TRAINING SUPPORT PACKAGE (TSP)

TSP Number Title 052-12C30-C05 Supervise Fixed Bridge Maintenance

Task Number(s) 052-197-3085 /Title(s) Supervise Fixed Bridge Maintenance Effective Date Supersedes TSP(s) TSP User

001023

All previous TSPs and LPs on this subject dated 001023 UNITED STATES ARMY ENGINEER SCHOOL FORT LEONARD WOOD, MISSOURI 65473-5000 TASS SCHOOL BATTALIONS UNITED STATES ARMY ENGINEER SCHOOL ATTN: DEPARTMENT OF TRAINING AND DOCTRINE DEVELOPMENT FORT LEONARD WOOD, MISSOURI 65473-5000 Send comments and recommendations directly to COMMANDANT: UNITED STATES ARMY ENGINEER SCHOOL DEPARTMENT OF TRAINING AND DOCTRINE DEVELOPMENT ATTN: ATSE-TD-TD-12 FORT LEONARD WOOD, MISSOURI 65473-5000 This product has been reviewed by the product developers in coordination with the Fort Leonard Wood foreign disclosure authority. This product is releasable to military students from foreign countries on a case-by-case basis.

Proponent

Comments/ Recommendations

Foreign Disclosure Restrictions

PREFACE Purpose This training support package provides the instructor with a standardized lesson plan for presenting instruction for: Task number: Task title: Conditions: 052-197-3085 Supervise Fixed Bridge Maintenance Given a designated bridge site, TM 5-5420-212-23, FM 5-277, Update 14 maintenance management and DA form 2404 or DA form 5988-E, bailey bridge component parts, medium girder bridge components and personnel. Supervised fixed bridge maintenance, verifying that the preventive maintenance checks and services are conducted by the operator and the squad leader. Comparing the PMCS with established standards through examination, identifying deficiencies, initiating appropriate actions to correct faults and forward non-repairs to authorized level of maintenance.

Standard:

This TSP Contains TABLE OF CONTENTS Preface Lesson 1 Page 2 3 5 5 6 6 8 9 10 11 12 14

Appendixes

Section I - Administrative Data Section II - Introduction Terminal Learning Objective Section III - Presentation A - Enabling Learning Objective 1 Section IV - Summary Section V - Student Evaluation A - Viewgraphs Master B - Test and Test Solutions (Not Applicable) C - Practical Exercise and Solutions D - Student Handout/Advance Sheet

Supervise Fixed Bridge Maintenance 001023 SECTION I. ADMINISTRATIVE DATA All Courses Including This Lesson Task(s) Taught or Supported Task(s) Reinforced COURSE NUMBER 030-12C30 TASK NUMBER 052-197-3085 TASK NUMBER 052-197-1300 052-197-2021 COURSE TITLE Bridge Crewmember (BNCOC) TASK TITLE Supervise Fixed Bridge Maintenance TASK TITLE Maintain Fixed Bridges Direct Maintenance Of Fixed Bridges

Academic Hours

he academic hours required to teach this course are as follows: PEACETIME HRS/METH 2.0/CO 3.0/PE 0.0/TE 0.0/TR 5.0 MOBILIZATION DL HRS/METH HRS/METH 2.0/CO 0.0 3.0/PE 0.0/TE 0.0/TR 5.0 ADT IDT HRS/METH HRS/METH 2.0/CO 0.0 3.0/PE 0.0/TE 0.0/TR 5.0

*Test *Test Review Total Hours Test Lesson Number

________________________________________________________________________

HOURS Testing: 2.0 Review of test results: 0.5 LESSON NUMBER 052-12C30-C01 052-12C30-C02 Crews 052-12C30-C03 052-12C30-C04

LESSON NUMBER 052-12C30-C06 052-12C30-C06 LESSON TITLE Direct Assembly Of A Bailey Bridge Organize Duties Of Medium Girder Bridge Assembly Direct Site Layout For Medium Girder Bridge Direct Assembly Of A Medium Girder Bridge

Prerequisite Lesson(s)

Clearance and Access

Unclassified

References
NUMBER TITLE DATE PARA NO. ADDITIONAL INFORMATION

TM 5-5420-212-23 FM 5-277 UPDATE 14 STP 5-12C14-SM-TG

Medium Girder Bridge Bailey Bridge Maintenance Management Bridge Crewmember

Aug 92 May 86 Aug 94 TBD

Under Revision

Student Study Read Chapter 2 Section I, III, IV in TM 5-5420-212-23, Read Chapter 21 in FM 5-277, Assignments Read pages 160 and 161 in Update 14 Maintenance Management. Instructor Requirements Additional Personnel Requirements Equipment Required for Instruction Materials Required

1 ITC/SGI Certified Instructor per classroom.

None Medium Girder Bridge Set / Medium Girder Erection Set / Link Reinforcement Set / Bailey Bridge Set/ Bailey Bridge Erection Set / Overhead Projector / Projection Screen Chalk Board or Dry Erase Board with Writing Instruments. INSTRUCTOR MATERIALS : TSP, TM 5-5420-212-23, FM 5-277, Update 14 maintenance management. STUDENT MATERIALS: TM 5-5420-212-23, FM 5-277, Update 14 maintenance management, battle dress uniform, work gloves, kevlar helmet.

Classroom, Training Area, and Range Requirements Ammunition Requirements Instructional Guidance

Classroom group, 16 soldiers per / Panel and Fix bridge site with 10 acres.

None Before presenting this lesson, thoroughly prepare by studying this lesson and identified reference material. Inspect all equipment prior to class start and ensure equipment is serviceable and set up for safe operation. _____________________________________________________________

Branch Safety Mgr Approval

NAME Rank Position Date _______________________________________________________________ [If not required, put N/A. See Chapter I-2 for requirements. If required and there is no Branch Safety Mgr, obtain signature of functional equivalent.]

Proponent Lesson Plan Approvals

NAME NICHOLAS GRAHAM HAROLD DROSSEL OLLIE JACKSON

Rank Position SFC 12C30 COURSE MANAGER CIV CHIEF OF CMF 12 DOTD CIV CHIEF OF TDD, DOTD

Date 001023 001023 001023

SECTION II INTRODUCTION Method of instruction : Conference Instructor to student ratio is : 1:16 Time of instruction : 0.1 Media used : None Motivator As a leader, it is your responsibility to insure that the bridge components are serviceable and fully mission capable. In this lesson you will become familiar with the requirements of maintenance supervision. This knowledge will be an asset to yourself as well as your unit. (The instructor can build on this motivator to motivate the students).

NOTE: Show O/H # 1 and # 2 NOTE: Terminal Learning Objective Inform the student of the following terminal learning objective requirements. At the completion of this lesson you [the student] will: Supervise Fixed Bridge Maintenance In a classroom and a designated bridge training site, TM 5-5420-212-23, FM 5-277, Update 14 maintenance management and DA form 2404 or DA form 5988-E, bailey bridge component parts, medium girder bridge components and personnel. Supervised fixed bridge maintenance, verifying that the preventive maintenance checks and services are conducted by the operator and the squad leader. Comparing the PMCS with established standards through examination, identifying deficiencies, initiating appropriate actions to correct faults and forward non-repairs to authorized level of maintenance.

Action: Conditions:

Standard:

NOTE: Show O/H # 3 Safety Requirements Risk Assessment Level Possible hazards include back injuries, hands and feet, falling off the bridge or embankment and dangers of working around heavy lifting and loading equipment.

Low

Environmental Considerations Degradation to the surrounding area. Evaluation The student will be given a written test and will demonstrate skills/knowledge by scoring 70% or higher on the fixed bridge end of annex examination.

Instructional Lead-in

SECTION III A. NOTE:

As a section leader, it is your responsibility to insure that the Fixed bridge components are serviceable and fully mission capable. In this lesson you will become familiar with the requirements of maintenance supervision. This knowledge will be an asset to yourself as well as your unit. (The instructor can build on this lead-in to motivate the students). PRESENTATION ENABLING LEARNING OBJECTIVE 1 Inform the student of the following enabling learning objective requirements. Action: Conditions: Supervise Fixed Bridge Maintenance In a classroom and a designated bridge training site, TM 5-5420-212-23, FM 5-277, Update 14 maintenance management and DA form 2404 or DA form 5988-E, bailey bridge component parts, medium girder bridge components and personnel. Supervised fixed bridge maintenance, verifying that the preventive maintenance checks and services are conducted by the operator and the squad leader. Comparing the PMCS with established standards through examination, identifying deficiencies, initiating appropriate actions to correct faults and forward non-repairs to authorized level of maintenance.

Standard:

1.

Learning Step/activity 1-Supervise the preventive maintenance checks and services of equipment. Method of instruction : Conference Instructor to student ratio is : 1:16 Time of instruction : 1.7 Media used: Overhead Transparencies

NOTE: Show O/H # 4 a. Show a completed DA Form 5988-E. (Update 14 Maintenance Management pages 160 and 161 DA Pam 738-750) NOTE: Some students may not of used the new form, familiarization. (1) Operator and squad leaders completed PMCS. (2) Equipment Maintenance and Inspection Worksheet. NOTE: The operator must ensure that data contained in these areas are correct prior to performing PMCS. If any fields are not current notify the ULLS operator so he/she can update the data fields through the ULLS Menu process. (3) Explain equipment data section. a) Admin Number: b) Equipment Model: c) Equipment Noun: d) Equip NSN: e) Publication: Number f) Equipment number: g) Registration number:

Date

Change number

h) Type Inspection: i) Current reading:

(4) Explain parts requested. a) Faults (Show the fault number for which the part is requested) b) Doc Number (The document number under which the required part has been ordered) c) Niim (National Item identification number) d) Qty Due (Due in quantity for the part order) e) Qty Rec (The quantity received) f) Status Date (Shows the date of status code) (handout) g) Date comp (The date that all parts were received for document number listed or transaction closed) h) PRI (The priority for item ordered) i) DLC (Deadline code D if deadline, N if not deadline) (5) Explain maintenance fault section. a) Item Number b) Fault Date c) Fault Status d) Fault Description e) Corrective action f) Initials (6) For students information, state that some units still use DA form 2404s. (7) Once you identify deficiencies, you instruct the operator to try and correct faults within his/her echelon. NOTE: Show O/H # 5 b. Medium girder bridge component lubrication. (TM 5-5420-212-23, page 2-1, Table 2-1) NOTE: Show O/H # 6 c. Medium girder bridge preventive maintenance. (disassembled) (TM 5-5420-21223, page 2-9 through 2-19, Table 2-3) NOTE: Show O/H # 7 and # 8 d. Bailey bridge maintenance (care of parts and equipment). (FM 5-277, page 278) NOTE: Show O/H # 9 and # 10 e. Bridge maintenance detail. (FM 5-277, page 278) f. Once you have identified and corrected deficiencies within your echelon, you will give the PMCS sheets to your platoon sergeant or platoon leader. They will forward to maintenance personnel to have parts ordered and/or repaired. NOTE: Conduct a check on learning and summarize the learning activity.

SECTION IV

SUMMARY Method of instruction : Conference Instructor to student ratio is : 1:16 Time of instruction : 0.2 Media used : None

Review/ Summarize Lesson

During this period of instruction, you were taught the correct manuals to utilize to complete a PMCS, comparing the PMCS through examination utilizing the maintenance management, update 14, and how the DA form 5988-E is structured. (The instructor can build on this review to motivate the students). Determine if students have learned the material presented by a. Soliciting student questions and explanations b. Ask questions and getting answers from the students. c. Correct students misunderstandings.

Check on Learning

Transition To Next Lesson

Inform the student the next lesson will be the practical exercise.

SECTION V Testing Requirements

STUDENT EVALUATION Student will be evaluated on a written examination for the POI File number 12C30-C05 (Ref TSP 12C30-C06). Student must score 70% or higher to receive a GO. A 30 minute After Action Review will be conducted after the examination. Include this information also in the Student Evaluation Plan which documents course graduation requirements. The using school assigns course weight to the evaluation. Rapid, immediate feedback is essential to effective learning. Schedule and provide feedback on the evaluation and any information to help answer students questions about the test. Provide remedial training as needed.

NOTE:

NOTE:

Feedback Requirement

The instructor must forward problems with the TSP to the proponent.

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Appendix A: Lesson Title:

Viewgraphs Master Supervise Fixed Bridge Maintenance

1. Title 2. Task, conditions, standards 3. Safety, environmental, and risk assessment 4. Equipment maintenance and inspection worksheet DA Form 5988-E 5. Medium girder bridge component lubrication 6. Preventive maintenance medium girder bridge (disassembled) 7. Care of parts and equipment for the bailey bridge 8. Care of parts and equipment for the bailey bridge (continued) 9. Bridge maintenance detail for the bailey bridge 10. Bridge maintenance detail for the bailey bridge (continued)

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Appendix B: Not Applicable

Test and Test Solutions

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Appendix C:

Practical Exercise and Solutions

PRACTICAL EXERCISE SHEET NO. 1

Title Introduction Motivator 052-197-3085 / Supervise Fixed Bridge Maintenance Explain to the student what is to be done during the Practical Exercise. Knowing how to perform a PMCS and understanding the forms utilized can speed up the process of initiating appropriate actions to correct faults and repairs by your mechanics. This hands-on exercise will teach you the vital knowledge and skills in supervising your section in performing PMCS. During a conflict, you will lead soldiers in preparing the bridge equipment for assembly. The completion of the bridge reinforces the assault forces with a continuous flow of armored vehicles and anti-armor weapons. You as the section leader must keep your equipment in for weeks at a time. Insist that your squad leaders perform PMCS on their equipment. (The instructor can build on this motivator to motivate the students). Inform the student of the following terminal learning objective requirements. At the completion of this lesson you [the student] will: Action: Conditions: Supervise Fixed Bridge Maintenance Given a designated bridge training site, TM 5-5420-212-23, FM 5-277, Update 14 maintenance management and DA form 2404 or DA form 5988-E, bailey bridge component parts, medium girder bridge components and personnel. Supervised fixed bridge maintenance, verifying that the preventive maintenance checks and services are conducted by the operator and the squad leader. Comparing the PMCS with established standards through examination, identifying deficiencies, initiating appropriate actions to correct faults and forward non-repairs to authorized level of maintenance.

Terminal Learning Objective

Standard:

Method of instruction : Practical Exercise Instructor to student ratio is : 2:32 Time of instruction : 3.0 Media used : Bailey and medium girder bridge Safety Requirements Risk Assessment Level Possible hazards include back injuries, hands and feet, falling off the bridge or embankment and dangers of working around heavy lifting and loading equipment.

Low

Environmental Considerations Degradation to the surrounding area.

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Evaluation

The student will accurately conduct a PMCS, identify deficiencies and score 70% or higher on the end of annex examination.

Instructional Lead-in Resource Requirement Special Instructions

The instructor will include a lead-in for this practical exercise.

Medium Girder Bridge Set / Medium Girder Erection Set / Link Reinforcement Set / Bailey Bridge Set/ Bailey Bridge Erection Set. The instructor will appoint one student to be the section leader, he/she will supervise that section performing PMCS on a piece of equipment. Each student will participate during the practical exercise gathering information on either DA form 2404 or DA form 5988-E. The students will utilize the correct manuals for that piece of equipment. Refer to TM 5-5420-212-23, FM 5-277, and Update 14 Maintenance Management. The PMCS will be given to the section leader when finished, highlight all deadline items then forward to the instructors. 1. Give a DA Form 5988-E or DA Form 2404. a. Operator b. Squad leader 2. Give required manual to each student performing a PMCS. 3. Complies with lubrication manual. 4. Give finished PMCS to section leader for review. 5. Section leader highlights deadline items and gives to instructors.

Procedures

Feedback Requirements

The instructor must forward problems with the TSP to the proponent.

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Appendix D: Title Terminal Learning Objective

Student Handout/Advance Sheet 12C30-C05, Supervise Fixed Bridge Maintenance At the completion of this lesson you (the student) will: Supervise Fixed Bridge Maintenance At a designated bridge training site, TM 5-5420-212-23, FM 5-277, Update 14 maintenance management and DA form 2404 or DA form 5988-E, bailey bridge component parts, medium girder bridge components and personnel. Supervised fixed bridge maintenance, verifying that the preventive maintenance checks and services are conducted by the operator and the squad leader. Comparing the PMCS with established standards through examination, identifying deficiencies, initiating appropriate actions to correct faults and forward non-repairs to authorized level of maintenance.

Action: Conditions:

Standard:

1. Lesson Summary: a. Safety : Possible hazards include back injuries, hands and feet, falling off the bridge or embankment and dangers of working around heavy lifting and loading equipment. b. Environmental : Degradation to the surrounding area. c. Risk : Low 2. General Instructions: a. Conduct student reading: The following reading/familiarization will be completed prior to classroom instruction: Read Chapter 2 Section I, III, IV in TM 5-5420 -212-23, Read Chapter 2 Section I in TM 5-5420-212-10-1, Read Chapter 21 in FM 5-277. Review Student Handout. b. Participate in practical exercises. 3. Sequence of Activities: a. Give a DA Form 5988-E or DA Form 2404. 1) Operator 2) Squad leader b. Give required manual to each student performing a PMCS. c. Complies with lubrication manual. d. Give finished PMCS to section leader for review. e. Section leader highlights deadline items and gives to instructors. 4. Upon completion of each performance measure have instructor check your work.

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