FUNCTIONAL COMPETENCY DIRECTORY FOR MECHANICAL MAINTENANCE

For filling ACR Forms for the year 2012-2013

DAMODAR VALLEY CORPORATION

HR Department DVC Towers, Kolkata

Introduction

The Performance Management System envisages evaluation of Technical/Functional competencies of the executive annually. This document is to be used as a reference directory to identify competencies required for the effective discharge of various roles and functions within a plant/project. At the beginning of the assessment year during the Performance Planning phase, the executive and the reporting officer should refer to this document to identify functional/technical most relevant to the executives position .

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Compressor Intake & Raw water Sys. CW & CT Fan Offsite Maints D M Water Sys

Turbine Aux. Turbine Maints Main Turbine

ILLUSTRATION STRUCTURE OF MECHANICAL MAINTENANCE

HEAD

Ash Handling Plant Boiler Maints Pressure Part & Main Boiler

Coal Mill

Fans

LEVEL M6 & above

LEVEL-M1-M4

LEVEL-M5

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Details illustrative Functional Competency of Dy.Chief Engineer(MECH MAINT) (M6 & above), Experience and working exposure of maintenance of mechanical machines and equipment (e.g. turbine, boiler and auxiliaries) Understanding of working and history of equipment Knowledge of standard operating procedures with respect to maintenance of turbine, boiler, offsite and workshop Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for mechanical maintenance Knowledge of power generation process Knowledge of modern maintenance management practices and spares inventory management Knowledge of NTPCs Maintenance Management Systems Exposure to statutory requirements like Boiler Regulation act. etc Details illustrative Functional Competency of Superintending Engineer(TG MAINTS) (M5), Technical knowledge of turbo generator and auxiliaries Understanding of working and history of turbine Knowledge of standard operating procedures with respect to maintenance of turbo generator and auxiliaries Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for mechanical maintenance of turbo generator and auxiliaries Knowledge of power generation process Knowledge of modern maintenance management practices and spares inventory management Knowledge of DVCs Maintenance Management Systems

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Details illustrative Functional Competency of Superintending Engineer(BOILER MAINTS) (M5), Technical knowledge of boilers Understanding of working and history of boiler Knowledge of standard operating procedures with respect to maintenance of boiler Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for boiler maintenance Knowledge of power generation process Knowledge of modern maintenance management practices and spares inventory management Knowledge of DVCs Maintenance Management Systems Details illustrative Functional Competency of Superintending Engineer(OFFSITE MAINTS) (M5), Technical knowledge of all offsite mechanical equipment (e.g. Ash handling plant, Cooling water and cooling tower, Heavy furnace oil pump house, Air-conditioning and Ventilation system, Raw water and DM plant) Understanding of working and history of offsite equipment Knowledge of standard operating procedures with respect to maintenance of offsite equipment Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for offsite mechanical maintenance Knowledge of power generation process Knowledge of modern maintenance management practices and spares inventory management for offsite maintenance Knowledge of DVCs Maintenance Management Systems

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Details illustrative Functional Competency of Superintending Engineer(MACHINE SHOP) (M5), Technical knowledge of all workshop mechanical equipment (e.g. machining and fabrication) Understanding of working and history of workshop equipment Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for workshop mechanical maintenance Spares inventory management for workshop maintenance Knowledge of DVCs Maintenance Management Systems

Details illustrative Functional Competency of Engineer(TG MAINTS) (M1-M4), Technical knowledge and understanding of working and history of turbine Knowledge of standard operating procedures with respect to maintenance of turbine Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for mechanical maintenance of turbine Knowledge of power generation process Spares inventory management for maintenance of turbine Knowledge of DVCs Maintenance Management Systems Details illustrative Functional Competency of Engineer(TG AUX MAINTS) (M1-M4), Technical knowledge of all heaters and valves &pumps and pipelines
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Understanding of working and history of turbine Knowledge of standard operating procedures with respect to maintenance of turbine pumps and pipelines Knowledge of standard operating procedures with respect to maintenance of turbine heaters and valves Technical trouble shooting Knowledge of safety requirements Awareness of suppliers of material and services for mechanical maintenance of pumps and pipelines & heaters and valves Knowledge of power generation process Spares inventory management for maintenance of pumps and pipelines & heaters and valves Knowledge of DVCs Maintenance Management Systems

Details illustrative Functional Competency of Engineer(BOILER MAINTS) (M1-M4), Technical knowledge and understanding of working of all pressure parts in the boiler Understanding of working and history of boiler Knowledge of standard operating procedures with respect to maintenance boiler pressure parts Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for mechanical maintenance of pressure parts Knowledge of power generation process Spares inventory management and knowledge of modern reclamation practices of spare parts Knowledge of DVCs Maintenance Management Systems

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Details illustrative Functional Competency of Engineer(BOILER AUX MAINTS) (M1-M4), Technical knowledge of all rotating machines (fans and APH) and ducts and dampers Understanding of working and history of boiler Knowledge of standard operating procedures with respect to maintenance of rotating machines and ducts and dampers Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for mechanical maintenance of rotating machines Knowledge of power generation process Spares inventory management for maintenance of rotating machines Knowledge of DVCs Maintenance Management Systems

Details illustrative Functional Competency of Engineer(COAL MILL MAINTS) (M1-M4), Technical knowledge of coal mills Understanding of working and history of coal mills Knowledge of standard operating procedures with respect to maintenance of coal mills Knowledge of condition monitoring of equipment and technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for mechanical maintenance of coal mills Knowledge of power generation process Spares inventory management for maintenance of coal mills Knowledge of DVCs Maintenance Management Systems
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Details illustrative Functional Competency of Engineer(ASH PLANT MAINTS) (M1-M4), Technical knowledge of the ash handling plant Understanding of working and history of ash handling plant equipment Knowledge of standard operating procedures with respect to maintenance of ash handling plant Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for mechanical maintenance of ash handling plant Knowledge of power generation process Spares inventory management for maintenance of ash handling plant Knowledge of DVCs Maintenance Management Systems Details illustrative Functional Competency of Engineer(OFF SITE MAINTS) (M1-M4), Technical knowledge of the cooling tower and cooling water Understanding of working and history of cooling tower and cooling water & raw water pump house and DM plant Knowledge of standard operating procedures with respect to maintenance of the cooling tower and cooling water & raw water pump house and DM plant Understanding of working and history of raw water pump house and DM plant Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for mechanical maintenance of the cooling tower Knowledge of power generation process Spares inventory management for maintenance of the cooling tower & raw water pump house and DM plant Knowledge of DVCs Maintenance Management Systems
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Details illustrative Functional Competency of Engineer(OFF SITE MAINTS)(COMPRESSOR & FUEL OIL PUMP) (M1-M4), Technical knowledge of compressors for air-conditioning and ventilation systems & heavy furnace oil pump house Understanding of working and history of compressors for air-conditioning and ventilation systems & heavy furnace oil pump house Knowledge of standard operating procedures with respect to maintenance of compressors & heavy furnace oil pump house Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services for mechanical maintenance of compressors & heavy furnace oil pump house Knowledge of power generation process Spares inventory management for maintenance of compressors & heavy furnace oil pump house Knowledge of DVCs Maintenance Management Systems Details illustrative Functional Competency of Engineer(MACHINE SHOP) (M1-M4), Technical knowledge of machining tools and equipment Knowledge of power plant equipment Knowledge of standard operating procedures with respect to machining and repair Technical trouble shooting Knowledge of safety requirements and environmental aspects Awareness of suppliers of material and services Knowledge of power generation process Spares inventory management Knowledge of DVCs Maintenance Management Systems
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