bar is from BSt 500S without coating.
2/19/2010
Page 24
LIFTING SOCKET ANCHOR HBS
The HBS anchors are manufactured in two variants:

Socket - steel S355JO zinc plated, foot - steel S355J2
Socket - stainless steel SS4 W 1.4571, foot - steel S355J2
Load group
Product no. fcu > 15N/mm
t
Thread
MRd
Overall
length
mm
Dimensions
l1
mm
l2
mm
Diam.
d
mm
Weight
kg/pc
HBS-MRd12-70
47337
1.3
12
70
Diam.
D
mm
17
45
25
10
0.083
HBS-MRd12-130
43562
1.3
12
130
17
45
25
10
0.120
HBS-MRd16-90
46637
2.5
16
90
22
58
30
14
0.194
HBS-MRd16-140
47432
2.5
16
140
22
58
30
14
0.254
HBS-MRd16-200
43564
2.5
16
200
22
58
30
14
0.327
HBS-MRd20-125
46638
4.0
20
125
27
74
37.5
18
0.401
HBS-MRd20-258
43565
4.0
20
258
27
74
37.5
18
0.667
HBS-MRd24-140
46639
5.0
24
140
32
87
45.5
20
0.581
HBS-MRd24-325
43568
5.0
24
325
32
87
45.5
20
1.038
HBS-MRd30-185
46640
7.5
30
185
39
101
56
24
1.044
HBS-MRd30-400
43570
7.5
30
400
39
101
56
24
1.807
HBS-MRd36-475
43651
10.0
36
475
47
131
66.5
28
3.054
HBS-MRd42-550
43653
12.5
42
550
54
153
78
34
4.976
HBS-MRd52-575
43654
15.0
52
575
68
189
97.5
34
6.335
Thread
MRd
Overall
length
mm
l1
mm
l2
mm
Diam.
d
mm
Weight
kg/pc
45
25
10
0.084
HBS
Load group
Product no. fcu > 15N/mm
t
Dimensions
HBS-MRd12-70-SS
47338
1.3
12
70
Diam.
D
mm
17
HBS-MRd12-130-SS
45719
1.3
12
130
17
45
25
10
0.121
HBS-MRd16-90-SS
47340
2.5
16
90
22
58
30
14
0.196
HBS-MRd16-140-SS
47433
2.5
16
140
22
58
30
14
0.256
HBS-MRd16-200-SS
45722
2.5
16
200
22
58
30
14
0.329
HBS-MRd20-125-SS
47339
4.0
20
125
27
74
37.5
18
0.404
HBS-MRd20-258-SS
45725
4.0
20
258
27
74
37.5
18
0.670
HBS-MRd24-140-SS
47342
5.0
24
140
32
87
45.5
20
0.586
HBS-MRd24-325-SS
45728
5.0
24
325
32
87
45.5
20
1.043
HBS-MRd30-185-SS
47466
7.5
30
185
39
101
56
24
1.053
HBS-MRd30-400-SS
45730
7.5
30
400
39
101
56
24
1.816
HBS-MRd36-475-SS
45732
10.0
36
475
47
131
66.5
28
3.071
HBS-MRd42-550-SS
45734
12.5
42
550
54
153
78
34
5.000
HBS-MRd52-575-SS
45735
15.0
52
575
68
189
97.5
34
6.385
HBS-SS
2/19/2010
Page 25
The loads indicated in the upper table are available for axial pull. For angled lift > 30 it is essential to take into account a
reduced load. For turning/pitching the anchor capacity is about 50% of admissible load at axial pull.
HBS
Product
no.
HBS-SS
Load
group
Overall
Unit
Product
Thread
length thickness
fcu >
no.
MRd
mm
mm
15N/mm
t
80
45719
1.3
12
130
100
HBS-MRd1243562
130
HBS-MRd12130-SS
HBS-MRD1647432
140
HBS-MRD16140-SS
47433
2.5
16
140
HBS-MRd1643564
200
HBS-MRd16200-SS
45722
2.5
16
200
HBS-MRd2043565
258
HBS-MRd20258-SS
45725
4.0
20
258
HBS-MRd2443568
325
HBS-MRd24325-SS
45728
5.0
24
325
HBS-MRd3043570
400
HBS-MRd3643651
475
HBS-MRd4243653
550
HBS-MRd5243654
575
2/19/2010
HBS-MRd30400-SS
HBS-MRd36475-SS
HBS-MRd42550-SS
HBS-MRd52575-SS
45730
45732
45734
45735
7.5
10.0
12.5
15.0
30
36
42
52
400
475
550
575
Axial load
kg
Angle pull 45 Transv. load

kg
kg
B15
B25
B15
B25
B15
B25
1300
1300
1040
1300
590
750
1300
1300
1050
1300
750
750
100
1350
1740
1080
1740
680
880
120
1550
2000
1240
2000
990
1270
100
2500
2500
2000
2500
880
1240
120
2500
2500
2250
2500
1160
1630
120
3540
4000
2900
4000
1290
1800
140
3860
4000
3170
4000
1630
2270
120
5000
5000
4420
5000
1310
1840
140
5000
5000
5000
5000
1650
2310
160
5000
5000
5000
5000
2020
2830
140
6220
7500
6220
7500
1720
2400
160
7500
7500
7500
7500
2100
2930
180
7500
7500
7500
7500
2510
3500
160
8610
10000
8610
10000
2150
3010
180
10000 10000 10000 10000
2560
3590
200
10000 10000 10000 10000
3000
4200
180
12500 12500 12500 12500
2660
3720
200
12500 12500 12500 12500
3110
4360
220
12500 12500 12500 12500
3590
5030
200
12470 15000 12470 15000
3410
4790
220
13610 15000 13610 15000
3930
5530
240
14170 15000 14170 15000
4480
6300
260
14750 15000 14750 15000
5050
7100
280
15000 15000 15000 15000
5650
7940
Page 26
The HBS short anchors are used for lifting flat elements such as floor slab. The lifting angle must be 45. For an lifting angle
between 10 and 45, is required an additional reinforcement.
Additional reinforcement
Filet
MRd
Two layers of mesh

mm/m
Diameter
d
mm
Length before
bending
mm
HBS -MRD12-70
12
2 x 188
10
600
HBS -MRD16-90
16
2 x 188
12
700
HBS -MRD20-125
20
2 x 188
14
900
HBS -MRD24-140
24
2 x 188
14
1300
HBS -MRD30-185
30
2 x 188
16
1500
HBS-MRd short
HBS-short
Product
no
HBS-SS
Load
group
Overall
Unit
Product
Thread
length thickness
f
>
cu
no
MRd
mm
mm
15N/mm
t
HBS-MRD1270
47337
HBS-MRD12-70-SS
47338
1.3
12
70
HBS-MRD1690
46637
HBS-MRD16-90-SS
47340
2.5
16
90
HBS-MRD20125
46638
HBS-MRD20-125-SS
47339
4.0
20
125
HBS-MRD24140
46639
HBS-MRD24-140-SS
47342
5.0
24
140
HBS-MRD30185
46640
HBS-MRD30-185-SS
47466
7.5
30
185
Axial load
kg
Angle pull
< 45
kg
B15
B25
B15
B25
115
1300
1300
1300
1300
125
1650
2130
1650
2130
160
1950
2500
1950
2500
160
2530
3260
2530
3260
220
3120
4000
3120
4000
175
2910
3750
2910
3750
275
3930
5000
3930
5000
240
4490
5790
4490
5790
360
5940
7500
5940
7500
APPLICATIONS FOR LIFTING SOCKETS

LIFTING AND TRANSPORT
The information on these pages is available also for TGK, TRL, HBS lifting sockets.
Edge distance and spacing for lifting sockets.
TGL-M
TGL-MRd
g/2
a minimum
minimum
mm
mm
TGL-M12
TGL-MRd12
37
300
TGL-M16
TGL-MRd16
40
400
TGL-M20
TGL-MRd20
50
550
TGL-M24
TGL-MRd24
60
600
TGL-M30
TGL-MRd30
70
650
TGL-M36
TGL-MRd36
100
800
TGL-M42
TGL-MRd42
120
1000
The details on this page are available for panels, but they could equally apply to other components.
2/19/2010
Page 27
The dimensions indicated in the upper table are available when cage or two layers of mesh are used.
12.5
12.5
-reinforcement cage with bars full length and stirrups

at 150 mm centre
-two layers of mesh - 8 mm wire
When the lifting angle is between 12.5 and 45 an additional reinforcement is recommended as shown below.
12.5 < < 45
Lifting
socket
dia.
mm
Lateral reinforcement
Dia.
mm
Length
before
bending
mm
12
500
TGL-MRd16
16
500
TGL-M20
TGL-MRd20
20
12
800
TGL-M24
TGL-MRd24
24
12
800
TGL-M30
TGL-MRd30
30
12
800
TGL-M36
TGL-MRd36
36
16
1500
TGL-M42
TGL-MRd42
42
16
1500
TGL-M
TGL-MRd
TGL-M12
TGL-MRd12
TGL-M16
Note : the edge distance may increase slightly to adapt to these bars.
TURNING / PITCHING
These lifting sockets can also be used for turning/pitching slabs but only with additional reinforcement. The lift angle must not
exceed 30.
Turning reinforcement
2/19/2010
Longitudinal reinforcement
Page 28
TGL-M
TGL-MRd
Permissible load
t
Dia.
mm
Length before
bending
mm
Dia.
mm
Length
mm
fcu > 15N/mm
TGL-M12
TGL-MRd12
700
280
0.25
TGL-M16
TGL-MRd16
1000
12
400
0.6
TGL-M20
TGL-MRd20
12
1200
14
490
1.0
TGL-M24
TGL-MRd24
12
1300
14
550
1.25
TGL-M30
TGL-MRd30
12
1500
16
580
2.0
TGL-M36
TGL-MRd36
16
1800
16
700
3.15
TGL-M42
TGL-MRd42
16
2000
20
850
4.0
Note:
1)
2)
Even with the reinforcement indicated in the upper table, the permissible load is 50% of that available for axial pull.
Threaded lifting loop is not permitted for turning /pitching.
PLAIN LIFTING SOCKET AND LIFTING SOCKET WITH FLAT END
The Plain Lifting Sockets and the Lifting Sockets with Flat End are economical solutions and are suitable in thin concrete
components, where the long tail provides excellent anchorage. The reinforcement tail is important and must be installed as
shown in the yard. The Plain Lifting Sockets are manufactured of steel S355JO zinc plated or of stainless steel AISI 316Ti
(SS4), the Lifting Sockets with Flat End are made of steel tube S355JO galvanized. These sockets are designated for lifting and
are not to be confused with fixing sockets. The safe working loads shown are after the application of a safety factor on test
loads: c=2 for 15 N/mm concrete and c=3 for steel.
PLAIN LIFTING SOCKET HSB-EV WITH STOPER

This are plain lifting socket made from round tube of steel S355JO galvanized with a plastic stopper inside made from
polyethylene LDPE 035 to stop the wet concrete admission in the thread zone.
2/19/2010
Page 29
Load group
Overall length
fcu > 15N/mm
mm
t
Diam.
D
mm
l2
mm
l1
mm
d
mm
Weight
kg/pc
40
17
18
12
0.043
0.5
60
17
38
12
0.064
16
1.2
50
22
20.5
15
13
0.080
45984
16
1.2
58
22
28.5
15
13
0.094
HSB-M20x69-EVT
45986
20
2.0
69
27
32.5
19
15
0.166
HSB-M24x78-EVT
45988
24
2.5
78
32
34
23
18
0.258
HSB-M30x101-EVT
45990
30
101
41
48
28
22
0.565
HSB-M36x125-EVT
45992
36
6.3
125
49
60.5
35
27
0.982
HSB-M42x145-EVT
45994
42
10
145
54
71
40
32
1.244
HSB-M52x195-EVT
45996
52
12.5
195
67
100
50
40
2.547
Product no.
Thread
MRd
Diam.
D
mm
l2
mm
l1
mm
d
mm
Weight
kg/pc
HSB-MRd12x40-EVT
45983
12
0.5
40
17
18
12
0.041
HSB-MRd16x58-EVT
45985
16
1.2
58
22
28.5
15
13
0.092
HSB-MRd20x69-EVT
45987
20
2.0
69
27
32.5
19
15
0.161
HSB-MRd24x78-EVT
45989
24
2.5
78
32
34
23
18
0.249
HSB-MRd30x101-EVT
45991
30
101
41
48
28
22
0.550
HSB-MRd36x125-EVT
45993
36
6.3
125
49
60.5
35
27
0.955
HSB-MRd42x145-EVT
45995
42
10
145
54
71
40
32
1.202
HSB-MRd52x195-EVT
45997
52
12.5
195
67
100
50
40
2.464
Product no.
Thread
M
HSB-M12x40-EVT
45982
12
0.5
HSB-M12x60-EVT
47389
12
HSB-M16x50-EVT
46610
HSB-M16x58-EVT
HSB-Mxl-EV
HSB-MRdxL-EV
Load group
Overall length
fcu > 15N/mm
mm
t
PLAIN LIFTING SOCKET HSB-SS

This are plain lifting socket made from round bar of stainless steel, without the plastic stopper.
2/19/2010
Page 30
Load group
Overall length
fcu > 15N/mm
mm
t
Diam.
D
mm
l2
mm
l1
mm
d
mm
Weight
kg/pc
48
16
22
12
10
0.050
1.2
56
24
27
15
13
0.139
20
69
28
30
19
16
0.223
24
2.5
78
32
35
22
18
0.322
30
101
40
45
28
22
0.654
36
6.3
125
47
55
32
27
1.076
42
10
145
54
58
40
32
1.652
52
12.5
195
67
85
50
40
3.400
Diam.
D
mm
l2
mm
l1
mm
d
mm
Weight
kg/pc
48
16
22
12
10
0.049
1.2
56
24
27
15
13
0.137
20
69
28
30
19
16
0.219
24
2.5
77
32
35
22
18
0.309
96
40
43
28
22
0.617
6.3
122
47
50
35
27
1.050
10
140
54
58
40
32
1.534
12.5
190
67
85
50
40
3.208
Product no.
Thread
M
HSB-M12x48-SS4
45237
12
0.5
HSB-M16x56-SS4
45238
16
HSB-M20x69-SS4
45239
HSB-M24x78-SS4
45240
HSB-M30x101-SS4
45241
HSB-M36x125-SS4
45883
HSB-M42x145-SS4
45885
HSB-M52x195-SS4
45887
Product no.
Thread
MRd
HSB-MRd12x48-SS4
45221
12
0.5
HSB-MRd16x56-SS4
45222
16
HSB-MRd20x69-SS4
45223
HSB-MRd24x77-SS4
45224
HSB-MRd30x96-SS4
45225
30
HSB-MRd36x122-SS4
45877
36
HSB-MRd42x140-SS4
45879
42
HSB-MRd52x190-SS4
45881
52
HSB-MxL-SS4
HSB-MRdxL-SS4
Load group
Overall length
fcu > 15N/mm
mm
t
PLAIN LIFTING SOCKET HSB-EV

This are plain lifting socket made from round bar of steel S355JO galvanized, without the plastic stopper.
Load group
Overall length
fcu > 15N/mm
mm
t
Diam.
D
mm
l2
mm
l1
mm
d
mm
Weight
kg/pc
48
16
22
12
10
0.049
56
24
27
15
13
0.136
69
28
30
19
16
0.218
2.5
78
32
35
22
18
0.315
101
40
45
28
22
0.639
6.3
125
47
55
32
27
1.052
10
145
54
58
40
32
1.615
12.5
195
67
85
50
40
3.325
Product no.
Thread
M
HSB-M12x48-EVB
45867
12
0.5
HSB-M16x56-EVB
45868
16
1.2
HSB-M20x69-EVB
45869
20
HSB-M24x78-EVB
45870
24
HSB-M30x101-EVB
45871
30
HSB-M36x125-EVB
45884
36
HSB-M42x145-EVB
45886
42
HSB-M52x195-EVB
45888
52
HSB-MxL-EV
2/19/2010
Page 31
Load group
Overall length
fcu > 15N/mm
mm
t
Diam.
D
mm
l2
mm
l1
mm
d
mm
Weight
kg/pc
48
16
22
12
10
0.048
56
24
27
15
13
0.134
69
28
30
19
16
0.215
2.5
77
32
35
22
18
0.303
96
40
43
28
22
0.603
6.3
122
47
50
35
27
1.027
10
140
54
58
40
32
1.501
12.5
190
67
85
50
40
3.137
Product no.
Thread
M
HSB-MRd12x48-EVB
45872
12
0.5
HSB-MRd16x56-EVB
45873
16
1.2
HSB-MRd20x69-EVB
45874
20
HSB-MRd24x77-EVB
45875
24
HSB-MRd30x96-EVB
45876
30
HSB-MRd36x122-EVB
45878
36
HSB-MRd42x140-EVB
45880
42
HSB-MRd52x190-EVB
45882
52
HSB-MRdxL-EV
LIFTING SOCKET WITH FLAT END HSR-EV
HSR-M-EV
Product Thread
no.
M
HSR-MRd-EV
Product Thread
no.
MRd
Load group
Overall Diam.
l2
fcu >
length
D
mm
15N/mm
mm
mm
t
l1
mm
d Weight
mm kg/pc
HSR-M12x60-EV
45104
12
HSR-MRd12x60-EV
45154
12
0.5
60
16
20
13
10.2
0.047
HSR-M16x80-EV
45105
16
HSR-MRd16x80-EV
45155
16
1.2
80
22
21
21
13.2
0.129
HSR-M16x90-EV
45981
16
1.2
90
22
21
21
13.2
0.147
HSR-M20x95-EV
45106
20
HSR-MRd20x95-EV
45156
20
95
28
25
24
15.2
0.244
HSR-M24x100-EV
45107
24
HSR-MRd24x100-EV
45457
24
2.5
100
32
30
24
17.2
0.308
HSR-M30x135-EV
45108
30
HSR-MRd30x135-EV
45158
30
135
40
35
36
22
0.620
HSR-M30x150-EV
45153
30
HSR-MRd30x150-EV
45159
30
150
40
35
36
22
0.750
2/19/2010
Page 32
APPLICATION FOR PLAIN LIFTING SOCKETS

The details on this page are available for panels, but they could equally apply to other components.
Edge distance and spacing of plain lifting sockets and lifting socket with flat end
M / MRd
g minimum a minimum
mm
mm
12
37
300
16
40
400
20
50
550
24
60
600
30
70
650
36
100
800
42
120
1000
The dimensions indicated in the upper table are available when it is used cage or two layers of mesh.
The anchorage reinforcement should normally be U bars, but in slabs the reinforcement tail may be cranked, a completely
straight bar must be avoided. Over the cranked tails it must be laid bars as shown.
-reinforcement cage with bars full length and stirrups at 150

mm centres
-two layer of mesh - 8 mm wire
In slabs is essential to use

-two parallel layer of mesh and
-additional reinforcement with cranked
tails. Over the cranked tails it must be laid
bars as shown.
2/19/2010
Page 33
When the lifting angle is between 12.5 and 45 is recommended an additional reinforcement as shown below.
12.5 < < 45
Anchorage reinforcement
The anchorage reinforcement must be close to the bottom

of the hole.
The edge distance may increase slightly to adapt with these

bars.
M / MRd
Load group
fcu > 15N/mm
t
d
mm
Dia.
mm
Length before bending

mm
d
mm

mm
12
0.5
26
500
400
16
1.2
10
40
700
650
20
12
48
925
900
24
2.5
12
48
1000
12
950
30
16
64
1350
12
1200
36
6.3
20
140
1700
16
1500
42
10
25
175
1825
16
1700
52
12.5
25
196
2500
20
2100
2/19/2010
Anchorage reinforcement
Page 34
TURNING / PITCHING
These lifting sockets also can be used for turning/pitching slabs but only with additional reinforcement. The lift angle must not
exceed 30.
M/ MRd
Note:
1)
2)
Dia.
mm

mm
Permissible load
t
Dia.
mm
Length
mm
fcu > 15N/mm
12
700
280
0.25
16
1000
12
400
0.6
20
12
1200
14
490
1.0
24
12
1300
14
550
1.25
24
12
1300
14
550
1.25
30
12
1500
16
580
2.0
36
16
1800
16
700
3.15
42
16
2000
20
850
4.0
Even with the reinforcement indicated in the upper table, the Permissible load is 50% of that available for axial pull.
Threaded lifting loop is not permitted for turning /pitching.
The information on these pages are available also for Lifting Sockets with Flat End - HSR.
2/19/2010
Page 35
LIFTING SOCKET WITH FOOT PLATE - HSP

The Lifting Socket with Foot Plate is low profile suitable for the face of thin panels or top slabs. The foot plate and the socket are
fully welded so the insert is effectively sealed. The threaded bush is made of steel S355JO, and the plate is manufactured from
steel sheet S235JR. They are zinc plated.
The preferred lift angle is an angle 30.
Safe working loads shown are after the application of a safety factor on test loads of 2 for 15 N/mm concrete and 3 for steel.
HSP-M-EV
Product Thread
no.
M
HSP-MRd-EV
Overall Diam.
Product Thread
length
D
no.
MRd
mm
mm
a
mm
b
mm
g
mm
Load group
fcu >
15N/mm
t
Weight
kg/pc
HSP-M12-EV
45685
12
HSP-MRd12-EV
45690
12
30
16
35
25
0.5
0.046
HSP-M16-EV
45686
16
HSP-MRd16-EV
45691
16
35
22
50
35
1.2
0.098
HSP-M20-EV
HSP-M20SPECIAL-EV
HSP-M20SPECIAL-EV
HSP-M24
43761
20
HSP-MRd20-EV
45692
20
47
26
60
60
0.236
45348
20
60
27.2
60
50
0.264
46300
20
75
27.2
60
50
0.304
45687
24
HSP-MRd24-EV
45693
24
54
32
80
60
2.5
0.363
HSP-M30
45688
30
HSP-MRd30-EV
45694
30
72
40
100
80
0.739
HSP-M36-EV
45689
36
HSP-MRd36-EV
45695
36
84
47.5
130
100
6.3
1.200
2/19/2010
Page 36
APPLICATION FOR LIFTING SOCKETS WITH FOOT PLATE

The minimum dimensions indicated in the table below are available when cage or two layers of mesh are used.
HSP-M / MRd
Min. a1
Min. a
Min. b1
Min. b
Min. g
12
180
360
65
115
70
16
250
500
75
140
85
20
300
600
80
180
100
24
400
800
95
215
115
30
500
1000
120
275
140
36
650
1300
145
330
160
Reinforcement tails are essential for all lifting sockets with foot plate. These lifting products are not recommended for
turning/pitching. They are ideal for use and re-use, such as access panels which must be removed for maintenance.
When the lifting angle is between 12.5 and 45 additional reinforcement is recommended as shown below.
12.5 < < 45
HSP-M / MRd
Load group
fcu > 15N/mm
t
d
mm
b
mm
a
mm
d
mm

mm
12
0.5
250
60
500
16
1.2
420
90
500
20
640
90
12
800
24
2.5
10
640
90
12
800
30
12
830
110
12
800
36
6.3
16
1140
140
16
1500
2/19/2010
Page 37
FIXING AND LIFTING BOLTANCHOR - HBB
The Lifting Bolt anchors are suitable for shallow embedded without the need for a reinforcement tail. For angled lifts additional
reinforcement is necessary. The lift angle must not exceed 30.
These fixing and lifting systems are made from a threaded bush locked on a standard screw. The threaded bush is
manufactured of steel S355JO (yield strength min 355 N/mm) galvanic protected (EV) or hot dipped galvanized (TV), the screw
is from steel 8.8 without coated.
The threaded bush can also be made of stainless steel W 1.4571 AISI 316Ti class 80 with yield strength min 640N/mm and
elongation min 15% (SS4).
HBB-EV
Product
no.
KB - bush
Product
no.
Overall
Thread
length
M
mm
l
mm
Diam.
D
mm
Fixing load
kg
B25
B45
Lifting
load
kg
Weight
kg/pc
Screw
M12x60
HBB M12x90-EV
45627 KB M12x36-EV
45662
12
90
23
16
1800
2600
750
0.103
HBB M12x100-EV
43699 KB M12x36-EV
45662
12
100
23
16
1800
2600
750
0.112
M12x70
HBB M12x150-EV
43703 KB M12x36-EV
45662
12
150
23
16
1800
2600
750
0.156
M12x120
HBB M16x140-EV
43707 KB M16x48-EV
45668
16
140
30
22
2700
4600
1500
0.280
M16x100
HBB M16x220-EV
43711 KB M16x48-EV
45668
16
220
30
22
2700
4600
1500
0.406
M16x180
HBB M20x90-EV
45293 KB M20x60-EV
45663
20
90
38
26
2700
4600
1500
0.308
M20x40
HBB M20x140-EV
45628 KB M20x60-EV
45663
20
140
38
26
3700
5000
2000
0.431
M20x90
HBB M20x150-EV
43715 KB M20x60-EV
45663
20
150
38
26
3700
5000
2000
0.456
M20x100
HBB M20x180-EV
43921 KB M20x60-EV
45663
20
180
38
26
4200
6700
2000
0.530
M20x130
HBB M20x270-EV
44534 KB M20x60-EV
45663
20
270
38
26
4200
6700
2000
0.752
M20x220
HBB M24x200-EV
44619 KB M24x72-EV
45664
24
200
45
32
5800
7800
3000
0.881
M24x140
HBB M24x320-EV
44623 KB M24x72-EV
45664
24
320
45
32
6000
10900
3000
1.307
M24x260
HBB M30x150-EV
45294 KB M30x90-EV
45665
30
150
60
40
6000
10900
3000
1.156
M30x70
HBB M30x240-EV
44627 KB M30x90-EV
45665
30
240
60
40
7600
10200
5000
1.655
M30x160
HBB M30x380-EV
44631 KB M30x90-EV
45665
30
380
60
40
10200 18300
5000
2.432
M30x300
HBB M36x300-EV
44753 KB M36x110-EV
45666
36
300
78
47.5
10600 14300
7000
2.881
M36x200
HBB M36x420-EV
44757 KB M36x110-EV
45666
36
420
78
47.5
14500 24500
7000
3.839
M36x320
HBB M42x300-EV
44761 KB M42x126-EV
44468
42
300
64
54
10500 14000
10000
4.184
M42x210
HBB M42x460-EV
44765 KB M42x126-EV
44468
42
460
64
54
20500 28000
10000
5.934
M42x370
2/19/2010
Page 38
HBB-SS
Product
no.
KB - bush
Product Thread
no.
M
Overall
length
mm
l
mm
Diam.
D
mm
Fixing load
kg
B25
B45
Lifting
load
kg
Weight
kg/pc
Screw
M12x60
HBB M12x90-SS4
45629 KB M12x36-SS4
44342
12
90
23
16
1800
2600
750
0.104
HBB M12x100-SS4
43700 KB M12x36-SS4
44342
12
100
23
16
1800
2600
750
0.112
M12x70
HBB M12x150-SS4
43704 KB M12x36-SS4
44342
12
150
23
16
1800
2600
750
0.157
M12x120
HBB M16x140-SS4
43708 KB M16x48-SS4
44343
16
140
30
22
2700
4600
1500
0.282
M16x100
HBB M16x220-SS4
43712 KB M16x48-SS4
44343
16
220
30
22
2700
4600
1500
0.408
M16x180
HBB M20x90-SS4
45630 KB M20x60-SS4
44345
20
90
38
26
2700
4600
1500
0.311
M20x40
HBB M20x140-SS4
45631 KB M20x60-SS4
44345
20
140
38
26
3700
5000
2000
0.434
M20x90
HBB M20x150-SS4
43716 KB M20x60-SS4
44345
20
150
38
26
3700
5000
2000
0.459
M20x100
HBB M20x180-SS4
43922 KB M20x60-SS4
44345
20
180
38
26
4200
6700
2000
0.533
M20x130
HBB M20x270-SS4
44535 KB M20x60-SS4
44345
20
270
38
26
4200
6700
2000
0.755
M20x220
HBB M24x200-SS4
45757 KB M24x72-SS4
44347
24
200
45
32
5800
7800
3000
0.887
M24x140
HBB M24x320-SS4
44624 KB M24x72-SS4
44347
24
320
45
32
6000
10900
3000
1.313
M24x260
HBB M30x150-SS4
45632 KB M30x90-SS4
44471
30
150
60
40
6000
10900
3000
1.167
M30x70
HBB M30x240-SS4
44628 KB M30x90-SS4
44471
30
240
60
40
7600
10200
5000
1.666
M30x160
HBB M30x380-SS4
44632 KB M30x90-SS4
44471
30
380
60
40
10200
18300
5000
2.443
M30x300
HBB M36x300-SS4
44754 KB M36x110-SS4
44802
36
300
78
47.5
10600
14300
7000
2.899
M36x200
HBB M36x420-SS4
44758 KB M36x110-SS4
44802
36
420
78
47.5
14500
24500
7000
3.858
M36x320
HBB M42x300-SS4
44762 KB M42x126-SS4
45537
42
300
64
54
10500
14000
10000
4.211
M42x210
HBB M42x460-SS4
44780 KB M42x126-SS4
45537
42
460
64
54
20500
28000
10000
5.961
M42x370
Product
no.
Thread
M
HBB-TV
Product
no.
KB - bush
Product
no.
HBB-SS4
Product
no.
KB - bush
HBB M12x90-TV
45286
KB M12x36-TV
45679
HBB M12x90-SS4
45629
KB M12x36-SS4
44342
12
HBB M12x100-TV
45287
KB M12x36-TV
45679
HBB M12x100-SS4
43700
KB M12x36-SS4
44342
12
HBB M12x150-TV
45753
KB M12x36-TV
45679
HBB M12x150-SS4
43704
KB M12x36-SS4
44342
12
HBB M16x140-TV
45288
KB M16x48-TV
45678
HBB M16x140-SS4
43708
KB M16x48-SS4
44343
16
HBB M16x220-TV
45754
KB M16x48-TV
45678
HBB M16x220-SS4
43712
KB M16x48-SS4
44343
16
HBB M20x90-TV
45755
KB M20x60-TV
45677
HBB M20x90-SS4
45630
KB M20x60-SS4
44345
20
HBB M20x140-TV
45289
KB M20x60-TV
45677
HBB M20x140-SS4
45631
KB M20x60-SS4
44345
20
HBB M20x150-TV
45290
KB M20x60-TV
45677
HBB M20x150-SS4
43716
KB M20x60-SS4
44345
20
HBB M20x180-TV
45291
KB M20x60-TV
45677
HBB M20x180-SS4
43922
KB M20x60-SS4
44345
20
HBB M20x270-TV
45756
KB M20x60-TV
45677
HBB M20x270-SS4
44535
KB M20x60-SS4
44345
20
HBB M24x200-TV
45292
KB M24x72-TV
45676
HBB M24x200-SS4
45757
KB M24x72-SS4
44347
24
HBB M24x320-TV
45758
KB M24x72-TV
45676
HBB M24x320-SS4
44624
KB M24x72-SS4
44347
24
HBB M30x150-TV
45638
KB M30x90-TV
45675
HBB M30x150-SS4
45632
KB M30x90-SS4
44471
30
HBB M30x240-TV
45639
KB M30x90-TV
45675
HBB M30x240-SS4
44628
KB M30x90-SS4
44471
30
HBB M30x380-TV
45640
KB M30x90-TV
45675
HBB M30x380-SS4
44632
KB M30x90-SS4
44471
30
HBB M36x300-TV
45641
KB M36x110-TV
45674
HBB M36x300-SS4
44754
KB M36x110-SS4
44802
36
HBB M36x420-TV
45642
KB M36x110-TV
45674
HBB M36x420-SS4
44758
KB M36x110-SS4
44802
36
HBB M42x300-TV
45643
KB M42x126-TV
44470
HBB M42x300-SS4
44762
KB M42x126-SS4
45537
42
HBB M42x460-TV
45644
KB M42x126-TV
44470
HBB M42x460-SS4
44780
KB M42x126-SS4
45537
42
2/19/2010
Page 39
FIXING AND POSITIONING BOLTANCHOR - HBP
The Fixing and Positioning Bolt anchor is made from a threaded bush locked on a standard screw and an anchorage plate. The
threaded bush is manufactured of steel S355JO (yield strength min 355 N/mm) galvanic protected (EV) or hot dipped
galvanized (TV), the screw is from steel 8.8 without coating and the plate is from steel St 37.2 also without coating.
The threaded bush can also be made from stainless steel W 1.4571 AISI 316Ti class 80 with yield strength min 640N/mm and
elongation min 15% (SS4).
HBP-EV
Product
no.
KB - bush
Overall
Product Thread
length
no.
M
mm
l1
mm
Diam.
d
mm
Plate
p
g
mm
mm
40
4
Permissible
Weight
load
kg/pc
kg
Screw
HBP M12x55-EV
43687
KB M12x36-EV
45662
12
55
22.5
16
800
0.116
M12x25
HBP M16x75-EV
43689
KB M16x48-EV
45668
16
75
30
22
50
1400
0.266
M16x35
HBP M20x90-EV
43691
KB M20x60-EV
45663
20
90
37.5
26
60
1700
0.434
M20x40
HBP M24x110-EV
43693
KB M24x72-EV
45664
24
110
45
32
80
2000
0.838
M24x50
HBP M30x140-EV
43695
KB M30x90-EV
45665
30
140
61
40
100
3000
1.520
M30x60
HBP-TV
Product
no.
l1
mm
Diam.
d
mm
KB - bush
Overall
Product Thread
length
no.
M
mm
Plate
Permissible
Weight
load
p
g
kg/pc
kg
mm
mm
40
4
800
0.116
Screw
HBP M12x55-TV
45295
KB M12x36-TV
45679
12
55
22.5
16
HBP M16x75-TV
45296
KB M16x48-TV
45678
16
75
30
22
50
1400
0.266
M16x35
HBP M20x90-TV
45297
KB M20x60-TV
45677
20
90
37.5
26
60
1700
0.434
M20x40
HBP M24x110-TV
45298
KB M24x72-TV
45676
24
110
45
32
80
2000
0.838
M24x50
Overall
Product Thread
length
no.
M
mm
l1
mm
Diam.
d
mm
55
22.5
16
75
30
22
50
1400
0.267
M16x35
20
90
37.5
26
60
1700
0.437
M20x40
44347
24
110
45
32
80
2000
0.844
M24x50
44471
30
140
61
40
100
3000
1.531
M30x60
Product
no.
KB - bush
HBP M12x55-SS4
43688
KB M12x36-SS4
44342
12
HBP M16x75-SS4
43690
KB M16x48-SS4
44343
16
HBP M20x90-SS4
43692
KB M20x60-SS4
44345
HBP M24x110-SS4
43694
KB M24x72-SS4
HBP M30x140-SS4
43696
KB M30x90-SS4
HBP-SS4
2/19/2010
Plate
Permissible
Weight
load
p
g
kg/pc
kg
mm
mm
40
4
800
0.117
M12x25
Screw
M12x25
Page 40
FIXING INSERTS
TECHNICAL CONSIDERATIONS
GENERAL GUIDANCE FOR FIXING INSERTS
The fixing inserts are easy and economic systems for assembling concrete precast units.
SAFETY RULES AND ADMISSIBLE LOADS
The admissible static tensile-loads are determined after combining the data from numerous tests for pure pull or shear load. The
data obtained from these tests take into account multiple factors such as: composition, uniformity, strength, age of concrete, the
circumstance which appears at installation. The admissible static loads for Terwa fixing inserts, embedded completely into
concrete, are valid for pull out or shear load and have a safety factor of 3-4 x to the average breaking load of concrete with
strength of 25 N/mm.
ADMISSIBLE EFFORTS
The admissible loads indicated in this catalog refer to axial pull out loads or shear loads. When these efforts are combined the
resultant of these forces is obtained through the following formula:
, Ft pull out load, Ff share load.
Fadm =
EDGE DISTANCE AND SPACING

The minimum edge distance depends on numerous factors such as: embedded depth, shear load pointed to the edge of
concrete unit, reinforcements near the inserts.
Note:
a = minimum 50mm
For short edge distance it is recommended to use long inserts, inserts with cross-pin or reinforcement next to the edge of the
concrete.
CORROSION PROTECTION
Most of the fixing inserts are galvanized. The thickness of the zinc layer is less than 10 m in this case. The corrosion
resistance depends on the environmental circumstances. Hot dipped galvanizing is not possible for fixing inserts made from
steel tubes with a flattening end. Some of the fixing inserts are manufactured from stainless steel bar X5CrNi18.10(A2) or
X2CrNiMo17.13.3(A3) - SR EN 10088.3.
The cast in threaded elements (anchors or fixing inserts) can be cast flush or recessed for corrosion protection.
This recess is filled with fine concrete after use.
2/19/2010
Page 41
TORQUE AND SCREW LENGTH

For assembling the elements, the fixing screw must enter in insert a distance, at least, equal to the screw diameter. The maxim
torque must correspond to a screw with class 8.8.
Screw diameter
[mm]
6
Minimum screw length

[mm]
6
Maximum Torque
[Nm]
6
16
10
10
30
12
12
50
16
16
120
20
20
240
24
24
400
27
27
600
30
30
800
No.
CONCRETE QUALITY
The loads indicated in tables are available for a concrete with strength of 25 N/mm. For other values for concrete strength it is
necessary to apply to indicated loads the correction coefficients shown below.
Concrete strength
N/mm
15
Correction coefficient
0.8
25
1.0
35
1.2
45
1.4
55
1.6
PARTICULAR CASES
If the fixing inserts are in a recessed position, it is recommended to use an adequate filling (spacer) in order to load the insert
properly without loading the concrete. If this is not possible, you should increase the real load applicator to insert with the value
F shown below and after that compare with the admissible load from catalog.
F = Ma/0.2 x dnom
F = additional force - daN
Ma = torque applied to the screw - daNm
dnom = diameter of the inserts - m
Example:
For a fixing insert M12: dnom = 0.012 m
Maximum torque 0.8 daNm
F = 0.8/0.2 x 0.012 = 333daN
This means that, for fixing inserts BSR M12, after applying a torque, more than half of the load capacity is lost and a major
torque is forbidden.
2/19/2010
Page 42
The use of a torque wrench is recommended in order to prevent unexpected high loads on the fixing inserts. Torque values and
forces can be found in the table below.
No.
Fixing insert diameter

[mm]
Torque
[Nm]
Force (F)
[kN]
M12
3.3
M16
17
5.3
M20
35
8.7
M24
53
11.0
M30
96
16.0
REINFORCEMENTS
The cross-pin of the fixing inserts BSRS, BSRFS, HBUS gives no increase of the admissible load but has to be regarded as an
extra safety-measure in case of voids or air pockets.
The fixing inserts with cross drilled hole permit an increasing of admissible load with 10% when a U shape anchor of sufficient
length (approx. 50 x diam.) is added in the cross-hole.
2/19/2010
Page 43
TERWA FIXING INSERTS

1.
2.
3.
4.
FIXING INSERTS WITHOUT CROSS-PIN: BSR, BSRF, HBU, BSH

FIXING INSERTS WITH CROSS-PIN: BSRS, BSRFS, HBUS and with screw HBP
FIXING BOLTS ANCHORS : HBB / HBB-SS
FIXING AND LIFTING SOCKETS: TRL, TGK, TGL.
Group 1 and 2
The admissible pull out load can be used with a minimum:
-edge distance of: 1.5 x total length of the anchor,
-centre to centre distance of: b = 3 x total length of the anchor
The admissible shear load can be used with a minimum
-edge distance of: 2.5 x total length of the anchor
-centre to centre distance of: 5 x total length of the anchor
Reduction factors for small edge distances:
Edge distance
Admissible pull out

force
Edge distance
Ftadm
Admissible shear
load force
Y = 1.2
Y = 1.4
Ffadm
2.5 x L
100%
2.5 x L
100%
100%
100%
2.0 x L
100%
2.0 x L
85%
100%
100%
1.5 x L
100%
1.5 x L
65%
78%
91%
1.0 x L
75%
1.0 x L
40%
48%
56%
0.5 x L
50%
0.5 x L
15%
18%
21%
The reduced admissible shear loads in the direction of the edge can be increased by using additional reinforcement.
-for straight reinforcement Y = 1.2
-for U bended reinforcement Y = 1.4
The mentioned loads for inserts are valid for concrete quality B25, for higher quality of concrete you can use the factors as
indicated below:
Concrete quality
Factor
B25
1.00
B35
1.18
B45
1.34
B55
1.48
B65
1.61
The load must meet the following requirements:

- Ft Ftadm
- Ff Ffadm
Ft appearing pull out load
Ff appearing shear load
Ftadm admissible pull out load
Ffadm admissible shear load
Group 3
The international standards (CEB Bulletin 233 and Technical Approval of Metal Anchor for Use in Concrete 1997) are valid for
the concrete qualities B25B65. Terwa Bolt anchors HBB and HBB-SS meet the requirement mentioned in the standards and
can be calculated without any additional tests.
Group 4
The fixing and lifting sockets TRL, TGK, TGL are especially suited for use in thin prefab panels and where anchors have to take
high pull out load.
2/19/2010
Page 44
FIXING INSERT WITH FLAT END AND CROSSDRILLED HOLE - BSR
Fixing inserts BSR are manufactured from welded steel precision tube S250G2T galvanized (EV) or from stainless steel tube
1.4301 (SS2) or 1.4404 (SS4).
Do not use these inserts for lifting.
BSR-EV
Overall Diam.
Product Thread
length
D
no.
M
mm
mm
Load kg
Diam.
d
mm
l
mm
Load
Axial*
Tail
Axial**
kg
Weight
kg/pc
angle
30
45
90
BSR M8x50-EV
45607
50
11
5.5
500
5xUx140
250
150
100
60
0.016
BSR M10x50-EV
45097
10
50
13
6.5
750
6xUx175
350
200
140
80
0.019
BSR M12x60-EV
45098
12
60
16
15
1000
8xUx300
500
300
220
140
0.038
BSR M16x80-EV
45099
16
80
22
13
20
1600
10xUx350
850
700
600
430
0.101
BSR M16x100-EV
45100
16
100
22
13
20
1600
10xUx350
1000
800
700
500
0.128
BSR M16x120-EV
45101
16
120
22
13
20
1600
10xUx350
1200
850
750
500
0.155
BSR M20x100-EV
45102
20
100
27
16
20
2500
12xUx400
1300
1000
950
650
0.156
BSR M20x120-EV
45103
20
120
27
16
20
2500
12xUx400
1400
1100
1000
700
0.188
BSR M24x120-EV
45608
24
120
32
16
20
2500
12xUx400
1800
1400
1250
900
0.275
Diam.
d
mm
l
mm
BSR-SS
Overall Diam.
Product Thread
length
D
no.
M
mm
mm
Load
kg
Load
Axial*
Tail
Axial**
kg
Weight
kg/pc
angle
30
45
90
BSR M8x50-SS2
45618
50
11
5.5
500
5xUx140
250
150
100
60
0.016
BSR M8x50-SS4
45609
50
11
5.5
500
5xUx140
250
150
100
60
0.016
BSR M10x50-SS2
45475
10
50
13
6.5
750
6xUx175
350
200
140
80
0.020
BSR M10x50-SS4
45610
10
50
13
6.5
750
6xUx175
350
200
140
80
0.020
BSR M12x60-SS2
45620
12
60
16
15
1000
8xUx300
500
300
220
140
0.039
BSR M12X60-SS4
45611
12
60
16
15
1000
8xUx300
500
300
220
140
0.039
BSR M16x80-SS2
45621
16
80
22
13
20
1600
10xUx350
850
700
600
430
0.103
BSR M16x80-SS4
45612
16
80
22
13
20
1600
10xUx350
850
700
600
430
0.103
BSR M16x100-SS2
45622
16
100
22
13
20
1600
10xUx350
1000
800
700
500
0.130
BSR M16x100-SS4
45613
16
100
22
13
20
1600
10xUx350
1000
800
700
500
0.130
BSR M16x120-SS2
45623
16
120
22
13
20
1600
10xUx350
1200
850
750
500
0.158
BSR M16x120-SS4
45614
16
120
22
13
20
1600
10xUx350
1200
850
750
500
0.158
BSR M20x100-SS2
45624
20
100
27
16
20
2500
12xUx400
1300
1000
950
650
0.160
BSR M20x100-SS4
45615
20
100
27
16
20
2500
12xUx400
1300
1000
950
650
0.160
BSR M20x120-SS2
45625
20
120
27
16
20
2500
12xUx400
1400
1100
1000
700
0.193
BSR M20x120-SS4
45616
20
120
27
16
20
2500
12xUx400
1400
1100
1000
700
0.193
BSR M24x120-SS2
45619
24
120
32
16
20
2500
12xUx400
1800
1400
1250
900
0.281
BSR M24x120-SS4
45617
24
120
32
16
20
2500
12xUx400
1800
1400
1250
900
0.281
Note: * the working load is valid only if the reinforcing tail is used. This tail is no part of the BSR product.
** the capacity loads are with a breakage factor equal to 4.
2/19/2010
Page 45
FIXING INSERTS WITH FLAT END AND CROSS-PIN - BSRS
Fixing inserts BSRS are manufactured from welded steel precision tube S250G2T galvanized (EV) or from stainless steel tube
1.4301 (SS2) or 1.4404 (SS4). The cross-pin is made from steel bar S235JO.
BSR-EV
Product Thread
no.
M
Overall
length
mm
Diam.
D
mm
l1
mm
Cross-pin
Diam.
l
d
mm
mm
7
50
Load
kg
Weight
kg/pc
Angle
Axial*
30
45
90
BSRS M8x50-EV
46120
50
10
250
150
100
60
0.031
BSRS M10x50-EV
46101
10
50
14
11
50
350
200
140
80
0.044
BSRS M12x70-EV
46125
12
70
16
13
50
500
300
220
140
0.063
BSRS M16x80-EV
46128
16
80
21.3
20
12
80
850
700
600
430
0.172
BSRS M16x100-EV
46129
16
100
21.3
20
12
80
1000
800
700
500
0.199
BSRS M16x120-EV
46130
16
120
21.3
20
12
80
1200
850
750
500
0.226
BSRS M20x100-EV
46137
20
100
27
23
14
100
1300
1000
950
650
0.277
BSRS M20x120-EV
46138
20
120
27
23
14
100
1400
1100
1000
700
0.309
BSRS M24x120-EV
46143
24
120
33.7
28
14
100
1800
1400
1250
900
0.396
Overall
length
mm
Diam.
D
mm
l1
mm
BSR-SS
Product Thread
no.
M
Cross-pin
Diam.
l
d
mm
mm
7
50
Load
kg
Weight
kg/pc
Angle
Axial*
30
45
90
BSRS M8x50-SS2
46121
50
10
250
150
100
60
0.032
BSRS M8x50-SS4
46122
50
10
50
250
150
100
60
0.032
BSRS M10x50-SS2
46123
10
50
14
11
50
350
200
140
80
0.045
BSRS M10x50-SS4
46124
10
50
14
11
50
350
200
140
80
0.045
BSRS M12x60-SS2
46126
12
60
16
13
50
500
300
220
140
0.064
BSRS M12X60-SS4
46127
12
60
16
13
50
500
300
220
140
0.064
BSRS M16x80-SS2
46131
16
80
21.3
20
12
80
850
700
600
430
0.174
BSRS M16x80-SS4
46134
16
80
21.3
20
12
80
850
700
600
430
0.174
BSRS M16x100-SS2
46132
16
100
21.3
20
12
80
1000
800
700
500
0.201
BSRS M16x100-SS4
46135
16
100
21.3
20
12
80
1000
800
700
500
0.201
BSRS M16x120-SS2
46133
16
120
21.3
20
12
80
1200
850
750
500
0.229
BSRS M16x120-SS4
46136
16
120
21.3
20
12
80
1200
850
750
500
0.229
BSRS M20x100-SS2
46139
20
100
27
23
14
100
1300
1000
950
650
0.280
BSRS M20x100-SS4
46141
20
100
27
23
14
100
1300
1000
950
650
0.280
BSRS M20x120-SS2
46140
20
120
27
23
14
100
1400
1100
1000
700
0.314
BSRS M20x120-SS4
46142
20
120
27
23
14
100
1400
1100
1000
700
0.314
BSRS M24x120-SS2
46144
24
120
33.7
28
14
100
1800
1400
1250
900
0.402
BSRS M24x120-SS4
46145
24
120
33.7
28
14
100
1800
1400
1250
900
0.402
Note * the capacity loads are with a breakage factor equal to 4.

2/19/2010
Page 46
FIXING INSERTS WITH BENDED END - BSH
Fixing inserts BSH are manufactured from steel precision tube S235JR galvanized (EV) or from stainless steel tube 1.4301
(SS2) or 1.4404 (SS4).
BSH-BL
Product
no.
BSH-EV
Thread
M
Overall
length
mm
Diam.
D
mm
Dim.
l
mm
Load kg
Product
no.
Axial
Weight
kg/pc
30
10
20
300
0.017
BSH M8x30
45135
BSH M8x30-EV
45141
BSH M8x50
45435
BSH M8x50-EV
45316
50
10
20
300
0.024
BSH M10x35
45136
BSH M10x35-EV
45142
10
35
11.5
21
600
0.023
BSH M10x60
45417
BSH M10x60-EV
45317
10
60
11.5
21
600
0.033
BSH M12x45
45137
BSH M12x45-EV
45143
12
45
14
25
400
0.046
BSH M12x70
45423
BSH M12x70-EV
45424
12
70
14
25
800
0.062
BSH M16x60
45138
BSH M16x60-EV
45144
16
60
20.5
30
800
0.123
BSH M16x100
45429
BSH M16X100-EV
45430
16
100
20.5
30
1300
0.175
BSH M20x70
45139
BSH M20x70-EV
45145
20
70
24.5
30
1200
0.169
BSH M20x100
45432
BSH M20x100-EV
45433
20
100
24.5
30
1600
0.219
BSH M24x80
45140
BSH M24x80-EV
45146
24
80
28.5
37
1600
0.268
Thread
M
Overall
length
mm
Diam.
D
mm
Dim.
l
mm
Load kg
Product
no.
Axial
Weight
kg/pc
BSH-SS2
Product
no.
BSH-SS4
BSH M8x30-SS2
45645
BSH M8x30-SS4
45147
30
10
20
300
0.017
BSH M8x50-SS2
45598
BSH M8x50-SS4
45312
50
10
20
300
0.024
BSH M10x35-SS2
45418
BSH M10x35-SS4
45148
10
35
11.5
21
600
0.023
BSH M10x60-SS2
45599
BSH M10x60-SS4
45313
10
60
11.5
21
600
0.034
BSH M12x45-SS2
45600
BSH M12x45-SS4
45149
12
45
14
25
400
0.047
BSH M12x70-SS2
45601
BSH M12x70-SS4
45425
12
70
14
25
800
0.064
BSH M16x60-SS2
45602
BSH M16x60-SS4
45150
16
60
20.5
30
800
0.126
BSH M16x100-SS2
45603
BSH M16x100-SS4
45431
16
100
20.5
30
1300
0.179
BSH M20x70-SS2
45604
BSH M20x70-SS4
45151
20
70
24.5
30
1200
0.174
BSH M20x100-SS2
45605
BSH M20x100-SS4
45434
20
100
24.5
30
1600
0.224
BSH M24x80-SS2
45606
BSH M24x80-SS4
45152
24
80
28.5
37
1600
0.274
Product no.
Thread
M
Overall length
mm
Diam.
D
mm
Dim.
l
mm
Weight
kg/pc
BSH M12x150-TV
45633
12
150
14
25
0.118
BSH M16x220-TV
45634
16
220
20.5
30
0.344
BSH M20x90-TV
45635
20
90
24.5
30
0.204
BSH M20x270-TV
45636
20
270
24.5
30
0.521
BSH M24x320-TV
45637
24
320
28.5
37
0,857
BSH-TV
2/19/2010
Page 47
FIXING INSERTS WITH NAILING PLATE, FLAT END AND CROSSDRILLED HOLE - BSRF
Fixing inserts BSRF are manufactured from steel precision tube S235JO galvanized (EV) or from stainless steel tube 1.4301
(SS2) or 1.4404 (SS4).
BSRF-EV
Overall Diam.
D
mm
mm
Product Thread
length
no.
M
Load kg
Load kg
Plate
dia.
mm
d
mm
l1
mm
Axial*
Tail
Axial**
Weight
kg/pc
angle
30
45
90
BSRF M8x50-EV
45206
50
10
34
7.2
500
5xUx140
250
150
100
60
0.023
BSRF M10x50-EV
45441
10
50
14
34
9.2
11
750
6xUx175
350
200
140
80
0.025
BSRF M12x70-EV
45442
12
60
16
40
9.2
13
1000
8xUx300
500
300
220
140
0.048
BSRF M16x80-EV
45443
16
80
21.3
48
12.2
20
1600
10xUx350
850
700
600
430
0.117
BSRF M16x100-EV
45458
16
100
21.3
48
12.2
20
1600
10xUx350
1000
800
700
500
0.144
BSRF M16x120-EV
45646
16
120
21.3
48
12.2
20
1600
10xUx350
1000
800
700
500
0.171
BSRF M20x100-EV
45444
20
100
27
48
14.2
23
2500
12xUx400
1300
1000
950
650
0.172
BSRF M20x120-EV
45658
20
120
27
48
14.2
23
2500
12xUx400
1300
1000
950
650
0.204
BSRF M24x120-EV
45476
24
120
33.7
57
14.2
28
2500
12xUx400
1800
1400 1250
900
0.297
Plate
dia.
mm
d
mm
l1
mm
BSRF-SS
Overall Diam.
D
mm
mm
Product Thread
length
no.
M
Load kg
Load
Axial*
Tail
Axial**
kg
Weight
kg/pc
angle
30
45
90
BSRF M8x50-SS2
45207
50
10
34
7.2
500
5xUx140
250
150
100
60
0.023
BSRF M8x50-SS4
45208
50
10
34
7.2
500
5xUx140
250
150
100
60
0.023
BSRF M10x50-SS2
45322
10
50
14
34
9.2
11
750
6xUx175
350
200
140
80
0.026
BSRF M10x50-SS4
45437
10
50
14
34
9.2
11
750
6xUx175
350
200
140
80
0.026
BSRF M12x60-SS2
45357
12
60
16
40
9.2
13
1000
8xU x300
500
300
220
140
0.049
BSRF M12X60-SS4
45438
12
60
16
40
9.2
13
1000
8xU x300
500
300
220
140
0.049
BSRF M16x80-SS2
45358
16
80
21.3
48
12.2
20
1600
10xU x350
850
700
600
430
0.119
BSRF M16x80-SS4
45439
16
80
21.3
48
12.2
20
1600
10xU x350
850
700
600
430
0.119
BSRF M16x100-SS2
45571
16
100
21.3
48
12.2
20
1600
10xU x350
1000
800
700
500
0.147
BSRF M16x100-SS4
45569
16
100
21.3
48
12.2
20
1600
10xU x350
1000
800
700
500
0.147
BSRF M16x120-SS2
45648
16
120
21.3
48
12.2
20
1600
10xU x350
1000
800
700
500
0.175
BSRF M16x120-SS4
45647
16
120
21.3
48
12.2
20
1600
10xU x350
1000
800
700
500
0.175
BSRF M20x100-SS2
45323
20
100
27
48
14.2
23
2500
12xU x400
1300
1000
950
650
0.176
BSRF M20x100-SS4
45440
20
100
27
48
14.2
23
2500
12xU x400
1300
1000
950
650
0.176
BSRF M20x120-SS2
45656
20
120
27
48
14.2
23
2500
12xU x400
1300
1000
950
650
0.209
BSRF M20x120-SS4
45657
20
120
27
48
14.2
23
2500
12xU x400
1300
1000
950
650
0.209
BSRF M24x120-SS2
45572
24
120
33.7
57
14.2
28
2500
12xU x400
1800
1400 1250
900
0.304
BSRF M24x120-SS4
45570
24
120
33.7
57
14.2
28
2500
12xU x400
1800
1400 1250
900
0.304
Note: * working load is valid only if the reinforcing tail is used. This tail is no part of the BSRF product
** the capacity loads are with a breakage factor equal to 4.
2/19/2010
Page 48
FIXING INSERTS WITH NAILING PLATE, FLAT END WITH CROSSDRILLED HOLE AND CROSS-PIN - BSRFS
Fixing inserts BSRF are manufactured from steel precision tube S235JO galvanized (EV) or from stainless steel tube 1.4301
(SS2) or 1.4404 (SS4). The cross-pin is made from steel bar S235JO.
BSRFS-EV
Product Thread
no.
M
Load kg
Overall
length
mm
Diam.
D
mm
Plate
dia.
mm
d
mm
l
mm
l1
mm
Weight
kg/pc
angle
Axial
30
45
90
BSRFS M8x50-EV
45554
50
10
34
50
250
150
100
60
0.038
BSRFS M10x50-EV
45466
10
50
14
34
50
11
350
200
140
80
0.050
BSRFS M12x70-EV
45555
12
60
16
40
50
13
500
300
220
140
0.073
BSRFS M16x80-EV
45472
16
80
21.3
48
12
80
20
850
700
600
430
0.188
BSRFS M16x100-EV
45473
16
100
21.3
48
12
80
20
1000
800
700
500
0.215
BSRFS M16x120-EV
45556
16
120
21.3
48
12
80
20
1000
800
700
500
0.242
BSRFS M20x100-EV
45474
20
100
27
48
14
100
23
1300
1000
950
650
0.293
BSRFS M20x120-EV
45557
20
120
27
48
14
100
23
1300
1000
950
650
0.325
BSRFS M24x120-EV
45558
24
120
33.7
57
14
100
28
1800
1400
1250
900
0.418
Overall
length
mm
Diam.
D
mm
Plate
dia.
mm
Load
kg
d
mm
l
mm
l1
mm
Axial
BSRFS-SS
Product Thread
no.
M
Weight
kg/pc
angle
30
45
90
BSRFS M8x50-SS2
45564
50
10
34
50
250
150
100
60
0.038
BSRFS M8x50-SS4
45559
50
10
34
50
250
150
100
60
0.038
BSRFS M10x50-SS2
45359
10
50
14
34
50
11
350
200
140
80
0.051
BSRFS M10x50-SS4
45467
10
50
14
34
50
11
350
200
140
80
0.051
BSRFS M12x60-SS2
45360
12
60
16
40
50
13
500
300
220
140
0.074
BSRFS M12X60-SS4
45469
12
60
16
40
50
13
500
300
220
140
0.074
BSRFS M16x80-SS2
45361
16
80
21.3
48
12
80
20
850
700
600
430
0.190
BSRFS M16x80-SS4
45470
16
80
21.3
48
12
80
20
850
700
600
430
0.190
BSRFS M16x100-SS2
45565
16
100
21.3
48
12
80
20
1000
800
700
500
0.218
BSRFS M16x100-SS4
45560
16
100
21.3
48
12
80
20
1000
800
700
500
0.218
BSRFS M16x120-SS2
45566
16
120
21.3
48
12
80
20
1000
800
700
500
0.246
BSRFS M16x120-SS4
45561
16
120
21.3
48
12
80
20
1000
800
700
500
0.246
BSRFS M20x100-SS2
45362
20
100
27
48
14
100
23
1300
1000
950
650
0.297
BSRFS M20x100-SS4
45471
20
100
27
48
14
100
23
1300
1000
950
650
0.297
BSRFS M20x120-SS2
45567
20
120
27
48
14
100
23
1300
1000
950
650
0.330
BSRFS M20x120-SS4
45562
20
120
27
48
14
100
23
1300
1000
950
650
0.330
BSRFS M24x120-SS2
45568
24
120
33.7
57
14
100
28
1800
1400
1250
900
0.425
BSRFS M24x120-SS4
45563
24
120
33.7
57
14
100
28
1800
1400
1250
900
0.425
2/19/2010
Page 49
FIXING INSERT WITH CROSSDRILLED HOLE - HBU
Fixing inserts HBU are manufactured from steel bar 9SMnPb28 (W 1.0718) galvanized (EV) or from stainless steel bar A2 304
/ 1.4305 (SS2) or A4-316Ti / 1.4571 (SS4).
10
Overall
length
mm
50
Diam.
D
mm
14
Diam.
g
mm
6.2
10
60
14
6.2
45505
12
60
16
45400
12
70
16
HBU M16x80-EV
45506
16
80
HBU M16x85-EV
45507
16
HBU M16x100-EV
45401
HBU M20x100-EV
HBU M20x130-EV
Product
no.
Thread
M
l
mm
Axial load
kg
Weight
kg/pc
HBU M10x50-EV
45504
HBU M10x60-EV
45399
13
350
0.042
13
400
0.054
HBU M12x60-EV
HBU M12x70-EV
9.2
15
600
0.067
9.2
15
700
0.083
22
10.2
16
900
0.177
85
22
10.2
16
900
0.192
16
100
22
10.2
16
1300
0.237
45508
20
100
26
12.2
24
1400
0.312
45402
20
130
26
12.2
24
1800
0.437
HBU M24x120-EV
45509
24
120
32
15.2
32
1800
0.578
HBU M24x150-EV
45403
24
150
32
15.2
32
2300
0.767
Product
no.
Thread
M
Weight
kg/pc
10
Diam.
g
mm
6.2
Axial load
kg
45363
Diam.
D
mm
14
l
mm
HBU M10x50-SS2
Overall
length
mm
50
13
350
0.043
HBU M10x50-SS4
45364
10
50
14
6.2
13
350
0.043
HBU M10x60-SS2
45516
10
60
14
6.2
13
400
0.055
HBU M10x60-SS4
45510
10
60
14
6.2
13
400
0.055
HBU M12x60-SS2
45365
12
60
16
9.2
15
600
0.069
HBU M12x60-SS4
45366
12
60
16
9.2
15
600
0.069
HBU M12x70-SS2
45517
12
70
16
9.2
15
700
0.085
HBU M12x70-SS4
45511
12
70
16
9.2
15
700
0.085
HBU M16x80-SS2
45367
16
80
22
10.2
16
900
0.181
HBU M16x80-SS4
45368
16
80
22
10.2
16
900
0.181
HBU M16x85-SS2
45518
16
85
22
10.2
16
900
0.197
HBU M16x85-SS4
45512
16
85
22
10.2
16
900
0.197
HBU M16x100-SS2
45519
16
100
22
10.2
16
1300
0.242
HBU M16x100-SS4
45513
16
100
22
10.2
16
1300
0.242
HBU M20x100-SS2
45369
20
100
26
12.2
24
1400
0.319
HBU M20x100-SS4
45370
20
100
26
12.2
24
1400
0.319
HBU M20x130-SS2
45520
20
130
26
12.2
24
1800
0.446
HBU M20x130-SS4
45514
20
130
26
12.2
24
1800
0.446
HBU M24x120-SS2
45371
24
120
32
15.2
32
1800
0.591
HBU M24x120-SS4
45372
24
120
32
15.2
32
1800
0.591
HBU M24x150-SS2
45521
24
150
32
15.2
32
2300
0.785
HBU M24x150-SS4
45515
24
150
32
15.2
32
2300
0.785
HBU-EV
HBU-SS
2/19/2010
Page 50
FIXING INSERT WITH CROSSDRILLED HOLE AND CROSS-PIN - HBUS
Fixing inserts HBUS are manufactured from steel bar 9SMnPb28 (W 1.0718) galvanized (EV) or from stainless steel bar A2
304 / 1.4305 (SS2) or A4-316Ti / 1.4571 (SS4). The cross-pin is made from steel bar S235JO.
HBUS-EV
Product
no.
HBU-EV
Product Thread
no.
M
Overall
length L
mm
Diam.
D
mm
l1
mm
Cross-pin
d
l
mm
mm
6
50
Axial Weight
load kg kg/pc
HBUS M10x50-EV
45486
HBU M10x50-EV
45504
10
50
14
13
350
0.053
HBUS M10x60-EV
45462
HBU M10x60-EV
45399
10
60
14
13
50
400
0.065
HBUS M12x60-EV
45487
HBU M12x60-EV
45505
12
60
16
15
50
600
0.092
HBUS M12x70-EV
45463
HBU M12x70-EV
45400
12
70
16
15
50
700
0.108
HBUS M16x80-EV
45488
HBU M16x80-EV
45506
16
80
22
16
10
80
800
0.227
HBUS M16x85-EV
45489
HBU M16x85-EV
45507
16
85
22
16
10
80
900
0.242
HBUS M16x100-EV
45320
HBU M16x100-EV
45401
16
100
22
16
10
80
1300
0.286
HBUS M20x100-EV
45490
HBU M20x100-EV
45508
20
100
26
24
12
80
1400
0.383
HBUS M20x130-EV
45465
HBU M20x130-EV
45402
20
130
26
24
12
80
1800
0.508
HBUS M24x120-EV
45491
HBU M24x120-EV
45509
24
120
32
32
15
100
1800
0.716
HBUS M24x150-EV
45398
HBU M24x150-EV
45403
24
150
32
32
15
100
2300
0.906
Overall
length L
mm
Diam.
D
mm
l1
mm
Cross-pin
d
l
mm
mm
6
50
Axial
load
kg
Weight
kg/pc
HBUS-SS
Product
no.
HBU-SS
Product Thread
no.
M
HBUS M10x50-SS2
45321
HBU M10x50-SS2
45363
10
50
14
13
350
0.054
HBUS M10x50-SS4
45373
HBU M10x50-SS4
45364
10
50
14
13
50
350
0.054
HBUS M10x60-SS2
45498
HBU M10x60-SS2
45516
10
60
14
13
50
400
0.067
HBUS M10x60-SS4
45492
HBU M10x60-SS4
45510
10
60
14
13
50
400
0.067
HBUS M12x60-SS2
45374
HBU M12x60-SS2
45365
12
60
16
15
50
600
0.094
HBUS M12x60-SS4
45375
HBU M12x60-SS4
45366
12
60
16
15
50
600
0.094
HBUS M12x70-SS2
45499
HBU M12x70-SS2
45517
12
70
16
15
50
700
0.110
HBUS M12x70-SS4
45493
HBU M12x70-SS4
45511
12
70
16
15
50
700
0.110
HBUS M16x80-SS2
45376
HBU M16x80-SS2
45367
16
80
22
16
10
80
800
0.231
HBUS M16x80-SS4
45377
HBU M16x80-SS4
45368
16
80
22
16
10
80
800
0.231
HBUS M16x85-SS2
45500
HBU M16x85-SS2
45518
16
85
22
16
10
80
900
0.246
HBUS M16x85-SS4
45494
HBU M16x85-SS4
45512
16
85
22
16
10
80
900
0.246
HBUS M16x100-SS2
45501
HBU M16x100-SS2
45519
16
100
22
16
10
80
1300
0.292
HBUS M16x100-SS4
45495
HBU M16x100-SS4
45513
16
100
22
16
10
80
1300
0.292
HBUS M20x100-SS2
45378
HBU M20x100-SS2
45369
20
100
26
24
12
80
1400
0.390
HBUS M20x100-SS4
45379
HBU M20x100-SS4
45370
20
100
26
24
12
80
1400
0.390
HBUS M20x130-SS2
45502
HBU M20x130-SS2
45520
20
130
26
24
12
80
1800
0.517
HBUS M20x130-SS4
45496
HBU M20x130-SS4
45514
20
130
26
24
12
80
1800
0.517
HBUS M24x120-SS2
45380
HBU M24x120-SS2
45371
24
120
32
32
15
100
1800
0.730
HBUS M24x120-SS4
45381
HBU M24x120-SS4
45372
24
120
32
32
15
100
1800
0.730
HBUS M24x150-SS2
45503
HBU M24x150-SS2
45521
24
150
32
32
15
100
2300
0.923
HBUS M24x150-SS4
45497
HBU M24x150-SS4
45515
24
150
32
32
15
100
2300
0.923
2/19/2010
Page 51
FIXING CONNECTOR - KB
Fixing connectors KB are manufactured of steel S355JO galvanized (EV), hot dipped galvanized (TV) or of stainless steel A2
304 / 1.4301 (SS2) or A4 W 1.4571 AISI 316Ti class 80 with yield strength min 640N/mm and elongation min 15% (SS4).
KB-EV
Product
no.
KB-TV
Product
no.
Thread
M
Overall
length
mm
Diam.
D
mm
Weight
kg/pc
KB M6x18-EV
45660
18
10
0.008
KB M8x25-EV
45522
25
12
0.015
KB M10x30-EV
45523
10
30
14
0.023
KB M12x36-EV
45662
KB M12x36-TV
45679
12
36
16
0.033
KB M16x48-EV
45668
KB M16x48-TV
45678
16
48
22
0.085
KB M16x45-EV
45902
KB M16x45-TV
45905
16
45
22
0.079
KB M20x55-EV
45898
KB M20x55-TV
45901
20
55
26
0.124
KB M20x60-EV
45663
KB M20x60-TV
45677
20
60
26
0.135
KB M24x72-EV
45664
KB M24x72-TV
45676
24
72
32
0.257
KB M30x90-EV
45665
KB M30x90-TV
45675
30
90
40
0.493
KB M36x110-EV
45666
KB M36X110-TV
45674
36
110
47.5
0.830
KB M42x126-EV
44468
KB M42x126-TV
44470
42
126
54
1.166
Product
no.
Thread
M
Overall
length
mm
Diam.
D
mm
Weight
kg/pc
KB-SS2
Product
no.
KB-SS4
KB M6x18-SS2
45539
KB M6x18-SS4
45529
18
10
0.008
KB M8x25-SS2
44328
KB M8x25-SS4
45531
25
12
0.015
KB M10x30-SS2
44330
KB M10x30-SS4
45532
10
30
14
0.023
KB M12x36-SS2
44331
KB M12x36-SS4
44342
12
36
16
0.034
KB M16x48-SS2
44653
KB M16x48-SS4
44343
16
48
22
0.086
KB M16x45-SS2
45903
KB M16x45-SS4
45904
16
45
22
0.081
KB M20x55-SS2
45899
KB M20x55-SS4
45900
20
55
26
0.127
KB M20x60-SS2
44655
KB M20x60-SS4
44345
20
60
26
0.138
KB M24x72-SS2
44335
KB M24x72-SS4
44347
24
72
32
0.263
KB M30x90-SS2
44338
KB M30x90-SS4
44471
30
90
40
0.504
KB M36x110-SS2
45542
KB M36x110-SS4
44802
36
110
47.5
0.849
KB M42x126-SS2
44340
KB M42x126-SS4
45537
42
126
54
1.192
2/19/2010
Page 52
FIXING CONNECTOR - KBL
Fixing connectors KBL are manufactured of steel S355JO (EN 10025) galvanized (EV) or of stainless steel A2 304 / 1.4301
(SS2) or A4 W 1.4571 AISI 316Ti class 80 with yield strength min 640N/mm and elongation min 15% (SS4).
Product no.
Thread
M
Overall length
mm
Diam.
D
mm
Weight
kg/pc
KBL M12x45-EV
45835
12
45
16
0.042
KBL M16x60-EV
45836
16
60
22
0.106
KBL M20x75-EV
45837
20
75
26
0.169
KBL M24x90-EV
45838
24
90
32
0.322
KBL M30x90-EV
45839
30
90
40
0.494
Product no.
Thread
M
Overall length
mm
Diam.
D
mm
Weight
kg/pc
KBL M12x45-SS4
45840
12
45
16
0.043
KBL M16x60-SS4
45841
16
60
22
0.108
KBL M20x75-SS4
45842
20
75
26
0.173
KBL M24x90-SS4
45843
24
90
32
0.329
KBL M30x90-SS4
45844
30
90
40
0.506
KBL-EV
KBL-SS4
DOUBLE METRIC MOUNTING PLUG - SN

SN
Product
nr.
Thread
M1
Thread
M2
SN M12-M6
45214
12
Thickness
H
mm
16
SN M16-M8
45215
16
16
SN M20-M8
45216
20
16
SN M24-M8
46303
24
16
SN M24-M10
45217
24
10
16
SN M30-M10
45218
30
10
16
SN M30-M8
46079
30
16
SN M36-M10
45219
36
10
25
SN M42-M10
45220
42
10
30
SN M48-M10
45464
48
10
36
SN M48-M12
46525
48
12
36
SN M48-M16
46524
48
16
36
Double metric mounting plug SN is used for fixing the anchors or the lifting sockets on the formwork with a screw.
2/19/2010
Page 53
REUSABLE PLASTIC COVER - AP WITHOUT THREAD
The Plastic Cover AP prevents the entry of dirt and concrete water inside the anchor or bush in the thread zone. This Plastic
Cover is made from plastic material (PVC or LDPE).
Nr. produs
Filet
M/MRd
D
mm
d
mm
H
mm
AP-12
43617
12
17
11
12
AP-16
43618
16
23
15
14
AP-18
46697
18
26
17
14
AP-20
43579
20
29
19
14
AP-24
43620
24
33
23
14
AP-27
46698
27
35
26
14
AP-30
43621
30
38
29
16
AP-33
46816
33
41
32
16
AP-36
46817
36
44
35
16
AP-42
43622
42
50
41
22
AP-48
46699
48
56
47
22
AP
2/19/2010
Page 54
PLASTIC NAILING PLATE KU-2 - VARIANT I
Product no.
Thread
M
Diam.
mm
Thickness
mm
Weight
kg/pc
KU-02-M10-PVC
46276
M10
50
0.007
KU-02-M12-PVC
45973
M12
50
0.007
KU-02-M16-PVC
45972
M16
50
0.009
KU-02-M20-PVC
45974
M20
50
0.011
KU-02-M24-PVC
45975
M24
50
0.015
KU-02-M30-PVC
45976
M30
60
0.025
KU-02-M36-PVC
45977
M36
70
0.042
KU-02-M42-PVC
45978
M42
70
0.056
KU-02
The nailing plates KU-02 are used for fixing the anchors and the lifting sockets to the formwork with nails. These are suitable for
fixing the anchors or the lifting sockets at the surface of the concrete units.
PLASTIC NAILING PLATE KU-10 - VARIANT I
KU-10-M08-PVC
45849
Thread
M
M8
KU-10-M10-PVC
46431
M10
50
44
10
0.013
KU-10-M12-PVC
43069
M12
50
44
10
0.013
KU-10-M12-PVC-LR
45478
M12
60
50
10
0.020
KU-10-M16-PVC
44712
M16
50
44
10
0.015
KU-10-M16-PVC-LR
45479
M16
60
50
10
0.021
KU-10-M20-PVC
44713
M20
50
44
10
0.018
KU-10-M20-PVC-LR
45480
M20
60
50
10
0.024
KU-10-M24-PVC
44714
M24
50
44
10
0.023
KU-10-M24-PVC-LR
45481
M24
80
70
10
0.041
KU-10-M30-PVC
44715
M30
60
50
10
0.035
KU-10-M30-PVC-LR
45482
M30
80
70
10
0.054
KU-10-M36-PVC-LR
45483
M36
110
100
10
0.084
KU-10-M42-PVC
44775
M42
80
70
10
0.080
KU-10-M42-PVC-LR
45484
M42
110
100
10
0.099
KU-10-M48-PVC-LR
45485
M48
110
100
10
0.117
KU-10
2/19/2010
Product no.
Diam. D
mm
50
Diam. d
mm
44
Thickness
mm
10
Weight
kg/pc
0.012
Page 55
The nailing plates KU-10 are used for fixing the anchors and the lifting sockets to the formwork with nails. The fixing flange
ensures a minimal recess around the head of the anchor. The recess is filled with fine concrete for protection against corrosion.
PLASTIC NAILING PLATE KU-2 - VARIANT II
Product no.
Thread
M
Diam.
mm
Thickness
mm
Weight
kg/pc
KU-02-M10-PVC
47112
M10
50
0.007
KU-02-M12-PVC
46050
M12
50
0.007
KU-02-M16-PVC
47113
M16
50
0.009
KU-02-M20-PVC
47114
M20
50
0.011
KU-02-M24-PVC
47115
M24
50
0.015
KU-02
PLASTIC NAILING PLATE KU-10 - VARIANT II
Product no.
Thread
M
Diam. D
mm
Diam. d
mm
Thickness
mm
Weight
kg/pc
KU-10-M08-PVC
47116
M8
50
44
10
0.012
KU-10-M10-PVC
47117
M10
60
50
10
0.013
KU-10-M12-PVC
47118
M12
60
50
10
0.013
KU-10-M16-PVC
47119
M16
60
50
10
0.015
KU-10-M20-PVC
47120
M20
60
50
10
0.018
KU-10-M24-PVC
47121
M24
60
50
10
0.023
KU-10-M30-PVC
47122
M30
60
52
10
0.035
KU-10-M42-PVC
47123
M42
95
85
10
0.080
KU-10
The plastic nailing plates KU-02 and KU-10 are nailed to formwork. Using forming wax on the nailing plate makes it easier to
remove and screw on anchor or fixing insert. The anchor must be fastened to the reinforcement by suitable means so that it
does not move during concreting. After stripping, unscrew.
2/19/2010
Page 56
IDENTIFICATION RING DATA CLIP
DATA CLIP
Product no.
Thread
MRd
D
mm
d
mm
H
mm
Colour
Weight
kg/pc
DATA CLIP MRd12
47402
12
24
21
12
Red
0.003
DATA CLIP MRd16
47403
16
31
26
15
Dark grey
0.004
DATA CLIP MRd20
47404
20
35
31
15
Green
0.006
DATA CLIP MRd24
47406
24
41
36
15
Blue
0.008
DATA CLIP MRd30
47407
30
49
44
20
Light grey
0.010
With Terwa DATA CLIP is easy to identify the lifting anchors embedded in concrete. On this ring is clearly marked the size, the
maximum working load and manufacturer. In the same time each DATA CLIP has an unique colour code.
All specifications can be changed without previous notice.
Disclaimer
Terwa B.V. is not liable for deprivations to the products delivered by her caused by wear. Terwa B.V. is also not liable for
damage caused by inaccurate and/or injudicious handling and use of the products delivered by her and/or use of these for
purposes for which they are not produced. The responsibility of Terwa B.V. is furthermore limited in conformity to article 13 of
the Metaalunie conditions, conditions which are applicable for all deliveries of Terwa B.V.
2/19/2010
Page 57

Terwa 1D System

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TECHNICAL MANUAL 1D SYSTEM

TECHNICAL MANUAL 1D SYSTEM

TECHNICAL MANUAL 1D SYSTEM

LIFTING SOCKET WITH FLAT END HSR-EV................................................................................................................................ 32

TECHNICAL MANUAL 1D SYSTEM

RE-USABLE LIFTING SYSTEM AND TRANSPORT ANCHORS:

Anchor made from a socket swaged to wavy reinforcement steel.

CAST-IN LIFTING SYSTEM:

Fixing socket embedded in precast concrete unit.

CONNECTING ELEMENTS AND FIXING ACCESORIES

TECHNICAL MANUAL 1D SYSTEM

LIFTING AND TRANSPORT ANCHORS

CONNECTING ELEMENTS AND FIXING ACCESSORIES

TECHNICAL MANUAL 1D SYSTEM

GENERAL GUIDANCE FOR THREADED SYSTEMS

TECHNICAL MANUAL 1D SYSTEM

SPECIFIC GUIDANCE FOR THREADED SYSTEMS

GENERAL GUIDANCE FOR CAST-IN WIRE LOOP SYSTEMS

TECHNICAL MANUAL 1D SYSTEM

TECHNICAL INFORMATION CHOOSING THE TYPE OF ANCHOR

for steel component

for concrete element

for steel wires

The deadweight of the precast concrete element G

Adhesion to the mould

The load direction, angle of pull.

Number of load bearing anchors

The edge distance and spacing of the anchors

The strength of the concrete at the time of operating: lifting or transporting

The embedded depth of the anchor

The reinforcement arrangement

V the volume of precast unit in m

2) Adhesion to the mould

for oiled steel mould

for varnished timber mould

for rough timber mould

TECHNICAL MANUAL 1D SYSTEM

Lifting load coefficient f at lifting speed vh

for de-mould f = 1.1

for pitch/transport/install f = 1.5.

TECHNICAL MANUAL 1D SYSTEM

n = number of load bearing anchors

Cable angle coefficient z

-The compensated lifting slings ensure equal

- A perfect static weight distribution can be

TECHNICAL MANUAL 1D SYSTEM

The slab unit has the following dimensions: L = 5 m, l = 2 m, g = 0.2 m

De-mould at the plant:

Adhesion to mould factor

Transport at the plant:

Lifting load coefficient

Lifting load coefficient

If all factors were applied, the result would be:

TECHNICAL MANUAL 1D SYSTEM

NOTE: Dimensions are in cm

Load capacity when lifting and transporting at the manufacturing plant.

TECHNICAL MANUAL 1D SYSTEM

NOTE: Dimensions are in cm

Load capacity when pitching and transporting at the construction site.

G = 0.18 x 2.0 x 7.5 x 25 = 67.5 kN

Load per anchor when pitching:

TECHNICAL MANUAL 1D SYSTEM

TECHNICAL MANUAL 1D SYSTEM

In this case the