Professional Documents
Culture Documents
Number 1
Control Method Letter sent to supplier specifying our requirements Slope of delivery area and asphalt coverage of ground at delivery point none
Objectives
Targets
25
No
Electricity usage
All
40
No
Increase efficiency and Reduce electricity reduce unnecessary costs (as a percent of electricity use sales) by 5% by Jan, 2004 (i.e. Motion detectors for bathroom lights, air compressor efficiency, HVAC controls, etc) Add labels to chemical room walls specifying location of each barrel type Review Site Identification form to see if we need to resubmit Review waste pickup schedule to ensure we don't exceed 100 kg per month. Characterize all wastes
Track the percent of sales dollars that are spent on electricity. Have a 5% reduction in this percentage by Jan 2004 Add this to monthly QOS Measurables. Use the 2002 numbers as a baseline
D. Ross R. Miller
Internal Waste Disposal (chemical Mixing of chemicals within room, VFS final test, hydraulics storage barrels, causing testing, Visteon audit) possible hazardous combinations
Chemical room access limited to Plant Engineer and 2nd shift maintenance, who ensure correct barrels are used
36
D. Ross
by 1/31/03
BLDI
by 1/31/03
Storage of waste while waiting for Surface water pollution disposal company to pick up. (Spillage from container onto loading dock or into truck well) Storage of waste and "fresh" Leaks and spills into ground chemicals water Transporting waste from point of use to chemical room Spillage within building beyond chemical room containment Spillage within building beyond chemical room containment
Waste hauler takes container from chemical room (no storage period on loading dock) All chemicals stored over steel lined cement spill containment area in chemical room Due Care used by personnel
40
No
Running inventory.
D. Ross
by 12/31/02
12
No
BLDI
by 1/31/03
12
No
Transporting "fresh" chemicals from loading dock to chemical room or from chemical room to point of use within building (VFS final test, hydraulics testing, wave solder, Visteon audit) Waste transport by sub-contracted Improper disposal disposal company Spillage along roads In-house storage capacity for transmission and motor oil
12
No
5 5 4
5 5 4
Licensed disposal company used Licensed disposal company used Running inventory of capacity
1 1 1
25 25 16
Yes, for disposal Yes, for disposal Yes. 1320 gallons maximum allowed without reporting
N N N Stay below 1320 gallons capacity at all times Running inventory. D. Ross Begin Jan 2003
Handling and storage of universal Ground water wastes contamination (landfill leachate)
Universal wastes seperated and disposed of by licensed handler, as per SOP 5151.
24
Yes
Wave solder, VFS/RFE solder pot, Air pollution wave solder washer, operations using solder irons
20
Write SPCC plan if we are over 1320 gallons capacity Implement standard operating procedure (5151) for handling universal and hazardous wastes Determine if laws / regulations require us to have permits under MAERS.
BLDI
by 5/31/03
D. Johnson D. Ross
by 12/31/02
BLDI
by 2/28/03
185946600.xls.ms_office
11/5/2013
Number
Aspect
Objectives Perform testing on maintenance employee. Use results to determine future action Set up barrels to separate materials. Investigate recycling companies Issue quote request for vapor recovery system. Install system if feasable. Issue quote request for vapor recovery system. Install system if feasable. Write procedure to specify containment and clean-up of spills
Targets
Electronic components, Plastic, Metals dumped into trash compactor Transmission Fluid Vapor Emissions
ICT testers, Final testers, Rework Ground water and Salvage contamination (landfill leachate)
24
T. Zerfas
by 12/10/02
Air pollution
none
20
D. Ross
by 12/31/02
Ground water contamination (emissions condense on roof, then washed into ground) Spillage within building beyond chemical room containment
none
30
D. Ross
by 12/31/02
Trap pans under testers, vacuumed up as necessary. Vacuum then emptied into storage barrel in chemical room. Due Care used by personnel to dispose wastewater only into sanitary sewer system
16
No
D. Johnson D. Ross
by 11/21/02
Wastewater Disposal
27
Investigate using an oil seperator to clean wastewater before disposal. Evaluate Coopersville's water ordinance
D. Ross
by 12/10/02
BLDI
By 12/31/02
Disposal of oily rags Maintenance, VFS final test, and gloves hydraulics testing Storm water runoff Truck well, parking lot
10
Ground water contamination (landfill leachate) Surface water contamination (from oil) Surface water contamination.
24
No
20
D. Ross K. Stebbins No metals stored outside revise EMS monthly checklist J. Zerfas to include this requirement D. Johnson (11/22/02). BLDI to review BLDI Coopersville stormwater ordinance (by 12/31/02). BLDI to determine if SWPPP is needed (by 1/31/03). If needed, SWPPP to be complete by 7/1/03 revise EMS monthly checklist J. Zerfas to include this requirement D. Johnson
by 12/31/02
none
20
Require protected storage of metals. (pallets will remain outside). Put Stormwater Pollution Prevention Plan in place
Outside storage of empty alcohol & flux containers and empty spools for recycle pickup
none
20
Write procedure to specify that pallets of these containers must be shrink wrapped, including exposed tops Explain our requirements to contractors. Consumer's Power to test all unlabeled transformers
by 11/15/02
Contractors dispose of their scrap Surface water when performing work for Saturn contamination 11 Transformers containing PCBs All Ground water contamination at disposal
none
12
D. Ross
Transformers will be tested for PCB content before disposal per Michigan Administrative Code # R 299.3313 -3317
16
2/25/03: Consumers tested Consumer's transformers. We are below Power pcb threshold. Certification sticker to be applied to pig Spring 2003.
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Number
Control Method These will be disposed of as PCB hazardous waste Only licensed disposal company used (for recycling) No DEQ forbidden componds used by lawn service No DEQ forbidden componds used by lawn service none
Targets
Lighting fixtures, Durability testers Ground water contamination at disposal Wave solder, Solder pots Upkeep of building grounds (sub-contracted) Ground water contamination Ground water contamination Surface water contamination. Landfill usage
12 13
4 2 2 2
4 2 2 3
2 1 1 5
32 4 4 30
N N N Y Obtain certification from lawn service stating no forbidden chemicals used Implement cardboard recycling. K. Stebbins J. Zerfas by 10/31/02
14
All
15
Air pollution
45
Monitor and graph how often the trash container is changed (by month) starting in Jan 2003 Check customer requirements. If customer does not specify Humiseal, use a different compound. Review of new compounds is in progress
16
Trash compactor (excessive litter when changing container) Painting done outside, no spray booth
All
none
20
No
Write instruction stating that area must be cleaned before new container is placed.
S. Carlson D. Johnson
by 11/15/02
17
Air pollution
Performed outside, no point discharges Performed outside, no point discharges Performed outside, no point discharges Due care used by personnel
12
No
18
2 2 2
2 2 2
3 3 3
12 12 12
N N Y Put policy in place that no sales samples or other chemicals are to be used until an environmental review is done. Also reduce the number of hazardous chemicals used Reduce the number of Written policy and employee K. Stebbins hazardous chemicals training used by 10% by Jan, 2004 Keep running inventory of D. Ross different chemicals used Policy to be in place by 10/31/02 Inventory to be complete by 12/31/02. Begin running inventory in Jan 2003 by 11/5/02
2 2
2 2
3 3
12 12
Y Y
19
Pesticide use
Kill mice
18
No
Current traps to be Traps to be removed removed. All future by 11/5/02 traps used to be evaluated for environmental impacts before use (type of poison and placement) Improve inventory control of on-hand quantity of solder
D. Ross
20
21
Use of chemicals Circuit board conformal coating. that are reportable R&D activities. Maintenance under SARA Title III activities
Inventory (including batteries) exceeds permitted amount. Amount above permitted level triggers TRI form R reporting requirements Air pollution
Environmental consultant (BLDI) to perform initial assessment and training of Saturn personnel in TRI form R requirements (SARA Title III) Due care used by personnel
12
Tighten the window for solder J. Zerfas deliveries, through JBA and C. Sweers working with supplier.
by 12/31/02
12
Yes
see # 18
see # 18
12
Yes
Perform review of all MSDS sheets to determine which chemicals are above the reporting threshold. Report these chemicals as needed. Prepare contingency plans.
BLDI
by 7/31/03
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Number
Aspect
Control Method
Objectives
Targets
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Scale of Impact
How much of an impact will the aspect make on the environment? How heavily will the impact (based on the given aspect) affect the environment? Impact Type Hazardous effect on environment High effect Medium Low None Scale 5 4 3 2 1
Severity of Impact
Based on the Scale of impact, how severe is the impact? Take into account how long the impact will have a negative effect. Severity of Impact Hazardous High Medium Low None Scale 5 4 3 2 1
Prob/Freq of Occurrence
How frequently will the specified impact occur? Take into account: a. Any control method(s) placed on the aspect and/or impact b. The activities associated with the aspect and/or impact c. How the activities are performed d. Our history performing the activities. Prob/Freq of Occur. Always High Medium Remote None Scale 5 4 3 2 1