IBR CALCULATIONS

PROJECT CLIENT CONSULTANT REV ISSUE DATE

: : : : :

RANBAXY LABORATORIES LIMITED P-101 MPFB (API BLOCK) NNE PHARMAPLAN INDIA LIMITED PURNA DESIGN ENGINEERS PVT LTD., BANGALORE 0 07.08.2009

PPD GKG

CHK RS

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A CONTENTS
SL.NO
1.0

DRAWING NO
NPI/090513/PIP(GEN)-B1/01

DRAWING TITLE
HP STEAM LINE

PAGE
4-8

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B - DESIGN DATA
Code for Design, Fabrication and inspection: IBR 1950
(With Amendments upto 01-07-1998)

SL.NO .
1.0 HP STEAM LINE

DESIGN DATA

REFERENCE DRG.

(i) 150 Design Pressure Design Temperature Hydro Test Pressure (ii) A) 125 Design Pressure Design Temperature Hydro Test Pressure B) 125 Design Pressure Design Temperature Hydro Test Pressure (iii) 100 Design Pressure Design Temperature Hydro Test Pressure (iv) A) 80 Design Pressure Design Temperature Hydro Test Pressure B) 80 Design Pressure Design Temperature Hydro Test Pressure (v) A) 50 Design Pressure Design Temperature Hydro Test Pressure B) 50 Design Pressure Design Temperature Hydro Test Pressure

[Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2] [Kg/cm2] [Deg.C] [Kg/cm2]

: 17.6 : 201.4 : 26.4 : 17.6 : 201.4 : 26.4 : 6.6 : 201.4 : 9.9 : 17.6 : 201.4 : 26.4 : 17.6 : 201.4 : 26.4 : 6.6 : 201.4 : 9.9 : 17.6 : 201.4 : 26.4 : 6.6 : 201.4 : 9.9

NPI/090513/PIP(GEN)-B1/01

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Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 PPD GKG 11 12 External Dia of Pipe D Provided Nominal Thickness Negative Tolerance Minimum Thickness t Max. Working Metal Temperature Material Specification Max. Permissible Stress. f (As per ASME Sec-II Part D) C' Value Efficiency Factor E E Max. Allowable Working Pressure W.P W.P. CHK 2fE (t C) Dt+C Max. Working Pressure Remarks RS Kg/cm2 : : mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 168.28 7.11 0.89 6.22 201.4 A106Gr.B 1054.85 0.75 1 APP BVR

Page 70.90 17.6

SAFE

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1.0 HP STEAM (Drg. No. NPI/090513/PIP(GEN)-B1/01) (i) Size OD 168.28x7.11

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C 11 12 Max. Working Pressure Remarks Kg/cm2 : : D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 168.28 7.11 0.89 6.22 201.4 A106Gr.B 1054.85 0.75 1

70.90 17.6 SAFE

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(ii) A)

Size OD 141.3x6.55 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 141.3 6.55 0.82 5.73 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

77.09 17.6 SAFE

B)

Size OD 141.3x6.55 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 141.3 6.55 0.82 5.73 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

77.09 6.6 SAFE

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(iii)

Size OD 114.3x6.02 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 114.3 6.02 0.75 5.27 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

86.81 17.6 SAFE

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(iv) A)

Size OD 88.9x5.49 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 88.9 5.49 0.69 4.80 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

100.80 17.6 SAFE

B)

Size OD 88.9x5.49 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 88.9 5.49 0.69 4.80 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

100.80 6.6 SAFE

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(v) A)

Size OD 60.33x3.91 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 60.33 3.91 0.49 3.42 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

97.74 17.6 SAFE

B)

Size OD 60.33x3.91 (Drg. No. NPI/090513/PIP(GEN)-B1/01)

Calculation for Max. Allowable Working Pressure as per IBR Reg. 350
1 2 3 4 5 6 7 8 9 10 External Dia of Pipe Provided Nominal Thickness Negative Tolerance Minimum Thickness Max. Working Metal Temperature Material Specification Max. Permissible Stress. (As per ASME Sec-II Part D) C' Value Efficiency Factor E Max. Allowable Working Pressure W.P 2fE (t C) Dt+C Max. Working Pressure Remarks D t f E W.P. mm mm mm mm Deg C Kg/cm2 mm Kg/cm2 : : : : : : : : : : 60.33 3.91 0.49 3.42 201.4 A106Gr.B 1054.85 0.75 1

11 12

Kg/cm2

: :

97.74 6.6 SAFE

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