Materials System Specification

34-SAMSS-815 Annunciators Instrumentation Standards Committee Members

Awami, Luay Hussain, Chairman Tuin, Rienk, Vice Chairman Dhafeeri, Farhan Taieh Ell, Steven Tal Fadley, Gary Lowell Falkenberg, Anton Raymond Grainger, John Francis Jumah, Yousif Ahmed Khalifa, Ali Hussain Madhi, Fawaz Abdullah Qarni, Mahdi Ali Qaffas, Saleh Abdal Wahab Trembley, Robert James Mahmood, Balal Bogusz, Zbigniew Jozef Dakhil, Tareq Khalil

2 July 2008

Saudi Aramco DeskTop Standards

Table of Contents 1 2 3 4 5 6 7 Scope............................................................. 2 Conflicts and Deviations................................. 2 References..................................................... 2 Environmental Conditions.............................. 3 Design and Construction................................ 4 Identification Tagging..................................... 8 Inspection and Testing................................... 8

Previous Issue: 5 August 2007

Next Planned Update: 2 July 2013 Page 1 of 9

Primary contact: Tuin, Rienk on 966-3-8746415

CopyrightSaudi Aramco 2008. All rights reserved.

Document Responsibility: Instrumentation Issue Date: 2 July 2008 Next Planned Update: 2 July 2013

34-SAMSS-815 Annunciators

Scope This Specification defines the requirements for plug-in module type, annunciators suitable for indoor and/or outdoor application. Annunciator systems installed in a control cabinet, panel, console or graphic display shall be defined by this specification in conjunction with: 34-SAMSS-820, "Instrument Control Cabinets - Indoor", or 34-SAMSS-821, "Instrument Control Cabinets - Outdoor"

Conflicts and Deviations 2.1 Any conflicts between this specification and other applicable Saudi Aramco Materials System Specifications (SAMSSs), Engineering Standards (SAESs), Standard Drawings (SASDs), or industry standards, codes, and forms shall be resolved in writing by the Company or Buyer's Representative through the Manager, Process & Control Systems Department of Saudi Aramco, Dhahran. Direct all requests to deviate from this specification in writing to the Company or Buyer's Representative, who shall follow internal company procedure SAEP-302 and forward such requests to the Manager, Process & Control Systems Department of Saudi Aramco. The designation "Commentary" is used to label a subparagraph that contains comments that are explanatory or advisory. These comments are not mandatory, except to the extent that they explain mandatory requirements contained in this SAMSS.

2.2

2.3

References References noted below are a part of this SAMSS and shall be per a specific edition or the latest edition whichever is specified. 3.1 Saudi Aramco References Saudi Aramco Engineering Procedure SAEP-302 Instructions for Obtaining a Waiver of a Mandatory Saudi Aramco Engineering Requirement

Saudi Aramco Engineering Standard SAES-A-112 Meteorological and Seismic Design Data
Page 2 of 9

Document Responsibility: Instrumentation Issue Date: 2 July 2008 Next Planned Update: 2 July 2013

34-SAMSS-815 Annunciators

Saudi Aramco Material System Specifications 34-SAMSS-820 34-SAMSS-821 Instrument Control Cabinets - Indoor Instrument Control Cabinets - Outdoor

Saudi Aramco Form and Data Sheet 8020-815-ENG Annunciators

Saudi Aramco Inspection Requirements Form 175-343300 3.2 Industry Codes and Standards International Electrotechnical Commission IEC 60529 IEC 61000-4-3 Classification of Degrees of Protection Provided by Enclosures Electromagnetic Compatibility (EMC) Testing and Measurement Techniques - Radiated, RadioFrequency Electromagnetic Field Immunity Test Electromagnetic Compatibility (EMC) Generic Standards - Immunity for Industrial Environments Annunciators

IEC 61000-6-2

Instrument Society of America ANSI/ISA 18.1 Annunciator Sequences and Specifications

National Electrical Manufacturers Association NEMA ICS 6 Enclosures for Industrial Controls and Systems

National Fire Protection Association NFPA 70 4 Environmental Conditions 4.1 Temperature The equipment shall operate continuously under the following ambient air temperatures without any degredation of the manufacturer's guaranteed performance: National Electric Code (NEC)

Page 3 of 9

Document Responsibility: Instrumentation Issue Date: 2 July 2008 Next Planned Update: 2 July 2013

34-SAMSS-815 Annunciators

Maximum Minimum
Notes: 1) 2)

Indoor Air Conditioned (2) 35C (95F) 10C (50F)

Outdoor Sheltered (1)(2)(3) 55C (131F) 0C (32F)

Outdoor Unsheltered (2)(3) 65C (149F) 0C (32F)

"Sheltered" refers to permanent, ventilated enclosures or buildings, or permanently fixed sunshades with a top and three sides. For instruments which dissipate internal heat and are installed in custom engineered enclosures (e.g., enclosures not included in the original manufacturer's temperature certification), an additional 15C shall be added to the above maximum temperatures. An example, for "indoor air conditioned" installation, the equipment must perform at 35 + 15 = 50C. Similarly, for the "outdoor unsheltered" case, the equipment shall be designed for a maximum operating temperature of 65 + 15 = 80C. For the outdoor installations only, the designer can take credit for forced or passive cooling to eliminate or reduce the 15C heat rise. For example, if vortex coolers are used, the heat removal capacity of the coolers may be subtracted from the generated heat. No more than 15C reduction in temperature will be given as credit. The designer shall substantiate his claim by providing the support data and calculations.

3)

4.2

Contaminants Installations shall be designed for operation in an environment with containment levels as defined in the Ambient Air Quality Section of SAES-A-112.

4.3

Humidity Indoor humidity design basis shall be 20% to 80% relative humidity. Outdoor design basis shall be 5% to 95% relative humidity (non-condensing).

Design and Construction 5.1 Fail-Safe Design The annunciating circuits shall be designed to fail-safe. Any single failure or defect in system hardware shall cause the annunciating system to initiate an alarm. Annunciators shall be field proven for at least 1 year. Annunciators shall be initiated by on/off signals, serial data link, dual redundant serial data link, and/or network connection as specified in the P.O. All on/off inputs shall be opto-coupled. All on/off signals shall "open" on fault conditions. All PCB switches shall be consistently set, or programmed, to activate the alarm on an "opening" contact.

Page 4 of 9

Document Responsibility: Instrumentation Issue Date: 2 July 2008 Next Planned Update: 2 July 2013

34-SAMSS-815 Annunciators

Data link communication ports and paths and network connections shall be electrically isolated from the external logic processors. Loss of communication on any serial data link or network connection shall initiate an alarm on the annunciator. The communications interface and software shall be field proven for at least 1 year. 5.2 Standard Annunciator Sequences "First-Out" sequence when specified shall be provided for individual alarm points or groups of points in one annunciator per ANSI/ISA 18.1, Sequence F3A. For specific application requirements refer to Form 8020-815-ENG. 5.3 Enclosures The annunciator enclosures shall be suitable for the area classification specified on the ISS. Indoor annunciator enclosures shall meet the requirements of NEMA 250/NEMA ICS 6 Type 1 or 12 or IEC 60529 Type IP 41 as specified on the ISS. Outdoor annunciator enclosures shall meet NEMA 250/NEMA ICS 6 Type 4, or 4X or IEC 60529 Type IP 65 as specified on the ISS. They shall be sufficiently rigid to withstand normal operation and transportation without damage. 5.4 Mounting If logic modules are mounted separately from the display window, then the display window shall house the nameplate, lamps or LED assembly and wiring terminals. Unless otherwise specified by the Buyer, remote logic chassis shall be suitable for mounting in standard nineteen (19) inch racks. Alarm modules shall be supplied for all windows, including the spares. 5.5 Electronic Components 5.5.1 General All components shall be of high grade industrial standard varieties rated for temperature conditions listed in Section 4. All components and assemblies shall be designed to operate with internal natural draft air circulation with no louvres and no fans. The surface temperature rise of components mounted on printed circuit boards shall not exceed 25C above ambient. If this rise is exceeded, a screen shall be provided to eliminate accidental contact.
Page 5 of 9

Document Responsibility: Instrumentation Issue Date: 2 July 2008 Next Planned Update: 2 July 2013

34-SAMSS-815 Annunciators

5.5.2

Printed Circuit Boards All Printed Circuit Boards (PCBs) shall be coated with a solderable clear epoxy polyurethane resin vanish after assembly, prior to inspection and testing. Individual circuits shall be designed in such a way that the removal or insertion of one PCB shall not affect the operation of other circuits. All PCB's shall be identical and universal in application and specific operating sequences shall be made by programmable switches. All outputs shall be short-circuit proof.

5.5.3

LED Indicators Output state LEDs on PCBs shall be mechanically protected by a clear cover (e.g., Plexiglas) which may also act as an external handle.

5.5.4 Identification Each printed circuit board shall be identified by type number. 5.5.5 Electrical The annunciators shall be listed, labeled, and conform to UL, FM, CSA or CENELEC guidelines. Special wiring requirements shall be as specified in the P.O. 5.6 Display Windows Display windows shall be translucent white unless otherwise specified, and engraved, or laser printed, with black letters. The font size shall be minimum 3.2 mm (1/8"). Each window shall be illuminated by two (2) lamps or LED assembly. The lamps, or LED assemblies mounted behind the display windows shall be easily accessible for replacement from the front without the aid of special tools. A lamp, or LED assembly test circuitry shall be provided for each annunciator. Lamps or LED assemblies shall be rated for at least 5000 hours. Spare display windows shall be provided and be wired and equipped with lamps, or LED assemblies and windows, however without engraving. 5.7 Push Buttons Pushbuttons shall be provided for the "acknowledge", "reset", and "lamp test"or "LED test" functions. When specified, "First out reset" shall also be provided. The lamp or LED assembly test function shall not disable the annunciator.

Page 6 of 9

Document Responsibility: Instrumentation Issue Date: 2 July 2008 Next Planned Update: 2 July 2013

34-SAMSS-815 Annunciators

5.8

Audible Alarm Each annunciator shall be supplied with a relay to actuate a remote common audible signal device, powered by an external power supply, as specified in the PO.

5.9

Relays All relays shall be hermetically sealed with "Single-Pole Double-Throw" (SPDT) contacts.
Exception: Relays with dust-tight enclosures may be used for indoor installations.

5.10

Power Supply The annunciators shall operate from the external supply voltage specified on the ISS. External horns shall be AC or DC powered, as specified in the PO. Supply voltage may vary within the following tolerances:
System/Device Annunciator Nominal 24 VDC 125 VDC 120 VAC, 60 2 Hz Tolerance 21 - 28.2 VDC 113 - 141 VDC 110 - 126 VAC NEC Class 1 or 2 1 or 3 1 or 3

Note: The basis for the upper DC voltage variations are due to installations where battery backup is used without voltage suppression and the batteries receive periodic charging.

The power supply for the logic functions and input circuits shall be adequately regulated and filtered. 5.11 External Alarm Monitoring When specified in the PO, the annunciator shall be provided with a serial communication port and/or network connection for external alarm monitoring functions. These connections shall be electrically isolated from the external logic processors. The requirements for the communication link, network connection and alarm monitoring software shall be as specified in the PO. 5.12 Electro-Mechanical Compatibility (EMC) Annunciator equipment designated as 'indoors' shall carry CE Mark for compliance with European EMC Directive 89/336/EEC or shall comply with
Page 7 of 9

Document Responsibility: Instrumentation Issue Date: 2 July 2008 Next Planned Update: 2 July 2013

34-SAMSS-815 Annunciators

immunity levels stated in IEC 61000-6-2: Generic Standards - Immunity for Industrial Environments. Alternatively, the vendor shall provide testing results to confirm that the equipment will operate properly when energized and subjected to an electromagnetic field from a radiating source equivalent to a level 3 disturbance as detailed in IEC 61000-4-3. In particular, RF sources such as hand-held radio transceivers operating at 5 Watts within the frequency ranges, 50-174 MHz, 406- 470MHz, and 800-870 MHz and held at a distance off 1.0 meters from the equipment shall not cause any malfunction, data corruption, or damage to the equipment. 6 Identification Tagging An identification tag or name plate made of 316 stainless steel shall be attached to the equipment securely with stainless steel or monel fasteners. The tag shall be marked by raised letters or die stamping with the following information and shall be located so that the information can be read after the equipment is installed: a) b) c) d) e) f) g) 7 Purchase Order Number, Manufacturer, Model Number, Serial Number, Date of Manufacture, Buyer's Tag Number, and Voltage and Frequency electrical ratings.

Inspection and Testing 7.1 General A copy of the Manufacturer's test procedure shall be submitted for approval. The Manufacturer's test procedure shall clearly indicate: a) b) 7.2 the conditions under which the testing is to be carried out; any standards and/or specifications with which the Manufacturer's test procedure complies.

Type Tests A type test certificate, supported by the results of satisfactory completed type tests, shall be acceptable subject to Buyer's approval.

Page 8 of 9

Document Responsibility: Instrumentation Issue Date: 2 July 2008 Next Planned Update: 2 July 2013

34-SAMSS-815 Annunciators

7.3

Inspection Items manufactured to this Specification are subject to the minimum Inspection Requirements as specified in Saudi Aramco Inspection Requirements Form 175-343300.

2 July 2008

Revision Summary Revised the "Next Planned Update". Reaffirmed the contents of the document, and reissued with no other changes.

Page 9 of 9