Bai thc hanh so 1: GII THIEU PHAN MEM MOLDFLOW

Qua bai thc hanh nay sinh vien se nam c:

+ + + + +

Cac chc nang, va kha nang ng dung cua phan mem MOLDFLOW. Trnh t thc hien mot bai phan tch tren phan mem MOLDFLOW. Qua trnh ep phun nha va cac khuyet tat co the xay ra tren san pham va nguyen nhan gay ra khuyet tat o. Cac ket qua can quan tam khi thc hien mot bai phan tch tren MOLDFLOW. Vai tro cua viec xac nh v tr mieng phun.

1.
1.1

Tong quan ve phan mem Moldflow

Gii thieu chung:
Phan mem MOLDFLOW la mot phan mem CAE (Computer Aided Engineering) chuyen dung, dung e mo phong qua trnh ep phun nha. Thong qua viec mo phong qua trnh ep phun ta co the xac nh c v tr mieng phun hp ly, d oan cac khuyet tat co the xay ra cho san pham: co ngot va cong venh, ng han, lo kh, , cach bo tr cac san pham hp ly, . Thong qua giup giam chi ph va thi gian san xuat, lam ha gia thanh san pham.

1.2

Mot so thao tac chuot tren MOLDFLOW. Nut trai chuot dung e chon oi tng, e chon nhieu oi tng ta gi phm Ctrl va dung nut trai chuot Pick vao cac oi tng can chon. e huy bo chon oi tng ta gi phm Shift va dung nut trai chuot Pick vao cac oi tng can bo chon. Ta co the chon hoac huy chon nhieu oi tng trong ca so bang cach gi phm Ctrl ( chon) hoac Shift ( huy chon) sau o Pick gi nut trai chuot va di chuyen chuot theo hng cac oi tng can chon hoac huy chon. Nut phai chuot so ra menu ho tr thao tac tren man hnh nh phong to, thu nho, xoay, dch chuyen, .. Khi chon chc nang Rotate ta co cac thao tac chuot nh sau: + Xoay mo hnh : Pick + gi nut gia va di chuyen chuot. + Di chuyen mo hnh : Shift + nut gia hay nut phai chuot. + Phong to mo hnh theo ca so: Alt + nut gia hay nut phai chuot + Phong to va thu nho mo hnh theo hng di chuyen chuot: Ctrl + nut gia hay nut phai chuot. o Chon dang bai toan can phan tch. o Nhap mo hnh san pham.

1.3

Cac bc thc hien mot bai phan tch tren phan mem MOLDFLOW

o Chia li mo hnh phan tch. o Thiet lap he thong bm keo: cuon phun, kenh dan va mieng phun theo kch thc a nh. o Chon loai vat lieu nha va vat lieu khuon. o Phan tch. o oc ket qua phan tch va anh gia ket qua phan tch. 1.4 V du mot bai phan tch tren MOLDFLOW Sinh vien thc hien bai tap nay theo tuan t c hng dan di ay. Mo hnh phan tch la cac san pham co hnh dang nh di. Sinh vien chon mot trong 3 san pham e tien hanh phan tch. Sinh vien chon nh sau: Lay 2 so cuoi MSSV cong lai, sau o lay ket qua chia 3 lay phan d. + D 0 chon hnh 1, bai khay.igs + D 1 chon hnh 2. bai de.igs + D 2 chon hnh 3. bai ong.igs V du: MSSV: 2000138 th lay: 3 + 8 = 11/3 d 2 nh vay ta chon hnh 3, bai ong.igs, e tien hanh phan tch.
Hnh1.1 Chi tiet khay

Hnh1. 2 Chi tiet e

Hnh1.3 Chi tiet ong

Sinh vien tao th muc mang ten mnh, v du Nguyen Van A, sau o vao th muc D:\ Bai tap MOLDFLOW chep file co ten chi tiet ma ta a chon vao th muc va tao. Sau o sinh vien thc hien bai thc hanh cua mnh theo cac bc sau:

2.
2.1

V du mau tm v tr mieng phun

Trnh t thc hien mot bai phan tch phan tch
Khi ong phan mem MOLDFLOW Chon File Import Hop thoai Import xuat hien. Chon ng dan en th muc co lu File mo hnh CAD cua san pham trong Look in. Thong thng cac file nay co uoi la igs. Chon ten File mo hnh CAD cua san pham. Chon Open >Chon Fusion > OK.

Hng 1.4 Hop thoai Import

Tren man hnh xuat hien hop thoai nh sau:

Hnh 1.5 Hop thoai Import Create Project

- Project name : day la ten cua th muc se c tao ra t ong theo ng dan di. Nh th du nay khi m th muc My MPI Project trong o a C ta se thay th muc ten mau. Tat ca cac file trong qua trnh phan tch eu c lu trong th muc nay.

2.2

Chia li cho mo hnh san pham

1. Chon Mesh Generate Mesh 2. Hop thoai Mesh xuat hien. Hop thoai Mesh cho phep ta nhap gia tr chieu dai canh cua cac phan t tam giac, va gia tr sai so cho phep. 3. Chon Advanced 4. Nhap gia tr chieu dai canh vao Enter global edge length. 5. Nhap gia tr sai so vao IGES Merge Hnh 1.6 Hop thoai tolerance. Mesh 6. Chon preview e xem trc mat o li chia. Neu li chia khong hp ly, ta thay oi gia tr chieu dai canh cua phan t tam giac. Mat o li chia cang mn th thi gian phan tch cang lau nhng ket qua phan tch th cang chnh xac. 7. Chon Mesh e chia li cho mo hnh phan tch.

Hnh 1.7 Mo hnh san pham sau khi chia li

2.3

Chon phng phng phap ep phun

Chung ta a biet noi dung luan van gii han trong viec can bang dong trong khuon ep phun, cho nen chung ta chon cong nghe ep phun e phan tch san pham. 1. Chon Analysis tren thanh menu chon Set Molding Process. 2. Chon Thermoplastics Injection Molding.

Hnh 1.8 Hop thoai Select Analysis

2.4

Chon vat lieu nha

Sequence

Trong bc nay, chung ta tien hanh chon vat lieu cua san pham, xac nh nha san xuat va ten thng mai cua no. 1. Chon Analysis Select Material 2. Hop thoai Select Material xuat hien.

Hnh 1.9 Hop thoai Select Material

Hop thoai nay cho phep chung ta chon loai vat lieu thng c s dung, hoac la ch ra vat lieu san pham. o Chon Specific Material. o Chon ten nha san xuat trong Manufacturer. o Chon ten thng mai cua vat lieu trong Trade name. o Chon OK. e xem d lieu chi tiet cua vat lieu nha, chon Detail

2.5

Chon chc nang phan tch

Sau khi a chon vat lieu nha, phan mem MPI cho phep chung ta thc hien phan tch mo phong cac qua trnh sau: Qua trnh ien ay (Fill). Qua trnh dong chay toan bo (Flow). Qua trnh lam nguoi (Cool). Qua trnh co rut (Shrink). Qua trnh cong venh (Warp). Qua trnh h hong san pham (Stress). Thiet ke toi u qua trnh ien ay (OPTIM Fill). Thiet ke toi u qua trnh dong Hnh 1.10 Hop thoai Select Analysis Sequence chay toan bo (OPTIM Flow). Thiet ke th qua trnh ien ay (Design of Experiments Fill). Thiet ke th qua trnh dong chay toan bo (Design of Experiments Flow). Tm v tr mieng phun tot nhat (Gate Location). Can bang dong he thong cap nha (Runner Balance). 1. Chon AnalysisSet Analysis SequenceMore 2. Hop thoai Select Analysis Sequence xuat hien nh hnh 1.10

Trong hop thoai nay chung ta chon Fill ( phan tch qua trnh ien ay vi v tr at mieng phun va chon) Chon OK

2.6

Chon v tr at mieng phun

ay la bc chon v tr voi phun cua may ep. oi vi he thong kenh dan th voi phun phai c at au cua cuong phun. 1. Chon Analysis Set Injection Locations 2. 3. Chon nut au cuong phun Nhap trai chuot vao o. Nhap phai chuot, chon Finish Injection Locations.

Pick nut trai chuot vao mot nut bat ky tren mo hnh nh hnh 1.11

Hnh 1.15: Hop thoai Select Analysis Sequence.

Hnh 1.11 Chon v tr at mieng phun

2.7

Chon che o ep phun

ay la bc rat quan trong. Trong bc nay chung ta xac nh cac thong so ep phun nh nhiet o khuon, nhiet o nha, Cach chon nh sau Tren thanh menu chon Analysis chon Process setting Xuat hien hop thoai Process setting wizard-Fill setting-Page 1 of 2

Hnh 1.12 Process Settings

Hnh 1.17:Hop thoai Process Setting Wizard-Filling setting

Hnh 1.12 Process Settings Wizard- Fill Settings

Trong hop thoai nay chung ta chon cac thong so o Nhiet o khuon (Mold temperature) o Nhiet o nha (Melt temperature) o Sau khi hieu chnh xong chon OK t cac cua so e chap nhan cac thong so a nhap. Nh vay ta a thc hien xong cac bc can thiet cho viec phan tch. Bay gi en bc cuoi cung la chay chc nang phan tch va ch e lay ket qua.

2.8

Chay phan tch va ghi nhan ket qua phan tch

en ay, cac thong so cho qua trnh chay phan tch can bang dong a co ay u chung ta ch con thc hien lenh phan tch e cho may tnh tnh toan can bang dong chay, sau o ghi nhan ket qua phan tch. T ket qua phan tch, chung ta co the xem xet mot cach trc quan thi gian ien ay (Filling time) e anh gia hieu qua can bang dong cha y. Cach chay phan tch nh sau: 1. Chon Analysis Analysis now. 2. Phan mem se chay phan tch. Sau khi phan mem chay phan tch xong, chung ta xem xet, anh gia, va ghi nhan cac ket qua phan tch can thiet. 3. Tao report cho ket qua phan tch.

2.9

Xuat ket qua va xem xet ket qua phan tch

Sau khi phan tch xong, MPI se cho nhieu thong so cua qua trnh ep phun c mo phong. Chung ta ch quan tam en v tr tham khao do phan mem xac nh, thi gia ien ay ( Filling time), ap suat ep phun Pressure,

Hnh 1.13 Xuat ket qua

oc ket qua phan tch:

Chon Result sau o chon cac ket qua can xem. + Lo kh (Air trap) + Phan bo nhiet o (Bult teperature) + Lc kep khuon ( Clamp force) + ng han ( Meld lines) + Dong chay ( Melt-front Advancement) +

Yeu cau sinh vien can thc hien

Sinh vien thay oi v tr mieng phun 5 lan va thc hien phan tch lai. Tra li cac cau hoi sau: 1. Neu s anh hng cua viec xac nh v tr mieng phun len chat lng san pham ? 2. Anh hng cua v tr mieng phun en thi gian ien ay long khuon. 4. Trong cac v tr mieng phun a phan tch theo anh (ch) trng hp nao la thch hp nhat.

Thc hien phan tch lai nh sau: Chon mot tieu e trong ca so Project View > Pick nut phai chuot > Duplicate ta se co mot tieu e mi Chon mot tieu e mi > Pick nut phai chuot > Rename e hieu chnh ten cho tieu e. V du : vi tri 1, vi tri 2, e chon v tr at mieng phun mi ta thc hien: + Pick vao nut Select (hnh mui ten) tren thanh Menu, sau o Pick vao bieu tng mieng phun hien co tren mau va bam phm Delete, bieu tng nay se b xoa bo. + Pick vao v tr khac can at v tr mieng phun. + Pick vao chc nang Analyze now e phan tch lai.

Lu y: