MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION

JOINT OPERATION PROJECT UNIT 3&4

Scaffolding Training Report

By
Safety Department

Tanjung Jati B Expansion Project

11 to 14 May 2009
 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

I. General Purpose
Scaffolding training was held by Safety Committee of MES-TSW JO with some
purposes:
- Trainee are able to know type of scaffolding, parts of scaffolding, simple
design of scaffolding, strength of simple scaffolding.
- Trainiee are informed about the Indonesian Regulation related to OH&S at
workplace.
- Trainee are able to count materials needed and able to check it prior to
erection of scaffloding.
- Trainee are able to prepare safety equipments needed for the erection of
scaffolding.
- Trainee are able to erect scaffolding safely, efectively,and in good quality.
- Trainee are able to find mistakes of scaffodling erected and able to repair it.
- Trainee are able to dismantling scaffolding safely.
- Trainee are able to store scaffolding materials in a safe manner and well
maintained.

II. Schedule
Scaffolding training was held on 11 to 14 May 2009. The training started at 08.00
am in the morning and would be ended at 17.00pm every day. For detail
information of schedule see the atachment.

III. Location
Scaffolding training was held on PT. SSP Training Room.

IV. Attendance
Attendance of the training were from so many sub-contractors as follows: PT.
SSP: 6 persons, PT. Acset Indonusa: 5 persons, PT. Murinda: 5 persons, PT. SWI
Jetty: 2 persons, PT. Cekatan: 1 person, PT. Indomix Perkasa: 1 persons. Total
trainees were 20 persons.

V. Trainer
Trainers for the training was Mr. Mulyanto (Bina K3), Mrs. Muktiati (Disnaker
Jepara), Mr. Supangat.

VI. Training Method

Scaffloding training was devided into two parts:
1. Teoritical (in class). Training in class took place for 3 days or 24 lesson-hours.
2. Practical (in the field). Training erecting the scaffolding took place for 1 day
or 8 day lesson-hours.

VII. Training Material

Training materials were provided by PT. SSP.

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JOINT OPERATION PROJECT UNIT 3&4

VIII. Evaluation

After erection of scaffodling trainers and safety committee gathered all

scaffolders to the class room. Trainer and safety committee then made
evaluation of the training as shown below:

1. Schedule
On Day 1, Training was scheduled to start at 08.00 am with first holding
opening ceremony in which Disnaker will open the meeting offically. The
fact, training started started at 09.15 because Disnaker arrived late.
Correction: Such a late starting of training should not happened. The trainer
should come earlier and started the training on time. After Disnaker arrived,
stop the training for a while and held the opening ceremony.

2. Erection of Scaffolding
a. Some scaffolders did not wear helmet wile erecting scaffolding. It was
unsafe action. Correction: all personnel must wear their helmet.
b. Scaffolders worked in high position wearing helmet without chin strap.
Helmet oftened fall during the erection. Falling helmet could be the
hazard for people working below. It would also slow down the work
because the scaffolder must stop working to take his helmet. Correction:
all personnel working in high position must use helmet wiht chain strap.
c. Tools (wrenches) used by scaffolder were not tight to the hands or to the
belt. Some wrench were falling during the installation. The falling wrench
could be hazard for people working below. Correction: all wrench
should be tightened to scaffolder’s wrist or belt.
d. Scaffolders ascended and descended the ladder carrying materials as
rope, wrench, etc. Using one hand to grip the ladder and other hand to
carry materials was very dangerous. Correction: scaffolders should not
carry any material using his hand while ascending / descending ladder.
Use special means to carry those materials such as putting it into the
pocket or waist bag, or using bucket and pull it up or down with rope.
e. Scaffolders hit the scaffolding diagonal tubes to adjust the position. This
action could damage the tubes. Correction: if scaffolders want to fix
position of the tubes, firs loose the couplers then fix the position of the
tubes. Never hit tube using uther tube as it could damage it.
f. Scaffolders throwed couplings and wrench up or down during erection.
Throwing materils from the ground to the scaffolding or from scaffolding
to the ground was unsafe action. Use bucket or cage or bag and pull
the up or down them using rope.
g. Prior to erection scaffolders did not check the numbers of the materials.
During the erection they found out that they short of materials. They had
to waste some times to wait for additional materials coming. Scaffolders
should check materials prior to erection, if the materials is not enough
numbers take additional materials prior to erection.
h. During the inspection foud that the scaffolding was not fixed correctly. It
was shakcy/unsteady. It perhaps because the scaffolders choosed the
wrong type of coupling to use, example: they should use fix couplings

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

but the used universal couplings. It alaso perhaps because they didnot
tighthen the bolts correctly.
i. One team at the beginning time did not work properly as a team. There
were more than one people giving instruction causing confusion to the
scaffolders and some people did not actively involved in the erection
process, they were just watching for few minutes.. In the scaffolding
team there should be only one team leader to give instruction and
command while the others should actively involved in the erection work.
j. Scaffolders anchoring lanyard in wrong position. Lanyard should be
anchored above the upper body not on the foot posisiton. It is meant to
prevent high impact betwen the lanyard and the body if there is falling
incident.
k. The consentration of the scaffolders was easily called away. During the
erection when one person asking them to take picture, they stopped the
work and took pictures togehter. Correction, suring erection all
scaffolders should concentrate on the work and not to be called out by
anything.
l. Access obstrcution found caused by the wrong installation of the
diagonal. Correction: access should be free from any obstraction.

After the evaluation, while dismantling the scaffolding, the performance of

the trainee was much better. They did not make the same mistake with
before.

Reported By,

I Gede Sumantra
Safety Manager

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Opening Ceremony

Welcoming Speech from Mr. Sulaiman (PT. SSP Project Manager), Event Organizer.

Welcoming Speech form Mr. IGede Sumantra, Representative of Safety Committee.

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Mr. Suprijadi, Disnaker Representative, opening scaffolding training officially.

Scaffolding trainees promising to undergo all training sessions seriously.

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Day 1, Session 1

Mr. Mulyanto explaining pre-test to the trainees

Trainees working on the pre-test.

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Mrs. Muktiati with subject: Act No. 1/1970 Regarding Occupational Health and Safety

Day 1, Session 2

Mr. Supangat with subject: Permenaker No. 01/1980 and SKB Menaker/PU No.
174/Men/1986 & No. 104/Kpts/1986

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JOINT OPERATION PROJECT UNIT 3&4

Day 2, Session 1

Subject: 1. Basic knowledge of scaffolding – Type of Scaffolding, 2. Standard &

Guidance of Scaffodling

Day 2, Session 2

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Subject: 1. Basic Calculation of Scaffolding, 2. Supervision of Scaffolding

Day 3, Session 1

Mr. Mulyanto with subjec: 1. Safe Use of Scaffolding, 2. Erecting and Dismantling
Scaffolding

Day 3, Session 2

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Post-test (teoritical examination)

Day 4, Session 1 (Scaffolding Erection)

Team A Team B

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Team A and Team B paying attention to trainer instruction prior to scaffolding erection

Team A Team B

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Team A Team B

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JOINT OPERATION PROJECT UNIT 3&4

Team A Team B

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Head Disnaker of Jepara came to witness the scaffolding training

Evaluation of erection scaffolding.

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JOINT OPERATION PROJECT UNIT 3&4

Day 4, Session 2 (Dismantling Scaffolding)

Team A Team B

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JOINT OPERATION PROJECT UNIT 3&4

Team A Team B

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Closing Ceremony

Safety Committee announcing The Three Best First Best

Second Best Third Best

Mr. IGede Sumantra, Safety Committee Representative, Closing the Scaffolding

Training.

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 MES-TSW SCAFFOLDING TRAINING TANJUNG JATI B EXPANSION
JOINT OPERATION PROJECT UNIT 3&4

Scaffolding Team

Scaffolding Team & Safety Team

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