Series 45

BLN-10140 October 1996

Pressure Compensator (PC) Valve Kit

Removal and Installation
Remove the PC valve cartridge assembly from the pump housing. Install the cartridge assembly into the pump housing and torque as indicated. Check and adjust the pressure compensator setting before putting the pump back into operation.

O-ring

11/16 in. hex wrench Torque: 37 Nm (27 lbsfft)

Back up Ring

Gauge Installation
M2 System Pressure 300 bar or 5000 psi gauge 7/16 20 O-Ring Fitting 10 bar or 100 psi gauge 7/8-14 O-ring Fitting

"L1" Case or "L2" Pressure

SYSTEM PRESSURE GAGE PORT M2 CASE DRAIN PORT "L2"

CASE DRAIN PORT "L1" LEFT SIDE VIEW RIGHT SIDE VIEW

Adjustment
WARNING Take necessary precautions to secure the work function so no movement occurs while performing the following procedure in order to prevent injury to the technician and bystanders. Install a pressure gauge in gauge port M2 to measure system pressure. Install a pressure gauge in case drain port L1 or L2 to measure case pressure. Loosen the PC adjustment seal lock nut. Turn the PC adjustment screw counterclockwise until the spring pressure is released, then turn an additional two (2) turns counterclockwise. Temporarily hand tighten the adjustment seal lock nut. If a remote PC control is installed, disconnect the remote PC connection and cap the line. Plug the remote PC port in the pump housing. Start the prime mover and allow the fluid to reach normal operating temperature. Operate the prime mover at normal speed. Loosen the second stage adjustment seal lock nut. Turn the second stage adjustment screw until the system pressure gauge reads 15 bar (220 psi) HIGHER than the case pressure gauge. Hold the second stage adjustment screw in position and torque the seal lock nut. Loosen the PC adjustment seal lock nut. Turn the PC adjustment screw clockwise until the system pressure reaches the desired value, as indicated on the system pressure gauge. (This setting is referenced to case pressure.) Hold the PC adjustment screw in position and torque the seal lock nut. Stop the prime mover and remove the pressure gauges installed in gauge port M2 and case drain port L1 or L2. Reinstall the plugs in the ports. If a remote PC control is installed, reconnect the line to the remote PC valve.

PC Adjustment Screw 4 mm int hex wrench

Remote PC Port Second Stage Adjustment Screw 4 mm int hex wrench

PC Adjustment Seal Lock Nut 13 mm hex wrench Torque: 23 Nm (17 lbsfft) Series 45 Open Circuit Pump with PC Control PC Adjustment Screw

Second Stage Adjustment Seal-Lock Nut 13 mm hex wrench Torque: 23 Nm (17 lbsfft)

Remote PC Port

Second Stage Adjustment Screw Cross-Section of PC Control

Copyright 1996, Sauer-Danfoss Company. All rights reserved. Contents subject to change. Printed in U.S.A.

SAUER-DANFOSS COMPANY, 2800 East 13th Street, Ames, IA 50010 Phone: (515) 239-6000 FAX: (515) 239-6318 BLN-10140 October 1996