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Operating Modes
There are 2 modes of operation:
MANUAL MODE The users can run/stop the pumps manually via the buttons on the keypad. However, the integral inverter is not used in this mode. AUTO MODE The inverter controls the pumps speed in this mode and the users can select 3 sub-modes including: 1. P1: The system uses pump no.1 only. If the pressure changes from the setting value, the inverter adjusts the speed of pump no.1 to keep the pressure at the setting value. 2. P2: Same as P1, but use pump no.2 instead of pump no.1. 3. ALT (Alternate): In this sub-mode, the system controls the usage of both pumps automatically. The sequence of this sub-mode is described below. When the pressure changes from the setting value, The system try to auto-select one pump to run first. If the capacity of one pump is sufficient to keep the pressure at set value, the system keeps running only one pump. Otherwise, the second pump starts by 3 phase supply (direct online) when the first pumps speed is maximum (50 Hz frequency) for a while. When the demand of water drops, the inverter-controlled pump (first pump) reduces its speed to keep the constant pressure condition. If the pumps speed is reduced to zero (0 Hz frequency) for a while, the direct online pump (second pump) stops and the inverter-controlled pump increases its speed to keep the pressure at constant. In addition, if the demand of water terminates, the system stops and change the first pump that will run on the next time (next request for water) to share the usage equally to both pumps.
Cooling Fan
Magnetic Contactors
U1
V1
W1
U2
V2
W2
V12
CM
Ci
A1
A2
Power Supply
Pump NO.1
Pump NO.2
Pressure Transmitter
Float Switch
REF. 1 2 3 4 5
COMPONENT Pump On/off valve Check valve Pressure transmitter Surge tank
9/1 Moo 4 Soi Suksawat 62, Suksawat Rd., Kwang Bangmod, Khet Thoong Kru, Bangkok 10140 Tel. +66(0) 2818-2995 (AUTO), FAX: +66(0) 2818-2996, 2818-2997
Keypad Connector
220Vac Input
9/1 Moo 4 Soi Suksawat 62, Suksawat Rd., Kwang Bangmod, Khet Thoong Kru, Bangkok 10140 Tel. +66(0) 2818-2995 (AUTO), FAX: +66(0) 2818-2996, 2818-2997
Inverter's Parameter Setting for Booster Pump Before using the inverter ix as a Pump Controller, some parameters of the inverter ix must be changed from the default (Factory) setting. The list of the parameter that must be changed are shown as in the table below. Function
A-03 A-04 A-09 *A-10 *A-11 *A-25 C-06 *C-25 E-00 E-06 E-07 Note : A-10, A-11 and A-25 : Depend on Pump size and usage
Default value
1 1 120.00 5.0 5.0 3 7 2 1 100.0 1.0
Description
Start/Stop by external command External command from terminal Vi (0-10 Vdc) Maximum frequency acceleration time deceleration time Switching frequency Terminal I5 = FR (Free Run) Analog output signal VO (Show motor speed) Control mode (PID+Speed mode) PID proportional band (PB) PID Integral time (Ti)
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
00
01
02
VOLT
V
NO CMR
FAN2 FAN1
+12 LEVEL OL1 OL2 PL KEY PAD
LS O/L2
03
A2 O/L1 A1
MCB
R S T
04
05
06
07
INVERTER FRECON
P1_INV
K1
Ci +12 CM
+12 NO Fout Vi FR CM
08
R S T U V W
Pressure Transducer
CMR NO Vo Vi I5 CM +12 Ci
P2_DIR
K4
P2_INV
K3
09
10
K1
K2
K3
K4
C474/630V
11
12
K1
K2
K3
K4 CONTROL TERMINAL R S T N INPUT SUPPLY E U1 V1 W1 U2 PUMP NO.1 V2 W2 Ci +12 CM PUMP NO.2 PRESSURE TRANSDUCER ON A1 A2
13
LS
14
AMP NO.1
O/L2
15
OFF
U2 V2 W2 PUMP NO.2 GROUND TANK
16
U1 V1 W1 PUMP NO.1
17
BOOSTER PUMP
NAME: WIRING DIAGRAM BOOSTER PUMP DWG. NO. A.P.Y. ENGINEERING CO.,LTD