37LH55

Direct View LCD

October, 2009

Updated 11/03/2009

OUTLINE
37LH55 Section 1 Contact Information, Preliminary Matters, Specifications, LCD Overview, General Troubleshooting Steps, Signal Distribution, Disassembly Instructions and Voltages Section 2 Circuit Board Operation, Troubleshooting of : Switch mode Power Supply Ballast Board Main Board
New

T-CON Board Ft Control Board

P-DIM (Digital Dimming) Routed from the Main board to the T-CON to the Ballast.

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Overview of Topics to be Discussed

37LH55 LCD Direct View Display

Section 1
This Section will cover Contact Information and remind the Technician of Important Safety Precautions for the Customers Safety as well as the Technician and the Equipment. Basic Troubleshooting Techniques which can save time and money sometimes can be overlooked. These techniques will also be presented. This Section will get the Technician familiar with the Disassembly, Identification and Layout of the LCD Display Panel. At the end of this Section the Technician should be able to Identify the Circuit Boards and have the ability and knowledge necessary to safely remove and replace any Circuit Board or Assembly.

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Preliminary Matters (The Fine Print)

IMPORTANT SAFETY NOTICE

The information in this training manual is intended for use by persons possessing an adequate background in electrical equipment, electronic devices, and mechanical systems. In any attempt to repair a major Product, personal injury and property damage can result. The manufacturer or seller maintains no liability for the interpretation of this information, nor can it assume any liability in conjunction with its use. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Electronics. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. If wires, screws, clips, straps, nuts, or washers used to complete a ground path are removed for service, they must be returned to their original positions and properly fastened.

CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be aware that many household products present a weight hazard. At least two people should be involved in the installation or servicing of such devices. Failure to consider the weight of an product could result in physical injury.

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ESD Notice

(Electrostatic Static Discharge)

Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage the electronics in a manner that renders them inoperative or reduces the time until their next failure. Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively, you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before removing a replacement part from its package, touch the anti-static bag to a ground connection point or unpainted metal in the product. Handle the electronic control assembly by its edges only. When repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.

REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and the receiver; Connect the equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the dealer or an experienced radio/TV technician for help.

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LCD Direct View Overview Section

Safety and Handling Regulations
1. Approximately 20 minute pre-run time is required before any adjustments are performed. 2. Refer to the Voltage Sticker on the Switch Mode Power Supply silk screening. (+/- volt). 3. Be cautious of electric shock from the Backlight section, it uses high voltage AC. Check that the Power Supply and Drive Circuits are completely discharged because of residual current stored before Circuit Board removal. 4. C-MOS circuits are sensitive to static electricity. Use caution when dealing with these IC and circuits. 5. Exercise care when making voltage and waveform checks to prevent costly short circuits from damaging the unit. 6. Be cautious of lost screws and other metal objects to prevent a possible short in the circuitry. Especially when removing the T-CON and/or the Ballast.

Checking Points to be Considered

1. Check the appearance of the Replacement Panel and Circuit Boards for both physical damage and part number accuracy. 2. Check the model label. Verify model names and board model matches. 3. Check details of defective condition and history. Example: Oscillator failure dead set, etc

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Basic Troubleshooting Steps

Define, Localize, Isolate and Correct

Define Look at the symptom carefully and determine what circuits could be causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check for possible overheated components. Capacitors will sometimes leak dielectric material and give off a distinct odor. Frequency of power supplies will change with the load, or listen for relay closing etc. Observation of the front Power LED may give some clues. Localize After carefully checking the symptom and determining the circuits to be checked and after giving a thorough examination using your senses the first check should always be the DC Supply Voltages to those circuits under test. Always confirm the supplies are not only the proper level but be sure they are noise free. If the supplies are missing check the resistance for possible short circuits. Isolate To further isolate the failure, check for the proper waveforms with the Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes glitches or road bumps will be an indication of an imminent failure. Correct The final step is to correct the problem. Be careful of ESD and make sure to check the DC Supplies for proper levels. Make all necessary adjustments and lastly always perform a Safety AC Leakage Test before returning the product back to the Customer.

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37LH55 PRODUCT INFORMATION SECTION

37 Full HD 1080p 240Hz LCD TV (37.0 diagonal)

Introducing LGs first HDTV with TruMotion 240Hz technology. Now you can watch blazing-fast action with virtually no motion blur in crystal clear detail. All of your favorite sports, action movies and video games in crystal clear, Full HD 1080p. Its still an HDTV, but you might decide its something better.

This section of the manual will discuss the specifications of the 37LH55 LCD Direct View Display Panel.

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37LH55 Basic Specifications

TruMotion 240Hz Intelligent Sensor Mode Full HD 1080p HD Resolution 80,000:1 Dynamic Contrast Ratio 2.4ms Response Time (GTG) 500 cd/m2 Brightness Wide Color Gamut Super IPS Panel Wide Viewing Angle XD Engine 24p Real Cinema ISFccc Ready Picture Wizard AV Mode II (Cinema, Sports, Game) 60,000 Hour Panel Life (typical) NTSC/ATSC Tuners with Clear QAM
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Basic Specifications (LOGO Familiarization) Page 1

Full HD 1080p Resolution Displays HDTV programs in full 1920 x 1080p resolution for a more detailed picture.

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Remote Control Familiarization

TOP PORTION

BOTTOM PORTION

p/n MKJ42519621
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Accessing the Service Menu

REMOTE TOP PORTION

SIDE KEYS

To access the Service Menu. 1) Turn the Set On 2) Simultaneously, Press and Hold the Menu Key on the Side Key pad and Press and Hold the Menu Key on the Remote approximately 5 seconds. 3) If Customers Menu appears, continue to hold until it disappears. 4) The Service Menu appears

Note: It is possible, dependant upon the Software Version, a Password may be required to enter the Service Menu. If a password is required, enter 0000 13 October 2009 LCD DV 37LH55

Rear and Side Input Jacks

Rear Input Jacks Side Input Jacks

Main PWB Orientation

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37LH55 PRODUCT DIMENSIONS

Wattage STBY: >1W 37" 939.8mm 7-7/8" 200mm 3-5/8" 91.4mm

14" 364mm

8-1/8" 206mm

26-1/16" 662mm 23-1/2" 597mm

3-13/16" 97mm
Center

7-7/8" 200mm

11-3/4" 298.5mm 13 1/16" 331mm

Model No. Serial No. Side Label

Remove 4 screws to remove stand for wall mount

2-9/16" 65mm 11-11/16" 297mm

Weight without Stand: 32 lb Weight with Stand: 35.9 lb

20-1/16" 510mm

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DISASSEMBLY and TROUBLESHOOTING SECTION

This section of the manual will discuss Disassembly, Layout and Circuit Board Identification, of the 37LH55 LCD Direct View Television.

Upon completion of this section the Technician will have a better understanding of the disassembly procedures, the layout of the printed circuit boards and be able to identify each board. 16 October 2009 LCD DV 37LH55

Removing the Back Cover

The Stand does not need to be removed Remove the 16 screws indicated. Pay attention to the size and type of screw as there are many different types. Putting in the improper screw when reassembling may Cause damage.

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Circuit Board Layout

Ballast p/n EAT60664401

T-CON p/n EAT60664401

BALLAST SMPS

T-CON

LVDS LVDS

MAIN

KEY BOARD

FRONT CONTROL (IR)

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POWER SUPPLY SECTION

This set utilizes a Switch Mode Power Supply.

Input Voltages: AC Stand-By Output Voltages: +5V (Stand By 5V) to the Main. Run Output Voltages: +5V (Stand By 5V) to the Main 12V to the Main
(Video Processing and T-CON B+)

Stand-By Output Signals: AC Det. (Releases reset on Main) Run Input Signals from Main: PWR-ON (Relay On Command)
Brings the SMPS out of Stand-By

24V to the Main

(Audio B+)

24V to the Ballast

INV-ON (In and Out to the Ballast)

Turns on the Backlights

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Power Supply PWB Removal

To Ballast board
P203

P201

Disconnect P201, P203, SK101 and AC In SK100. Remove the 6 screws indicated by the arrows.

To Main board

Caution: Be careful when touching the back side of the Power Supply as some capacitors can still hold a charge.
To Main Power Switch SK100 AC In
SK100 SK101

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Power Supply (Master Power Switch) Location

MASTER AC SWITCH LOCATION (Bottom Left Side viewed from rear)

If the TV wont come on, be sure to check the Master Power Switch before assuming a failure has occurred.
On Off

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Power Supply (SMPS) PWB Layout

To Main

To Ballast

P203
Pin 1 Pin 1

P201
Pin 2

F501 3.15A/250V Run 380V STBY 168V From Hot Gnd F100 5A/250V AC IN

Hot Ground Shock Hazard

To Master Power Switch SK101

AC IN SK100

L N

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37LH55 POWER SUPPLY START UP SEQUENCE

AC In

Primary side fuse: Stand-By 156V Run 390V (Hot Gnd)

POWER SUPPLY (SMPS)

6 24V Regulator

CN1

Ballast
To Panel To Backlights

24V 24V B+ for the Ballast INV On Inverter On Starts the Ballast. LED1 Lights first. Backlights Light 2nd. Manipulates Backlights CN4 PWM-DIM CN3
3.3V, 26.2V, -7.47V, 16.3V To Panel Video

Main Power Switch

Bridge
Stand By 5V Reg

No AC Det in this model P201

8
12V/24V Regulators 8

P203 T-CON PWB 12V LVDS Along with Video On LVDS cable
12V

Stand By 5V
At point 4 TV is in Stand-By state. Energy Star compliant. Less than 1 Watt

12V 24V PWR On Inv On

10

6
24V Audio

9
P800

IC704 3.3V 3

Reg For Micro

Other Regs Power On 5V Q706 Switch Other Circuits 5V General 6

PWM-DIM Digital 10 Dimming Cust Menu for Backlight and Picture Content Manipulate P-DIM
P801

Other Circuits

12V Video Processing

Q706 12V LVDS 12V Switch 7

MAIN PWB

LVDS Video

IC103 Reset of Main Board

Power On (RL_ON)

Inv On/Off LVDS Panel Control Microprocessor IC100 Also Video Processor

Tru-Motion LVDS Video

Ft Control

Power Button Or Remote Key

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37LH55 P700 ON MAIN PWB TO SMPS P201 TURN ON CIRCUIT

To pins 1, 2, 3 and 4 of P800 to T-CON LVDS 12V TCON L728

L708 12V
R732 22K R727 10K 0V R757 0 R718 10K R251 100 R253 10K

Q706
6 5 3 4 1 2
R729 10K 0.2V 0.6V 6V R739 47K

Q705
R740 47K 0.6V

Q704

L715
SMPS P201 MAIN PWB P700
n/c PWR On 4.98V Gnd Gnd Gnd Gnd 5V 5V 5V 5V Gnd Gnd 12V 12V Gnd Gnd 21.3V 21.3V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Error: If backlights fail to fire on the 4th attempt, this line goes high and power is turned off. A-DIM (Analog Dimming) Fixed Voltage 3

+5V +5V General L709 PWR ON

L701

8 7

5V_ST
R743 R726 0 10K

3.3V-ST F6

n/c PWR Gnd Gnd Gnd Gnd

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Q703
5V_ST

C711 15pF

3.3V-ST

Power On/Off GPIO 138

Q701
L706

R706 R703 R771

20K 0K 0K

100 Power On R257 E5 Relay On GPIO 134 LVDS Panel Control GPIO137 H5 R245 100

SBY5V Gnd Gnd 12V Gnd Gnd 24V P203

3.8V 1.8V 12 11 14

R776 0 C726 220uF 5V_ST

L707

12V C720 0.1uF C722 47uF 24V

L704

R717 3.3K

+5V General
R719 1K R759 0 R244 100

IC100 Mstar

Q702

CN4
12 11 14

n/c INV.On A.DIM ERR Out n/c n/c

n/c 3.8V 1.8V 0V n/c 3.38V

INV ON/OFF

C721 68uF

C727 100 68uF R714

G5 Inverter On/Off
GPIO 136

R185 A.DIM 1.2K

AB13 E8

PWM 0 Error

R707 4.7K

R201 100

GPIO 97

CN3

CN1

P800
R843 0 R189 100
44

CN1 BALLAST
3

PWM-DIM

T-CON

AB12

PWM 2

PWM-DIM (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the video processor IC100. Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. 0.6V ~ 3.3V Range

VBR-B

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Power Supply (SMPS) PWB Operational Troubleshooting

Power Supply Troubleshooting Ac voltage is supplied to the Power Supply at Connector SC100. This set does not use AC Detect. The AC input generates a Hot Ground primary power supply that runs in two states, Stand-By (168) and Run (380V) measured at Fuse F501 from Hot Ground. This primary voltage develops all other voltages that are output from the SMPS. During Stand-By, the 5 Volt Standby (5V_ST) should be present at connector P201, Pins 7,8,9 or 10. If Missing remove AC Power and unplug Connector P201, apply AC Power and recheck for presence of 5V_ST. Loss of 5V_ST would be a SMPS Failure. Presence of 5V_ST would be an indication of a failure on the Main Board or possibly the Front PWB (IR) assembly. Suspect a possible short circuit loading the supply. Remember to observe the Front Power Indicating LED this may save some time. A lit LED indicates the Stand-By 5V voltage is present and the Microprocessor is communicating with the front LED driver IC! The Main Board sends two commands to the Power Supply Board one being PWR the other is INV ON. These two signals are used to control the SMPS turn on sequence. First the command PWR (Pin 2) also known as POWER ON, activates the Ballast voltage 24V and the 24Vt and 12V lines to the Main board. The 2nd command is INV ON (P201 pin 20). It is the Lamp Lighting Command Signal. If either command (PWR-ON or INV-ON) is missing it will result in a no picture symptom and the backlights will not turn on. These voltages can easily be checked with the volt meter! Remove AC Power, unplug the Connector to the Ballast P203. Reapply AC Power and press the ON-OFF Button on either the Remote Control or Power Button on the Unit. Watch for the Power ON LED to change color from red to blue. This is an indication the PWR Signal was created on the the Main board. Check P700 or P201 pin 2 for the PWR-ON command (4.9V) to the Power Supply. Check P201 for 24V (Pins 17 or 18) and 12V (Pins 13 or 14). Confirm Pin 20 of P201 went to 4.8V. This is the INV ON signal needed to light the Lamps. Problems with either voltage can be easily solved by following the simple steps on the next page.

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Test 1 Power Supply PWB Low Voltage Test

AC Should not be applied at any time while adding resistors or while unplugging connectors as damage to the circuit PWB may occur. a) The SMPS PWB MUST be producing STBY 5V on either pin 7, 8, 9 or 10 (5V). If 5V Standby is not being generated, the SMPS PWB is defective and must be replaced. There is no need to continue with the next test. (b) Unplug P700 on the Main PWB and P203 to the Ballast. TEST 1: (1) Add a 10K resistor between (5V STBY) pin 7, 8, 9 or 10 and Pin 2 (PWR). Apply AC. This will turn on the power supply. a) Check that the 24V and 12V power supplies are turned on, P201 (24V pins 17 and 18) (12V pins 13 and 14) and 24V to the Ballast P203 Pins 1~5. (2) Remove AC power. Reinsert the plug P203 to the Ballast.
Use P700 Side to Insert resistors

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Test 2 Power Supply PWB Backlights Test

P700 Connector disconnected from the Main PWB. Apply AC after adding jumper.

Continue if the 1st test was successful. Leave original 10K resistor in place. (3) Add another 10K resistor between (5V) pin 7, 8, 9 or 10 and Pin 20 (INV On). (4) Unplug the small ribbon connector CN1 (This floats P-DIM) (5) Apply AC Power. This simulates a Power On and Backlight On command. Backlights Normal: a) If all is normal, the backlights should turn on. Backlights Abnormal: b) Recheck connector P203 and confirm 24V on pins 1~5. 1) If low or missing, use diode mode to check the 24V line on Ballast connector CN1. If low, this indicates a shorted output FET). 2) If open, check the Ballast Fuse, possible Open. c) Confirm the INV On/Off line P203 Pin 10 is going to 3V. d) Confirm Pin 3 of CN1 has >2V. 1) If not, you will need to add 3V by adding a 10K resistor from 5V_ST to pin 3 of CN1. Backlights should light. REMOVE AC POWER: d) Check the connections to the Backlights. DO NOT check these when AC is applied as they carry 1.2Kv each.
Use P700 Side to insert resistors

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Power Supply Connector P201 Voltage and Diode Check

P201 Odd "SMPS" to P700 "Main PWB" PDIM Pin 24 is not used by the Ballast. PDIM is routed through the T-CON in this set. This line will fluctuate.
2

Pin

Label
2

STBY

Run

Diode Check

24 23 22 21 20 19

PDIM nc

0V nc 0V 0V 0V nc 0V Gnd 0V Gnd 5.14V Gnd 0V nc

3.24V nc 0V 1.67V 4.8V nc 24.8V Gnd 12.15V Gnd 5.09V Gnd 4.99V nc

Open nc Open Open Open nc 0.73V Gnd Open Gnd Open Gnd 1.69V nc

Err Out
1

BR1 nc

INV.ON 24V Gnd 12V Gnd *5V Gnd PWR-ON nc

BR1 (A-DIM) Pin 21 Fixed and not used

17-18 15-16 13-14 11-12 7-10 3-6

Stand By 5V

2 1

Diode Check taken with meter in Diode Mode with all Connectors Removed

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Power Supply P203 to Ballast CN4 Voltage and Diode Check

There are no Stand-By voltages.

P203 "SMPS" to CN1 "Ballast"

Pin 1-5 6-10 11 12 13 14

Label 24V Gnd BR1 INV On/Off PWM-DIM Error

Run 24.83V Gnd 1.67V 3.45V 3.40V 0V

Diode Check 0.73V Gnd Open Open Open Open

Diode Check taken with meter in Diode Mode with all Connectors Removed

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Power Supply Connector SK100 and SK101 Voltage and Diode Check
Diode Check taken with meter in Diode Mode with all Connectors Removed

SK100 "SMPS" to AC IN Pin 1 2 Label L N STBY Run Diode Check OL OL

SK101 "SMPS" to MASTER POWER SWITCH Pin 1 2 Label n/a n/a STBY Run Diode Check OL OL

120Vac

120Vac

AC Voltage Readings Across Pins 1 and 2 for STBY and RUN.

AC Voltage Readings for either pin 1 or pin 2 in STBY and RUN with one lead on Neutral of SK101. With the Master Power Switch Closed (On) AC flows. When Open (Off) AC open and does not flow.

SK101 Power Switch

Bottom Left of SMPS

Neutral SK100 AC In Live

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BALLAST SECTION

Ballast Board The Ballast receives it B+ from the Switch Mode Power Supply. 24V (CN1 pins 1~5) is delivered when the Power On command arrives at the SMPS. The Backlights are turned on with the Inverter On command arrives. INV-ON is sent from the Main board through the SMPS to the Ballast. The Backlights are manipulated by the control signal P-DIM (Digital Dimming) coming from the T-CON board via CN4 pin 3.
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General Backlight Information

To Backlights Over 1.2KV Connection board Currently, number of lamps Unknown Approx 12 To Backlights Over 1.2KV Connection board

Ballast Connection board Connection board

To Backlights Over 1.2KV To Backlights Over 1.2KV To Backlights Over 1.2KV

EEFL (External Electrode Fluorescent Lamp) LOW COST Large number of lamps driven by a single inverter 32 October 2009 LCD DV 37LH55

Introducing EEFL Compared to CCFL

Simple structure, Low price

Simple structure Complicated structure

Lamp manufacturing process Lamp assembly structure

Low Cost
Large number of Lamp Drive by single inverter

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EEFL Compared to CCFL Electrodes

Key: Long Life Time

For CCFL, Hg gas is consumed mainly near the internal electrode For EEFL, longer life time is expected because there is no internal electrode consuming Hg gas

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Ballast PWB Assembly (With Shield) Layout

To Backlights Top Left The bright blue LED (LED1) assist the backlights in firing in low room light conditions.

p/n EAY60713901 To Backlights Top Right Ballast Start Det LED (LED1)

Transformers

CN4 CN1 F1 10A/125V

To CN3 of T-CON

To P203 of SMPS

Transformers

To Backlights Bottom Left

To Backlights Bottom Right

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Ballast PWB Assembly Layout

To Backlights Top Left The bright blue LED (LED1) assist the backlights in firing in low room light conditions.

Warning: Do not Run the Ballast with Shield Removed.

To Backlights Top Right

FET Drivers

Transformers CN4 Driver ICs

Ballast Start Det LED (LED1)

CN1 F1 10A/125V

FET Drivers Transformers

To Backlights Bottom Left

To Backlights Bottom Right

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Ballast Transformer Waveforms

FET Drivers
6 1 6 1

Warning Do not Run the Ballast with Shield Removed.

Primary Bottom Transformers

Top Transformers are upside down

Warning, secondary is over 1.2Kv

22.2V p/p 48kHz T1, T2, T3 or T4 Pin 1

34V p/p 48kHz T1, T2, T3 or T4 Pin 6

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37LH55 P700 on Main PWB To Power Supply P201 Out P203 To Ballast MCN1
1.2kV Out

CN1
BALLAST INV On/Off
12

P203
POWER SUPPLY
12 SMPS Controler

P201
7 8

P700
9 10 Stby 5V R717 3.3K

MAIN PWB
5V General 3.3V_ST R713 0 R237 100

Q702 INV On/Off

20 20

R719 10K

IC100 Mstar
G5 Inverter On
GPIO136

4.82V 24.83V

4.82V PWR 2.86V

12V L701

R714 100 R706 R703 R771 20K 0 0 R257 100

E5 Relay On
GPIO131

1 2

1 2 3 4 5

24V
24V Reg

2 13 14 17 18 22 21 24

2 13 14 17 18 22 21 24

Q701
R776 0 5V_ST R720 10K

24V

3 4 5

12V Reg 24V Reg

24V

ERROR 4th time this line goes high, power shuts off.
R201 100

ERR

14 11 13

0V 1.67V
Fixed n/c

14 11 13

Hi if Lamps do not light A-DIM P-DIM not used

ERR 0V 1.67V

R707 4.7K

E8 AB13

GPIO97 VBR-A PWM-0 VBR-B PWM-2

Ballast Driver 1

Ballast Driver 2

A-DIM (Analog Dimming) Fixed Voltage 1.67V

R185 1.2K R843 0 44 R189 100

AB12

Drive signals To the FETs

CN4
3

P800 CN1

LVDS Cable
8

PWM-DIM PWM-DIM (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the video processor IC100. Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. 0.6V ~ 3.3V Range

CN3
T-CON PWB

1.2kV Out

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37LH55 BACKLIGHT DRIVE SIGNAL (Digital Dimming Effects)

Waveform taken from either of the two pins 1 or 6 of the Ballast Transformer on the Primary Side. Slow scope setting to 2.5mS to see PWM results. The PWM amount can cause the frequency to be measured differently.

48Khz 120Hz 700uS PWM-DIM manipulates the Burst Triangle Oscillator in the ballast drive IC. ADIM also manipulates the Burst Triangle Oscillator But it is not used. 7.7mS 80% on Backlight Bar In Customers OSD (3.0V PDIM Pin 13 MCN1)

3.3mS 5.2mS 50% on Backlight Bar In Customers OSD (2.0V PDIM Pin 13 MCN1)

5.3mS 3.2mS 20% on Backlight Bar In Customers OSD (1.22V PDIM Pin 13 MCN1)

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Ballast Removal (Heat Sink and Insulators)

Shield Flipped over Be sure to replace All heat sink materials. Remove 5 screws.

Heat Transfer material Protects the Output FETs Heat Transfer material

Do not Run the Ballast with Shield Removed. Be careful not to drop these screws.

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Ballast Connector CN1 and CN4 Voltage and Diode Check

There are no Stand-By voltages. CN1 "Ballast" to P203 "SMPS"

Pin 1-5 6-10 11 Pin 13 PDIM (Digital Dimming) This pin is not used. See CN4 12 13 14

Label 24V Gnd BR1 INV On/Off PWM-DIM Error

Run 24.83V Gnd 1.67V 3.45V 3.40V 0V

Diode Check 0.73V Gnd Open Open Open Open

CN4 "Ballast" to CN3 T-CON"

Pin 3 PDIM (Digital Dimming) Can vary according to the brightness level of the video signal and the OSD Backlight setting. 0.6V 0% to 3.3V 100%. Output from the Video Processing chip IC100 (Mstar).

Pin 1 2 3 4

Label Gnd C_1 C_2 n/c

Run Gnd Gnd *3.3V Gnd

Diode Check 0.73V Gnd Open Gnd

Diode Check taken with meter in Diode Mode with all Connectors Removed

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T-CON (TFT DRIVE) SECTION

LCD Controller Board

The T-Con IC UC1 receives from the Main Board LVDS at CN1 and CN2. This is a duel 24 Bit LVDS Video Signal which it processes into TFT Drive Signals which are delivered through connectors CN4 and CN5 to the LCD TFT Panel. 12V is supplied to the T-Con Board on connector CN1 from the Main Board easily measured at fuse F1, (3A and 125V). There is a DC to DC converter that creates; (16.3V Measured at VDD). (26.2V Measured at D5 cathode). (3.3V Measured at VCC). (-7.47V Measured at D6 bottom left leg). These Voltages can also be measured at the ribbon connectors delivering signals to the TFT panel (CN4 26.2V pin 8, -7.4V pin 11, 3.3V pins 53, 54 and 16.3V pins 56, 57). (CN5 26.2V pin 7, -7.4V pin 6, 3.3V pins 53, 54 and 16.3V pins 56, 57). See the 11X17 Foldout (Interconnect Diagram) for more details. 42 October 2009 LCD DV 37LH55

T-CON (TFT Drive) PWB (With Shield)

Remove the 2 Screws in the T-CON shield. Remember, these two screws have to be replaced in the board if the TV is to be run without the T-CON shield in place.

Note: There are Chocolate (Heat Transfer) material pieces on the back side of the T-CON Heat sink. They dissipate heat from the UC1 and US3 ICs. Be sure to return these pieces when Reinstalling the Heat Sink (Shield).

Heat Transfer

Heat Transfer

43

October 2009

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37LH55

T-CON (TFT Drive) PWB Removal

T-CON p/n: EAT60664401

Remember to reinstall the 2 screws for the Service Position if the T-CON board needs to be turned on for test purposes. These would have been removed when taking off the shield.
CN5

Disconnect CN1, CN2, CN4 and CN5. See next slide for details.

CN4

U3 U2 U5 U4 UC1

CN3

CN1

CN2

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October 2009

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37LH55

T-CON (TFT Drive) PWB Removal Continued UNLOCKING CN1, CN4 and CN5
To remove the flex cables to the TFT Panel, CN4 or CN5: Place a soft thin object like a fingernail underneath the black locking tab and gently pull forward. (Shown by the arrows in Fig 1) CN4 or CN5 Locked Fig 1 To remove the LVDS cable CN1; Press in on the two tabs and slowly rock the cable out of the connector. (Shown by the arrows in Fig 3) Fig 3 (CN1) LVDS

Press In Pull Out

Press In

Flip the lock up and back from the flex cable. Then the flex cable can be easily removed. Unlocked Fig 2 Pull Out The locking tab is flipped upward

Fig 4 (CN3) P-DIM

45

October 2009

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37LH55

T-CON (TFT Drive) PWB (Shield Removed) Components Identified p/n EAT60664401
3.3V 16.3V

CN5
7
C36 C38 C39

U4
1) 1.15V 2) 0.5V 3) 16.35V 4) 11.79V 5) 11.75V 6) Gnd 7) Gnd 8) 16.35V 9) 11.84V 10) 3.51V 11) 7.17V 12) 3.78V 13) 0V 14) 1.22V 15) 1.82V 16) 0V 17) 3.5V 18) 3.5V 19) 1.21V 20) Gnd 21) 11.84V 22) 11.84V 23) 11.82V 24) 0V 25) 3.33V 26) 11.02V 27) 11.85V 28) 1.22V

CN4
C40 C41 C42 C43

11 56/57 53/54

26.2V
53/54

-7.47V U2
15) 6.89V 16) 16.27V 17) 2.36V 18) 3.11V 19) 0V 20) 16.29V 21) 16.27V 22) 5.25V 23) 6V 24) 0V 25) 0V 26) 0V 27) 0V 28) 3.25V

D5
26.6V C A 26.4V A 12.2V

16.3V

3.3V

-7.47V

Q4
8

1) 6.9V 2) 7.47V 3) 7.47V

56/57

3.3V

26.2V
1) 6.9V 2) Gnd 3) 7.46V

16.3V

1) 7.06V 2) 16.27V 3) 2.36V 4) 13.4V 5) 0V 6) 11.14V 7) 10.4V 8) Gnd 9) 0V 10) 16.26V 11) 8.39V 12) 8.1V 13) 3.23V 14) 3.24V

Q3

1.6V

3.8V P/P 9.97Mhz C103 C102

U3
A A 16.3V 8.18V Q2 B E C

C94

16.3V D3
C 16.3V VDD FL7 Gnd
C69

U2

UC1

X1 26.2V -7.47V Q1
2.72V B 3.28V E C -2.79V C

D4
20.5V

Gnd FL6 Gnd 1.2V 3.24V

D6 D2 U4 D1
Gnd

12V A A 16V 16.34V L2

U5

1.2V

U1
1) 0V 2) 0V 3) 0V 4) 0V 8) 0V 7) 3V 6) 0V 5) 3.25V

A A Gnd 3.26V

12V
C30

12V VCC L1 3.3V

U1
FL3 FL1 Gnd Pin 1, 2, 4 FL4 FL5 P-Dim Pin 3

To UC1 Pin 192 P-Dim in Pin 8

12V LVDS Pins 48-51

F1 (12V) 125V/3A

CN3

CN1

CN2

3.3V

Warning: T-Con PWB under shield. Be sure to reinsert screws before operating set with shield removed.

46

T-CON (TFT Drive) PWB Checks

Check the Regulator US2 for Correct Voltage US2 1.2V

T-CON PWB (Locations)

Gnd

3.24V

Black band indicates Cathode

D2

Cathode 16.34V

F1 CN1 Check Fuse F1 for 12V from CN1 Pins 48, 49, 50, and 51.
Check Fuse F1 (12V)

D1 Cathode 3.3V

47

October 2009

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T-CON (TFT Drive) Panel Voltage Development Checks

The development for the voltages on the CN4 and CN5 connectors are shown here from the Interconnect diagram. They are outlined in the rounded cornered boxes.

48

October 2009

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T-CON PWB Connector CN1 to Main PWB Voltage and Diode Check
CN1 CONNECTOR "T-CON PWB to P800 "Main"
Pin 48-51 41 40 39 38 36 35 33 32 31 30 29 28 27 25 24 Label 12V T-CON URSA_B-4 URSA_B+4 URSA_B-3 URSA_B+3 URSA_BCKURSA_BCK+ URSA_B-2 URSA_B+2 URSA_B-1 URSA_B+1 URSA_B-0 URSA_B+0 BIT_SEL URSA_A-2 URSA_A+2 Run 12.06V 1.3V 1.3V 1.3V 1.3V 1.1V 1.2V 1.3V 1.3V 1.3V 1.3V 1.3V 1.3V 1.1V 1.3V 1.3V Diode Check 3.18V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V Pin 23 22 20 19 17 16 15 14 13 12 11 10 9 8 7 Label URSA_A-3 URSA_A+3 URSA_ACKURSA_ACK+ URSA_A-2 URSA_A+2 URSA_A-1 URSA_A+1 URSA_A-0 URSA_A+0 OPC_OUT2 OPC_EN OPC_OUT1 PWM-DIM LVDS_SEL Run 1.3V 1.3V 1.2V 1.1V 1.1V 1.2V 1.3V 1.3V 1.3V 1.3V Gnd 0.6V 3.2V *3.2V 0V Diode Check 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V Gnd 1.75V 1.75V 1.3V 1.95V

Pins 1, 18, 21, 26, 34, 37, 42, 43, 44, 45 and 46 are all ground. Pins 2, 3, 4, 5, 6 and 47 are all no connection.

*Pin 8 PWM-DIM 3.15V (Max 100%) to 0.6V (Min 0%) Customers Menu Backlight setting. Diode Check taken with meter in Diode Mode with all Connectors Removed See arrow on the T-CON board CN1 indicating pin 1

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October 2009

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T-CON PWB Connector CN2 to the Main PWB (Voltage and Diode Check)
CN2 T-CON to P801 CONNECTOR "Main"
Pin 1-9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 n/c URSA-C+0 URSA-C-O URSA-C+1 URSA-C-1 URSA-C+2 URSA-C-2 Gnd URSA-CCK+ URSA-CCKGnd URSA-C+3 URSA-C-3 URSA-C+4 URSA-C-4 Gnd Gnd Label Run n/c 1.28V 1.2V 1.3V 1.2V 1.3V 1.2V Gnd 1.23V 1.23V Gnd 1.3V 1.2V 1.13V 1.18V Gnd Gnd Diode Test n/c Open Open Open Open Open Open Gnd Open Open Gnd Open Open Open Open Gnd Gnd Pin 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40-41 Label URSA-D+0 URSA-D-0 URSA-D+1 URSA-D-1 URSA-D+2 URSA-D-2 Gnd URSA-DCK+ URSA-DCKGnd URSA-D+3 URSA-D-3 URSA-D+4 URSA-D-4 Gnd Run 1.29V 1.25V 1.29V 1.3V 1.3V 1.2V Gnd 1.23V 1.29V Gnd 1.3V 1.25V 1.4V 1.15V Gnd Diode Test Open Open Open Open Open Open Gnd Open Open Gnd Open Open Open Open Gnd

Diode Mode values taken with all Connectors Removed

50

October 2009

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MAIN BOARD SECTION

Input Signal Processing

IC100 is the main Microprocessor and the main Signal Processor. The Main board is responsible for : ATSC, NTSC, and QAM reception and processing RS 232 service only Port (software upgrades and home theater environment). Wired Remote Port (2) Component Input Y, Pr, Pb and Audio L R (3) HDMI Inputs (back) (1) HDMI (Side Input) RGB PC and (PC Audio) USB (software upgrades using flash drive). USB located on the Side. AV Composite (1 Rear and 1 Side Input) SIF and SAP

Output Signals

Dual 20 Bit LVDS to the T-CON Board via P800 and P801. Including 12V T-CON. Audio output signals to the Speakers Digital Audio Output Coaxial and Optical ON OFF Controls to the SMPS turning on low voltage generation and Backlights Backlight intensity control signal (Digital Dimming) P-DIM sent to the T-CON board.

51

October 2009

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Removing the Main PWB

Remove any tape holding down any cables. Remove the 6 screws indicated by the arrows. Disconnect P700, P800, P801, P1200 and P600
P700

Flip the locking tabs upward, pull the LVDS ribbon up and out
P800 P801

P800

P801

NOTE: Be sure to check on top and behind the Video Processor IC. Look for a piece of Chocolate (Heat Transfer Material). Be sure to transfer to new PWB if present.

P1200

P600

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October 2009

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Main PWB Layout

P800 to T-CON PWB P700 To SMPS P801 to T-CON PWB

VIDEO PROCESSOR IC100 RUNS HOT, THIS IS NORMAL.

To Front PWB Assembly P1200

SW100 Reset

IC100 Microprocessor and Video Processor

P600 To Speakers

Look carefully on top and behind the Video Processor IC for Chocolate (Heat Transfer) material. Be sure to transfer to new PWB if replaced.

53

October 2009

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37LH55 Main PWB (Front View) Component Identification

IC704 Q706 L726
LVDS LVDS

P700 Q702
E B C

P800
L710 IC705 IC2 IC701 12V T-CON Pins 1~4

P801

IC901 IC801 Tru-Motion

IC105 L718

X800 12Mhz IC900

P104 N/C

IC1 IC706

P1200

Resets IC100 SW100

C E B

IC100 Video Processor Mstar

IC101

IC708
C E B

IC707 L712
1 2 3 4 5

Q100 IC1000

USB

IC1001 IC1004 Tuner Ctrl

C B

Q106

Q1202 To Speakers L606

12345

L607

MAIN (Digital) Board

X100 12Mhz IC502 HDMI Sel

X1005 25Mhz LD1000 19 Video 16 SIF 15 (5V) RGB 13 DIF 12 DIF + TUNER TU1001
TDVW-H103F

HDMI4

P600

IC600 Audio

Video

IC1002

AV In

HDMI3

Aud L

Y Pr/Pb 2

Audio

HDMI2

Remote
B E

Optical

Q1200 Y Pr/Pb 1 Audio

C

4 (5V) 1

Aud R

HDMI1

RS232

54

37LH55 Main PWB (Back Side) Component Identification

Q705 Q704 Q703
B E B E B E C C C 2 1 3

IC800

IC107

Q701
C B E

USB

IC104 IC901

IC702 Q105
C 3 E B 2 1

D1240 D1238 D1239

A A

IC1202

D500 HDMI4
A A

D102 Q1001
C E C B E B A A

IC103
B C

D1204

IC501 TUNER 19 Video 16 SIF 15 (5V) 13 DIF 12 DIF + TU1001

Q1000

IC1201

C E

Q600 IC1003 IC1200 IC601

A A

IC1203

D1223

TDVW-H103F

4 (5V) 1

55

Main PWB X100 and X1005 Check

IC100 Microprocessor Crystal 2.28Vp/p 12Mhz 2.8Vp/p 12Mhz

X100
1.62V Set on or off 1.58V 1.6V X100 Location X800 Location 1.58V Only when set is on

X800
Crystal for TruMotion IC801 MAIN PWB

56

October 2009

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37LH55

Main PWB X1005 and LD1000 Function

LD1000

Only when set is on

1.56V

1.64V

X1005
Crystal for Tuner Controller IC1004 X1005 Location

Use LD1000 as a visual aid. This lets you know if the tuner is receiving a signal. If illuminated, then theres no signal. Normally this LED should be Off.
Main PWB LD1000 Location

57

October 2009

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37LH55

Main PWB Tuner with Shield Off (Pin ID)

19 18 13 12 9 8 4 1

58

October 2009

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37LH55

Main PWB Tuner Video and SIF Output Check

MAIN PWB Tuner Location USING COLOR BAR SIGNAL INPUT Note: Video Out Signal only when receiving an analog Channel.

Pin 19 Video Signal

Pi n

Pin 1 Pin 12 and Pin 13 Dig IF Signal

16

2.24Vp/p
SI F Si gn al

700mVp/p Note: Dig IF Signal only when receiving a Digital Channel.

450mVp/p

59

October 2009

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37LH55

Main PWB Tuner Clock and Data Lines

Note: SCL and SDA only active during an actual Channel Change. Pin 8 SDA

1V per/div

100uS

5V p/p

Pin 9 SCL

1V per/div

100uS

5V p/p

60

October 2009

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37LH55

Main PWB LVDS P800 Video Output Check

To confirm that the Main PWB is outputting Picture Content signals, check P800 (LVDS) cable for output. Check pins 11-14,16-17, 19-24, 27-30, 32-33 and 35-40. Pins 35-36 carry the clock for TA and 19-20 carry the clock for TB. These signals vary from each other, but looking for signals like the ones shown below on any of these pins will confirm the output of video content. This signal is using standard SMTE Color Bar output from a generator as the input source.
Pin 51 P800 Pin 1 2uS

Pin 1, 2, 3, 4 (LVDS 12V) P800 Location MAIN PWB

Pin 11

500nS

2uS

Pin 39 This is just a sample of two pins on the LVDS. There are 8 pins on P801 carrying video. 500nS

61

October 2009

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Main PWB Connector P700 to Power Supply Voltage and Diode Check
P700 Main to P201 SMPS
P700 Pin Label
2

STBY

Run

Diode Check

24 23 22 21 20 19 17-18 15-16

PDIM nc

0V nc 0V 0V 0V nc 0V Gnd 0V Gnd 5.14V Gnd 0V nc

3.24V nc 0V 1.67V 4.8V nc 24.8V Gnd 12.15V Gnd 5.09V Gnd 4.99V nc
2

1.25V nc Open Open Open nc Open Gnd 2.3V Gnd 1.1V Gnd Open nc

Err Out
1

BR1 nc

INV.ON 24V Gnd 12V Gnd *5V Gnd PWR-ON nc

13-14 11-12 7-10 3-6 2 1

Stand By 5V
1

BR1 (A-DIM) Pin 21 Fixed and not used

PDIM Pin 24 is not used by the Ballast. The voltage fluctuates, but is not used.

Diode Check taken with meter in Diode Mode with all Connectors Removed

62

October 2009

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Main PWB LVDS Connector P800 Pin Identification

P800 51 1 12V for T-CON PWB

10bit TA or 10bit TB

Video Video Video

Video Video

Video

TB Clock

Resolution

TA Clock

Pin 44 PDIM (Digital Dimming) Can vary according to the brightness level of the video signal and the OSD Backlight setting. 0.6V 0% to 3.3V 100%. Output from the Video Processing chip IC100 (Mstar).

63

October 2009

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37LH55

Main PWB Connector P800 to T-CON Voltage and Diode Check

Diode Check taken with meter in Diode Mode with all Connectors Removed

P800 "Main" CONNECTOR to CN1 "T-CON PWB

Pin 1~4 11 12 13 14 16 17 19 20 21 22 23 24 25 27 Label 12V T-CON URSA_B-4 URSA_B+4 URSA_B-3 URSA_B+3 URSA_BCKURSA_BCK+ URSA_B-2 URSA_B+2 URSA_B-1 URSA_B+1 URSA_B-0 URSA_B+0 BIT_SEL URSA_A-2 Run 12.06V 1.3V 1.3V 1.3V 1.3V 1.1V 1.2V 1.3V 1.3V 1.3V 1.3V 1.3V 1.3V 1.1V 1.3V Diode Check 3.18V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V Pin 28 29 30 32 33 35 36 37 38 39 40 41 42 43 44 45 Label URSA_A+2 URSA_A-3 URSA_A+3 URSA_ACKURSA_ACK+ URSA_A-2 URSA_A+2 URSA_A-1 URSA_A+1 URSA_A-0 URSA_A+0 OPC_OUT2 OPC_EN OPC_OUT1 PWM-DIM LVDS_SEL Run 1.3V 1.3V 1.3V 1.2V 1.1V 1.1V 1.2V 1.3V 1.3V 1.3V 1.3V Gnd 0.6V 3.2V *3.2V 0V Diode Check 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V Gnd 1.75V 1.75V 1.3V 1.95V

Pins 5, 46, 47, 48, 49 and 50 are all no connection. Pins 6,7,8,9,10, 15, 18, 26, 31, 34, and 51 are all ground.

*Pin 44 PWM-DIM 3.2V (Max 100%) to 0.6V (Min 0%) Customers Menu Backlight setting. The T-CON then routes P-DIM to the Ballast.

(Pin 1) is on the right

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October 2009

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Main PWB Connector P801 to the T-CON PWB Voltage and Diode Check
P801 CONNECTOR "Main" to CN2 T-CON"
Pin 1-2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Label Gnd URSA-D-4 URSA-D+4 URSA-D-3 URSA-D+3 Gnd URSA-DCKURSA-DCK+ Gnd URSA-D-2 URSA-D+2 URSA-D-1 URSA-D+1 URSA-D-0 URSA-D+0 Gnd Gnd Run Gnd 1.15V 1.4V 1.25V 1.3V Gnd 1.29V 1.23V Gnd 1.2V 1.3V 1.3V 1.29V 1.25V 1.29V Gnd Gnd Diode Test Gnd Open Open Open Open Gnd Open Open Gnd Open Open Open Open Open Open Gnd Gnd (Pin 1) is on the right Pin 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34-41 Label URSA-C-4 URSA-C+4 URSA-C-3 URSA-C+3 Gnd URSA-CCKURSA-CCK+ Gnd URSA-C-2 URSA-C+2 URSA-C-1 URSA-C+1 URSA-C-O URSA-C+0 n/c n/c Run 1.18V 1.13V 1.2V 1.3V Gnd 1.23V 1.23V Gnd 1.2V 1.3V 1.2V 1.3V 1.2V 1.28V n/c n/c Diode Test Open Open Open Open Gnd Open Open Gnd Open Open Open Open Open Open n/c n/c

Diode Mode values taken with all Connectors Removed

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October 2009

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37LH55

Main PWB Connector P1200 to (Ft. IR/LED Control) Voltage and Diode Check
P1200 CONNECTOR "MAIN PWB" to P1 "Front IR / LED PWB Assy" Pin 1 2 3 4 5 6 7 8 9 10 11 12 Label SCL SDA Gnd Key1 Key2 5V ST Gnd Warm IR Gnd 3.3V_ST POWER On/Off STBY 1.5V 1.5V Gnd 3.3V 3.3V 5.1V Gnd Gnd 3.9V Gnd 3.29V 0V Run 3.2V 3.2V Gnd 3.3V 3.3V 5.0V Gnd Gnd 3.9V Gnd 3.29V 3.29V Diode Check Open 1.67V Gnd 1.4V 1.1V 1.5V Gnd Gnd Open Gnd 0.6V Open

Diode Check taken with meter in Diode Mode with all Connectors Removed

66

October 2009

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37LH55

Main PWB Connector P600 to Speakers Voltage and Diode Check

P600 CONNECTOR "Main" to "Speakers"

Pin 1 2 3 4

LABEL SPK-R(-) SPK-R(+) SPK-L(-) SPK-L(+)

SBY 0V 0V 0V 0V

Run 12.4V 12.4V 12.4V 12.4V

Diode Check 1.05V 1.05V 1.05V 1.05V

Use speaker out to test for defective Audio Amp IC600

IC600 1

Diode Check taken with meter in Diode Mode with all Connectors Removed

67

October 2009

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37LH55

FRONT IR AND KEY BOARD SECTION

The Front IR board contains the Infrared receiver and the Power LEDs. This board receives its B+ (STBY5V) from the Main PWB. It also has connections to the side Key board. The 3.3V pull up for the keys is routed from the Main board through the Front IR board to the Side Key board. The Front Power LEDs pulsate or appear to move. This is accomplished using multiple LEDs and a driver IC U2 which communicates with the Main board via Clock and Data lines. There are several Zener diodes on the board as well and since it receives STAND-BY 5V (STBY 5V) it could make the Power Supply or the Main board appear to be defective if a short was introduced to the stand by line.

68

October 2009

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37LH55

Front PWB Assembly (IR and Power LED) Layout (Front and Back View)
Main Power SW

P2

To Main PWB
1

P1

P2
To Side Key PWB

P1
To Main PWB

U2 LED Driver Intelligent Sensor

IR Sensor Note: STBY5V is routed to this board. Be aware of a possibility for a short.

Power LEDs

69

October 2009

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37LH55

Front PWB Assembly (IR and Power LED) Zener Check

ZD3 = 2.1V ZD1 = 2.2V ZD2 = 0.67V

ZD3 = 0.556V ZD1 = 0.712V ZD2 = Open

70

October 2009

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37LH55

Front IR/LED Control Connector P1 and P2 to Main Voltage and Diode Check
P1 Connector IR/LED Control PWB to "MAIN PWB" P404 Pin 1 2 3 4 5 6 7 8 9 10 11 12 LABEL SCL SDA Gnd Key1 Key2 5V ST Gnd Gnd IR Gnd 3.3V_ST POWER On/Off STBY 1.5V 1.5V Gnd 3.3V 3.3V 5.1V Gnd Gnd 3.9V Gnd 3.29V 0V Run 3.2V 3.2V Gnd 3.3V 3.3V 5.0V Gnd Gnd 3.9V Gnd 3.29V 3.29V Diode Check Open Open Gnd Open Open 2.3V Gnd Open Open Gnd Open Open

P2 Connector IR/LED Control PWB to Side Key" P3000 Pin 1 2 3 4 Label Key1 Gnd Key2 Gnd STBY 3.3V Gnd 3.3V Gnd Run 3.3V Gnd 3.3V Gnd Diode Check Open Gnd Open Gnd

Diode Check taken with meter in Diode Mode with all Connectors Removed

71

October 2009

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37LH55

SIDE KEY BOARD SECTION

SW3001

SW3002 SW3003

SW3004 SW3005 SW3006 SW3007

1

SW3008

P3000

To Ft. Control

P3000 LCD DV 37LH55

72

October 2009

Side Key Assembly P3000 Information

KEY

P3000 Resistance Measurements with Key pressed. Pin 1 measured from Gnd 270.5 Ohms 1.8K Ohms 4.8K Ohms 10K Ohms KEY Volume (-) Volume (+) CH (Dn) CH (Up) Pin 3 measured from Gnd 270.5 Ohms 1.8K Ohms 4.8K Ohms 10K Ohms

Power Input Menu Enter

P3000 Voltage Measurements with Key pressed. KEY Power Input Menu Pin 1 measured from Gnd 0.179V 0.906V 1.65V 2.24V KEY Volume (-) Volume (+) CH (Dn) CH (Up) Pin 3 measured from Gnd 0.179V 0.906V 1.65V 2.24V

P3000

Enter

P3000 Connector Side Key" to IR/LED Control PWB P1 Pin Label STBY Run Diode Check 1 2 3 4 Key1 Gnd Key2 Gnd 3.3V Gnd 3.3V Gnd 3.3V Gnd 3.3V Gnd Open Gnd Open Gnd

73

October 2009

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37LH55

Side Key Assembly Removal

To remove the Key Board, there are two tabs that hold the board in place. Using a thin flat object, push the tabs to the right, first the bottom then the top to release the board. Tab Push Tab

Tab

Bottom board slot

74

October 2009

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37LH55

INVISIBLE SPEAKER SYSTEM SECTION Invisible Speaker System Overview (Full Range Speakers)
The 37LH55 contains the full progression of the Invisible Speaker system. First: The full range speaker layout is the basic system. The Full Range Speakers point downward, so there is no front viewable speaker grill or air ports.
Main Speaker (Full Range Frequencies) Tweeter (High Frequencies)

Magnet (Weight) Prevents vibrations

Reading across speaker wires, 8.2 ohm.

Full Range p/n EAB58304303 10W 8OHM 81DB 130HZ 130X50

Tweeter p/n EAB58536001 15W 6OHM 0DB 0HZ 45X22X20

75

October 2009

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37LH55

Invisible Speaker System Overview (Tweeters)

2nd: Progression Elimination of the conventional speaker. Invisible Speaker has a sticky surface which adheres to front bezel. WARNING: Removing the Tweeter will destroy the speaker as shown above. The diaphragm/spider is glued to the front bezel. When removing, it will tear.

The front bezel is shown below. Note: the outlined circle is the location for the front sticky pad on the Invisible Speaker. This prevent the coil from bouncing off the plastic causing vibrations.

Tweeter p/n EAB58536001

Speaker Attachment post

Cabinet works as a diaphragm.

Outlined Circle

Invisible Speaker Tweeter shown separately. The Front (down) has sticky surface which adheres to front bezel. Note, there is no diaphragm, only voice coil.

76

October 2009

LCD DV

37LH55

Main Power Switch Note

ON

OFF

Pay attention to the Main Power Switch. Dont forget to leave it in the On Position.

77

October 2009

LCD DV

37LH55

11 X 17 Foldout Section

This section shows the 11X17 foldout thats available in the Paper and Adobe version of the Training Manual.

78

October 2009

LCD DV

37LH55

37LH55 INTERCONNECT DIAGRAM

TO TFT MODULE To Backlight Top Left Side 1.2KV To Backlight Top Right Side 1.2KV 16.3V 56/57 Warning: T-Con PWB under shield. Put screws back in before operating set with shield removed.
U2 1) 7.06V 2) 16.27V 3) 2.36V 4) 13.4V 5) 0V 6) 11.14V 7) 10.4V 8) Gnd 9) 0V 10) 16.26V 11) 8.39V 12) 8.1V 13) 3.23V 14) 3.24V 15) 6.89V 16) 16.27V 17) 2.36V 18) 3.11V 19) 0V 20) 16.29V 21) 16.27V 22) 5.25V 23) 6V 24) 0V 25) 0V 26) 0V 27) 0V 28) 3.25V

TO TFT MODULE p/n EAT60664401

1) 1.15V 2) 0.5V 3) 16.35V 4) 11.79V 5) 11.75V 6) Gnd 7) Gnd 8) 16.35V 9) 11.84V 10) 3.51V 11) 7.17V 12) 3.78V 13) 0V 14) 1.22V

P800 CONNECTOR "MAIN AND CN1 T-CON PWB 8 CN1 48-51 41 P800 1-4 11 12 13 14 16 17 19 20 21 22 23 24 25 27 28 Pin ID 12V_TCON URSA_B-4 URSA_B+4 URSA_B-3 URSA_B+3 URSA_BCKURSA_BCK+ URSA_B-2 URSA_B+2 URSA_B-1 URSA_B+1 URSA_B-0 URSA_B+0 BIT_SEL URSA_A-2 URSA_A+2 Run V Diode Test 12.06V 1.3V 1.3V 1.3V 1.3V 1.1V 1.2V 1.3V 1.3V 1.3V 1.3V 1.3V 1.3V 1.1V 1.3V 1.3V 3.18V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V

Pins 6-10, 15, 18, 26, 31, 34 and 51 are all Ground. Pins 5 and 46-50 are not used. CN1 23 22 20 19 17 16 15 14 13 12 11 10 9 8 7 P800 29 30 32 33 35 36 37 38 39 40 41 42 43 44 45 Pin ID URSA_A-3 URSA_A+3 URSA_ACKURSA_ACK+ URSA_A-2 URSA_A+2 URSA_A-1 URSA_A+1 URSA_A-0 URSA_A+0 OPC_OUT2 OPC_EN OPC_OUT1 PWM_DIM LVDS_SEL Run V 1.3V 1.3V 1.2V 1.1V 1.3V 1.3V 1.3V 1.3V 1.3V 1.3V Gnd 0.6V 3.2V *3.3V 0V Diode Test 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V 1.1V Gnd 1.75V 1.75V 1.3V 1.95V

3.3V
CN5

53/54

3.3V

16.3V

-7.47V 11
CN4

26.2V

U4

C36

Out Low

Low Out

Do not run Ballast without heat sink attached

CN4 "Ballast" to CN3 "T-CON" PIN LABEL 1 Gnd C_1 2 3* C_2 4 n/c RUN Gnd Gnd *3.3V Gnd Diode Check Gnd Gnd Open Gnd

C39

CN3

CN6

p/n EAY60701701

C38

7 26.2V U2

6 -7.47V

15) 1.82V 16) 0V 17) 3.5V 18) 3.5V 19) 1.21V 20) Gnd 21) 11.84V

22) 11.84V 23) 11.82V 24) 0V 25) 3.33V 26) 11.02V 27) 11.85V 28) 1.22V

C40 C41 C42

C43

D5
C 26.6V

3.8V P/P 9.97Mhz

26.4V A A 12.2V

56/57 16.3V
U3
C102 A A 16.3V

53/54 3.3V
C94 8.18V B E

Q4

1) 6.9V 2) 7.47V 3) 7.47V

40 39 38 36 35 33 32 31 30 29 28 27 25 24

1.6V

1) 6.9V 2) Gnd 3) 7.46V

Q3

X1
1.2V FL6 Gnd Gnd 1.2V 3.24V U1 1) 0V 2) 0V 3) 0V 4) 0V 8) 0V 7) 3V 6) 0V 5) 3.25V 12V LVDS Pins 48-51 CN1

C103

16.3V
VDD
FL7 Gnd C69

Q2

T2

T4

UC1 26.2V -7.47V

2.72V B 3.28V E C C -2.79V

D4
20.5V

16.34V

D3

16.3V

12V A A 16V

U5

D6 D2

16.34V

A A Gnd

L2

12V
C30

Q1
3.26V

U4
Gnd

1 Q5

6 Q17

Q6 Q19

Note: Pin 3 is P-DIM from the T-CON. The T-CON receives P-DIM on CN1 pin 8 which is from the Main board via LVDS cable Main P800 pin 44. The T-CON outputs P-DIM on pin 3 of CN3 to CN4 on the Ballast board. Pin 1 or 6 of any transformer Pin 1 Pin 6

U1 FL3 FL4 FL1

To pin 192 UC1 FL5

F1 (12V) 125V/3A
CN2

D1

12V L1
VCC

CN3 Gnd Pin 1, 2, 4

3.3V

3.3V

Ballast
LED1 On then Off after ballast fires U1 LED1 U2

P-Dim Pin 3

P-Dim Pin 8 12V to T-CON Pin 48 ~ 51

- +
35uF/680V 35uF/680V 22V p/p / 126kHZ 39V p/p / 64Khz

- + CN1

- + F1 Q1 12A/65V Q2 Q18 Q16 6 1 6 1

35uF/680V

Pin 3 PDIM (Digital Dimming) Can vary according to the brightness level of the video signal and the OSD Backlight setting. 0.6V 0% to 3.3V 100%. Output from the Video Processing chip IC100 (Mstar).
n/c

Note: CN1 Pin 1 is P800 Pin 51

20 bit LVDS
C C C

CN4
LED1 assist the backlights in the firing process when ambient room light is minimal. Exciting the Selenium gas. P203

5V = 2.0A 12V = 2.0A 24V = 6.1A D252 D254 D201 D251 P201

P201 SMPS to P700 Main Pin 24 23 22 Label P-DIM nc Err Out BR1 INV.ON nc 24V Gnd 12V Gnd 5V Gnd PWR-ON nc
Gen PT # FCH10A10 MBRF10100CT Gnd K6A60D F15NM60N FSU10B60 EL817 ICE3B0365J Back of the board TDVW-H103F 1
NC_1 NC-2 GND (1) +B (5V) RF-AGC NC-(VT) GND (2) SDA SCL AS NC-3 DIF (+) DIF (-) IF_AGC +B (2) SIF NC-4 AUDIO_OUT VIDEO_OUT

Q702

Q705 Q704

STBY 0V nc 0V 0.6V 0V nc 0V Gnd 0V Gnd 5.1V Gnd 0V nc

Run 3.24V nc 0V 1.67V 4.8V nc 24.8V Gnd 12.15V Gnd 5.09V Gnd 4.99V nc

Diode Check 1.2V nc Open Open Open nc 0.73V Gnd Open Gnd Open Gnd 1.69V nc

EB1 2 C 3

Q706 Q703 IC705 IC105 L710 IC701 IC2 X800 12Mhz IC801 Tru-Motion

B E B E B E

IC704

L726

LVDS

LVDS

P800

P801
IC800 IC901

IC107

P700

P203 "SMPS" to CN4 "Ballast" PIN LABEL RUN Diode Check 1-5 VBL / 24V 24.83V 0.73V 6-10 Gnd Gnd Gnd 11 VBR-A BR1 1.67V Open 4.8V 12 INV On/Off Open 13 *PWM-DIM 3.24V Open 0V 14 Status/Error Open *PWM-DIM (Note this line is not used.) It is open (n/c) on the Ballast board.

IC501 T100 Secondary Primary IC101 IC500

21
IC502

Power Supply
Grayed out components are on the back side 3.15A / 250V 335V (Hot Gnd) F501

Q102 Q101

D602

20 19 17,18 15,16 13,14 11,12 7,8,9,10 3,4,5,6 2 1

LOC D201, D254 D251, D252 6 Q101, Q102 11 Q602

Q701
C E B

IC706 L718 IC1 D1240 D1238 IC702 IC100 Video Processor Mstar IC101 IC708
C E B

IC900

P104 N/C

IC707 L712
1 2 3 4 5

P1200

Resets IC104 IC100 SW100 Q105

E B 2 3 C C E B

Q100 IC901 IC1000 X1005 25Mhz Q1000 IC1201

E B C E B

IC1202 USB IC1001 IC1004 Tuner Ctrl

D1239
C

D1204
C A A

L607 IC103 1

Q106

MAIN (Digital) Board

X100 12Mhz
RUN 13V 13V 13V 13V

D500
A A

To Speakers

Q1202

IC600 Q600 B Audio C

E

IC101 SK101

A A

Grayed out components are on the back side

HDMI4

D102
LABEL RR+ LL+

LD1000

Q602 F100 5A/250V A/C Rectifier 4A ~ ~ + IC600

P600

P600 "MAIN" to Speakers PIN Diode Check 1.05V 1.05V 1.05V 1.05V

Q1001 IC502 HDMI Sel IC1200

A C A

IC501

T1

T3 Side (Key) Controls

Main Power Switch

IC1003 L606 IC601 IC1002

12345

19 Video IC1203 16 SIF 15 (5V) 13 DIF 12 DIF + TUNER TU1001 TDVW-H103F 4 (5V) 1

1 2 3 4

TU1001
Not Used Not Used

LD1000 Lights when tuner OK Video

R+ to R- 8.2 Ohm L+ to L- 8.2 Ohm

SK100 L N

L102 C104 C101

Out

Low CN2

Low Out CN5

1.2KV To Backlight Bottom Right Side

L601

D602 IC101, 501, 502 IC500

1.2KV To Backlight Bottom Left Side

AC IN P1 Diode Check 2.3V pin 6 All others Open Gnd pin 3,7,10 P2

2 3 4 5 6 7 8 9

HDMI3

D1223 RGB

P3000 o P2 Front PWB Diode Pin Label STBY Run Check 1 Key1 3.3V 3.3V Open 2 3 4 Gnd Key2 Gnd Gnd Gnd Gnd 3.3V 3.3V Open Gnd Gnd Gnd

Front PWB Assembly (Interface)

P1

IR Receiver Power Button

B2M2883 IC100 SMPS TEST 1: Low Voltage test. L6562A IC600 To Force Power Supply On. Disconnect P800 on Main PWB. Jump pin 7,8,9 or 10 (5V) to pin 2 using a 10K resistor. (Test Voltage Outputs 12V, and 24V).

Not Used 10 Not Used 11 12 Outputs On Digital Channels 13 14 15 16 Not Used 17 18 Outputs On 19 Analog Channels Shield 20

Tuner Data

AV In Y Pr/Pb 2 Audio HDMI2 Remote Q1200

B E C

Aud L

Optical

Aud R

Y Pr/Pb 1

Audio

HDMI1

RS232

P1200 CONNECTOR "MAIN PWB" to P1 "Front IR / LED PWB Pin 1 2 3 4 5 6 Label SCL SDA Gnd Key1 Key2 5V ST STBY 1.5V 1.5V Gnd 3.3V 3.3V 5.1V Run 3.2V 3.2V Gnd 3.3V 3.3V 5.0V Diode Check Pin 1.8V 1.8V Gnd 1.4V 1.4V 1.5V 7 8 9 10 11 12 Label Gnd Warm IR Gnd 3.3V_ST POWER On/Off STBY Gnd Gnd 3.9V Run Diode Check Gnd Gnd 3.9V Gnd Gnd Open Gnd 0.6V Open

P3000

For voltages See P1200

SMPS TEST 2: Backlight test. (Connectors from Test 1 remain.) Jump pin 2 to pin 20 (INV-ON). Remove CN3 from the T-CON PWB to the Ballast. (All voltages and the Backlights should turn on). If not, confirm that pin 3 of CN1 on the Ballast is >3V. If not, with CN3 disconnected from T-CON, Jump pin 7,8,9 or 10 (5V) through a 100 ohm to pin 3 of CN1 on the Ballast.

Gnd Gnd 3.29V 3.29V 0V 3.29V

37LH55 MAIN (FRONT SIDE) ICs

IC101 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC105 Pin [1] [2] [3] [4] [5] [6] [7] [8] Flash Memory from Boot for Saturn IC100 0V 3.2V 2.54V Gnd 0V 0V 3.24V 3.24V EEPROM Memory for Saturn IC100 Gnd Gnd 5V Gnd 3.24V 3.24V 5V 5V IC701 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC704 Pin [1] [2] [3] [4] [5] [6] [7] [8] 1.8V DDR Reg n/c (0V) 3.24V 3.24V n/c (0V) n/c (0V) 1.88V 0.8V Gnd +3.3V / +3.3V_MEMC 0.8V Gnd 4.96V 7.68V 4.9V 3.3V 3.3V 2V IC706 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC705 Pin [1] [2] [3] [4] [5] [6] [7] [8] +3.3V / +1.26_VDDC 0.8V Gnd 5V 6.08V 4.96V 1.3V 1.3V 3.2V 5V EXT Regulator 0.8V Gnd 12V 6.63V 4.98V 4.98V 0V 5V IC708 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC707 Pin [1] [2] [3] [4] [5] [6] [7] [8] 1.8V_MEMC Reg 0.9V Gnd 5V 6.47V 4.85V 1.86V 1.86V 4.89V 1.26V_MEMC Reg Gnd 0.8V 1.3V 1.28V 1.8V 5V 1.28V 5V IC1001 Pin [1] [2] [3] [4] [5] IC1002 Pin [1] [2] [3] [4] [5] 8.9V 1.93V 5V n/c Gnd IC1000 Pin [1] [2] [3] [4] [5] [6] [7] [8] +1.2V_PVSB Regulator n/c 3.4V 3.4V n/c n/c 1.2V 10.8V Gnd 3.3V-PVSB and FE Reg 4.9V 4.9V Gnd 3.4V 1.2V Tuner 5V Reg

37LH55 MAIN (FRONT SIDE) TRANSISTORS AND DIODES

Q100 WP Flash Memory Pin for Boot IC101 [B] 0V [C] 2.54V [E] Gnd Reset Switch S100 Pin (Saturn) video processor [B] 0V [C] 3.29V [E] 0V INV On driver Pin to P601 pin 20 [B] 0.07V [C] 4.8V [E] Gnd Q1200 Q706 Pin [1] [2] [3] [4] [5] [6] [7] [8] 5V General Switch 12V LVDS Switch 5V 0.3V 12V 4V 12V 12V 5.0V 5.0V Q1202 5V Wireless Switch Pin Controls Q504 [B] 0V [C] 3.29V [E] Gnd

Q106

Q702

IR Buffer RS232 Pin [B] 0.64V [C] 0V [E] Gnd

37LH55 MAIN (BACK SIDE) TRANSISTORS AND DIODES

Q105 Power On Delay Pin [B] 0V [C] 1.97V [E] Gnd Audio Mute for IC600 Q703 5V General Switch Pin +5V Switch [B] 0.64V [C] 0V [E] Gnd Panel Switch Control Pin [B] 0V [C] 0.64V [E] Gnd Panel Switch Control Pin [B] 0.64V [C] 0V [E] Gnd Q1000 SIF (Tuner) Sound Pin [B] 2.37V [C] Gnd [E] 3.02V SIF (Tuner) Sound Pin [B] 1.69V [C] Gnd [E] 3.2V Audio Mute (Route) Pin [A1] 0V [A2] 0V [C] 0.1V D500 IC501 PIV protect Pin [A1] 0V [A2] 3.28V [C] 0V Moving LED Pin [A1] 0V [A2] 0V [C] 0V 5V to IC1200 Pin [A1] 5V [A2] 0V [C] 4.79V

Q600 Pin [B] 0V [C] 3.27V [E] Gnd Q701

Q704

Q1001

D1204

RL On driver Pin to P700 pin 2 [B] 2.93V [C] 4.98V [E] 5.08V

Q705

D102

D1223

D1238

Key2 (Zener) Protect (A) Gnd (C) 3.3V

D1239

IR (Zener) Protect (A) Gnd (C) 3.3V

D1240

Key1 (Zener) Protect (A) Gnd (C) 3.3V

37LH55 MAIN (BACK SIDE) SIMICONDUCTORS

IC103 Reset Pin [1] Gnd [2] 0V [3] 3.3V BCM EEPROM Pin [1] [2] [3] [4] [5] [6] [7] [8] IC107 Pin [1] [2] [3] Gnd Gnd Gnd Gnd 3.24V 3.24V 0V 3.24V Power Det for Micro Gnd 3.3V 4V IC501 Pin [1] [2] [3] [4] [5] [6] IC601 HDMI CEC 3.21V 3.29V n/c n/c n/c 3.2V IC800 Pin [1] [2] [3] [4] [5] [6] [7] [8] IC1003 SPI Flash 0V 1.3V 3.25V Gnd 0V 0V 3.25V 3.25V Tuner 9V Reg Pin [1] 12V [2] Gnd [3] 8.9V IC1200 Pin [1] [2] [3] [4] [5] [6] [7] [8] RGB Serial Gnd Gnd Gnd Gnd 4.79V 4.79V 4.79V 4.79V IC1201 Pin [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] RS232 Tx/Rx 3.3V 5.3V 0V 0V (-5.28V) (-5.3V) (-5.3V) 0V 3.25V 0.14V n/c n/c 0V 5.37V Gnd 3.3V IC1202 Pin [1] [2] [3] [4] [5] [6] IC1203 Pin [1] [2] [3] [4] [5] 1.59V 3.23V 0V 1.62V 3.23V USB 5V Over Current Protection 4.9V Gnd 0V 0V 0V 4.93V

IC104

1.8V_AMP Regulator Pin [1] Gnd [2] 1.8V [3] 3.24V 3.3V_ST Regulator Pin [1] Gnd [2] 3.3V [3] 5.08V

IC702

37LH55
Direct View LCD

This concludes the 37LH55 training session.