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Problem Statement
Enter the problem you are trying to analyze in the white box below much information on the "what", "when", and "how much" of the pr "finished" to continue.
Fill in general cause catagories below. For suggested causes, cl business type.You can add or change suggested causes if you ch "finished" to continue.
MANUFACTURING
1 2 3 Men Materials Methods 4 5 6
Specific Causes
#1 ----> ----> ----> ----> ----> #2 ----> ----> ----> ----> ----> #3 ----> ----> ----> ----> ---->
Men
Enter specific causes associated with respective major causes below. Be precise and include data w Click "finished" to continue. #4 ----> ----> ----> ----> ----> #5 ----> ----> ----> ----> ----> #6 ----> ----> ----> ----> ---->
Materials
Methods
Uneven tightening
blem Statement
g to analyze in the white box below. Include as ", "when", and "how much" of the problem. Click nished" to continue.
r Cause Catagories
es below. For suggested causes, click on your change suggested causes if you choose. Click nished" to continue.
OTHERS
Machine Measurement Mother nature
Specific Causes
Machine
e major causes below. Be precise and include data whenever possible. lick "finished" to continue. Flange not parallel Seating face damage Line in tension Vibration in line
Measurement
Mother nature
FISHBONE DIAGRAM
Men Materials Flange material not compatible Gasket material not compatible Methods
Uneven tightening
Line in tension
Vibration in line
Machine
Measurement
Mother nature
10/8/2013
Why-Why Analysis-
Gasket damage Not replaced in time ( Life expire) Prepare checklist for gasket damage Why Seating face material not compatiable with steam
Prepare MP sheet Machine: Both face of flange is not parallel Why Both face of flange is not parallel 1 Prepare MP sheet 2 Correction in line to make flange face parallel
amage
Answer Errosion by flow of steam 1 Gasket damage 2 Seating face material not compatiable with steam Not replace in time ( Life expire) No schedule to check
re checklist for gasket damage Answer Not taken care during design
Prepare MP sheet
FISHBONE DIAGRAM
Men Material Method
Breather not functioning Oil level not maintained Improper cooling ( Fan damage/ cover block) Running at high temperature Oil leakage from gear boxes Misalignment
Gasket quality
No sealing of flange
Poor workability
Vibration
Shaft damage
Machine
Measurement
Mother nature
10/8/2013
Why-Why Analysis-
Why Wrong oil selection High temperature at the surface of gear box a) process vapors in contact with gear box Sankalp: Modification in exhaust hood to prevent un-necessary of gear box High temperature at the surface of gear box Selection of suitable (high temperature)gear box oil
Why
Prepare checklist for gasket damage Why Prepare MP sheet Machine: Both face of flange is not parallel Why Both face of flange is not parallel 1 Prepare MP sheet 2 Correction in line to make flange face parallel
Answer High temperature at the surface of gear box a) process vapors in contact with gear box Gap between vapor exhaust hood & reactor manhole
n exhaust hood to prevent un-necessary heating of gear box b) gear box heated through conduction of process condition
Answer