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InspectionandTestPlanforCentrifugalCompressor
ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. BeforeManufacturing 2 3 4 5 6 7 8 DWG,Design, CalculationDocument WPS&PQR WelderQualification Certificates NDTprocedure NDEPersonnel Certificates PWHTProcedure (ifneeded) CompressorImpeller DynamicandOverspeed TestProcedure CompressorMechanical RunningTestProcedure CompressorStripDown TestProcedure CompressorPerformance TestProcedure CasingHydroStaticTest Procedure API617 ASME ASME ASME ASME API617 API617 API617 ASMEIX ASMEIX ASMEV,VIII,IX ASMEV API617 API617 DWG, Calculationbook WeldingBook Certificates Procedures Certificates Procedure Procedure H H H H H H H R R R R R R R A A A A A VerifyingDocument Manuf. MOM H TPI H Client H Remark

API617

API617

Procedure

10

API617

API617

Procedure

11 12

ASMEPTC10 API617/ASMEVIII

ASMEPTC10 ASMEVIII

Procedure Procedure

H H

R R

A A

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13 PaintingProcedure ASME Spec. Materials 14 15 16 MaterialCertificates MaterialIdentification Visual,Dimensionand MarkingControl ASME/ASTM ASME ASME/ASTM ASMEII/ASTM ASME ASME/ASTM DuringManufacturing 17 18 19 CasingVisualInspection forDamage CasingDimensionalCheck toDrawingRequirements CasingWeldingRepair Inspection VisualExaminationof WeldedonConnections CasingNDEExamination CasingHydrostaticTesting CasingHeatTreatment Review ImpellerWelding Inspection(ifwelded) ImpellerNDEExamination ImpellerDynamicBalance Test API617 DWG ASME API617 DWG ASME Report Report Report H H H W W H OriginalMaterial Certificates Report Report H H H R W W Procedure H R A

20

ASME

DWG,ASMEVIII

Report

21 22 23 24 25 26

API617/ASME Procedure/API617 Procedure ASME API617/ASME API617

API617/ASME Procedure/API617 Procedure ASME API617/ASME API617

Report Report Report Report Report Report

H H H H H H

SW H R SW SW H

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27 ImpellerOverspeedTest NDEExaminationafter ImpellerOverspeedTest CompressorComponent MountingControl MechanicalRunning Testing StripDownInspection PerformanceTest API617 API617 Report H H

28

API617/ASME

API617/ASME

Report

29 30 31 32

API617 API617 API617 ASMEPTC10

API617 API617 API617 ASMEPTC10 FinalInspection

Report Report Report Report

H H H H

SW H H H

33 34 35 36

FinalVisual& DimensionalCheck SurfacePreparationand Painting CheckofNamePlate CheckofFinalBook

DWG/Spec. Procedure DWG

DWG SSSP/Spec. DWG Spec. Documentation

Report Report DWG/P.O

H H H H

H H H R

37 38 39

InspectionReports NCR ReviewFinalDataReport

Spec./DWG Spec./DWG Spec./DWG PreShipmentInspection

Report Report

H H H

R R R

40

PreservationandPacking

Spec.

MOM

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41 42 43 Marking LoadingInspection ShippingDocument Control Spec. Spec. Procedure Spec. Spec. Spec. Report Report PackingList H H H H H H

auxiliaryequipmentsuchaslubeoilsystem,filter,silencers,strainer,piping,steelstructureandetc.arenotincludedtothisITP Abbreviations: H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. MOM:MinuteofMeeting P.O:PurchaseOrder

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