APPENDIX B

B-1 All Braking Resistors & Braking Units Use in AC Drives

Voltage Applicable Motor Full Load Torque kW KG-M 0.427 0.849 1.262 2.080 3.111 4.148 6.186 8.248 12.338 16.497 20.6 24.745 0.427 0.849 1.262 2.080 3.111 4.148 6.186 8.248 12.338 16.497 20.6 24.745 1.5 2.2 3.7 5.5 7.5 11 15 22 30 37 45 0.75 1.5 2.2 3.7 5.5 7.5 11 15 22 30 37 45 Specification of Resistors 80W 200 300W 100 300W 70 400W 40 500W 30 1000W 20 2400W 13.6 3000W 10 4800W 8 4800W 6.8 6000W 5 9600W 4 9600W 3.4 80W 750 300W 400 300W 250 400W 150 500W 100 1000W 75 1000W 50 1500W 40 4800W 32 4800W 27.2 6000W 20 9600W 16 9600W 13.6 4030 4030 4030 4045 4045 1 1 1 1 1 2022 2022 2015 2015 2022 1 1 2 2 2 Braking Unit Model VFDB No. of Unit Used Braking Resistors Braking Minimum Model No. of Units Torque Resistance Used 10%ED% BR080W200 BR300W100 BR300W070 BR400W040 BR500W030 BR1K0W020 BR1K2W6P8 BR1K5W005 BR1K2W008 BR1K2W6P8 BR1K5W005 BR1K2W008 BR1K2W6P8 BR080W750 BR300W400 BR300W250 BR400W150 BR500W100 BR1K0W07 BR1K0W05 BR1K5W04 BR1K2W00 BR1K2W6P BR1K5W00 BR1K2W00 BR1K2W6P 1 1 1 1 1 1 2 2 4 4 4 8 8 1 1 1 1 1 1 1 1 4 4 4 8 8 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 80 55 35 25 16 12 13.6 10 8 6.8 5 4 3.4 260 190 145 95 60 45 50 40 32 27.2 20 16 13.6

HP
1 2 3 5 7.5 10 15 20 25 30 40 50 60 1 2 3 5 7.5 10 15 20 25 30 40 50 60

0.75

230 V series

18.5 10.281

460 V series

18.5 10.281

Note: Please only use DELTA resistors and recommended values. Other resistors and values will void DELTAs warranty. Please contact your nearest DELTA representative for use of special resistors. AC drive has 3 braking units with total of 12 braking resistors, so each braking unit uses 4 braking resistors.

1999 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

121

APPENDIX B

B-2 PG Card (Refer to Pr.10-10 to 10-14 of related parameter settings) Section 1 Installation
1.1) 1 to 2HP (0.75kW to 1.5kW)

PG

-0

PG

Ca

rd

Te r

mi

na

ti c f a s of Pl a n d St

Co
1.2) 3 to 5HP (2.2kW to 3.7kW)
-01

o ntr

a bo

rd

PG

PG

Ca

rd

Te rm

in a

Con

tr

oa ol b

rd

1999 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

122

APPENDIX B

1.3) 7.5HP (5.5kW) and above

P G01

Pla S t a st ic nd off

PG

Car

d Te

rm i

nal

1999 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

123

APPENDIX B

Section 2 PG Card and Pulse Generator

2.1) Basic Wiring Diagram
R S T NFB R(L1) S(L2) T(L3) U(T1) V(T2) W (T3)

Motor

M 3~

PG - 01
OC 12V

A B

A B PG

Factory Default

VP
TP 5V

+ 12V GND

DCM

Pulse Generator Output 12V DC

2.2) Basic Wiring Diagram with RPM Meter Attached.

NFB

R S T

R(L1) S(L2) T(L3)

U(T1) V(T2) W (T3)

M 3~

VFD-B

A B
O C 12V

A B PG

VP
TP 5V

+ 5V GND

DCM A/O B/O COM

RPM meter

PG-01 and Pulse Generator Connections

1999 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

124

APPENDIX B

Section 3 PG-01 Terminal Descriptions

3.1) Terminals
Terminal Symbols VP DCM A, B, Z Descriptions Power source of PG-01 (FSW1 can be switched to 12V or 5V) Output Voltage: (+12VDC 5% 200mA) or (+5VDC 2% 400mA) Power source (VP) and input signal (A, B, Z) common Input signal from Pulse Generator. Input type is selected by TSW2. Please See section 3.4. Maximum 500KP/Sec (Z-phase function reserved) PG-01 output signal for use with RPM Meter. Maximum DC24V 300mA PG-01 output signal (A/O, B/O) common.

A/O, B/O COM

3.2) Wiring Notes The control, power supply and motor leads must be laid separately. They must not be fed through the same cable conduit / trunking.
1 1 2 3 Please use a shield cable to prevent interference. Do not run control wire parallel to any high voltage AC power line (220 V and up). Connect shielded wire to DCM only. Recommended wire size 0.21 to 0.81mm2 (AWG24 to AWG18). Wire Length: Types of Pulse Generators Output Voltage Open Collector Line Driver Complementary

Maximum Wire Length 50m 50m 300m 70m

Wire Gauge

1.25mm2 (AWG16) or above

1999 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

125

APPENDIX B

3.3) Control Terminals Block Designations.

Fj1
Connect to VFD-B series Control board

PG-01

Wiring Terminals
O C 12V

T P 5V

A/O B/O COM VP DCM A B Z

3.4)

Types of Pulse Generators

Types of Pulse Generators Output Voltage
VCC

TSW1 and TSW2 switches 12V 5V

OC 12V OC 12V

O/P

TP 5V
0V

TP 5V

Open collector

VCC

OC 12V
O/P

OC 12V

TP 5V
0V

TP 5V

Line driver

OC 12V

OC 12V

Q
VCC

TP 5V

TP 5V

Complimentary

OC 12V O/P TP 5V 0V

OC 12V

TP 5V

1999 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

126

APPENDIX B

Section 4 Dimensions

118.0 [4.65] 106.0 [4.17]

145.0 [5.71] 5.5[0.22]

118.0 [4.65] 106.0 [4.17]

160.0 [62.99]
5.5[0.22]

VFD-B

F H U VFD-PU01 RUN STOPJOG FWD REV

VFD-B

F H U VFD-PU01 R U N STOPJOG FWD R E V

JOG JOG

173.0 [6.81]

185.0 [7.28]

17 3.0 [6 .81 ]

RUN

STOP RESET

RUN

STOP RESET

WARNING
Do not connect AC power to output terminals(U.V.W.). Discharging time is greater than 1 minute. Do not inspect components unless inside "CHARGE" lamp is turned off. Read the instruction manual before operation.

WARNING:
Do not connect AC power to output terminals(U.V.W.). Discharging time is greater than 1 minute. Do not inspect components unless inside "CHARGE" lamp is turned off. Read the instruction manual before operation.

18 5.0 [7 .28 ]

8.8 [0.34]

8.8 [0 .34 ] 5.5[0.22]

5.5[0.22]

unit:mm [inches]

unit:mm [inches]

150.0[5.91] 135.0[5.32]

148.2 [5.84] 4.0 [0.16]

200.0 [7.87] 187 [7.37]

183.2 [7.22] 68.5 [2.69]

VFD-B

F H U VFD-PU01 RUN STOPJOG FWD REV

VFD-B

F H U VFD-PU01 RUN STOPJOG FWD REV

JOG
JOG

2 60.0 [10. 24]

24 4.3 [9.62 ]

303 [11.94]

RUN

STOP RESET

RUN

STOP RESET

WARNING
Do not connect AC power to output terminals(U, V, W). Discharging time is greather than 1 minute. Do not inspect components unless inside "CHARGE" lamp is truned off. Read the instruction manual before operation.

WARNING

8.0 [0.32]

323 [12.72]

7.0 [0.28] 13.5 [0.53]

10.8 [0 .42 ]

2.5 [0 .10 ]

8.5 [0.33]

5.5 [0.22]

5.5 [0.22]

7.0 [0.28]

unit:mm [inches]
1999 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

unit:mm [inches]

127

8.5 [0.33]

APPENDIX B

250.0 [9.84] 226.0 [8.90]

10.0 [0.39] 205 [8.07]

VFD-B

F H U VFD-PU01 RUN STOP JOG FWD REV

F H U VFD-PU01 RUN STOP JOG FWD REV

JOG

JOG

MODE
PROG DATA

RUN

STOP RESET

RUN

STOP RESET

] 2 1 . 5 1 [ 0 . 4 8 3

] 0 9 . 5 1 [ 8 . 3 0 4

WARNING
Do not connect AC power to output terminals(U.V.W.). Discharging time is greater than 1 minute. Do not inspect components unless inside "CHARGE" lamp is turned off. Read the instruction manual before operation.

] 1 5 . 0 [ 0 . 3 1

10.0 [0.39]

unit:mm [inches]

unit:mm [inches]

1999 DELTA ELECTRONICS, INC. ALL RIGHTS RESERVED

128