Zero Leakage Bi-directional

Firesafe to API 607

Long Cycle Life Reliable Performance

Triple Offset, Metal-Seated Butterfly Valves

Positive Isolation for: Power Generation Petroleum Refining Oil & Gas Production Chemical, Petrochemical and Gas Processing Cryogenics Pulp & Paper

Environmentally Friendly

SIZES: 336 (80900 mm)

Catalogs

COMPANYS PROFILE
Velan is one of the worlds leading manufacturers of industrial steel valves, supplying forged (1/2- 24") and cast steel (2 - 60") gate, globe and check valves, ball valves 1/2 - 36" and knife gate valves (3 - 36") for standard and critical applications in oil and gas, chemical and petrochemical plants, fossil and nuclear power, cogeneration, pulp and paper, and cryogenics. Founded in 1950, Velan earned its reputation for quality and excellence as a major supplier of valves for fossil and nuclear power plants and the U.S. Navy. Velan Inc. pioneered many design innovations such as bellows seal valves, live loading of stem seals, and the range extension from 1/2 - 2" to 24" for forged valves. Today after more than three years of extensive design research, prototype and field testing, Velan introduces an advanced line of triple offset Torqseal Metal-seated Butterfly valves in sizes 3-36", described in this catalogue. The comprehensive Velan line of industrial valves is manufactured in 12 specialized plants: 5 in Canada, 2 in Korea, and 1 each in the U.S.A., France, U.K., Portugal and Taiwan, with 1,091 employees in North America and 384 overseas.
CONTENTS Manufacturing Plants ............................................................1 Zero leakage Butterfly Valves...............................................2 Applications in Major Industries ..........................................3 Valve Design Features .......................................................... 4 Principle of Operation ............................................................5 Valve Parts and Materials to ASTM Standards ........... 6 7 Stem Seal Technology........................................................89 Engineering Data /Actuated Valves ..............................10-13 Dial Indicator & other options.............................................14 Fire Testing .............................................................................15 Qualification Testing.......................................................1617 Production Highlights ..........................................................18 Customer Installations ........................................................19 Metal-seated Butterfly Flanged Type Valves, 3 36 (80 900 mm) ....................................................... 2021 Metal-seated Butterfly Wafer and Lug Type Valves, 3 36 (80 900 mm) ....................................................... 2223 Cryogenic Butterfly Valve Technology ..............................24 Cryogenic Valve Design Features .....................................25 Side Entry Butterfly Valves, Butt Weld 6 36 (150 900 mm)............................................................ 26 Flanged Butterfly Valves, Long & Short Pattern 3 36 (80 900 mm).............................................................. 27 Certification, Approvals & References............................. 28 How to Order .........................................................................29

John Leduc, Product Sales Manager Butterfly Valves Velan has Sales offices and distributors located worldwide. Visit the Velan website at www.velan.com for an updated contact list.
NOTE: The material in this catalog is for general information. For specific performance data and proper material selection, consult your Velan representative. Although every attempt has been made to ensure that the information contained in this catalog is correct, Velan reserves the right to change designs, materials or specifications without notice.

VELAN TRIPLE OFFSET - ZERO LEAKAGE BUTTERFLY VALVES

Product range in Carbon and Alloy Steel, 316 Stainless, Duplex, Monel, Hastelloy, Inconel, Alloy 20 and Titanium.
FLANGED SHORT PATTERN TO ISO 5752 FLANGED LONG PATTERN TO B16.10

3 36 (80 900 mm) ASME Classes 150 & 300 Face-to-face to ISO 5752

3 36 (80 900 mm) ASME Classes 150 & 300 Gate valve Face-to-face to B16.10 Body conforms to API 600 wall thickness

LUG TYPE TO API 609

WAFER TYPE TO API 609

3 36 (80 900 mm) ASME Classes 150 & 300 Face-to-face to API 609

3 36 (80 900 mm) ASME Classes 150 & 300 Face-to-face to API 609

Valves fire tested to API 607, Fourth Edition (see pg. 15).
2

APPLICATIONS IN MAJOR INDUSTRIES

FOSSIL POWER PLANTS
G G G G

Pump Isolation Condenser Cooling Pump and Steam Extraction Isolation Heat Exchanger, Condenser Cooling Isolation

NUCLEAR POWER PLANTS

G G G G

Containment Isolation Saltwater Service Core Spray Systems Pump Isolation (Velan holds the ASME N-stamp from 1969)

PETROLEUM REFINING
G

Oil Storage Isolation G Steam Supply Valves G Desulphurization Systems and Tail Gas Treaters G Flare Gas Hydrogen, Sour Gas Isolation G Hot Cracking Gas G Catalytic Cracker Units

PETROCHEMICAL PLANTS
G

Brine, CO2 Vapor, Steam Service G Hydrogen Gas, Propane Gas G Ethylene Plants G Ethylene Crackers

G G G G G

Propylene Plants Oxygen Service Flare Inlet and Maniford Isolation PSA & Molecular Sieves Coker Plants

CRYOGENICS
G G

All Liquid Gases Liquid and Natural Gas Service G Oil Field Recovery System G Gasification Plants and Storage G LNG Ships Service

PULP AND PAPER

G G

Steam Isolation, Boiler Water Green, Red and Black Liquors G Oxygen Lines G Lime and Slurries

VALVE DESIGN FEATURES

This advanced design features three-way eccentricity and unique elliptical seat geometry ensuring compressive sealing around entire seat and a tight bubble free valve.
G SEAT
Detail A

Raised, conical seat prevents solids build-up from interfering with seal. Seat is hardfaced with Stellite to meet severe service. Alternative space age alloys are also used. G LAMINATED RESILIENT DISC SEAL to 1000F (538C) One to four graphite layers are carefully assembled between stainless steel rings using Phenolic Resin. Flexible seal rings without glue are available for higher temperatures.

Load

Detail A

G "ZERO LEAKAGE" - SEAT TIGHTNESS The disc seal, evenly compressed around its circumference, produces a wedging effect which flexes the seal ring and reacts like a spring. The resilient seal assures "zero leakage" of liquids or gases to API 598 - resilient seat standard. Resiliency in the seal allows disc movement during thermal cycles while retaining tight shutoff as shown. G NO CAVITY There is no cavity (contrary to Gate Valves) to allow build-up of solids. G ONE-PIECE SHAFT Large diameter shaft for safety is connected to the disc close to the bearings to absorb loads with taper pin and key to allow for differential expansion due to temperature. Internal External G SHAFT BEARINGS The shaft is centered on two long bearings, chromed, nitrided, or as stellite (option) protected against the entrance of solids by O-rings (Bearing flush taps available as an option). G LOW EMISSION SHAFT SEALS 0 20 ppm Shaft is burnished to 8 RMS, ID of packing chamber finish 32 RMS. Live-loading available for long maintenance free service. Easy access for packing adjustment. (See page 8 for details and alternative stem seals.) 4

DOUBLE SHAFT BLOWOUT PROTECTION CONFORMS TO API 609

PRINCIPLE OF OPERATION
The Velan Triple Offset Butterfly Valve provides a bi-directional bubble tight shut-off. This geometry ensures that the disc seal contacts the body seat only at the final shut-off position without rubbing or galling, providing a torque generated resilient seal with sufficient wedging to ensure a uniform seal contact.

THE TRIPLE OFFSET GEOMETRY

OFFSET 1 The shaft is offset behind the seat axis to allow complete sealing contact around the entire seat OFFSET 2 The shaft centerline is offset from the pipe and valve which provides interference free opening and closing of the valve OFFSET 3 The seat cone axis is offset from the shaft centerline to eliminate friction during closing and opening and to achieve uniform compressive sealing around the entire seat.

FRICTION FREE SEALING FOR LONG CYCLE LIFE

THE LAMINATED DISC SEAL
Disc Retainer ring Gasket(2) Hardfaced seat(1)

Seating forces are generated by the torque during closing uniformly around the entire circumference. The resilient seal flexes and energizes, assuming the shape of the seat. The compression forces equally distributed around the perimeter provide a tight bi-directional shut off. The resiliency of the seal allows the valve body and disc to contract or expand, without the risk of jamming due to temperature fluctuations. It is self-adjusting.

Laminated disc seal

Body

Radial Loading

Velan provides an extra rigid retaining ring with bolting, resulting from ASME stress calculations. (1) Seat is hardfaced with Stellite as standard. (2) The gasket is spiral wound SS/Graphite for zero leakage

VALVE PARTS AND MATERIALS TO

7 See page 4 for external blowout protection detail. See page 89 for live-loading and lantern ring option.

ASTM STANDARDS
ITEM QTY DESCRIPTION 1 UP TO 750F (400C) CARBON STEEL, NACE Valve body Seat 2 1 Disc 3 1 Bottom cover 4 1 Shaft 5 1 Laminated seal 6 1 Thrust bearing 7 1 Retaining ring 11 1 Packing flange 12 1 Gland bushing 13A 3 Packing ring 13B 2 Packing ring 13C 2 Bearing protector o-ring 14 Opt. Lantern ring 15 2 Gland stud 16A 2 Gland heavy hex nut Taper pin hex nut 16B 1 (crimped) Actuator bracket hex. 17A 4 socket cap screw Retainer hex. socket 17B set cap screw Bottom cover 19A 1 spiral wound gasket Disc spiral wound 19B 1 gasket 26A, B 1 Key 31 1 Locking plate 55 2 Stem bearing Thrust bearing hex. 56A 2 head cap screw Cover heavy hex. 56B 4 headcap screw 61A 1 Taper pin 61B 1 Centering pin 61C 1 Assembly set screw 78 1 Actuator bracket 141 1 Packing spacer 1 A 216 WCB Stellite A 216 Gr. WCB nickel plated A 105 CS A 479 Gr. 410 2xH1150 Duplex + Graphite A 479 Type 316 nitrided Duplex A 105 CS Type 304 Graphite ribbon Graphite braided Graphite braided Stainless steel A 193 Gr. B7 A 194 Gr. 2H SS 316 Alloy steel SS 316 SS 347 + Graphite SS 347 + Graphite A 479 Type 410 2xH1150 A 479 Type 316 A 479 Type 316 nitrided SS 316 A 193 Gr. B8M A 479 Gr. 410 2xH1150 Stainless steel Alloy steel Carbon steel Stainless steel UP TO 800F (427C) STAINLESS STEEL, NACE A 351 Gr. CF8M Stellite A 351 Gr. CF8M A 182 F 316 A 564 Type 630 2xH1150 Duplex + Graphite A 479 Type 316 chrome plated Duplex F309 Type 304 Graphite ribbon Graphite braided Graphite braided Stainless steel A 193 Gr. B8M A 194 Gr. 8M SS 316 Alloy steel SS 316 SS 347 + Graphite SS 347 + Graphite UP TO 1000F (538C) WC6, C5, OR C12 WC6, C5 or C12 Stellite WC6, C5 or C12 nickel plated(1) WC6, C5 or C12 B 637 Inconel 718 nitrided Duplex + Graphite UNS 21800 Nitronic 60 nitrided Duplex A 105 CS Type 304 Graphite ribbon Graphite braided Graphite braided Stainless steel A 193 Gr. B16 A 193 Gr. B16 SS 316 Alloy steel A 193 Gr. B6 SS 347 + Graphite SS 347 + Graphite

61B 5 19B Detail A 26A 2

1 17B

12 13A 13B 78 141 Detail B 15 16A 11 17A

55

13C 26B 4

Detail C Bearing Seal

A 564 Type 630 2xH1150 A 479 Type 410 Cond. 2 A 479 Type 316 UNS 21800 Nitronic 60 nitrided A 479 Type 316 chrome plated UNS 21800 Nitronic 60 nitrided SS 316 A 193 Gr. B8M A 564 Type 630 2xH1150 Stainless steel Stainless steel Carbon steel Stainless steel SS 316 A 193 Gr. B16 B 637 Inconel 718 nitrided Stainless steel Alloy steel Stainless steel Stainless steel

61C 56A 55 6 31 19A 3 56B Detail D Internal Blowout Protection 6 61A 16B

All NACE materials to be supplied in condition respective MR01.75-99. Alternative materials for body, disc and other parts are available to meet specific conditions.

NEW STEM SEAL TECHNOLOGY PIONEERED BY VELAN

As a result of extensive tests conducted by Velan between 1966 and 1972, a new technology emerged at the time for high performance, leakproof, long life, and low maintenance stem seals for nuclear power, now available for all industries and applications. Velan is continuing its efforts in updating the low emission technology which, in the case of butterfly valves, concerns the stem seal alone (no body-bonnet joint) to newly emerging standards.

ASSURES LOWEST POSSIBLE ENVIRONMENTAL EMISSIONS

The new European specification, called TA-LUFT which is controlled by a section of the German TUV agency (Technischer berwachungs-Verein), demands for critical valves a maximum leakage of less than 1 ppm (0.0014 ppm). Certification issued after extensive pressure and cycling tests with H.P. helium, witnessed by TA-Luft inspectors, assures the design and performance of a given stem seal to be equivalent to a bellows seal design. Velan has qualified two different stem seal designs to the TA-LUFT regulations.

1. STANDARD LOW EMISSION STEM SEAL WITH 0-20 PPM

OPTIONAL LIVE-LOADING
provides predictable and constant packing compression for more than 5000 cycles before adjustment or re-packing.

3. THE TA-LUFT* SEAL WITH LESS THAN 1 PPM (0.0014 PPM)

* Technical instructions to maintain cleanliness of air.

1) Short and narrow packing chamber Maximum 5 rings, 1/4" wide. 2) Large compression load required Graphite rings precompressed to 4000 psi for effectiveness of all rings. Gland torque must be maintained after installation and in service to levels shown in manuals. 3) Superior finish (32 RMS) of packing chamber and stem (8 RMS) to assure long cycle life.
Stem bearing

1) Fully-guided stem Stem bearings in body and gland follower prevent wobbling and packing leakage due to side thrust on stem. 2) Precompressed packing rings to 4000 psi. 3) Two O-Rings in gland follower provide additional stem seal protection to assure tightness of less than 1 ppm. 4) Live-loading Provides constant packing compression and is essential for this packing arrangement. 5) Two-piece flanged gland. 6) Superior finish of packing chamber (32 RMS) and stem (8 RMS) to assure long life.

4) Stem bearing to assure concentric stem rotation, allowing stem packing to provide maximum sealing effectiveness. 5) Two-piece gland with spherical mating surfaces to assure an even packing load over 360%.

2. EFV* STEM SEAL WITH 0 HELIUM BUBBLES

* Environmentally Friendly Valve

4. LANTERN RING OPTION DOUBLE PACKED WITH LEAK-OFF MONITORING PURGE PORT
OPTIONAL LIVE-LOADING
provides predictable and constant packing compression for more than 5000 cycles before adjustment or re-packing.

Graphite high density

Graphite low density Braided Graphite FEP TYP.

1) The Garlock EVSP 9000 High Performance Packing is installed and then compressed using gland bolting to approximately 80% of its "free length". The inherent sealing ability due to its cup and cone technology and excellent quality of materials has been proven in standard and very difficult valve applications, all backed up by an intensive research program carried out by BP-Amoco, calling it the Environmentally Friendly Valve Technology. 2) 10% of valves are tested for compliance or zero helium bubbles with helium leak detectors, at the highest, cold operating pressure for a given pressure class (150 & 300).

Double packing with leak-off monitoring purge port. Two sets of packing rings, precompressed to 4000 psi (graphite). A lantern ring and leak-off connection allows removal of leakage, if any, from bottom packing set.

COMPUTER FLOW SIMULATION FLOW IN FULLY OPEN VALVE

FLOW AROUND THE DISC
A. Vortex behind the seat

A.

VELOCITY FIELD
A. Acceleration over disc B. Deceleration of flow at stagnation point C. Vortex behind the seat D. Wake with vortices B.

C. A.

VELOCITY
(m/s)

D.

C.

VELOCITY VECTOR FIELD

A. Vortex behind the disc B. Vortex behind the seat A.

B.

RELATIVE PRESSURE FIELD

A. High pressure at stagnation point B. Low pressure over the disc (accelerated flow)

PRESSURE

B.

A.

10

Cv FLOW COEFFICIENT
FLOW DATA Cv AT 90 FULLY OPEN VALVE
in Size mm
Class 150 Class 300

3 80
150 150

4 100
280 280

6 150
760 760

8 200
1360 1260

10 250
2220 2030

12 300
3600 3050

14 350
5200 4660

16 400
7200 6450

18 450
9600 8640

20 500
12550 11420

24 600
18900 17200

30 750
31400 29600

36 900
44900 44000

100

Q = CV

% of Maximum Cv

p GL

Cv for partially open valve

80 60 40 20 0 0 20 40 60 80
Disc Opening Angle
Cv for open at 80 = 99% at 60 = 70% at 40 = 30% at 20 = 10%

WHERE: Q = Flow in gpm (U.S. gallons per minute). p = Pressure drop through the valve (psi) GL = Specific gravity (for water at 60F = 1)

PRESSURE TEMPERATURE RATINGS

PRESSURE/TEMPERATURE RATINGS (ASME B16.34)
CLASS 150 TEMP. F
-20 to 100 200 300 400 500 600 650 700 750 800 Carbon Steel A 216 Gr. WCB PSIG BAR 285 19.65 260 17.93 230 15.86 200 13.79 170 11.72 140 9.65 125 8.62 110 7.58 95 6.55 80 5.52 Stainless Steel A 351 Gr. CF8M PSIG BAR 275 18.96 235 16.20 215 14.82 195 13.44 170 11.72 140 9.65 125 8.62 110 7.58 95 6.55 80 5.52

CLASS 300
Carbon Steel A 216 Gr. WCB PSIG BAR 740 51.02 675 46.54 655 45.16 635 43.78 600 41.37 550 37.92 535 36.89 535 36.89 505 34.82 410 26.27 Stainless Steel A 351 Gr. CF8M PSIG BAR 720 49.64 620 42.75 560 38.61 515 35.51 480 33.09 450 31.03 445 30.68 430 29.65 425 29.30 415 28.61

TEMP. C
-29 to 38 93 149 204 260 316 343 371 399 427

11

CLOSING TORQUES VS. DIFFERENTIAL PRESSURE FOR 0 LEAKAGE

The top two graphs show closing torques arranged by valve size. The same curves are valid for both pressure classes. The bottom two diagrams indicate torques related to 150, 290 and 750 psi (1,2 and 5 MPa) differential pressure.

312 (DN80DN300)
Differential Pressure [MPa]
2000 0 1 2 3 4 5 2500 1800 12 DN300 1600 2000 1400 14000 16000 18000 0 1

1436 (DN350-DN900)
Differential Pressure [MPa]
2 3 4 5 25000

36 DN900 20000 24 DN600

Torque [Nm]

12000

Torque [ft-lb]

1500

Torque [ft-lb]

10 DN250 1000

15000 10000 30 DN750 8000 20 DN500 10000

800 1000 600 8 DN200

6000

18 DN450 16 DN400 14 DN350 0 800 5000

400 6 DN150 200 4, DN100 0 0 200 400 3, DN80 600

4000 500 2000

0 800

0 0 200 400 600

Differential Pressure [psi] Differential Pressure

150 psi 1 MPa 290 psi 2 MPa 740 psi 5 MPa

Differential Pressure [psi]

312 (DN80DN300)
2000 1800 1600

1436 (DN350-DN900)
25000

2500

18000 16000

Torque [Nm]

2000 1400

20000 14000

Torque [ft-lb]

Torque [ft-lb]

1200 1500 1000 800 600 400 200 0 3 DN80 4 6 8 DN100 DN150 DN200 10 12 DN250 DN300 0 500 1000

12000 15000 10000 8000 6000 4000 2000 0 0 14

DN350

10000

5000

16

18

20

24

30

36

DN400 DN450

DN500 DN600 DN750 DN900

Valve Size

Valve Size

12

Torque [Nm]

Torque [Nm]

1200

GEAR ACTUATORS
Velan worm gear and scotch yoke actuators provide reliable and dependable manual operation for butterfly valves. Both series are designed to operate in the range of 90 5 and are equiped with angular dial indicator (see pg. 14). VW worm gear actuators are featuring a gear segment and a rigid, reversible shaft with integral worm. For larger valves, heavy duty VS series scotch yoke type VW-SERIES
Top view Side view

actuators provide nonlinear torque characteristic with the highest possible mechanical advantage for seating and unseating the valve. Both series comply with the ISO 5211 standard and are suitable for high temperature service.
Top view

VS-SERIES

Side view

AIR AND ELECTRIC ACTUATORS

Velan supplies high quality actuators for pneumatically-operated butterfly valves. All actuators are totally enclosed. External adjustment stops provide accurate adjustment for closing and opening positions. All moving parts are permanently lubricated. Actuators can be installed in the field although it is preferable that they be installed and tested in the factory.

PNEUMATIC RACK & PINION AND SCOTCH YOKE ACTUATORS

G

G G

Quarter turn, double acting and spring return type with a totally enclosed design and no external moving linkages. 95.5 rotation, including external travel stops with a minimum of 10 adjustment. Rated for continuous operation using a dry or lubricated noncorrosive gas and suitable for mounting in any position. Ambient temperature range of -40 to +180F (-40 to +82C) or, for high temperature service 0 to +350F (-18 to +177C). Also available with electric actuators.

13

STANDARD ANGULAR DIAL INDICATOR

The angular dial indicator with 5-degree movements from 0 to 90 (fully closed to fully open) is attached to the top of the gear actuator. When the actuator is removed, the proper valve position is indicated on the shaft and body in compliance with API.

OPTIONAL BEARING LUBRICATION

Grease from a standard grease fitting is distributed to the shaft through a groove in the outside diameter of the bearing and from radial holes in the bushings well.
Bushing

Grease fitting Stem

Annular groove

Valve body

OPTIONAL DISC EDGE PROTECTOR

Flow streamlines

Disc Laminated seal

A V-shaped bar bent to a half-circle is attached to the body, close to the front of the disc in full open position. The V-shaped nose guard helps to streamline the flow and protects the upstream circumference of the laminated disc-seal. NOTE: Disc edge protector only available on the ASME B16.10 design valves.

Shielded area

Nose guard reduces erosion

14

FIRE TESTED TO API 607, FOURTH EDITION

8 Class 150 valve before the fire test.

1. The valve was tested first to API 598 with 0-seat leakage in preferred and nonpreferred direction and 0-external leakage. 2. Valve during burn period is exposed to 1400-1800F (760-980C) flames for the duration of 30 minutes. Performed twice, once in each direction.

RESULTS AFTER 2 FIRE TESTS

TYPE OF TEST FIRST OPERATIONAL TEST PREFERRED SECOND OPERATIONAL TEST NONPREFERRED ALLOWABLE LEAKAGE ml/min

Seat leakage

0 ml/min 0 ml/min

0 ml/min 0 ml/min

160 ml/min 200 ml/min

3. Rapid water quenching lowers the valve temperature to below 212F (100C). Performed twice, once in each direction.

External leakage

TEST REPORTS

Valve after two fire tests, maintains 0-seat and stem seal leakage

15

RELIABILITY THROUGH FUNCTIONAL QUALIFICATION TESTS

Reliability of valve operation affects service life and maintenance. To predict reliability, a sound valve design, backed up by a stress analysis must be subjected to functional cycle testing under critical operating conditions. To develop the Velan Torqseal Triple Offset Metalseated Butterfly valves, it required an unusual effort and extended period of time as many competitive valves in the same category, tested in our R&D, showed repeated leaks of seats and laminated disc gaskets. Some highlights of the tests performed in our R&D laboratory are shown here. Detailed reports are available on request.

TYPICAL TEST PROCEDURE

FOR CLASS 300 ALLOY STEEL VALVE
A. HYDROSTATIC AND AIR TEST NO.
1. 2. 3. 4. 5. 6.

TYPE
Shell Seat low pressure Seat high pressure Seat high pressure Seat high pressure Seat high pressure

TEST FLUID
Water Air or Nitrogen Nitrogen Water Nitrogen Water

PRESSURE psi
1100 60100 325 800 195 480

TEMPERATURE
Ambient Ambient Ambient Ambient Ambient Ambient

DURATION
5 minutes 2 minutes 2 minutes 2 minutes 2 minutes 2 minutes

VALVE SIDE
Valve open Both sides Preferred Preferred Non preferred Non preferred

B. COLD CYCLING TEST

1000 Cycles 820 psi water to test preferred seat side 490 psi water to test nonpreferred seat side

ACCEPTABLE RESULTS
0 bubble performance after and during the tests, measuring and recording the running, closing and breaking torque in ftlbs.

C. HOT CYCLING TEST

1000 Cycles 150200 psi superheated steam at 650900F

8 Class 150 valve - ambient cycling

The torques are recorded with a torque sensor. 16

RELIABILITY THROUGH FUNCTIONAL QUALIFICATION TESTS

TYPICAL TEST RESULTS

14 CLASS 300 C12 BODY
A. HYDROSTATIC TESTS
Valve passed testing with zero leakage.

B. AMBIENT CYCLING TESTS

Valve passed: 5000 Cycles with preferred flow direction, 3000 Cycles with nonpreferred flow direction and zero leakage at seats and gasket Also tested 8 Class 300 to 30,000 cycles with no jamming.

C. HOT CYCLING TESTS

The valve under flow of steam at 150200 psi superheated to 800900F passed 7250 cycles without seizing or jamming. Steam test on 14 Class 150 valve.

8 Class 300 valve hot cycled at 150 psi steam superheated to 800F.

17

PRODUCTION HIGHLIGHTS

CNC plasma arc Stellite hardfacing of integral body seat.

CNC automatic machining of elliptical seat geometry.

Assembly of laminated seal ring. Bolting is hand tight. Valve is closed twice so that the seal ring can self-center. Disc bolting is then tightened in closed position. 18

CNC automatic machining of a 24 flanged body.

CUSTOMER INSTALLATIONS

Four 14 Class 300 C12 Butterfly valves.

Four 14" Class 300, C12, pneumatically operated, Velan Torqseal Valves were installed in a Delayed Coker. The valves were installed in Hydrocarbon Vapor lines on return to Fractionator and they operate at approximately 850F @ 50 psi. Steam purges were installed to keep the coke fines and partially cracked, polymeric, residual hydrocarbons out of the valve seat area.

19

METAL-SEATED BUTTERFLY VALVES

336 (80 900 mm) ASME CLASSES 150, 300 FLANGED TYPE, FLANGE DIMENSIONS TO B16.5

OP EN

DIMENSIONS AND WEIGHTS / Flanged Valves ASME Class 150 E WORM GEAR SIZE A B C D F G H Long Short in ACTUATOR
mm pattern pattern

CLOSED

3 DN80 4 DN100 6 DN150 8 DN200 10 DN250 12 DN300 14 DN350 16 DN400 18 DN450 20 DN500 24 DN600 30 DN750 36 DN900

VW4 VW4 VW4 VW18 VW18 VW32 VW32 VW32 VW65 VW65 VW120 VS250 VS450

11.74 298 12.59 320 14.37 365 16.86 428 17.75 451 20.19 513 21.22 539 24.47 622 26.66 677 27.90 709 31.90 810 46.01 1169 52.51 1334

4.94 125 5.78 147 6.53 166 8.48 215 9.41 239 11.16 283 11.91 303 13.32 338 15.01 381 16.11 409 19.49 495 23.24 590 27.54 700

8.36 212 9.21 234 10.99 279 12.86 327 13.75 349 15.44 392 16.47 418 19.72 501 21.41 544 22.65 575 26.65 677 34.01 864 38.51 978

9.95 253 10.80 274 12.58 320 14.75 375 15.64 397 17.61 447 18.64 473 21.89 555 23.86 606 25.10 638 29.10 739 40.01 1016 45.51 1159

8.00 203 9.00 229 10.50 267 11.50 292 13.00 330 14.00 356 15.00 381 16.00 406 17.00 432 18.00 457 20.00 508 24.00 610 28.00 711 20

4.50 114 5.00 127 5.50 140 6.00 152 6.50 165 7.00 178 7.50 191 8.50 216 8.75 225 9.00 229 10.50 267 12.50 318 13.00 330

2.88 73 2.88 73 2.88 73 4.25 108 4.25 108 5.25 133 5.25 133 5.25 133 7.63 194 7.63 194 7.63 194 6.50 165 9.00 229

6.00 152 6.00 152 12.00 305 12.00 305 12.00 305 24.00 610 24.00 610 24.00 610 24.00 610 24.00 610 18.00 457 24.00 610 18.00 457

OP EN CLOSED

Weight lb
Long pattern

kg
Short pattern

9.00 229 9.00 229 9.00 229 10.00 254 10.00 254 12.00 305 12.00 305 12.00 305 14.00 356 14.00 356 14.00 356 27.00 686 31.00 787

72 33 89 41 124 56 209 94 274 124 426 193 521 235 646 292 880 399 1,060 480 1,685 764 3,160 1433 5,073 2301

66 30 84 38 110 50 190 86 239 108 376 170 461 209 576 261 780 354 930 422 1,510 685 2,743 1245 3,944 1789

OP EN

DIMENSIONS AND WEIGHTS / Flanged Valves ASME Class 300 E WORM GEAR SIZE A B C D F G H Long Short in ACTUATOR
mm pattern pattern

CLOSED

3 DN80 4 DN100 6 DN150 8 DN200 10 DN250 12 DN300 14 DN350 16 DN400 18 DN450 20 DN500 24 DN600

VW4 VW4 VW18 VW18 VW32 VW32 VW65 VW65 VW120 VW120 VS250

11.74 298 12.59 320 15.93 405 17.56 446 19.52 496 22.84 580 24.66 626 26.03 661 27.84 707 29.76 756 42.76 1086

4.94 125 5.78 147 7.54 192 9.29 236 10.29 261 11.69 297 13.01 330 14.23 361 16.04 407 17.36 441 20.11 511

8.36 212 9.21 234 11.93 303 13.56 344 14.77 375 18.09 459 19.41 493 20.78 528 22.59 574 24.51 623 30.76 781

9.95 253 10.80 274 13.82 351 15.45 392 16.94 480 20.26 515 21.86 555 23.23 590 25.04 636 26.96 685 36.76 934

11.12 202 12.00 305 15.88 403 16.50 419 18.00 457 19.75 502 30.00 762 33.00 838 36.00 914 39.00 991 45.00 1143

4.50 114 5.00 127 5.50 140 6.00 152 6.50 165 7.00 178 7.50 191 8.50 216 8.75 225 9.00 229 10.50 267

2.88 73 2.88 73 4.25 108 4.25 108 5.25 133 5.25 133 7.63 194 7.63 194 7.63 194 7.63 194 6.50 165

6.00 152 12.00 305 12.00 305 12.00 305 24.00 610 24.00 610 24.00 610 24.00 610 18.00 457 18.00 457 24.00 610

21

OP EN CLOSED

Weight lb
Long pattern

kg
Short pattern

9.00 229 9.00 229 10.00 254 10.00 254 12.00 305 12.00 305 14.00 356 14.00 356 14.00 356 14.00 356 27.00 686

79 36 114 51 224 101 313 141 466 211 606 274 950 431 1,225 555 1,560 708 1,955 887 3,531 1561

69 31 99 45 184 83 252 114 376 170 476 215 680 308 875 397 1,105 502 1,345 610 2,429 1102

METAL-SEATED BUTTERFLY VALVES

3 36 (80 900 mm) ASME CLASSES 150, 300 WAFER AND LUG TYPE

WAFER TYPE

OP EN

N x O holes (threaded or clearance) J depth of thread on M bolt circle P bolt size on each side

DIMENSIONS AND WEIGHTS / Wafer and Lug Valves ASME Class 150
SIZE in mm GEAR

CLO SED

B
4.94 125 5.78 147 6.53 166 8.48 215 9.41 239 11.16 283 11.91 303 13.32 338 15.01 381 16.11 409 19.49 495 23.24 590 27.54 700

C
8.36 212 9.21 234 10.99 279 12.86 327 13.75 349 15.44 392 16.47 418 19.72 501 21.41 544 22.65 575 26.65 677 34.01 864 38.51 978

D
9.95 253 10.80 274 12.58 320 14.75 375 15.64 397 17.61 447 18.64 473 21.89 555 23.86 606 25.10 638 29.10 739 40.01 1016 45.51 1159

E
1.88 48 2.12 54 2.25 57 2.50 64 2.81 71 3.19 81 3.62 92 4.00 102 4.50 114 5.00 127 6.06 154 7.50 190 8.00 203

F
2.88 73 2.88 93 2.88 73 4.25 108 4.25 108 5.25 133 5.25 133 5.25 133 7.63 194 7.63 194 7.63 194 6.50 165 9.00 229

G
6.00 152 6.00 152 12.00 305 12.00 305 12.00 305 24.00 610 24.00 610 24.00 610 24.00 610 24.00 610 18.00 457 24.00 610 18.00 457

H
9.00 229 9.00 229 9.00 229 10.00 254 10.00 254 12.00 305 12.00 305 12.00 305 14.00 356 14.00 356 14.00 356 27.00 686 31.00 787

J
0.75 19 0.75 19 0.88 22 0.88 22 1.00 25

K L M N
4 8 8 8 12 12 12 16 16 20 20 28 32 - 6.00 152 - 7.50 191 - 9.50 241 - 11.75 298 - 14.25 362 - 17.00 432 - 18.75 476 - 21.25 540 4 22.75 578 4 25.00 635 4 29.50 749 4 36.00 914 4 42.75 1086 4 4 4 4 4 4 4 4

O
.75 .88 .88 1.00 1.00 1.12 1.12

3 DN80 4 DN100 6 DN150 8 DN200 10 DN250 12 DN300 14 DN350 16 DN400 18 DN450 20 DN500 24 DN600 30 DN750 36 DN900

VW4 11.74 298 VW4 12.59 320 VW4 14.37 365 VW18 16.86 428 VW18 17.75 451 VW32 20.19 513 VW32 21.22 539 VW32 24.47 622 VW65 26.66 677 VW65 27.90 709 VW120 31.90 810 VS250 46.01 1169 VS450 52.51 1334

4 1 1/8-8UN 1 1/8-8UN 4 1 1/8-8UN 1 1/8-8UN 4 1 1/4-8UN 1 1/4-8UN 4 1 1/4-8UN 1 1/4-8UN 4 1 1/2-8UN 1 1/2-8UN

22

OP EN
CLO SED

P
5/8-11UNC 5/8-11UNC 3/4-10UNC 3/4-10UNC 7/8-9UNC 7/8-9UNC

R
5.00 152 6.19 157 8.50 216 10.63 270 12.75 324 15.00 381 16.25 413 18.50 470 21.00 533 23.00 584 27.25 692 33.75 857 40.25 1022

Weight lb kg Wafer Lug 45 20 58 26 67 30 115 52 147 66 229 103 285 129 373 169 476 216 680 308 1,056 479 2,141 970 3,516 1594 56 25 72 33 84 38 144 65 184 83 286 129 356 161 466 211 595 270 850 385 1,320 599 2,676 1213 4,395 1993

1-8 UNC 1-8 UNC

LUG TYPE

of thread on each side

OP EN

R
K x P threaded holes on M bolt circle

DIMENSIONS AND WEIGHTS / Wafer and Lug Valves ASME Class 300
SIZE in GEAR mm 3 VW4 DN80 4 VW4 DN100 6 VW18 DN150 8 VW18 DN200 10 VW32 DN250 12 VW32 DN300 14 VW65 DN350 16 VW65 DN400 18 VW120 DN450 20 VW120 DN500 24 VS250 DN600

CLO SED

L x J depth
CLO SED

A
11.74 298 12.59 320 15.93 405 17.56 446 19.52 496 22.84 580 24.66 626 26.03 661 27.84 707 29.76 756 42.76 1086

B
4.94 125 5.78 147 7.54 192 9.29 236 10.29 261 11.69 297 13.01 330 14.23 361 16.04 407 17.36 441 20.11 511

C
8.36 212 9.21 234 11.93 303 13.56 344 14.77 375 18.09 459 19.41 493 20.78 528 22.59 574 24.51 623 30.76 781

D
9.95 253 10.80 274 13.82 351 15.45 392 16.94 480 20.26 515 21.86 555 23.23 590 25.04 636 26.96 685 36.76 934

E
1.88 48 2.12 54 2.31 59 2.88 73 3.25 82 3.62 92 4.62 117 5.25 133 5.88 150 6.25 159 7.12 181

F
2.88 73 2.88 73 4.25 108 4.25 108 5.25 133 5.25 133 7.63 194 7.63 194 7.63 194 7.63 194 6.50 165

G
6.00 152 12.00 305 12.00 305 12.00 305 24.00 610 24.00 610 24.00 610 24.00 610 18.00 457 18.00 457 24.00 610

H
9.00 229 9.00 229 10.00 254 10.00 254 12.00 305 12.00 305 14.00 356 14.00 356 14.00 356 14.00 356 27.00 686

J K L M N
0.67 17 0.75 19 0.75 19 0.84 21 0.84 21 0.84 21 1.00 25 8 8 12 12 6.62 168 7.88 200 10.62 270 13.00 330 15.25 387 17.75 451 20.25 514 22.50 572 24.75 629 27.00 686 32.00 813 4 4 4 4 4 4 4 4 4 4 4

3/4-10UNC 3/4-10UNC 3/4-10UNC 3/4-10UNC 3/4-10UNC 3/4-10UNC 7/8-9UNC 7/8-9UNC

16 4 16 4 20 4 20 4 24 4 24 4 24 4

1-8 UNC

1 1/8-8UN 1 1/8-8UN 1 1/8-8UN 1 1/8-8UN 1 1/4-8UN 1 1/4-8UN 1 1/4-8UN 1 1/4-8UN 1 1/4-8UN 1 1/4-8UN 1 1/2-8UN 1 1/2-8UN

23

OP EN

R
5.00 152 6.19 157 8.50 216 10.63 270 12.75 324 15.00 381 16.25 413 18.50 470 21.00 533 23.00 584 27.25 692

Weight lb kg Wafer Lug 45 20 58 26 106 47 146 65 233 105 301 136 472 214 620 281 808 366 980 445 1,894 858 56 25 72 33 132 59 182 82 291 131 376 170 590 268 725 351 1010 458 1,225 556 2,368 1073

1-8 UNC

CRYOGENIC BUTTERFLY VALVE TECHNOLOGY METALLIC FLEXIBLE SEAT

A double flexible metallic O-Ring seat provides a (1) static and (2) dynamic seal and assures compliance to fire-safe specifications. Each O-Ring has a double envelope, with the inner ring in stainless steel, the external in copper alloy and an Inconel spring. The (3) flexible retaining ring provides a complementary seating pressure on the disc.
(3) Retaining ring (1) External o-ring

Inconel spring

(2) Internal o-ring

STEM SEALING
is achieved by a system of high efficiency O-rings in PTFE and a graphite packing for fire-safe operations.

IN-LINE MAINTENANCE
The side entry design allows easy and quick in-line maintenance through the side cover with free access to the seat and disc for inspection or maintenance without disassembly of actuators. No special tools are required.

FIRE SAFE
In compliance with API 607 API 6FA BS 6755 - Part II

24

VALVE DESIGN FEATURES

G

ACTUATORS Pneumatic, hydraulic, electric or manual gear temperature.

STEM SEAL O-RINGS Viton O-rings Expanded graphite ring for fire safe. NO CAVITY
There is no cavity (similar to Gate Valves) to allow build-up of solids.

UNIQUE SEALING SYSTEM Combined with the eccentric disc rotation, the patented flexible metallic seat provides an exceptional tight shutt-off even with high temperature fluctuations.

EXTENSION BONNET with a sufficient gas column to keep the stem packing away from the cold fluid. IN-LINE SERVICING Allows quick and easy in-line seat removal and replacement within minutes.

HIGH QUALITY CASTINGS with X-ray and PT examination from approved foundries

OFF-CENTERED DISC ensures progressive and low friction seat-disc closing.

STAINLESS STEEL SHAFT BEARINGS coated with nickel-reinforced PTFE for perfect stem guiding and smooth closing.

Left: Testing of 12 Side Entry flanged valve in liquid nitrogen.

Right: Valve after testing. 25

S.A.

SIDE-ENTRY BUTTERFLY VALVES

6 36 (150 900 mm) ASME CLASS 150 BUTT WELD ENDS

S T

STANDARD MATERIALS
PART Body Stem Disc Metallic seal ASTM A 351 CF3M A 182 F316 A 351 CF8M Copper Alloy PART Shaft Gasket Stud Nut ASTM A 182 F316 Graphite A 320 B8M A 1948

DIMENSIONS & FLOW COEFICIENT Cv

NOMINAL DIAMETER T(1) S(1) L H Cv 6 150 6.63 168.3 6.36 161.5 15.55 395 25.91 658 1600 8 200 8.63 219.1 8.33 211.5 16.14 410 26.89 683 2400 10 250 10.75 273 10.42 264.6 17.91 455 28.27 718 3900 12 300 12.75 323.9 12.39 314.7 18.90 480 30.71 780 5200 14 350 14.00 355.6 13.62 346 20.87 530 33.07 840 8200 16 400 16.00 406.4 15.62 396.8 21.85 555 34.92 887 11000

VALVE SIZE in/mm 18 20 24 450 500 600 18.00 20.00 24.00 457.2 508 609.6 17.63 19.64 23.5 447.8 498.9 596.9 23.23 24.61 26.77 590 625 680 37.32 40.75 46.06 948 1035 1170 12500 16200 25000

28 700 27.99 711 27.41 696.3 29.53 750 49.21 1250 33500

30 750 30.00 762 29.37 746.1 30.51 775 25.28 1328 38000

32 800 32.01 813 31.39 797.2 32.68 830 58.07 1475 43000

36 900 35.98 914 35.41 899.5 35.63 905 66.93 1700 53000

(1) ASME B16.25.

26

S.A.

FLANGED BUTTERFLY VALVES

3 36 (80 900 mm) ASME CLASS 150 LONG PATTERN TO B16.10, SHORT PATTERN TO ISO 5752

S T

STANDARD MATERIALS
PART Body Stem Disc Metallic seal ASTM A 351 CF3M A 182 F316 A 351 CF8M Copper Alloy PART Shaft Gasket Stud Nut ASTM A 182 F316 Graphite A 320 B8M A 1948

NOTE: Flat (FF) and smooth finish (SF) faces.

NOMINAL DIAMETER T(1) S(1) L(2) L(3) H Cv

3 80 5.16 191 3.15 80 4.49 114 7.09 180 25.98 660 500

4 100 9.02 229 3.94 100 5.00 127 7.48 190 25.98 660 800

6 150 11.02 280 5.91 150 5.51 140 8.27 210 25.91 658 1600

8 200 13.50 343 7.87 200 5.98 152 9.06 230 26.89 683 2400

10 250 16.02 407 9.84 250 6.50 165 9.84 250 28.27 718 3900

VALVE SIZE in/mm 12 14 16 300 350 400 19.02 21.02 23.50 483 534 597 11.81 13.19 15.16 300 335 385 7.01 7.48 8.50 178 190 216 10.63 11.42 12.20 270 290 310 30.70 33.07 34.92 780 840 887 5200 8200 11000

18 450 25.00 635 17.13 435 8.74 222 12.99 330 37.32 948 12500

20 500 27.52 699 19.09 485 9.02 229 13.78 350 40.75 1035 16200

24 28 30 600 700 750 32.01 36.50 38.78 813 927 985 23.03 26.77 28.54 585 680 725 10.51 11.50 12.13 267 292 308 15.35 16.93 17.72 390 430 450 46.06 49.21 52.28 1170 1250 1328 25000 33500 38000

32 800 41.73 1060 30.71 780 12.52 318 18.50 470 58.07 1475 43000

36 900 46.06 1170 34.65 880 12.99 330 20.08 510 66.93 1700 53000

(1) ASME B16.25. (2) ISO 5752 short pattern or BS 5155. (3) ISO 5752 long pattern or DIN 3202 F4

27

CERTIFICATIONS, APPROVALS & REFERENCES REFERENCES:

G

CERTIFICATIONS
G

LNG TANKERS 1975 2 BRUNEI Shell Tankers 1977-1981 4 Sonatrach (Algeria) 1981-1982 5 Malasian LNG 1997 Hanjin Shipping LNG TERMINALS 1993 Chinese Petroleum (Taiwan), YUNG AN 1994 Gaz de France, Montoir de Bretagne 1994-1998 Korea Gas, IN-CHON Extensions 1999 Gaz de France, Montoir de Bretagne extension INITEC, Barcelona, Spain ENGAS SPACE APPLICATIONS: Liquid Hydrogen at -252C 1987-1998 6 installations for ARIANE launching 1991-1992 European Transonic Windtunnel

ISO 9001, TV

APPROVALS
G G G G G G

N.K., JAPAN VERITAS LLOYD GAZ DE FRANCE AIR LIQUIDE KOREA GAS

28

HOW TO ORDER
METAL-SEATED TRIPLE OFFSET BUTTERFLY VALVES
TYPE OF CONNECTION SIZE OF CONNECTION* PRESSURE RATING VALVE TYPE SEAT/SEAL MATERIAL BODY MATERIAL BEARING MATERIAL DISC MATERIAL SHAFT MATERIAL SPECIAL SERVICE OR DESIGN

A
F A 1

B
4

C
1

D
B

E
A O

F
2 F

G
D

H
A

I
B

J
A

EXAMPLE: Flanged, 6, Class 300, metal seal in disc, short pattern, carbon steel with stainless steel trim.

TYPE OF CONNECTION P Flanged, API 605 > 24" R Flanged, ring joint U Undrilled flanges W Wafer

BODY MATERIAL 19 Monel 20 Inconel C 21 Hastelloy Gr.5 22 Titanium 23 Alloy 20 31 LCC 32 SS F51 34 F91 37 Incoloy

A Special B Butt weld C Combination F Flanged,B16.5 (MSS> 24") L Lug

SIZE OF CONNECTION

Customers have the choice of specifying valve size as part of the valve figure (B) using the numbers below, or indicating valve size separately. 10 3 15 8 21 18 30 30 11 312 16 10 22 20 32 32 12 4 18 12 24 24 34 34 13 5 19 14 26 26 36 36 14 6 20 16 28 28 99 Special

01 Special 02 A105, WCB 03 Chr, Moly, F1 WC1 04 Chr, Moly F5, C5 05 Chr. Moly, F11, WC6 06 Chr, Moly F22, WC9 09 Chr. Moly, F9, C12 10 SS F316H 13 SS F316, CF8M

BEARING MATERIAL D SS Nitrided E Monel F Inconel G Hastelloy H Alloy 20 J Stellite

A SS 316 Nitrided B XM19, (Nitronic 50) C CS Nitrided

PRESSURE RATING

H
A B C E F G H Z

DISC

0 150 1 300

VALVE TYPE

A Metal seat seal in disc (API 609 Long Pat. ) ASME B16.10 B Metal seat seal in disc (API 609 short pat. ) ISO 5752 C Metal seat seal in disc lug, wafer

Same as body plated Same as body not plated SS 316, CF8M Monel Inconel Hastelloy Alloy 20 Special SHAFT D SS 630 E Monel F Inconel G Hastelloy H Alloy 20 Z Special

SEAL RING G SS 316 (solid) H Monel (solid) J Alloy 20 (solid) K Inconel (solid) L Xm19, (Nitronic 50) P Duplex SS + Grafoil Z Special

A SS 410 B SS 316 C XM19, (Nitronic 50)

A SS 316 + Grafoil B SS 410 + Grafoil C Monel + Grafoil D Alloy 20 + Grafoil E Inconel + Grafoil F Hastelloy + Grafoil

J
A C F G H I

SPECIAL SERVICE J Vacuum service N Nuclear P Powders R Coker X Special

Standard Chlorine service LNG Oxygen service Cryogenic service NACE

* For side-entry cryogenic figure numbers, please consult with the factory
29