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TCS & TCSA

Series Dispensers

Service Parts Manual

4576A
Version

1.0

FEBRUARY 1996

MANU
AL HIST
OR
Y
MANUAL
HISTOR
ORY
Date of issue for original version and subsequent versions:
Form 4576A (revised from 4576)
Version 1.0 ...... February 1996 ....... Software Version N/A

Page
No.

Version
No.

Page
No.

Version
No.

Cover ....................... 1.0


History Page ............ 1.0
1-1 1-10 ............... 1.0
2-1 2-35 ............... 1.0
3-1 3-51 ............... 1.0
4-1 4-15 ............... 1.0
5-1 5-10 ............... 1.0
6-1 6-5 ................. 1.0
7-1 7-16 ............... 1.0
8-1 8-53 ............... 1.0
9-1 9-11 ............... 1.0
10-1 10-41 ........... 1.0

NOTE:
11-1 11-14 ........... 1.0
12-1 12-3 ............. 1.0

Form 4576A replaces Form 4576. This is a


complete reprint from Form 4576 previous
versions.

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Contents:

Introduction 1
Outer Shell 2
Discharge (Hyd. & Vapor) 3
Meter & Pulser 4
Suction System (Hyd.) 5
Remote Control (Hyd.) 6
Blender (Hyd.) 7
Electrical & Electronics 8
Dpt 9
Dials 10
Miscellaneous 11
Notes 12

Section
One
Introduction
and
Ordering Information
Page
Number

Introduction ..................................................................

1-2

Tokheim Model Numbers .............................................. 1-3


Determine the Number of Hoses & Sides .....................

1-4

Determine the A Side of the Dispenser .........................

1-5

Pump and Pedestal Outline


Model 324 and H324 (A & non-A), 322A-R-B5 and H322A-R-B5 ......... 1-6
Model 426 and H426 (A & non-A), 422A and H422A ........................... 1-7
Model 628 and H628 ..................................................................... 1-8

Drawing Number Reference Chart ............................... 1-9

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

T
C
S

D
I
S
P
E
N
S
E
R
1-1

INTRODUCTION
This document contains information proprietary to Tokheim Corporation. The data
contained herein may not be used or disclosed outside the recipient or purchaser for any
purpose other than to assist in the ordering of the equipment described within the
document.
This manual provides a parts breakdown of each model, unit, or subassembly of the TCS,
both A and non-A Series, Dispenser. A breakdown of individual parts is necessary to
ensure that the correct part is obtained when ordering replacements or spares. This
manual has been prepared to assist in the prevention of error through ordering.

TOKHEIM CORPORATION
Service Parts Division
P.O. Box 663
Fremont, IN 46737

(219) 470-4710
FAX: 219-495-3100
When ordering, ALWAYS give the serial and model number of your model or unit. Be
prepared to give the following information to ensure you receive the correct supplies:
INFORMATION ON YOUR UNIT(S)
ITEM NAME: ______________________________________________________________
SERIAL NUMBER: _________________________________________________________
MODEL NUMBER: ________________________________________________________
ITEM NAME: ______________________________________________________________
SERIAL NUMBER: _________________________________________________________
MODEL NUMBER: ________________________________________________________
ITEM NAME: ______________________________________________________________
SERIAL NUMBER: _________________________________________________________
MODEL NUMBER: ________________________________________________________
ITEM NAME: ______________________________________________________________
SERIAL NUMBER: _________________________________________________________
MODEL NUMBER: ________________________________________________________

Use the part number and description to order your new part(s). Do not order parts by
item number. Item numbers are used on the illustrations for location purposes only.

Failure to install any model, unit, or part of the TCS system per Tokheim specifications,
or if maintenance is performed by untrained personnel, may void the Tokheim Warranty.
1-2

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TOKHEIM MODEL NUMBERS


The following is an example of a model number for a Tokheim dispenser:
Tokheim model number = HL426A-EB-VH-CDELS
MAJOR
FEATURE
CODE

BASIC
MODEL
NUMBER

HL

426

GENERATION
IDENTIFIER

FEATURE
CODES
DISPENSER
TYPE

EB

ACCESSORY
CODES

VH

CDELS

MAJOR FEATURE CODE


(N O E N T R Y ) ............................... L O W P R O F I L E F O R S T A N D A R D 10 F T . H O S E
H ................................................. H I G H H O S E M O D E L , N O V A L A N C E
H L .............................................. H I G H H O S E M O D E L W I T H L I G H T E D C A N O P Y , N O
C ................................................. L O W P R O F I L E W I T H O V E R H E A D C O M P A R T M E N T ,
M ................................................ M O B I L O I L C O M P A N Y ( S P E C I A L D I S P E N S E R )
B ................................................. L O W P R O F I L E D I S P E N S E R F O R B R A Z I L
NH .............................................. H I G H H O S E M O D E L W I T H N A R R O W R A C E W A Y

VALANCE
NO VALANCE

(INACTIVE)

BASIC MODEL NUMBER


1ST
2ND
3RD

D I G I T .................................... L E N G T H O F D I S P E N S E R

................................... N U M B E R O F S I D E S
D I G I T ................................... T O T A L N U M B E R O F
DIGIT

(3=30", 4=45", O R 6=60")


(1 O R 2)
H O S E S P E R D I S P E N S E R (1,2,3,4,6,

WITH HOSES

OR

8)

GENERATION IDENTIFIER
E X A M P L E : ................................... XXX - O R I G I N A L M O D E L (1 S T G E N E R A T I O N )
................................................... XXXA - R E V I S E D M O D E L (2 N D G E N E R A T I O N )
................................................... ( N O T E : X I N D I C A T E S B A S I C M O D E L N U M B E R )
DISPENSER TYPE
(N O E N T R Y ) ............................... S E L F - C O N T A I N E D P U M P I N G U N I T
R ................................................. R E M O T E D I S P E N S E R
B ................................................. B L E N D E R ; F I X E D ( O R I F I C E T Y P E )
E B .............................................. E L E C T R O N I C F I X E D B L E N D E R
B3,B4, O R B 5 .......................... E L E C T R O N I C V A R I A B L E B L E N D E R ( W I T H

NUMBER OF BLENDS INDICATED)

FEATURE CODES
V ................................................. D I S P E N S E R
I V ................................................ D I S P E N S E R
VH .............................................. D I S P E N S E R
I V H ............................................. D I S P E N S E R

EQUIPPED FOR VAPOR RECOVERY


EQUIPPED WITH INTERIM VAPOR RECOVERY
EQUIPPED WITH HEALY VAPOR SYSTEM
EQUIPPED WITH HEALY INTERIM VAPOR SYSTEM

ACCESSORY CODES
A
C
D
E
F
G
H
K
L
N
P
S
T
W

................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................
................................................

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

ADVERTISING DISPLAY
CREDIT CARD READER
STAINLESS STEEL DOORS
SPECIAL END TRIM
FILTER
Internal Use Only
Reference Spec 6380 (rev.2)
SIGHT GLASS
HIGHLIGHTS CANOPY (5" WIDE COLUMN)
CASH/CREDIT OPTION
LONG HOSE (INACTIVE)
VALANCE PANELS
PRESET
SPEAKER
CREDIT CARD READER WITH TICKET PRINTER
START SWITCHES ON PRODUCT PANELS (2ND DESIGN "A" VERSION ONLY)

1-3

DETERMINE THE NUMBER OF HOSES & SIDES


It is easy to determine the number of hoses and sides on a TCS dispenser by its model number.
The first digit
=
The second digit =
The third digit =

length of cabinet
number of sides used
total number of hoses
Model 628 =
60" Cabinet
2 Sides used
8 hoses (4 on each side)

30" Cabinet

30" Cabinet
Model 311 - 1 side, 1 hose
Model 322 - 2 sides, 2 hoses (1 on each side)
Model 312 - 1 side, 2 hoses
Model 324 - 2 sides, 4 hoses (2 on each side)
Variable Blenders - 2 sides, 2 hoses (1 on each side)
Model 322A-R-B5 - 5 products
Model 322A-R-B4 - 4 products
Model 322A-R-B3 - 3 products

30"

30"

45" Cabinet

45" Cabinet
Model 413 - 1 side, 3 hoses
Model 426 - 2 sides, 6 hoses (3 on each side)
Non-Blend, 1 hose per side
Model 411A - 1 side - 3 products
Model 422A - 2 sides- 3 products

45"

60" Cabinet

aaaa

45"

60"Cabinet
Model 614 - 1 side, 4 hoses
Model 628 - 2 sides, 8 hoses (4 on each side)

60"
1-4

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

DETERMINE THE A SIDE OF THE DISPENSER


On the TCS series dispensers, it is possible to have hoses on one side, or on both sides.
A single sided dispenser would have hoses on Side A
A two sided dispenser would have hoses on both Side A and Side B.
In working with the TCS (non A) and TCSA, it is important to identify the A side of the dispenser.

TCSA Dispenser Side A

Arming and Manager


Keyswitch
Speaker

To determine Side A:
1. Locate the Arming and
Manager Keyswitch on
the Dial Face.
2. This is found just
above and to the right
of the dollars window.
3. The side with the
Keyswitch is SIDE A.

TCS (non A) Dispenser Side A

MANAGER

To determine Side A:
1. Locate the Manager Key
on the side of the dispenser
2. Stand in front of the dispenser
3. If you can reach around the
side of the dispenser and
touch the Manager Key with
your left hand, you are facing
SIDE A.

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-5

PUMP AND PEDEST


AL OUTLINE
PEDESTAL

Model 324 and H324


Valance and Column
dimensions apply to
High Hose only.

Model 322A-R-B5
and H322A-R-B5
1-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

PUMP AND PEDEST


AL OUTLINE
PEDESTAL

Model 426 and H426


A & non-A

Valance and Column


dimensions apply to
High Hose only.

1-741396

1-741481
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

Model 422A and


Model H422A
1-7

PUMP AND PEDEST


AL OUTLINE
PEDESTAL

Model 628 and H628


A & non-A

Valance and Column dimensions apply to High Hose only.

1-741398

1-8

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Drawing Number - Quic


k Refer
ence Char
Quick
Reference
Chartt
The drawings used in this manual are identified by a drawing number. This number is found in the bottom right corner
of each drawing page. If there is a text page, the drawing number is found at the top right corner and end of the corresponding text page.
Also some sub-assemblies reference a drawing number. Use this chart to locate proper page.
The digit(s) before the dash is the drawing revision number. Example: 9-74372. This example shows that this is the
9th revision of drawing 74372.
This reference chart lists the base drawing number and not the revision number. When locating drawings and/or subassemblies used in this manual be sure to ignore the drawing revision number.

Drawing #

Page #

Drawing #

Page #

Drawing #

Page #

72206 ............ 10-2

731007 ........... 10-38, 10-39

741387 ........... 8-3

72207 ............ 8-28

731008 ........... 10-40, 10-41

741388 ........... 7-3

72208 ............ 10-3

731009 ........... 10-42, 10-43

741389 ........... 7-2

72295 ............ 2-34

741277 ........... 2-20, 2-21

741390 ........... 7-4, 7-5

72296 ............ 3-44

741282 ........... 2-2, 2-3

741391 ........... 3-6

72297 ............ 3-46

741284 ........... 10-4

741392 ........... 3-7

72298 ............ 3-48

741285 ........... 8-34

741404 ........... 8-16

72299 ............ 3-50

741304 ........... 2-8, 2-9

741405 ........... 8-14

73773 ............ 2-24

741305 ........... 11-2

741406 ........... 2-4, 2-5

73774 ............ 11-8

741310 ........... 8-20

741409 ........... 2-12, 2-13

73779 ............ 9-9

741313 ........... 10-11

741411 ........... 2-14, 2-15

73780 ............ 4-8

741314 ........... 3-8, 3-9

741412 ........... 3-5

73781 ............ 4-14

741327 ........... 8-36

741413 ........... 7-16

73782 ............ 4-10

741328 ........... 2-22, 2-23

741414 ........... 8-12

73783 ............ 2-28

741331 ........... 3-4

741415 ........... 8-4

73785 ............ 4-15

741333 ........... 3-10

741416 ........... 8-8

73786 ............ 2-29

741337 ........... 2-6, 2-7

741417 ........... 8-10

73787 ............ 2-32

741338 ........... 2-10, 2-11

741418 ........... 8-27

73788 ............ 2-30

741340 ........... 11-6

741419 ........... 2-16

73789 ............ 2-26

741341 ........... 11-12

741420 ........... 11-4

73843 ............ 2-31

741367 ........... 7-10, 7-11

741421 ........... 10-22, 10-23

73966 ............ 6-4

741368 ........... 10-24, 10-25

741422 ........... 10-14,10-15,10-16

73967 ............ 8-46

741370 ........... 9-4, 9-5

741423 ........... 10-12

73968 ............ 8-52

741371 ........... 9-6, 9-7

741424 ........... 10-6, 10-7

73969 ............ 8-50

741372 ........... 9-2, 9-3

741425 ........... 10-5

73970 ............ 8-48

741373 ........... 9-10, 9-11

741426 ........... 10-8, 10-9, 10-10

73971 ............ 3-32

741374 ........... 5-2

741427 ........... 8-6

73972 ............ 3-34

741375 ........... 6-2

741428 ........... 10-34

73973 ............ 3-38

741376 ........... 7-8, 7-9

741429 ........... 10-17

73974 ............ 3-36

741377 ........... 4-2, 4-3

741430 ........... 8-26

73975 ............ 3-40

741378 ........... 3-2

741431 ........... 10-18, 10-19

73976 ............ 3-30

741379 ........... 3-3

741432 ........... 10-20, 10-21

73977 ............ 3-28

741380 ........... 2-17

741433 ........... 11-10

73978 ............ 3-26

741382 ........... 2-18

741434 ........... 3-21

73979 ............ 3-42

741384 ........... 5-4

741435 ........... 3-22

74372 ............ 4-12

741385 ........... 5-6

741436 ........... 3-20

75063 ............ 5-8

741386 ........... 8-2

741442 ........... 8-18

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-9

Drawing Number (Continued) - Quick Reference Chart


The drawings used in this manual are identified by a drawing number. This number is found in the bottom right corner
of each drawing page. If there is a text page, the drawing number is found at the top right corner and end of the corresponding text page.
Also some sub-assemblies reference a drawing number. Use this chart to locate proper page.
This reference chart lists the base drawing number and not the revision number. When locating drawings and/or subassemblies used in this manual be sure to ignore the drawing revision number.

Drawing #

Page #

Drawing #

Page #

Drawing #

Page #

741477 ........... 3-18, 3-19


741485 ........... 8-30
741487 ........... 8-32
741488 ........... 10-26
741489 ........... 3-12, 3-13
741490 ........... 3-16, 3-17
741491 ........... 7-14, 7-15
741492 ........... 3-14, 3-15
741493 ........... 7-12, 7-13
741494 ........... 7-6, 7-7
741495 ........... 4-6, 4-7
741496 ........... 4-4, 4-5
741497 ........... 3-25
741498 ........... 3-23
741499 ........... 3-24
741500 ........... 8-38
741501 ........... 10-32
741515 ........... 10-30
741516 ........... 10-29
741517 ........... 8-40
741518 ........... 10-35
741527 ........... 8-22
741608 ........... 8-42
741609 ........... 8-44

1-10

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Section
Two
Outer
Shell
Trim Assembly
Serial No.
Serial No.
Serial No.
High Hose
Serial No.
Serial No.
Serial No.
Serial No.

Page
Number

109-40526 & Below ........................................................................... 2-2, 2-3


109-40527 to 119-50390 ................................................................... 2-4, 2-5
119-50391 & Above ........................................................................... 2-6, 2-7
069-19557 & Below ........................................................................... 2-8, 2-9
069-19558 to 109-40503 ................................................................... 2-10, 2-11
109-405 to 109-H628-40692, 119-H426-50383, 030-H324-52339 ..... 2-12, 2-13
109-H628-40693 & Above, 119-H426-50384, 030-H324-52340 .......... 2-14, 2-15

T
C
S

Enclosure Assembly
Plastic Enclosure for TCS Non-A .......................................................................... 2-16
Plastic Enclosure for TCS-A ................................................................................. 2-17
Steel Enclosure ................................................................................................... 2-18

Chassis Assembly
Serial No. 119-50390 & Below ........................................................................... 2-20, 2-21
Serial No. 119-50391 & Above ........................................................................... 2-22, 2-23

Nozzle Boot Assembly


Serial No. 119-50390 & Below ........................................................................... 2-24
Serial No. 119-50391 & Above ........................................................................... 2-26, 2-27

Hose Magazine Assembly For TCS Low Profile ....................................................... 2-28


Access Panel Assembly
Serial No. 119-50390 & Below ........................................................................... 2-29
Serial No. 119-50391 & 031-58612 .................................................................... 2-30
Serial No. 119-58613 & Above ........................................................................... 2-31

Door Assembly .......................................................................................................... 2-32, 2-33


MaxVac Raceway Assembly .................................................................................... 2-34, 2-35

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

D
I
S
P
E
N
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2-1

2-2

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-741282
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

TCS TRIM ASSEMBL


Y - Serial No. 109-40526 & Below
ASSEMBLY
ITEM
NO.
1
2
3
4
5
6
7
8
9
10

11
12
13

14

PART
NO.
06-50621
2-131460
1-223192

DESCRIPTION

Washer
Spacer
Lead Warning Decal
(Not Shown)
1-225094
Decal Unleaded (Not
Shown)
1-228380
Blind Rivet
1-228381
Stud Receiver Clip
1-228646
Self Threading Wing
Nut
2-317413
Upper Vertical Strip
1-317443
Gutter
Instruction Decals
1-317827
Cash/Credit
(45" High Hose)
2-317827
Cash
3-317827
Preset/Cash/Credit
(45" High Hose)
2-418020
Lower Vertical Strip
2-418025
Fixed Panel (2")
2-418030
Wide Trim Strip
2-419069
Wide Trim Strip (H3,
H4 & H6)
Stainless End Trim
1-418065
Serial Plate Side (Remote Control)
2-418065
Side Opposite Serial
Plate - (Remote
Control)

ITEM
NO.
14

15

16

17

PART
NO.

ITEM
NO.

DESCRIPTION

Stainless End Trim - (continued)


5-418065
(Serial Plate Side Suction)
6-418065
(Side Opposite Serial
Plate - Suction)
1-419292
(Serial Plate Side Remote Control High
Hose)
2-419292
(Side Opposite Serial
Plate - Remote
Control
High Hose)
3-419292
(Serial Plate Side Suction High Hose)
4-419292
(Side Opposite Serial
Plate - Suction High
Hose)
Right Edge Strip
2-418066
Use 2-419646
2-419646
Left Edge Strip
2-418067
Use 2-419647
2-419647
Upper Stripping
2-418221
30"
2-418232
45"
2-418274
Left 60"
2-418275
Right 60"

18

PART
NO.

20

Mid Stripping
2-418222
2-418233
2-418276
2-418277
Top Panels
1-418533
2-418533
174-50031

21

256-50031

22
23
24
25
26

04-50211
07-50621
04-50761
23-50761
10-51491

27

248-52851

28

252-52851

29

04-54742

30

03-54752

19

DESCRIPTION

30"
45"
Left 60"
Right 60"
Painted
Stainless
#8-32 X 1/2 Lg. Truss
Hd. Mach Screw
#10-24 X 3/4 Lg.
Truss Hd. Mach
Screw
#8-32 Hex Nut
1/4 Plain Washer
#8 Lockwasher
#10 Lockwasher
#14 X 1/2 Lg. P.K.
Self-Tapping Screw
#10-24 X 3/8 Lg. Hex
Hd. Mach Screw
#10-24 X 1/2 Lg. Hex
Hd. Mach Screw
1/4-20 X 3/8 Lg. M-F
Hex Hd. Whiz-Lock
Screw
#10-24 M-F Flange
Whiz-Lock Nut

2-3

3-741282

2-4

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741406
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

TCS TRIM ASSEMBL


Y - Serial No. 109-40527 to 119-50390
ASSEMBLY
ITEM
NO.
1
2
3
4
5
6
7
8
9

10
11
12

13

14

15

PART
NO.
06-50621
2-131460
1-223192

DESCRIPTION

Washer
Spacer
Lead Warning Decal
(Not Shown)
1-225094
Decal Unleaded (Not
Shown)
1-227277
Notice Label
1-228380
Blind Rivet
2-317413
Upper Vertical Strip
1-317443
Gutter
Instruction Decals
1-317827
Cash/Credit
(45" High Hose)
2-317827
Cash
3-317827
Preset/Cash/Credit
(45" High Hose)
2-418020
Lower Vertical Strip
2-418025
Fixed Panel (2"0
Right Edge Strip
2-418066
Use 2-419646
2-419646
Left Edge Strip
2-418067
Use 2-419647
2-419647
Upper Stripping
2-418221
30"
2-418232
45"
2-418274
Left 60"
2-418275
Right 60"
Mid Stripping
2-418222
30"
2-418233
45"
2-418276
Left 60"
2-418277
Right 60"

ITEM
NO.
16

17

18

19

PART
NO.

DESCRIPTION

Top Panels
1-418533
Painted
2-418533
Stainless
Wide Trim Stripping
420312-1
Stainless
420312-2
Stainless (H3, H4 &
H6)
Painted End Trimming
5-420313
Painted Serial Plate
Side - (Remote
Control)
6-420313
Side Opposite
Serial Plate -(Remote
Control)
7-420313
Serial Plate Side (Suction)
8-420313
Side Opposite Serial
Plate - (Suction)
5-420325
Serial Plate Side (Remote Control
High Hose)
6-420325
Side Opposite
Serial Plate (Remote Control
High Hose)
7-420325
Serial Plate Side (Suction High Hose)
8-420325
Painted End Trim
Side Opposite Serial
Plate - (Suction High
Hose)
174-50031
#8-32 X 1/2 Lg. Truss
Hd. Mach Screw

ITEM
NO.
20

PART
NO.

256-50031

21
22
23
24
25

04-50211
07-50621
04-50761
23-50761
10-51491

26

248-52851

27

252-52851

28

04-54742

29

03-54752

DESCRIPTION
#10-24 X 3/4 Lg.
Truss Hd. Mach
Screw
#8-32 Hex Nut
1/4 Plain Washer
#8 Lockwasher
#10 Lockwasher
#14 X 1/2 Lg. P.K.
Self-Tapping
Screw
#10-24 X 3/8 Lg. Hex
Hd. Mach Screw
#10-24 X 1/2 Lg. Hex
Hd. Mach Screw
1/4-20 X 3/8 Lg. M-F
Hex Hd. Whiz- L o c k
Screw
#10-24 M-F Flange
Whiz-Lock Nut

NOTE:
For Stainless Steel End Trim & Painted
Wide Trim see drawing number 3-741282
For Wide Trim Strip (Models H3, H4 & H6)
see drawing number 3-741282

1-741406

2-5

2-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741337
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS TRIM ASSEMBL


Y - Serial No. 119-50391 & Above
ASSEMBLY
ITEM
NO.

PART
NO.

1-223192

2
3
4
5
6
7

9
10
11

12

13

DESCRIPTION

Lead Warning Decal


(Not Shown)
1-225094
Decal Unleaded (Not
Shown)
1-228380
Blind Rivet
1-229606
Spacer - Universal
2-317413
Upper Vertical Strip
1-317443
Gutter
7-317638
Cushion 45"
8-317638
Cushion 30"
9-317638
Cushion 60"
Instruction Decal
1-317827
Cash/Credit
(45" High Hose)
2-317827
Cash
3-317827
Preset/Cash/Credit
(45" High Hose)
2-318147
Gutter
2-418020
Lower Vertical Strip
Top Panels
2-420237
Stainless
3-420237
Painted
Fixed Access Panel
2-420692
2" (all except Mobil)
16-420692
6" (Mobil only)
2-419646
Right Edge Strip

ITEM
NO.
14
15

16
17

PART
NO.

ITEM
NO.

DESCRIPTION

2-419647
Left Edge Strip
Top Trim Stripping
2-419260
45" (Mobil only)
2-419662
30"
2-419663
45"
2-419664
60"
420312-1
Stainless Wide Trim
Strip Weld Assembly
Painted End Trimming
5-420313
(Serial Plate Side Remote Control)
6-420313
(Side Opposite Serial
Plate - Remote
Control)
7-420313
(Serial Plate Side Suction)
8-420313
(Side Opposite Serial
Plate - Suction)
5-420325
High Hose - Serial
Plate Side - Remote
Control
6-420325
High Hose - Side
Opposite Serial Plate
- Remote Control
7-420325
High Hose - Serial
Plate Side - Suction

17

18

19

20
21
22
23
24
25

PART
NO.

1 of 1

DESCRIPTION

Painted End Trimming - (continued)


8-420325
High Hose - Side
Opposite Serial Plate
- Suction
174-50031
#8-32 X 1/2 Large
Truss Head Machine
Screw
256-50031
#10-24 X 3/4 Large
Truss Head Machine
Screw
04-50211
#8-32 Hex Nut
04-50761
#8 Lockwasher
07-50621
1/4 Plain Washer
10-51491
#14 X 1/2 Large P.K.
Self-Tapping Screw
03-54752
#10-24 M-F Flange
Whiz-Lock Nut
1-230116
Gutter Spring

NOTE:

For Stainless Steel End Trim & Painted Wide


Trim see drawing number 3-741282.

For Wide Trim Strip (Models H3, H4 & H6) see


Drawing number 3-741282.

2-741337

2-7

2-8

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741304
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

TCS TRIM ASSEMBL


Y (High Hose) - Serial No. 069-19557 & Below
ASSEMBLY
ITEM
NO.

PART
NO.

419293-1

Raceway Weld Assemblies


419263-2
All H426
419263-3
All H413
419263-4
W/O Valance
419263-5
W/O Valance
419718-2
All H628
419718-3
All H614
419718-4
W/O Valance
419718-5
W/O Valance
419802-1
All H311
419802-2
All H312
419802-3
All H322
419802-4
All H324
419802-5
W/O Valance
419802-6
W/O Valance
419802-7
W/O Valance
419802-8
W/O Valance

ITEM
NO.

DESCRIPTION

Post Assembly

Raceway Cover
1-419266
45"
1-419703
60"
1-419801
30"

(All H426)
(All H413)

(All H628)
(All H614)

(All
(All
(All
(All

H311)
H312)
H322)
H324)

PART
NO.

4
5
6
7
8
9

1-419279
1-229664
2-229663
1-229655
1-131282
5-126964

10
11
12
13
14

1-229690
64-52191
04-50611
03-50301
36-50361

15
16
17
18
19
20

1-131961
02-54752
1-318245
1-318258
1-229679
1-226268

DESCRIPTION

Post Cover
Spacer
Barrier Strip
Lift Bracket
Seal Screw
#8-32 X 1/2" Long Truss Head Thread
Cutting Screw
Decalcomania
3/8-16 X 1" Large Carriage Bolt
3/8 Plate Washer
3/8-16 Hex Nut
5/16-18 X 1-1/4 Large Hex Head Cap
Screw
Special Washer
5/16-18 M-F Flange Whiz-Lock Nut
Post Support
Post Spacer
Cushion (3-3/4 Lg.)
Decalcomania

2-741304

2-9

2-10

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741338
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

TCS TRIM ASSEMBL


Y (High Hose) ASSEMBLY
ITEM
NO.

PART
NO.

ITEM
NO.

DESCRIPTION

Post Assembly
419293-2
Stainless Steel
419293-3
Painted

Raceway Weld
419263-2
419263-3
419263-4
419263-5
419718-2
419718-3
419718-4
419718-5
419802-1
419802-2
419802-3
419802-4
419802-5
419802-6
419802-7
419802-8

Assemblies
All H426
All H413
W/O Valance
W/O Valance
All H628
All H614
W/O Valance
W/O Valance
All H311
All H312
All H322
All H324
W/O Valance
W/O Valance
W/O Valance
W/O Valance

2-11

Raceway Covers
1-419266
45"
1-419703
60"
1-419801
30"

(All H426)
(All H413)

(All H628)
(All H614)

(All
(All
(All
(All

H311)
H312)
H322)
H324)

Serial No. 069-19558 to 109-40503


PART
NO.

4
5
6
7
8
9

1-419279
1-229664
2-229663
1-229655
1-131282
5-126964

10
11
12
13
14

1-229690
64-52191
04-50611
04-54752
36-50361

15
16
17
18
19
20
21
22
23

1-131961
02-54752
1-318245
1-318258
3-227852
1-226268
1-318365
1-230194
1-227277

DESCRIPTION

Post Cover
Spacer
Barrier Strip
Lift Bracket
Seal Screw
#8-32 X 1/2" Long Truss Head Thread
Cutting Screw
Decalcomania
3/8-16 X 1" Large Carriage Bolt
3/8 Plate Washer
3/8-16 M-F Flange Whiz-Lock Nut
5/16-18 X 1-1/4 Large Hex Head Cap
Screw
Special Washer
5/16-18 M-F Flange Whiz-Lock Nut
Post Support
Post Spacer
Cushion
Decalcomania
Post Liner
Spacer
Notice Label

2-741338

2-12

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS TRIM ASSEMBL


Y (High Hose)
ASSEMBLY
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16

PART
NO.

DESCRIPTION

#8-32 X 1/2 Long Truss Head Thread Cutting Screw


5-126964
Stainless Steel Finish
6-126964
Black Oxide Finish
1-131282
Seal Screw
1-131961
Special Washer
1-131995
Washer
1-226268
Decalcomania
1-227277
Notice Label
3-227852
Cushion
1-229655
Lift Bracket
2-229663
Barrier Strip
1-229664
Spacer
1-229690
Decalcomania
1-230194
Spacer
1-318245
Post Support
1-318258
Post Spacer

2-13

Raceway Weld Assemblies


419263-2
All H426
419263-3
All H413
419263-4
W/O Valance (All H426)
419263-5
W/O Valance (All H413)
419718-2
All H628
419718-3
All H614
419718-4
W/O Valance (All H628)
419718-5
W/O Valance (All H614)
419802-1
All H311
419802-2
All H312
419802-3
All H322
419802-4
All H324
419802-5
W/O Valance (All H311)
419802-6
W/O Valance (All H312)
419802-7
W/O Valance (All H322)
419802-8
W/O Valance (All H324)
420200-1
17" (NH413A)
420200-2
17" (NH426A)
For MaxVac Raceway Assembly, see drawing 72295
Raceway Cover
1-419266
45" (24" Wide)
1-419703
60"

2-741409

Serial No. 109-40504 to 109-H628-40692


& 119-H426-50383 & 030-H324-52339
ITEM
NO.

16

17
18
19
20
21

PART
NO.

DESCRIPTION

Raceway Cover - (continued)


1-419801
30"
1-420201
45" (17" Wide)
1-421446
30" (MaxVac)
Inside Post Covers
1-420309
Stainless Steel
3-420309
Painted
Outside Post Covers
1-420310
Stainless Steel
3-420310
Painted
420326-1
Post Liner Assy. (Includes Item 7)
420326-2
Post Liner Assy. (Includes Item 7)
Carriage Bolt
39-52198
64-52191
64-52198

5/16-18 X 1" Lg. (MaxVac Only)


3/8-16 X 1" Long (All models Except
MaxVac) (Cad Plate)
3/8-16 X 1" Lg. (All Models Except MaxVac)
(Black Oxide)

Washer
04-50611
11-50622

3/8 Plate (All Models Except MaxVac)


1/2" Plain (MaxVac Only)

23

02-54752

5/16-18 M-F Flange Whiz-Lock Nut

24

M-F Flange Whiz-Lock Nut


02-54752
5/16-18 (MaxVac Only)
04-54752
3/8-16 (All Models Except MaxVac)

25

36-50361

26
27

1-319346
1-319404

28

08-50621

22

1 of 1

5/16-18 X 1-1/4 Large Hex Head Cap


Screw
Post Brace
Tube Bracket (H413A & H426A Serial No.
068546 & Above)
5/16" Plain Washer (H413A & H423A
Serial No. 068546 & Above)
2-741409

2-14

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741411
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

TCS TRIM ASSEMBL


Y (High Hose) ASSEMBLY
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART
NO.
6-126964
1-131282
1-131961
1-131995
1-226268
1-227277
3-227852
1-229655
2-229663
1-229664
1-229690
1-230194
1-230705
Post Support
1-318245
1-421136

DESCRIPTION
#8-32 X 1/2 Long Truss Head Self-Tapping
Screw
Seal Screw
Special Washer
Washer
Decalcomania
Notice Label
Cushion
Lift Bracket
Barrier Strip
Spacer
Decalcomania
Spacer
Cover Plate
All Models Except Those Listed Below
H413A & H426A Serial No. 068546 & Above

15

1-318258

16

Raceway
1-419118
All 45" (Except Mobil, 411 & 422)
7-419118
All & 422
8-419118
45" Mobil
1-419702
60"
1-419798
30"
1-420010
45" (Lighted)
1-420107
30" (Lighted)
1-420126
60" (Lighted)
1-420199
45" (17" Raceway)
1-420782
HL322A-R-B5-V (Lighted)
1-4208181
H322A-R-B5-V
For MaxVac Raceway, see drawing 72295

17

2-15

Raceway Covers
1-419266
1-419703
1-419801
1-420201
1-421446

Serial No. 109-H628-40693 & Above


& 119-H426-50384 & 030-H324-52340
ITEM
NO.

PART
NO.

DESCRIPTION

18

Inside Post Covers


1-420309
Stainless Steel
3-420309
Painted

19

Outside Post Covers


1-420310
Stainless Steel
3-420310
Painted

20

420326-1

21

420326-2

22

39-52198

Post Liner Assembly


(Includes Item 7)
Post Liner Assembly
(Includes Item 7)
5/16-18 X 1" Long Carriage Bolt

23

Carriage Bolt
39-52198
64-52198

5/16-18 X 1" Long (MaxVac Only)


3/8-16 X 1" Long (All Models Except MaxVac)

24

Washer
04-50611
11-50622

3/8" Plate Washer (All Models Except MaxVac)


1/2" Plain Washer (MaxVac Only)

25

02-54752

5/16-18 M-F Flange Whiz-Lock Nut

26

M-F Flange Whiz-Lock Nut


02-54752
5/16-18 (MaxVac Only)
04-54752
3/8-16 (All Models Except MaxVac)

27
28
29

36-50361
1-319346
1-319404

30

08-50621

Post Spacer

45" (24" Wide)


60"
30"
45" (17" Wide)
30" (MaxVac)

5/16-18 X 1-1/4 Long Hex Head Cap Screw


Post Brace
Tube Bracket (H413A & H426A Serial No.
068546 & Above)
5/16" Plain Washer (H413A & H426A Serial
No. 068546 & Above)

2-741411

2-16

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-17

2-18

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Notes

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-19

2-20

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

4-741277
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

CHASSIS ASSEMBL
Y - Serial No. 119-50390 & Below
ASSEMBLY
ITEM
NO.
1
2
3
4
5
6

8
9

PART
NO.
1-120751
1-228370
1-317405
1-317471
1-418034

DESCRIPTION
Washer
Meter Support Bracket
Center Column
Motor Mtg. Bracket
End Frame

Base Weld Assemblies


418037-2
30"
418042-2
45"
418044-2
60"
Front Bars
2-418038
2-417896
2-417897
1-418117

30"
60"
45"
Swivel Support

Barrier Plate Weld Assemblies


418123-6
30" & 30"-RC
418123-7
45"
418123-8
60"
418123-9
45"-RC
418123-1060"-RC
419792-6
30"A & 30"A-RC
419792-7
45"A
419792-8
60"A
419792-9
45"A-RC
419792-1060"A-RC

ITEM
NO.
10

PART
NO.

DESCRIPTION

ITEM
NO.

PART
NO.

Pump Support Brackets


1-418168
30", 45" & 60"
1-418169
60"
1-418170
45"

21

35-54742

22

01-54752

11

418176-1

23

02-54752

12

418178-1

24

1-131585

13

Motor Support Plate


1-418196
45"
1-418197
60"
1-418201
30", 45" & 60"

25
26
27

1-229005
1-228978
1-128281

14

418204-1

28
29

1-130590
1-130613

15
16

1-418580
418611-1

30
31

1-228645
1-229482

17

01-50361

32

1-230443

33
34

08-50621
1-132757

18

32-50361

19

10-51491

20

11-51491

Pump Brace Weld


Assembly
Meter Support Plate
Weld Assy.

Cross Brace Weld


Assembly
Cross Brace
Center Brace Weld
Assembly
1/4-20 X 1/2 Lg.
Hex Hd Cap Screw
5/16-18 X 5/8 Lg.
Hex Hd Cap Screw
#14 X 1/2 Lg. P.K.
Self-Tapping Screw
5/16 X 1/2 Lg. P.K.
Self-Tapping Screw

DESCRIPTION
5/16-18 X 5/8 Lg. M-F
Hex Hd Whiz-lock
Screw
1/4-20 M-F Flange
Whiz-Lock Nut
5/16-18 M-F Flange
Whiz-Lock Nut
5/16 Washer
Decal
Decal
Pop Rivet (for Serial
No. 079-019082 &
Above)
Conduit Nut
Conduit Washer
Conduit Hole Plug
Warning Plate (For
Serial No.079019082 &
Above)
Warning Plate Support
Bracket (For Serial No.
079-019082 & Above)
5/16" Plain Washer
5/16-18 Hex Head
Locknut (Nylon Insert)

2-21

4-741277

2-22

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741328
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

CHASSIS ASSEMBL
Y - Serial No. 119-50391 & Above
ASSEMBLY
ITEM
NO.

PART
NO.

1
2

1-120751
1-228370

3
4
5

1-317405
1-317471
1-418034

Base Weld Assemblies


418037-2
30"
418042-2
45"
418042-4
45" (Mobil)
418044-2
60"

DESCRIPTION
Washer
Meter Support
Bracket
Center Column
Motor Mtg. Bracket
End Frame

Mid Strip Weld Assemblies


419670-4
30"
419670-5
45"
419670-6
60"
420041-2
45" (Mobil)

1-418117

Barrier Plate
420232-6
420232-7
420232-8
420232-9
420232-10
419982-4
420338-4
420338-5
420338-6

ITEM
NO.
10

PART
NO.

Pump Support Bracket


1-418168
30", 45" & 60"
1-418169
60"
1-418170
45"

11

418176-1

12

418178-1

13

Motor Support Plates


1-418196
45"
1-418197
60"
1-418201
30", 45" & 60"

2-23

14

418204-1

15
16

1-418580
418611-1

17

02-50361

18

32-50361

19

10-51491

20

11-51491

21

35-54742

22

01-54752

23

02-54752

Swivel Support
Weld Assemblies
30"A & 30"A-RC
45"A
60"A
45"A-RC
60"A-RC
45"A-RC (Mobil)
30"-RC
45"-RC
60"-RC

DESCRIPTION

Pump Brace Weld


Assembly
Meter Support Plate
Weld Assy.

Cross Brace Weld


Assembly
Cross Brace
Center Brace Weld
Assembly
1/4-20 X 1/2 Lg.
Hex Hd Cap Screw
5/16-18 X 5/8 Lg.
Hex Hd Cap Screw
#14 X 1/2 Lg. P.K.
Self-Tapping Screw
5/16 X 1/2 Lg. P.K.
Self-Tapping Screw
5/16-18 X 5/8 Lg.
M-F Hex Hd Whizlock Screw
1/4-20 M-F Flange
Whiz-Lock Nut
5/16-18 M-F Flange

ITEM
NO.

PART
NO.

24
25
26
27
28
29
30
31
32

1-131585
1-229005
1-228978
1-128281
1-130590
1-130613
1-228645
1-229482
1-230443

33

14-51491

34
35

08-50621
1-132757

1 of 1

DESCRIPTION
Whiz-Lock Nut
5/16 Washer
Decal
Decal
Pop Rivet
Conduit Nut
Conduit Washer
Conduit Hole Plug
Warning Plate
Warning Plate
Support Bracket
#14 X 5/8 Lg. P.K.
Self-Tapping Screw
5/16" Plain Washer
5/16-18 Hex Head
Locknut (Nylon
Insert)

3-741328

2-24

Item No.
1
2
3
4

Part No.
1-126182
1-131515
1-131947
228150-1

Description
Washer
Actuator
Nozzle Boot Seal
Switch Sensor Assembly

Door Shaft
2-228349
1-228350

Standard
Vapor Recovery

6
7

1-228352
1-228353

Actuator Arm
Pin

Boot Door
1-228354
1-317424

Standard
Vapor Recovery

1-317420

Spring

10

Boot Cap
1-317450
1-317451

Standard
Vapor Recovery

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

11

Boot Cap Assembly (Includes Items 1, 5, 7, 8, 10, 16, 17 & 18)


317600-1
Standard
317819-2
Vapor Recovery

12

Nozzle Boot
2-418109
2-418110

Standard
Vapor Recovery

28-50001
252-50001
01-50761
24-51321
25-51321
05-52532
04-54742

#4-40 x 3/8" Long Round Head Machine Screw


#10-24 x 1/2" long Round Head Machine Screw
#4 Lockwasher
3/32" Dia. x 1/2" Long Groov-Pin
3/32" Dia. x 5/8" Long Groov-Pin
Truarc Retaining Ring
1/4-20 x 3/8" Long M-F Hex Head Whiz-Lock Screw

13
14
15
16
17
18
19

For complete Nozzle Boot Assembly order:


418237-2
Standard
418669-2
Vapor Recovery
3-73773

Notes

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-25

2-26

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-73789
1 of 1

NOZZLE BOOT ASSEMBL


Y
ASSEMBLY
ITEM
NO.

PART
NO.

1
2
3
4

1-126182
1-131515
1-131947
228150-1

Door Shaft
2-228349
1-228350
2-228350

DESCRIPTION
Washer
Actuator
Nozzle Boot Seal
Switch Sensor Assembly
Standard, Mobil, and
Amoco V1
Interim Vapor & Vapor
Mobil Interim Vapor &
Vapor

Actuator Arm
1-228352
Standard, Amoco V1,
Interim Vapor & Vapor
2-228352
Mobil Interim Vapor &
Vapor

1-228353

Boot Door
1-228354
1-317424
2-317424
1-230727

Standard, Mobil, and


Amoco V1
Vapor Recovery
Interim Vapor
Mobil Interim Vapor &
Vapor

1-317420

10

Boot Cap (Not Used On Mobil Interim


Vapor & Vapor)
1-317450
Standard, Amoco V1, and
Mobil
1-317451
Interim Vapor & Vapor

11

Boot Cap Assembly (Includes Item #


1,5,7,8,10 & 18) (Not Used on Mobil
Interim Vapor & Vapor)
317600-1
Standard, Mobil, and
Amoco V1
317819-1
Vapor Recovery
317819-2
Interim Vapor & MaxVac
(Also Includes Item #20,
21 & 22)
Nozzle Boot
418237-6
418669-5
418669-11
1-420319

ITEM
NO.

PART
NO.

DESCRIPTION

13

28-50001

#4-40 x 5/16" Long Round


Head Machine Screw

14

252-50001

15
16

01-50761
24-52840

17

25-52840

#10-24 x 1/2" Long Round


Head Machine Screw
#4 Shakeproof Lockwasher
3/32" Dia x 1/2" Long
Groove Pin
3/32 Dia x 5/8" Long
Groove Pin

18

Truarc Retaining Ring


05-52532
Standard & Amoco V1
07-52922
Interim Vapor, Vapor,
Mobil Interim Vapor &
Vapor

19

04-54742

20

1-420362

21

2-129956

22

03-50761

23

07-50750

Pin

12

(Serial No. 119-50391 & Above)

1/4-20 x 3/8" Lg M-F Hex


Head Whiz-Lock Screw
Door Extension (Interim
Vapor Only)
#6-32 x 1/4" Long Special
Screw
#6 Shakeproof Lockwasher
(Interim Vapor Only)
#4-40 x 1/2" Lg Set Screw
(Mobil Interim Vapor &
Vapor)

Spring
For complete Nozzle Boot Assembly order:
232359-1
MaxVac Kit
418237-5
Non Vapor (Standard,
Mobil & Amoco V1)
418669-4
Vapor Recovery
418669-6
Interim Vapor
420373-1
Mobil Interim Vapor &
Vapor
3-73789

Standard, Amoco, & Mobil


Vapor Recovery
Interim Vapor
Mobil Interim Vapor &
Vapor

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-27

2-28

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

ITEM
NO.

PART
NO.

1
2
3
4

1-228367
1-228368
1-228379
2-418026

Instruction Decal
1-317827
Press Cash or Credit
2-317827
Press Start
3-317827
Press Preset Sale

244-50001

248-50001

05-50761

DESCRIPTION
Latch Bracket
Panel Retainer
Flat Spring
Plastic Removable Panel (6")

#10-24 x 1/4" Long Round Head


Machine Screw
#10-24 x 3/8" Long Round Head
Machine Screw
#10 Shakeproof Lockwasher

For complete Access Panel Assembly order:


418127-1

2-29

2-30

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-31

2-32

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-73787

DOOR ASSEMBL
Y FOR TCS
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7

1-127656
1-131381
1-131584
3-217160
4-227630
1-228637
231141-1

Lock Gasket
Key
Warning Label
Spring Clip
Rubber Cushion
Totalizer glass
Lock Assembly (Includes Item #2 & #4)

Narrow Door
1-418160
4-418160
418236-9
418236-10

Painted
Stainless Steel
Painted (Totalizer)
Stainless Steel (Totalizer)

Wide Door
418236-11
418236-12
1-418522
2-418522

Painted (Totalizer)
Stainless Steel (Totalizer)
Painted
Stainless Steel

Full Width Door


418236-17
418236-18
418236-19
418236-20
418236-29
418236-30
418236-31
418236-32
418236-35
418236-36
1-420802
2-420802

45" Painted (3 Totalizers)


45" Stainless Steel (3 Totalizers)
45" Painted (2 Totalizers)
45" Stainless Steel (2 Totalizers)
30" Painted (Left Totalizer)
30" Stainless Steel (Left Totalizer)
30" Painted (2 Totalizers)
30" Stainless Steel (2 Totalizers)
30" Painted (Right Totalizer)
30" Stainless Steel (Right Totalizer)
Painted
Stainless Steel

1 of 1

For complete Narrow Door Assembly order:


418236-1
Stainless Steel (Totalizer)
418236-3
Painted (Totalizer)
418236-7
Painted
418236-8
Stainless Steel
For complete Wide Door Assembly order:
418236-2
Stainless Steel
418236-4
Painted
418236-5
Painted (Totalizer)
418236-6
Stainless Steel (Totalizer)
For complete Full Width Door Assembly order:
418236-13
45" Painted (3 Totalizers)
418236-14
45" Stainless Steel (3 Totalizers)
418236-15
45" Painted (2 Totalizers)
418236-16
45" Stainless Steel (2 Totalizers)
418236-21
45" Painted
418236-22
45" Stainless Steel
418236-23
30" Painted
418236-24
30" Stainless Steel
418236-25
30" Painted (Left Totalizer)
418236-26
30" Stainless Steel (Right Totalizer)
418236-27
30" Painted (2 Totalizers)
418236-28
30" Stainless Steel ( Totalizers)
418236-33
30" Painted (Right Totalizer)
418236-34
30" Stainless Steel (Right Totalizer)
3-73787
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

2-33

2-34

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-72295
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS MaxV
ac RACEW
AY ASSEMBL
Y
MaxVac
RACEWA
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7

2-132721
1-226268
1-229690
1-230705
1-230783
1-319586
1-421136

Snap Rivet
Decalcomania
Decalcomania
Cover Plate
Speaker Baffle
Post Spacer
Post Support

Raceway
1-421256
1-421405
1-421863

45"
30"
60"

1-421257
03-50611
11-50622
39-52198
02-54752

Raceway End Plate


5/16" Plate Washer
1/2" Plain Washer
5/16-18 x 1" Long Carriage Bolt
5/16-18 M-F Flange Whiz-Lock Nut

9
10
11
12
13

Raceway Assembly
319828
30"
421591
45"
421874
60"

1-72295

1 of 1

2-35

2-36

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Section
Three
Discharge Hydraulics Internal Vapor Piping
Page Number
Hydraulic Assembly
High Discharge ........................................................................................................................................... 3-2
Low Discharge ............................................................................................................................................ 3-3
Discharge Hydraulics for High Hose
Serial No.109-628-40692 & Below
119-426-50383, 030-324-52339 ............................................................................................... 3-4
Serial No.109-628-40693 & Above
119-426-50384, 030-324-52340 ............................................................................................... 3-5
Vapor Recovery
Low Discharge for Suction System ............................................................................................................ 3-6
Low Discharge for Remote Control ........................................................................................................... 3-7
Vapor Recovery for High Hose .................................................................................................................. 3-8. 3-9
Vapor Recovery for High Hose (most recent version) .............................................................................. 3-10
3 5 Product Variable Blender
H322A-R-B5 Discharge Hydraulics .......................................................................................................... 3-12, 3-13
VH322A-R-B5 Discharge & Vapor Recovery .......................................................................................... 3-14, 3-15
H322A-R-B5 Vapor Recovery ................................................................................................................... 3-16, 3-17
Vapor Recovery System with Blackmer Pump
Models H413A & H426A-R-V1 ................................................................................................................ 3-18, 3-19
17" High Hose
Vapor Recovery for NH413A & NH426A ................................................................................................ 3-20
Discharge Hydraulics
Serial No. 109-628-40692 & Below
119-426-50383, 030-324-52339 ............................................................................................... 3-21
Serial No. 109-628-40693 & Above
119-426-50384, 030-324-52340 ............................................................................................... 3-22
H411/H422A-R-V
Discharge Hydraulics ................................................................................................................................. 3-23
Vapor Recovery - High Discharge ............................................................................................................. 3-24
Vapor Recovery - Low Discharge .............................................................................................................. 3-25
MaxVac Low Discharge System
30" TCSA ................................................................................................................................................... 3-26, 3-27
45" & 60" TCSA ......................................................................................................................................... 3-28, 3-29
H413A & H426A Discharge Assembly
Serial No. 068546 & Above ....................................................................................................................... 3-30, 3-31
Discharge Assembly (MaxVac)
H311A, H312A, H322A, & H324A ........................................................................................................... 3-32, 3-33
H311A-RB3/5 & H322A-RB3/5 ................................................................................................................ 3-34, 3-35
H411A & H422A ........................................................................................................................................ 3-36, 3-37
H413A & H426A
Serial No. 068545 & Below ..................................................................................................... 3-38, 3-39
Serial No. 068546 & Above ..................................................................................................... 3-40, 3-41
H614A & H628A ........................................................................................................................................ 3-42, 3-43
Outlet Adapter Assembly ............................................................................................................................................. 3-44
Vapor Return Line Assembly ....................................................................................................................................... 3-46, 3-47
Check Valve Assembly ................................................................................................................................................ 3-48, 3-49
MaxVac Discharge System .......................................................................................................................................... 3-50, 3-51
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

T
C
S
A
D
I
S
P
E
N
S
E
R
3-1

3-2

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-3

3-4
ITEM
NO.

PART
NO.

DESCRIPTION

Outlet Adapter
2-318241
Standard
2-318229
Vapor Recovery

2
3

419605-1
419609-1

Outlet Tube Assembly


419610-1
45"
419717-1
60"

5
6
7

17-318940
35-50361
02-54752

Discharge Tube Assembly


419606-1
45" (Right)
419716-1
60" (Right)

Outlet Tube Assembly


Outlet Tube Assembly

O Ring
5/16-18 x 1" Long Hex Head Cap Screw
5/16-18 M-F Flange Whiz-Lock Nut

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

9
10
11

419607-1
419608-1
1-229672

Discharge Tube Assembly (Left Side)


Discharge Tube Assembly (Center)
Support Bracket

12

Hose (Not Shown)


3-317828
Co-Axial (Vapor Recovery)
001-547610-06 5/8" I.D. x 10'-6" Long

13
14

10-51491
1-120751

15

Outlet Tube Assembly


419604-1
45"
419610-1
60"

16
17
18

1-227373
11-318940
27-318940

#14 x 1/2" Long P.K. Self Tapping Screw


Washer

5/8" x 45 Hose Swivel


O Ring (Vapor Recovery & Interim Vapor)
O Ring (Interim Vapor Only)
4-741331

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

ITEM PART
NO. NO.

DESCRIPTION

1
2
3

1-120751
1-227373
1-229672

Washer
5/8" x 45 Hose Swivel
Support Bracket

Hose (Not Shown)


3-317828
Co-Axial (Vapor Recovery)
001-547610-06
5/8" I.D. x 10'-6" Long

Outlet Adapter
2-318229
2-318241
2-318996

Vapor Recovery
Standard
Vapor Recovery Healy

6
7

11-318940
17-318940

O Ring (Vapor Recovery & Interim Vapor)


O Ring

Outlet Tube Assembly


419604-1
45"
419610-1
60"

419605-1

Outlet Tube Assembly

3-5

10

Discharge Tube Assembly


419606-1
45" (Right)
419716-1
60" (Right)

11
12
13

419607-1
419608-1
419609-1

14

Outlet Tube Assembly


419610-1
45"
419717-1
60"

15
16
17
18
19

35-50361
10-51491
39-52198
02-54752
27-318940

Discharge Tube Assembly (Left Side)


Discharge Tube Assembly (Center)
Outlet Tube Assembly

5/16-18 x 1" Long Hex Head Cap Screw


#14 x 1/2" Long P.K. Self Tapping Screw
5/16-18 x 1" Long Carriage Bolt
5/16-18 M-F Flange Whiz-Lock Nut
O Ring (Interim Vapor Only)
3-741412

3-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-7

3-8

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-741314
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

VAPOR RECOVER
Y FOR HIGH HOSE
RECOVERY
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8

13-313235
1-227588
3-227588
285-50510
286-50510
287-50510
288-50510
73-50560

Gasket
Slip Joint
Slip Joint
3/4 X 8-3/4 Lg. Pipe
3/4 X 13" Lg. Pipe
3/4 X 83-1/2 Lg. Pipe
3/4 X 85-1/2 Lg. Pipe
3/4 X 3-1/2 Lg. Pipe Nipple

Tees
1-318230
1-318282

All H426 & H628


All H413 & H614

289-50510
1-227588
04-51780
1-318276
05-51700
05-51900
1-230118
1-318272
32-50361
10-51491
02-54752
291-50510

3/4 X 2-5/8 Lg. Pipe (All H413)


Slip Joint (All H426)
Union - Female
Vapor Discharge Tube
3/4 X 90 Elbow - Banded
3/4 Pipe Plug
Strap Clamp
Pipe Support
5/16-18 X 5/8 Lg. Hex Hd. Cap Screw
#14 X 1/2 Lg. P.K. Self-Tapping Screw
5/16-18 M-F Flange Whiz-Lock Nut
3/4 X 8-1/2 Lg. Pipe

10
11
12
13
14
15
16
17
18
19
20

ITEM
NO.

PART
NO.

DESCRIPTION

21
22
23
24
25

14-51740
292-50510
05-51720
294-50510
293-50510

Straight Coupling
3/4 X 3-5/8 Lg. Pipe
Tee - Banded
3/4 X 17-3/4 Lg. Pipe
3/4 X 3-3/4 Lg. Pipe

26
27
28

1-318361
1-318364
11-318940
1-227838

29

27-318940

Tee (All H628)


Tee (All H614)
"O" Ring
Non Swivel Adapter
(Interim Vapor Only)
"O" Ring (Interim Vapor Only)

3-741314

3-9

3-10

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Notes

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-11

3-12

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-741489
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

H322A-R-B5 DISCHARGE HYDRAULICS


ITEM
NO.

PART
NO.

1
2
3
4
5

1-120731
1-120733
1-120751
213168-1
1-227838

Check Valve Cap


Poppet Spring
Washer
Poppet Disc & Relief Valve Assembly
Non Swivel Adapter (Interim Vapor Only)

229228-2

Check Valve Assy. (Includes Items


#1, 2, 4, 7 & 11)

7
8
9
10

1-229672
6-313235
13-313235
11-318940

Support Bracket
Gasket
Gasket
"O" Ring (Vapor & Interim Vapor)

11

Outlet Adapter
2-318229
Vapor Recovery
4-318241
Standard

12
13
14
15
16

1-319134
2-418686
1-420611
420670-1
420672-1

DESCRIPTION

Manifold Bracket
Check Valve
Blend Manifold
Tube Assembly
Tube Assembly

ITEM
NO.

PART
NO.

1 of 1

DESCRIPTION

17

35-50361

5/16-18 X 1" Lg. Hex. Hd. Cap Screw

18

10-51491

#14 X 1/2 Lg. P.K. Self Tapping Screw

19
20
21

39-52198
02-54752
27-318940

5/16-18 X 1" Lg. Carriage Bolt


5/16-18 M-F Flange Whiz-Lock Nut
"O" Ring (Interim Vapor Only)

3-741489

3-13

3-14

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741492
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

VH322A-R-B5 DISCHARGE HYDRAULICS & V


APOR RECOVER
Y
VAPOR
RECOVERY
ITEM
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART
NO.

1-120751
1-229668
1-229672
1-231030
1-231031

DESCRIPTION

Washer
Hose Breakaway Coupling
Support Bracket
Double Hose Clamp
Blending Swivel

13-313235
Gasket
419609-1
Tube Weld Assembly
2-315615
3/4" Nozzle
2-420463
Twin Outlet Adapter
420504-1
Tube Weld Assembly
35-50361
5/16-18 X 1" Lg. Hex. Hd. Cap Screw
10-51491
#14 X 1/2" Lg. P.K. Self Tapping Screw
39-52198
5/16-18 X 1" Lg. Carriage Bolt
02-54752
5/16-18 M-F Flange Whiz Lock Nut
001-547714-00
3/4" I.D. Black Hose (3/4" Male Coupling)
001-553014-00
3/4" I.D. Red Hose (3/4" Male Coupling)

1-741492

1 of 1

3-15

3-16

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741490
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

H322A-R-B5 V
APOR RECOVER
Y SYSTEM
VAPOR
RECOVERY
ITEM
NO.

1
2
3
4
5
6
7
8

PART
NO.

1-319053
1-319054
420631-1
31-50361
307-50510
10-51491
06-51700
02-54752

DESCRIPTION

Pipe Clamp
Pipe Support
Manifold Weld Assembly
5/16-18 X 1/2 Lg. Hex. Hd. Cap Screw
1" X 83-1/2" Lg. Pipe
#14 X 1/2 Lg. P.K. Self Tapping Screw
1" X 90 Elbow (Banded)
5/16-18 M-F Flange Whiz Lock Nut

1-741490

1 of 1

3-17

3-18

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741477

VAPOR RECOVER
Y SYSTEM WITH BLACKMER PUMP
RECOVERY
(Models H413A-R-V1 & H426A-R-V1)
ITEM
NO.
1
2
3
4
5
6

PART
NO.
1-120751
1-131282
2-217867
1-229672
1-230993
1-230994

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

13-313235
27-317638
28-317638
5-318229
11-318940
1-319053
1-319054
1-319160
1-319166
319177-1
319177-2
319177-3
319180-1
319181-1
319182-1
319183-1
319186-1

24

319187-1

25

319188-1
319228-1

26

319189-1
319228-1

DESCRIPTION
Washer
Seal Screw
Hose Flange
Support Bracket
Elbow - Inverted Flare
Connector - Inverted
Flare
Gasket
Cushion (49-3/8 Lg.)
Cushion (23-7/8 Lg.)
Outlet Adapter (Vapor)
O Ring
Pipe Clamp
Pipe Support
Pump Mounting Bracket
Lifting Bracket
Fuel Inlet Tube Asy.
Fuel Inlet Tube Asy.
Fuel Inlet Tube Asy.
Fuel Discharge Tube Asy.
Fuel Discharge Tube Asy.
Fuel Discharge Tube Asy.
Fuel Discharge Tube Asy.
Vapor Discharge Tube
Asy.
Vapor Discharge Tube
Asy.
Vapor Discharge Tube
Asy.
Outlet Adapter & Tube
Asy. (Includes #10 & #11)
Vapor Discharge Tube
Asy.
Outlet Adapter & Tube
Asy. (Includes #10 & 11)

ITEM
NO.

PART
NO.

27

319208-1

28

319227-1

29

Manifold Weld Asy.


420559-13
H413A
420559-14
H426A
420705-1
Pump Support Bracket
Weld Asy.
420777-1
Raceway Extension & Seal
Asy.
(Includes Items #8 & 9)
420780-1
Blackmer Pump & Fitting
Asy.
(Includes Items #5, 6, 14
& 37)
1-319168
Blackmer Pump
420780-2
Blackmer Pump & Fitting
Asy.
(Includes Items #5, 6, 14
& 37)
1-319168
Blackmer Pump
420780-3
Blackmer Pump & Fitting
Asy.
(Includes Items #5, 6, 14
& 37)
1-319168
Blackmer Pump
420780-4
Blackmer Pump & Fitting
Asy.
(Includes Items #5, 6, 14
& 37)
1-319168
Blackmer Pump
32-50361
5/16-18 X 5/8 Lg. Hex.
Hd. Cap Screw

Vapor Return Line Asy.


(Includes Items #3, 38, 39,
40 & 43)
Outlet Adapter & Elbow
Asy.
(Includes Items #5, 10 & 11)

30
31
32

33

34

35

36

ITEM
NO.

DESCRIPTION

PART
NO.

37

35-50361

38
39
40
41
42

308-50510
86-50560
94-50560
03-50611
10-51491

43
44

06-51700
39-52198

45

35-54742

46

02-54752

1 of 1

DESCRIPTION
5/16-18 X 1" Lg. Hex. Hd.
Cap Screw
1" NPT X 72" Pipe (Steel)
1" NPT X 2" Pipe (Steel)
1" NPT X 6" Pipe (Steel)
5/16 Plain Washer
#14 X 1/2 Lg. P.K. SelfTapping Screw
1" NPT 90 Elbow - Banded
5/16-18 X 1" Lg. Carriage
Bolt
5/16-18 X 5/8 Lg. Whiz Lock
Screw
5/16-18 Whiz Lock Nut

NOTES:
For complete Pump, Support Bracket & Manifold
Asy. order:
420783-1
H413A-R
(Includes items # 15, 29, 30,
32, 33, 35, 41 & 45)
420783-2
H426A-R
(Includes items # 15, 29,
30, 32, 33, 34, 35, 41 & 45)
For complete Raceway Asy. order:
420791-1
H413A-R-V1
420791-2
H426A-R-V1
420791-3
H413A-R-V1-N
420791-4
H426A-R-V1-N
(Reference drawing 420792 Final Assembly)

1-741477

3-19

3-20

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-21

3-22

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-23

3-24

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-25

3-26

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-73978

MaxV
ac LOW DISCHARGE SYSTEM
MaxVac

1 of 1

30" TCS A
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4

1-132767
1-132777
1-132791
1-218941

M8 x 20mm Long Hex Head Machine Screw


Conduit Washer
Hexagon Locknut
1/2-14 Expansion Union (M/F)

1-218941
04-51901

1/2-14 Expansion Union (M/F)(322A & 324A)


1/2" Square Head Pipe Plug (311A, & 312A)

6
7
8
9
10

1-219892
1-232277
1-232281
2-232281
1-232364

1/2-14 Expansion Union (Female)


1/2 NPT 90 Fitting Elbow
1/2" Tube x 90 Male Elbow
5/8" Tube x 90 Male Elbow
Conduit

11

Inlet Tube Assembly


1-232441
Used With Item #7 (311A & 312A)
1-319857
Used With Item #30 (311A & 312A)
3-319704
Used With Item #7 (322A Side A & 324A Side A)
1-319856
Used With Item #30 (322A Side A & 324A Side A)

12

Outlet Tube Assembly


232456-1
311A & 312A
232456-2
322A & 324A

13
14
15
16

1-319636
2-319636
3-319636
4-319636

17

Inlet Tube Assy. (322A Side B & 324A Side B)


1-319858
Used With Item #7
2-319858
Used With Item #30

18

Man1fold Assembly
319860-1
311A & 322A Side A
319860-2
311A-RB3/5, 322A-RB3/5 & 322A Side B
319860-3
312A & 324A

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

1-319861
319910-2
421473-4
421473-5
1-421490
421740-1
421741-1
421754-1
421777-1
32-50361
14-50641
05-51692
35-54742
02-54752
40-54752
02-55472

3/4 NPTF Male Connector (1/2" Tube)


1/2 NPTF Male Connector (1/2" Tube)
3/8 NPTF Male Connector (3/8" Tube)
1/2 NPTF Male Connector (3/8" Tube)

Box Support Bracket


Conduit & Harness Assembly
Pump Assembly (Includes Item #14 & 16)(322A & 324A Side B)
Pump Assembly (Includes Item #8 & 9)(311A, 312A, 322A Side A & 324A Side A)
Cover & Junction Box
Motor Bracket Assembly (322A & 324A Side B)
Bracket Assembly
Pump & Bracket Assembly (322A Side B & 324A Side B)
Pump Bracket & Box Assembly (311A, 312A, 322A Side A, 324A Side A)
5/16-18 x 5/8" Long Hex Head Cap Screw
5/16" Split Lockwasher
3/4" x 45 Street Elbow (M-F)
5/16-18 x 5/8" Long M-F Hex Head Whiz Lock Screw
5/16-18 M-F Flange Whiz Lock Nut
5/16-18 x 1-1/4" Long M-F Hex Head Whiz Lock Screw
45 Short Conduit Elbow

Reference:
319910 Conduit Assembly
421836 30" Vapor Recovery Kit
1-73978
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

3-27

3-28

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-73977
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

45" & 60" TCS A MaxV


ac LOW DISCHARGE SYSTEM
MaxVac
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3

1-132767
1-132777
1-132791

M8 x 20mm Long Hex Head Machine Screw


Conduit Washer
Hexagon Locknut

1-218941

1/2-14 Expansion Union (M/F)

1-218941
04-51901

1/2-14 Expansion Union (M/F)(422A, 426A & 628A)


1/2" Square Head Pipe Plug (411A, 413A & 614A)

6
7
8
9
10

2-218941
2-219892
1-232277
1-232281
2-232281

3/4-14 Expansion Union (M/F)


3/4-14 Expansion Union (Female)
1/2 NPT 90 Fitting Elbow
1/2" Tube x 90 Male Elbow
5/8" Tube x 90 Male Elbow

11

Outlet Tube Assembly


232287-1
422A, 426A & 628A
232330-1
411A, 413A & 614A

12
13
14

232288-1
232316-1
319695-1

15

319696-1

16

Vapor Inlet Tube


1-232425
1-319703

628A Side B
422A Side B & 426A Side B

Vapor Inlet Tube


1-232487
1-319704
2-319704

60"
45" Used With Item #8
45" Used With Item #30

17

18

Motor Bracket (422A, 426A & 628A Side B)


Bracket Weld Assembly
Box & Pump Assembly (411A, 413A, 614A, 422A Side A,
426A Side A & 628A Side A
Pump & Bracket Assembly (422A Side B, 426A Side B
& 628A Side B)

3-29

Manifold Assembly
319707-1
413A, 426A, 614A & 628A
319788-1
411A & 422A

ITEM
NO.
19
20
21
22
23

PART
NO.

1 of 1

DESCRIPTION

25
26
27

1-319725
Conduit
1-319636
3/4 NPTF Male Connector (1/2" Tube)
2-319636
1/2 NPTF Male Connector (1/2" Tube)
3-319636
3/8 NPTF Male Connector (3/8" Tube)
Pump Assembly (Includes Items 9 & 10) (411A, 413A, 614A, 422A Side "A",
426A Side "A"
421476-2
NuovoPignone
2-421736
Thomas
1-232793
Filter Screen (used on both)
Pump Assembly (Includes Item 9 & 10)(422A Side "B", 426A Side B & 628A
Side "B")
421476-3
Nuovo Pignone
2-421736
Thomas
1-232793
Filter Screen (used on both)
1-421490
Cover & Junction Box
1-421492
Motor Bracket
421517-2
Conduit & Harness Assembly

28
29
30
31
32
33
34
35

32-50361
14-50641
05-51692
35-54742
02-54752
04-54752
55-55132
02-55472

5/16-18 x 5/8" Long Hex Head Cap Screw


5/16" Split Lockwasher
3/4" x 45 Street Elbow (M-F)
5/16-18 x 5/8" Long M-F Hex Head Whiz Lock Screw
5/16-18 M-F Flange Whiz Lock Nut
3/8-16 M-F Flange Whiz Lock Nut
3/8-16 x 1-1/4" Long M-F Hex Head Whiz Lock Screw
45 Short Conduit Elbow

Reference:
319517
319729
320122

Conduit Assembly
45" Vapor Recovery Kit
60" Vapor Recovery Kit

24

1-73977

3-30

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

H413A & H426A DISCHARGE ASSEMBL


Y
ASSEMBLY
(Serial No. 068546 & Above)
ITEM
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART
NO.

DESCRIPTION

63-230486
63-230486
64-230486
64-230486
1-230993
1-230994
1-231845
1-231855
319359-1
319359-2
421044-1
421044-1
421045-1
421045-1
421046-1
421046-1
10-51491

Vapor Tube (15.37 Long)(H413A & H426A Side A)


Vapor Tube (15.37 Long)(H426A Side B)
Vapor Tube (23.15 Long)(H413A & H426A Side A)
Vapor Tube (23.15 Long)(H426A Side B)
90 Inverted Flare Elbow
Inverted Flare Connector
Union
Discharge Tube Clamp
Upper Discharge Tube Assembly (H413A & H426A Side A)
Upper Discharge Tube Assembly (H426A Side B)
Discharge Tube Assembly (H413A & H426A Side A)
Discharge Tube Assembly (H426A Side B)
Discharge Tube Assembly (H413A & H426A Side A)
Discharge Tube Assembly (H426A Side B)
Lower Outlet Tube Assembly (H413A & H426A Side A)
Lower Outlet Tube Assembly (H426A Side B)
#14 x 1/2" Long P.K. Self Tapping Screw

Reference:
420501

Trim Assembly

1-73976

1-73976
1 of 1

3-31

3-32

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

DISCHARGE ASSEMBL
Y
ASSEMBLY
ac)
(MaxVac)
(H311A, H312A, H322A & H324A) (MaxV
ITEM
NO.

1
2
3
4
5
6
7
8
9
10
11

PART
NO.

DESCRIPTION

1-120751
1-229672
78-230486
78-230486
13-313235
421504-1
421504-1
421504-2
421504-2
35-50361
10-51491

Washer
Support Bracket
Vapor Tube (H312A & H324A Side A)
Vapor Tube (H324A Side B)
Gasket
Discharge Tube Assembly (H312A & H324A)
Discharge Tube Assembly (H322A & H324A)
Discharge Tube Assembly (H311A, H312A, H322A & H324A)
Discharge Tube Assembly (H324A)
5/16-18 x 1" Long Hex Head Cap Screw
#14 x 1/2" Long P.K. Self Tapping Screw

Reference:
319828
319840

Raceway Assembly
Vapor Recovery Kit

1-73971

1-73971
1 of 1

3-33

3-34

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

DISCHARGE ASSEMBL
Y
ASSEMBLY
ac)
(H311A-RB3/5 & H322A-RB3/5) (MaxV
(MaxVac)
ITEM
NO.

1
2
3
4
5
6
7
8
9
10
11

PART
NO.

1-73972

DESCRIPTION

1-120751
1-229672
13-313235
319680-1
319680-1
319817-1
319817-1
319818-1
319818-1
35-50361
10-51491

Washer
Support Bracket
Gasket
Fuel Tube Assembly (H311A-RB3/5 & H322A-RB3/5 Side A)
Fuel Tube Assembly (H322A-RB3/5 Side B)
Tube Discharge Assembly (H311A-RB3/RB5 & H322A-RB3/RB5 Side A)
Tube Discharge Assembly (H322A-RB3/5 Side B)
Tube Discharge Assembly (H311A-RB3/RB5 & H322A-RB3/RB5 Side A)
Tube Discharge Assembly (H322A-RB3/5 Side B)
5/16-18 x 1" Long Hex Head Cap Screw
#14 x 1/2" Long P.K. Self Tapping Screw

Reference:
319828
319840

Raceway Assembly
Vapor Recovery Kit

1-73972

1 of 1

3-35

3-36

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-73974
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

H411A & H422A DISCHARGE ASSEMBL


Y (MaxV
ac)
ASSEMBLY
(MaxVac)
ITEM
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13

PART
NO.

DESCRIPTION

1-120751
1-229672
13-313235
319421-1
319421-1
319779-1
319779-1
319782-1
319782-1
319784-1
319784-1
35-50361
10-51491

Washer
Support Bracket
Gasket
Outlet Tube Assembly (H411A & H422A Side A)
Outlet Tube Assembly (H422A Side B)
Inlet Fuel Tube Assembly (H411A & H422A Side A)
Inlet Fuel Tube Assembly (H422A Side B)
Inlet Fuel Tube Assembly (H411A & H422A Side A)
Inlet Fuel Tube Assembly (H422A Side B)
Inlet Fuel Tube Assembly (H411A & H422A Side A)
Inlet Fuel Tube Assembly (H422A Side B)
5/16-18 x 1" Long Hex Head Cap Screw
#14 x 1/2" Long P.K. Self Tapping Screw

Reference:
319775
421591

Vapor Recovery Kit


Raceway Assembly

1-73974

1 of 1

3-37

3-38

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

H413A & H426A DISCHARGE ASSEMBL


Y
ASSEMBLY
ac Serial No. 068545 & Below)
(MaxV
(MaxVac
ITEM
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART
NO.

DESCRIPTION

1-120751
1-229672
67-230486
67-230486
68-230486
68-230486
13-313235
421504-1
421504-1
421504-2
421504-2
421508-1
421508-1
35-50361
10-51491

Washer
Support Bracket
Vapor Tube (10.27 Long)(H413A & H426A Side A)
Vapor Tube (10.27 Long)(H426A Side B)
Vapor Tube (28.27 Long)(H413A & H426A Side A)
Vapor Tube (28.27 Long)(H426A Side B)
Gasket
Discharge Tube Assembly (H413A & H426A Side A)
Discharge Tube Assembly (H426A Side B)
Discharge Tube Assembly (H413A & H426A Side A)
Discharge Tube Assembly (H426A Side B)
Outlet Tube Assembly (H413A & H426A Side A)
Outlet Tube Assembly (H426A Side B)
5/16-18 x 1" Long Hex Head Cap Screw
#14 x 1/2" Long P.K. Self Tapping Screw

Reference:
319775
421591

Vapor Recovery Kit


Raceway Assembly

1-73973

1-73973
1 of 1

3-39

3-40

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

H413A & H426A DISCHARGE ASSEMBL


Y
ASSEMBLY
ac Serial No. 068546 & Above)
(MaxV
(MaxVac
ITEM
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART
NO.

DESCRIPTION

67-230486
67-230486
68-230486
68-230486
1-230993
1-230994
1-231845
1-231855
319359-8
319359-8
421044-1
421044-1
421045-1
421045-1
421046-1
421046-1
10-51491

Vapor Tube (10.27 Long)(H413A & H426A Side A)


Vapor Tube (10.27 Long)(H426A Side B)
Vapor Tube (28.27 Long)(H413A & H426A Side A)
Vapor Tube (28.27 Long)(H426A Side B)
90 Inverted Flare Elbow
Inverted Flare Connector
Union
Discharge Tube Clamp
Upper Discharge Tube Assembly (H413A & H426A Side A)
Upper Discharge Tube Assembly (H426A Side B)
Discharge Tube Assembly (H413A & H426A Side A)
Discharge Tube Assembly (H426A Side B)
Discharge Tube Assembly (H413A & H426A Side A)
Discharge Tube Assembly (H426A Side B)
Lower Outlet Tube Assembly (H413A & H426A Side A)
Lower Outlet Tube Assembly (H426A Side B)
#14 x 1/2" Long P.K. Self Tapping Screw

Reference:
319775
420501
421591

Vapor Recovery Kit


Trim Assembly
Raceway Assembly
1-73975

1-73975
1 of 1

3-41

3-42

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-73979

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

DISCHARGE ASSEMBL
Y
ASSEMBLY
(H614A & H628A)
ITEM
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

PART
NO.

1 of 1

DESCRIPTION

1-120751
1-229672
67-230486
67-230486
69-230486
69-230486
92-230486
92-230486
13-313235
421504-1
421504-1
421504-2
421504-2
421508-1
421508-1
421867-1
421867-1
35-50361
10-51491

Washer
Support Bracket
Copper Tube Nipple
Copper Tube Nipple (H628A Side B)
Copper Tube Nipple
Copper Tube Nipple (H628A Side B)
Copper Tube Nipple
Copper Tube Nipple (H628A Side B)
Gasket
Outlet Tube Assembly
Outlet Tube Assembly (H628A Side B)
Outlet Tube Assembly
Outlet Tube Assembly (H628A Side B)
Outlet Tube Assembly
Outlet Tube Assembly (H628A Side B)
Discharge Tube Assembly
Discharge Tube Assembly (H628A Side B)
5/16-18 x 1" Long Hex Head Cap Screw
#14 x 1/2" Long P.K. Self Tapping Screw

Reference:
319956
421874

Vapor Recovery Kits


Raceway Assembly
1-73979

3-43

3-44

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Notes

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-45

3-46

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-72297
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

VAPOR RETURN LINE ASSEMBL


Y
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

Vapor
1-132494
1-231836

Flange (All Models Except With MaxVac)


Cap (MaxVac Only)

Vapor
1-132494
1-231836

Flange (Two Sided Pump)


Cap (one Sided Pump & MaxVac)

3
4

65-230486
66-230486

Vapor Tube (H426A) (Not Used With MaxVac)


Vapor Tube (H413A & H426A Side A) (Not
Used With MaxVac)

1-231170
04-51900

3/8" x 1/2" Compression Fitting


1/2" Pipe Plug

6
7
8
9
10

2-231170
20-313235
1-319053
1-319054
1-319344

1/2" x 1/2" Compression Fitting


Gasket
Pipe Clamp
Pipe Support
Vent Tube

11
12
13
14
15

319345-1
319348-1
1-319405
33-50361
307-50510

Vent Tube Assembly


Discharge Assembly
Offset Tee
5/16-18 x 3/4" Long Hex Head Cap Screw
1" x 83-1/2" Long Pipe

ITEM
NO.

PART
NO.

1 of 1

DESCRIPTION

16
17
18
19
20

309-50510
310-50510
52-50560
29-51370
10-51491

1" x 74-11/16" Long Pipe


1" x 4" Long Pipe
1/2" x 1-1/8" Long Pipe Nipple
1" x 1/2" x 1" Reducing Tee
#14 x 1/2" Long P.K. Self Tapping Screw

21
22
23
24
25
26

06-51700
06-51710
04-51720
05-51780
02-54752
05-55132

90 Banded Elbow
1" x 90 Street Elbow
1/2" Banded Tee
1" Female Union
5/16-18 M-F Flange Whiz Lock Nut
1/4-20 x 5/8" Long M-F Flange Whiz-Lock
Screw

Reference: Raceway Assembly


319828
30"
421591
45"
421874
60"

1-72297

3-47

3-48

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-72298
1 of 1

30" CHECK V
AL
VE ASSEMBL
Y
VAL
ALVE
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4

1-120731
1-120733
1-230993
1-230993

Check Valve Cap


Poppet Spring
90 Inverted Flare Connector (30" Only)
90 Inverted Flare Connector

1-230994
05-51901

Straight Inverted Flare Connector (45" Only)


3/4" Pipe Plug (30" Only)

6
7
8
9
10
11
12

1-230994
232244-1
232244-1
232245-1
6-313235
1-319400
1-421055

Inverted Flare Connector


Poppet Disc Assembly
Poppet Disc Assembly (45" Only)
Valve Assembly
Gasket
Check Valve Manifold Bracket
Check Valve Body

13

Check Valve Assembly


421071-1
45"
421071-2
30"

14

05-51710
1-230994

3/4" x 90 Street Elbow (30" Only)


Straight Inverted Flare Connector (45" Only)

15
16
17

39-52198
35-55132
02-54752

5/16-18 x 1" Long Carriage Bolt


5/16-18 x 5/8" Long M-F Flange Whiz-Lock Screw
5/16-18 M-F Flange Whiz-Lock Nut

Reference: Raceway Assembly


319828
30"
421591
45"
1-72298

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-49

3-50

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-72299
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

MaxV
ac DISCHARGE SYSTEM
MaxVac
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5

1-114468
1-114469
1-114470
1-132767
2-230994

Vapor Inlet Tube Assembly


319590-1
H413A-R & H426A-R
319623-1
H311A-R, H312A-R, H311/22A-RB3/5, H322A-R (Side B), H324A-R
319780-1
H311A-R & H322A-R (Side A)
319968-1
H614A-R/REB & H628A-R/REB
421234-1
H411A-R & H422A-R

Vapor Outlet Tube Assembly


232319-1
H311A-R, H312A-R, H311A-RB3/5, H322A-R, H324A-R (Side B), H322A-RB3/5 (Side B)
319653-1
H411A-R & H422A-R (Side A)
319655-1
H426A-R (Side B) & H628A-R/REB (Side B)
319660-1
H422A-R (Side B)
319756-1
H322A-R, H324A-R (Side A), H322A-RB3/5 (Side B)
421442-1
H413A-R, H426A-R (Side A)
421864-1
H614A-R/REB & H628A-R/REB (Side A)

8
9

1-319643
Pump Assembly
421473-1
2-421736
1-232793
03-50611
14-50641
39-52198
02-54752

10
11
12
13

Grommet Cushion
Cushion Washer
Cushion Retainer
M8 x 20MM Long Hex Head Machine Screw
Connector Inverted Flare

Pump Bracket
Nuovo Pignone
Thomas
Filter Screen (used on both)
5/16" Plate Washer
5/16" Lockwasher
5/16-18 x 1" Long Carriage Bolt
5/16-18 M-F Flange Whiz-Lock Nut

3-51

Reference: Raceway Assembly


319828 30"
421591 45"
421874 60"
1-72299

3-52

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Section
Four
Meter and
Pulser Assemblies
Page Number
Meter & Hydraulic Assembly
322, 324, 422, 426 & 628 Series ..................................................................... 4-2, 4-3
311 P.1, 312 P.1, 411 P.1, 413 P.1, 614 P.1&3 .............................................. 4-4, 4-5
312 P.2, 411 P.2&3, 413 P.2&3, 614 P.2&4 ................................................... 4-6, 4-7

Gear Train Assembly


............................................................................................................................ 4-8, 4-9

T
C
S
A

Pulser Assembly
Model 88D .......................................................................................................... 4-10, 4-11

Positive Displacement Type Meter


Model 898K ........................................................................................................ 4-12, 4-13

Totalizer Assembly
Serial No. ... 107-11826 & Below ...................................................................... 4-14
Serail No. ... 107-11827 & Above ...................................................................... 4-15

P=Product

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

D
I
S
P
E
N
S
E
R
4-1

4-2

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741377
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

METER & HYDRAULICS ASSEMBL


Y FOR TCS
ASSEMBLY
322, 324, 422, 426 & 628 SERIES
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4

1-19167
4-126976
1-128035
1-130465

5
6
8
9
10
11

1-217337
1-218941
1-229409
13-313235
1-38082
2-313235

12

Control Valve
1-319410
110 Volt
2-319410
220 Volt
3-319410
Rebuild Kit

13

1-317421

Connection Box Cover


Cable (98" Long)
1/2" x 90 Conduit Street Elbow
#6-32 x 3/8" Long Hex Slot Head Thread
Cutting Screw
Conduit Tee
Expansion Union (M-F)
Splice Box
Gasket
Meter Transfer Body Gasket
Gasket

Solenoid Valve Outlet (All Models Except


422-R-V)

4-3

14

Reel Bracket Weld Assembly


317466-1
All Models Except Listed Below
318885-1
45" & 60" Electronic Blender

15
16
17
18
19

1-318310
2-406857
410796-2
410796-22
1-418064

Conduit
Meter Transfer Body
Cable Reel Assembly (Model 826A)
Reel Assembly (Includes Item #2, 14, 17 & 23)
Meter Discharge (322, 324, 422, 426, 628)

ITEM
NO.

PART
NO.

20

421111-3

21
22
23
24
25
26

35-50361
296-50361
08-50621
01-50710
03-50761
35-54742

27
28
29

02-54752
26-50710
229288-1

30
31
32
33
34

1-120731
1-120733
213168-1
6-313235
1-418686

1 of 1

DESCRIPTION

Wire Harness Assembly (322, 324, 422, 426


& 628)
5/16-18 x 1" Long Hex Head Cap Screw
5/16-18 x 1-1/8" Long Hex Head Cap Screw
5/16" Plain Washer
Conduit Nipple
#6 Lockwasher
5/16-18 x 5/8" Long M-F Hex Head WhizLock Screw
5/16-18 M-F Flange Whiz-lock Nut
1/2 x 3" Long Conduit Nipple
Check Valve Assembly (Includes Item #30,
31, 32, 33 & 34) 422-R-V
Check Valve Cap
Poppet Spring
Poppet Disc & Relief Valve Assembly
Check Valve Cap Gasket
Check Valve

Note:
Assembly applies to all product fueling points for models
322, 324, 422, 426 & 628 series.

2-741377

4-4

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741496
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

METER & HYDRAULICS ASSEMBL


Y FOR TCS
ASSEMBLY
.1 & 614 P
.1 & 3
.1, 411 P
.1, 413 P
311 P
.1 , 312 P
P.1,
P.1,
P.1
P.1
P.1
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5

1-120731
1-120733
4-126976
1-128035
1-130465

6
7
8
9

1-19167
213168-1
1-219892
229288-1

10
11
12
13
14

1-229409
2-313235
6-313235
13-313235
1-317421

15

Reel Bracket Weld Assembly


317466-1
All Models Except Listed Below
318885-1
45" Electronic Blender

16

Control Valve
1-319410
110 Volt
2-319410
220 Volt
3-319410
Rebuild Kit

4-5

17
18

1-38082
2-406857

Check Valve Cap


Poppet Spring
Cable (98" Long)
1/2" x 90 Conduit Street Elbow
#6-32 x 3/8" Long Hex Slot Head Thread
Cutting Screw
Connection Box Cover
Poppet Disc & Relief Valve Assembly
Expansion Union (F-F)
Check Valve Assembly (Includes Item #1,
2, 7, 12 & 22) 411-R-V
Splice Box
Gasket
Check Valve Cap Gasket
Gasket
Solenoid Valve Outlet (All Models Except
411-R-V)

Meter Transfer Body Gasket


Meter Transfer Body

ITEM
NO.

PART
NO.

19
20

410796-2
410796-22

21
22
23
24
25
26
27
28
29
30

1-418064
1-418686
35-50361
296-50361
08-50621
01-50710
26-50710
03-50761
02-54752
35-54742

31

421111-1

1 of 1

DESCRIPTION

Cable Reel Assembly (Model 826A)


Reel Assembly (Includes Item #3, 15, 19 &
25)
Meter Discharge
Check Valve
5/16-18 x 1" Long Hex Head Cap Screw
5/16-18 x 1-1/8" Long Hex Head Cap Screw
5/16" Plain Washer
Conduit Nipple
1/2" x 3" Long Conduit Nipple
#6 Lockwasher
5/16-18 M-F Flange Whiz-lock Nut
5/16-18 x 5/8" Long M-F Hex Head WhizLock Screw
Wire Harness Assembly (311, 312, 411, 413
& 614)

Note: P. = Product

1-741496

4-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741495
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

MMETER & HYDRAULICS ASSEMBL


Y FOR TCS
ASSEMBLY
.2 & 4
.2 & 3, 413 P
.2 & 3, 614 P
312 P
.2, 411 P
P.2
P.2
P.2
P.2,
ITEM
NO.

PART
NO.

1
2
3
4
5

1-120731
1-120733
4-126976
1-128035
1-130465

6
7
8
9

1-19167
213168-1
1-219892
229288-1

10
11
12
13
14

1-229409
2-313235
6-313235
13-313235
1-317421

15

16

DESCRIPTION

Check Valve Cap


Poppet Spring
Cable (98" Long)
1/2" x 90 Conduit Street Elbow
#6-32 x 3/8" Long Hex Slot Head Thread
Cutting Screw
Connection Box Cover
Poppet Disc & Relief Valve Assembly
Expansion Union (F-F)
Check Valve Assembly (Includes Item #1,
2, 7, 12 & 22) 411-R-V
Splice Box
Gasket
Check Valve Cap Gasket
Gasket
Solenoid Valve Outlet (All Models Except
411-R-V)

Reel Bracket Weld Assembly


317466-1
All Models Except Listed Below
318885-1
45" Electronic Blender
Control Valve
1-319410
110 Volt
2-319410
220 Volt
3-319410
Rebuild Kit

ITEM
NO.

PART
NO.

17
18
19
20
21

1-318310
1-38082
2-406857
410796-2
410796-22

22
23
24
25
26
27
28
29
30

1-418064
1-418686
35-50361
296-50361
08-50621
01-50710
03-50761
02-54752
35-54742

31

421111-2

1 of 1

DESCRIPTION

Conduit
Meter Transfer Body Gasket
Meter Transfer Body
Cable Reel Assembly (Model 826A)
Reel Assembly (Includes Item #3, 15, 20 &
26)
Meter Discharge
Check Valve
5/16-18 x 1" Long Hex Head Cap Screw
5/16-18 x 1-1/8" Long Hex Head Cap Screw
5/16" Plain Washer
Conduit Nipple
#6 Lockwasher
5/16-18 M-F Flange Whiz-lock Nut
5/16-18 x 5/8" Long M-F Hex Head WhizLock Screw
Wire Harness Assembly (312, 411, 413 &
614)

Note: P. = Product

1-741495

4-7

4-8

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-73780

GEAR TRAIN ASSEMBL


Y FOR TCS
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7

1-114401
1-117885
1-117901
1-122316
1-130195
1-130234
1-130280

Gear Block Assembly


224992-3
Liters
224992-10
Gallons

9
10

11

12

13

225042-1

#12-24 Special Screw


Gear Box Bushing
Gear Box Bushing
Washer (Not Used On Liters)
Gear
Gear Box Bushing
Idler Shaft

Coupling Half Assembly

Meter Pinion
1-225133
Gallons
1-225756
Liters
Idler Gear Assembly
225136-1
Gallons
225136-2
Imperial Gallons
225136-3
Liters
Totalizer Gear Assembly
225138-1
Gallons
225138-3
Imperial Gallons
225138-4
Liters
Gear Assembly
225140-1
Gallons
225140-2
Imperial Gallons
225140-3
Liters

14

Pulser Gear Assembly


225142-1
Gallons
225142-2
Liters

15

Lower Gear Box Plate Assembly


(Includes Item #3 & 6)
311074-29
Gallons
311074-34
Liters

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

ITEM
NO.

PART
NO.

1 of 1

DESCRIPTION

16

Upper Gear Box Plate Assembly


(Includes Item #2 & 3)
314317-6
Gallons
314317-9
Liters

17

176-50011

18
19

24-50761
08-51221

20

09-51221

21

40-51221

22

#10-24 x 3/8" Long Sems Fastener Unit


23-52721
Round Head (Gallons)
21-55431
Phillips Pan Head (Liters)

#8-32 x 5/8" Long Flat


Head Machine Screw
#12 Lockwasher
1/16" Dia x 1/4" Long
Groove Pin
1/16" Dia x 3/8" Long
Groove Pin
1/8" Dia x 1/2" Long
Groove Pin

For complete Gear Train Assembly


without Cover Assembly order:
410058-26
Gallons
410058-31
Liters
For complete Gear Train Assembly with
Cover Assembly order:
415282-13
Gallons
415282-19
Liters

2-73780

4-9

4-10

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-73782

PULSER ASSEMBL
Y FOR TCS
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

ITEM
NO.

1
2
3
4

1-120282
1-126182
1-128035
1-130465

1-130590

Seal Wire & Seal (16" Long)


26
Washer
1/2" x 90 Conduit Street Elbow
#6-32 x 3/8" Long Hex Slotted 27
Head Thread Cutting Screw
Conduit Nut

6
7
8
9
10

1-130613
1-131508
1-228106
228114-1
228154-1

Conduit Washer
Washer
Gear
Shaft Assembly
Disc & Bearing Assembly

11
12

1-316688
1-317097

Pulser Box Cover


Sensor Housing

13

Box Support
1-317099
All Except Mobil
1-318916
Mobil

14
15

317101-1
417694-1

16

When Ordering Both Parts Are Required


317473-1
Wire Harness Assembly
1-225661
Wire Spacer

17

03-50361

18

20-50721

19
20
21

03-50761
04-52482
03-52920

#6 Shakeproof Lockwasher
Truarc Retaining Ring
Truarc Retaining Ring

22
23
24
25

07-52922
1-132479
4-317420
1-319219

Truarc Retaining Ring


Pushnut (Pulser Kit)
Spring (Pulser Kit)
Installation Instructions (Not
Shown - For Pulser Kit)

Pulser Box & Bearing Assembly


Pulser Board Assembly

1/4-20 x 3/4" Long Hex Head


Cap Screw
#6-32 x 1/4" Long Hex Socket
Headless Cup Point Set Screw

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

PART
NO.

231052-1

1 of 1

DESCRIPTION

Pulser Kit (Includes Items #1,


20, 23, 24 & 25)

Pulser Conduit
1-228629
All Except Listed Below
3-228629
Mobil With 45 Elbow

28

Conduit Street Elbow


1-128034
1/2" x 45
1-128035
1/2" x 90

29

1-219892

30

Order Both Parts


17-226779 Connector
6-227896
Strain Relief Cover

1/2" Expansion Union (MaleFemale)(Mobil With 45


Elbow Only)

For complete Pulser Assembly order:


417759-1
All Except Listed Below
417759-2
Mobil With 45 Elbow
417759-10 Mobil

3-73782

4-11

4-12

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

11-74372
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

898 POSITIVE DISPLACEMENT TYPE METER


ITEM
NO.

PART
NO.

DESCRIPTION

4-13

1
2
3
4
5
6
7
8
9
10

1-19592
1-19602
1-19743
1-114815
1-118849
1-119064
1-124144
1-124588
1-125069
1-125071

Packing Gland Plate


Seal Pin
Compensator Screw Spring
Drive Shaft
Seal & Seal Wire (6" Long)
Special Screw
Drive Shaft Pin
1/2" Ball
Plunger Cup Support
Plunger Disc

11
12
13
14
15
16
17
18
19
20

1-125095
1-125103
125118-1
125154-1
1-125243
1-125308
1-125309
1-125315
1-125357
1-125360

Washer
Washer
Upper Bearing Assembly
Bearing Assembly
Compensator Index Disc
Seal Half
Seal Wedge
Washer
Packing Spring
Seal

21
22
23
24
25
26
27

125420-1
125478-1
1-125966
1-126898
1-126902
1-129607
65-50361

28
29
30
31

218236-2
218769-1
1-219330
219331-1

32
33
34
35

1-219377
1-219378
219407-2
219800-1

Meter Drive Shaft Packing Kit


Compensator Shaft Seal Kit
Bearing Retainer
Seal (Black)
Seal Retaining Ring
Compensator Pinion
3/8-16 x 1" Long Hex Head
Cap Screw
Main Pivot Bracket Assy & Pins
Plunger Cup Kit (Set Of 3 Cups)
Valve
Wobble Plate With Slack Roller
Post
Connector
Bearing Seat
Plunger Assembly
Slack Roller Assembly

ITEM
NO.

PART
NO.

36

221403-1

37

Drive Shaft Gear


1-222081
Gallons & Liters
217195-2
Assembly (Imperial Gallons)

38

Slack Spring Assembly

Counter Drive Gear Complete


218556-2
Imperial Gallons
1-222084
Gallons
1-232282
Liter

39
40
41
42
43
44
45
46
47

1-224081
224709-5
1-226085
125079-1
1-38083
5-318940
6-318940
420557-1
287-50001

48

326-50001

49

399-50001

50
51
52
53
54
55
56

01-50301
02-50301
13-50641
24-50761
42-50761
01-51911
28-55431

57
58
59

13-52870
10-52922
12-53420

ITEM
NO.

DESCRIPTION

Compensator Shaft
Bracket & Pin Assembly
Index Plate
Main Pivot Assembly
Meter Body Gasket
O Ring (.362 Dia.)
O Ring (.487 Dia.)
Meter Cover And Gear Post Assy
#10-32 x 3/8" Long Round Head
Machine Screw
#12-24 x 1/2" Long Round Head
Machine Screw
1/4-20 x 3/4" Long Round Head
Machine Screw
1/4-20 Hex Nut
5/16-18 Hex Nut
1/4" Lockwasher
#12 Lockwasher
#14 Lockwasher
1/8" Square Head Pipe Plug
#10-32 x 3/8" Long Phillips Pan
Head Sems Fastener
1/16" Dia x 1/4" Long Cotter Pin
Truarc Retaining Ring
Truarc E Retaining Ring

PART
NO.

1 of 1

DESCRIPTION

60

232332-1

Plunger Kit (Contains Plunger


Assembly, Bearing Retainer, Bearing
Seat & Sems Fastener)

61
62
63
64

407488-11
1-130905
04-50600
1-217934

Body & Seat Assembly With Pins


5/8" Carbon Ball
Washer
Wobble Bearing Plate

For complete Meter Cover Assembly order:


(Item no. 5 & 46 not included)
407494-1
Gallons
407494-5
Imperial Gallons
415282-30
Liters
For complete Final Assembly (898-K Meter) order:
407726-10
Gallons
416873-25
Imperial Gallons
416873-32
Liters

11-74372

4-14
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4

1-131438
1-130195
1-131468
224992-10

Totalizer Assembly
227470-2
No Longer Available Use 1-230837
227470-3
No Longer Available Use 3-230837
1-230837
Gallon
3-230837
Liter

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

6
7
8
9
10
11
12
13
14
15
16
17
18
19

1-227752
1-229438
2-317004
318130-1
97-50001
174-50001
03-50211
03-50621
03-50761
22-50761
08-51221
10-51491
04-52901
07-50621

Seal Wire & Seal


Gear
Gear Box Bushing
Gear Block Assembly

Totalizer Drive Shaft


Totalizer Bracket
Drive Cable
Totalizer Cover Assembly
#6-32 x 9/16" Long Round Head Machine Screw
#8-32 x 1/2" Long Round Head Machine Screw
#6-32 Hex Nut
#6 Plain Washer
#6 Lockwasher
#8 Lockwasher
1/16" Dia x 1/4" Long Groov-Pin
#14 x 1/2" Long P.K. Self Tapping Screw
1/16" Dia x 3/8" Long Roll Pin
Plain Washer

For complete Totalizer Assembly order: (Includes Drive Cable


227927-2
Gallons
227927-3
Liters

3-73781

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

4-15

4-16

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Section
Five
Suction
System
Page Number
Suction System
............................................................................................................................ 5-2

Motor Assembly
............................................................................................................................ 5-4, 5-5

T
C
S

Rotary Pump Assembly


............................................................................................................................ 5-6, 5-7

Rotary Pump & Air Separator


............................................................................................................................ 5-8, 5-9, 5-10

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

D
I
S
P
E
N
S
E
R
5-1

5-2

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Notes

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

5-3

5-4

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741384
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

MOTOR ASSEMBL
Y FOR TCS
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4

1-19167
1-114468
1-114469
1-114470

Connection Box Cover


Cushion Grommet
Cushion Washer
Cushion Retainer

Motor Pulley
1-119529
115/230 Volt Motor
1-220878
380 Volt Motor

6
7
8
9
10

1-128035
1-130590
1-130613
1-23661
1-219892

1/2" x 90 Conduit Street Elbow


Conduit Nut
Conduit Washer
Connection Box
Expansion Union (Female-Female)

11

1/2 H.P. Motor


1-417119
General Electric (115/230 Volt)
1-419102
Franklin Electric (115/230 Volt)
2-420499
Franklin Electric (380 Volt)

12

Motor Conduit Assembly


418235-7
115/230 Volt Motor
418235-8
380 Volt Motor

13
14
15
16
17

02-50301
37-50361
03-50611
14-50641
01-50710

5/16-18 Hex Nut


5/16-18 x 1-1/2" Long Hex Head Cap Screw
5/16" Plate Washer
5/16" Lockwasher
Conduit Nipple

ITEM
NO.

PART
NO.

18

65-50721

19

05-51890

DESCRIPTION

5/16-18 x 1/4" Long Hex Socket Headless


Cup Point Set Screw
3/4" Pipe Plug

For complete 115/230 Volt Motor Assembly order:


418235-1
Model 30" FP 1 & 2, 45" FP 1 & 3, 60" FP 1
& 4 (Includes Motor Support Plate 1-418201)
418235-2
Model 60" FP 2 & 3 (Includes Motor Support
Plate 1-418197)
418235-3
Model 45" FP 2 (Includes Motor Support
Plate 1-418196)
For complete 380 Volt Motor Assembly order:
418235-4
Model 30" FP 1 & 2, 45" FP 1 & 3, 60" FP 1
& 4 (Includes Motor Support Plate 1-418201)
418235-5
Model 45" FP 2 (Includes Motor Support
Plate 1-418196)
418235-6
Model 60" FP 2 & 3 (Includes Motor Support
Plate 1-418197)
Note: FP = Fuel Point

2-741384

5-5

5-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741385
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

ROT
AR
Y PUMP ASSEMBL
Y FOR TCS
ROTAR
ARY
ASSEMBLY
ITEM
NO.

PART
NO.

1
2
3
4
5

1-114468
1-114469
1-114470
1-119636
1-125865

6
7
8
9

1-127786
1-129618
1-216295
1-217902

10
11
12
13
14

1-217903
8-220383
1-221668
1-224019
Vent Tubes
1-228628
1-418234
1-419614
1-419615

15

16

37277-16

1-38403

DESCRIPTION

Cushion Grommet
Cushion Washer
Cushion Retainer
Key
1" X 1-1/8" Length
Nipple
Grommet
Flange
Pump Pulley
Pump Inlet
Connection Gasket
Idler Arm
Coupling Nipple
Idler Pulley
Coupling

5-7

Low Profile (30" FP


1& 2, 45" FP 1 & 3,
60" FP 1 & 4.)
Low Profile (45" FP
2, 60" FP 2 & 3.)
High Hose (30" FP 1
& 2, 45" FP 1 & 3,
60" FP 1 & 4.)
High Hose (45" FP
2, 60" FP 2 & 3.)
Idler Arm & Pulley
Assy. (includes item
#10, 12, 23, 28 &
33)
Pump Inlet
Connection

ITEM
NO.

PART
NO.

17
18
19

6-313235
14-313235
16-313235

20
21
22
23
24

1-318183
19-318940
2-418039
03-50301
32-50361

25

33-50361

26

35-50361

27

36-50361

28

67-50361

29

297-50361

30

117-50560

31
32
33

03-50611
14-50641
15-50641

ITEM
NO.

DESCRIPTION

Coupling Gasket
Filter Adapter Gasket
Filter Adapter Cap
Gasket
Cap
O Ring
Filter Adapter
3/8-16 Hex Nut
5/16-18 X 5/8
Length Hex Head
Cap Screw
5/16-18 X 3/4
Length Hex Head
Cap Screw
5/16-18 X 1"
Length Hex Head
Cap Screw
5/16-18 X 1-1/4
Length Hex Head
Cap Screw
3/8-16 X 1-1/2
Length Hex Head
Cap Screw
3/8-16 x 1-1/8
Length Hex Head
Cap Screw
1-1/2 X 1-3/4
Length Pipe
5/16 Plate Washer
5/16 Lockwasher
3/8 Lockwasher

PART
NO.

34

65-50721

35
36
37
38
39
40

27-51780
05-51901
06-51901
05-52020
05-52040
14-52040

DESCRIPTION

5/16-18 X 1/4
Length Hex Socket
Headless Cup Point
Set Screw
1-1/2 Female Union
3/4 Pipe Plug
1" Pipe Plug
Compression Elbow
Compression Sleeve
Compression Nut

NOTE:

Order: 418203-1 for complete Pump &


Inlet Assy. (includes pump support plate
1-418168) (30" FP 1 & 2, 45" FP 1 & 3,
60" FP 1 & 4)

Order 418203-2 for complete Pump &


Inlet Assy. (includes pump support plate
1-418170) (60" FP 2 & 3)

Order 418203-3 for complete Pump &


Inlet Assy. (includes pump support plate
1-418169) (45" FP 2)

FP = Fuel Point

1-741385

5-8

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

15-75063
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 2

ROT
AR
Y PUMP & AIR SEP
ARA
TOR
ROTAR
ARY
SEPARA
ARATOR
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

1-17526
1-18654
1-18655
1-18716
1-18717
1-18718
1-18719
1-18720
1-18721
1-18722
1-18731
1-18734

13

By-Pass Valve Spring


1-18735
(34# To 35-1/2#
Spring) (855-BB &
855-CC)
1-131178
(44-1/2# Spring)
(855-DD & 855-BB)

14
15

1-18750
1-18792

16
17
18
19

1-18799
1-18860
1-18961
25664-1

5-9

20

1-25879

Gasket
Float Lever Pin
Valve Pin
Guide Plate
Spring Plate
Plunger Head
Plunger Plate
Plunger Follower
Valve Cylinder
Cylinder Head
Clamp Plate
Float Valve Body

Vent Screw
Valve Cylinder
Gasket
Vent Screw Guard
Float Valve Needle
Float Valve Gasket
Pump Rotor Shaft
Assembly
Bottom Head Gasket

ITEM
NO.

PART
NO.

DESCRIPTION

ITEM
NO.

Separator Cover
Cover Gasket
Retainer
Bearing
Regulating Poppet
Assembly
Oil Well Felt
Float Assembly
Gasket

39
41
43
44
45
46
47
48
50

2-120731
1-120733
1-121394
1-126295
1-126343
1-126344
1-210024
1-211816
213168-1

52

Suction Strainer Cap


1-232289
855-BB & 855-DD
2-215030
855-CC

53

By-Pass Valve Assmebly


217897-2
34# To 35-1/2#
Spring (855-BB &
855-CC)
217897-6
44-1/2# Spring (855DD & 855-BB)

54

217898-2

55
56

2-313235
403-54921

21
22
23
24
25

1-32089
2-113691
1-113698
1-113703
113776-1

26
27
29

1-113819
114064-1
21-313235

30

Suction Screen
1-115075
Gasoline
2-115075
Diesel

31

1-115642

32

1-116628

33
34
35

1-117475
1-117660
118335-1

36

1-118590

37
38

1-118591
1-118640

Regulating Valve
Spring
By-Pass Valve
Poppet
Packing Gland
Packing Spring
Rotary Pump &
Separator Body
With Gasket,
Bearing, Screws &
Spring
Regulating Valve
Seat
Valve Seat Guide
By-Pass Valve Seat

PART
NO.

DESCRIPTION

Check Valve Cap


Poppet Spring
"V" Packing
Plunger Guide
Plunger Disc
Plunger Spacer
Drive Shaft Bearing
Rotary Pump Idler
Poppet Disc & Relief
Valve Assembly

Regulating Valve
Assembly
Gasket
1/4-20 x 1" Long
Phillips Pan Head
Machine Screw

15-75063

5-10

2 of 2

ROTAR
Y PUMP & AIR SEP
ARA
TOR - Contin
ued
ARY
SEPARA
ARAT
Continued
ITEM
NO.

PART
NO.

57

01-50360

58

34-50360

DESCRIPTION

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1/4-20 x 1/2" Long


Hex Head Cap
Screw
5/16-18 x 7/8"
Long Hex Head
Cap Screw
3/8-16 x 2-3/4"
Long Hex Head
Cap Screw
3/8-16 x 1-1/8"
Long Hex Head
Cap Screw
3/8" Lockwasher
(855-CC)
1/16" Dia x 1/2"
Long Cotter Pin
1/4" Square Head
Pipe Plug
1/4" Countersunk
Pipe Plug
1/4-28 Hex Nut

59

72-50360

60

297-50360

61

15-50641

62

17-51210

63

02-51911

64

38-51911

65

01-52321

67

Lower Pump Head With Valve


Seat Guides, Regulating Valve
Seat.
408143-1
855-BB
408143-2
855-CC
408143-4
855-DD

ITEM
NO.

PART
NO.

68

211818-1

69

27-51901

70
71
72

1-132735
1-232164
05-52020

DESCRIPTION

Rotary Pump
Head Assembly
1" Pipe Plug
(855-CC)
Valve Stem
Float Assembly
3/8" Tube 90
Elbow

ITEM
NO.

PART
NO.

DESCRIPTION

For complete Rotary Pump & Air


Separator order:
405952-39
855-BB (162,
162-1-TW, 1248/
50A, 1248/50A-1TW, 1248/50AS,
785, 785MC,
785-1-TW, 262 &
262-1-TW, 311,
312, 322, 324,
413, 426, 614 &
628)
405952-40
855-CC (162-2TW, 1248/50A-2TW, 785-2-TW,
262-2-TW)
405952-42
855-DD (162-HC,
1248/50A-HS,
1248/50AS-HS &
785-HC
405952-43
855-BB (1248/
50AS-HD)

15-75063

Section
Six
Remote Control
System
Page Number
Remote Control Hydraulics Assembly
Dual Filter Design ......................................................................................................... 6-2, 6-3
Single Filter Design ...................................................................................................... 6-4, 6-5

T
C
S

D
I
S
P
E
N
S
E
R
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

6-1

6-2

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-741375

TCS REMOTE CONTROL HYDRAULICS ASSY.

1 of 1

(DUAL FILTER DESIGN)


ITEM
NO.

PART
NO.

DESCRIPTION

Strainer Screen Complete


1-115075
Gas
2-115075
Diesel

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1-121564
1-124296
1-125865
1-126871
2-212443
1-212444
1-215030
216132-1
216133-1
1-227765
1-228345
2-313235
13-313235
16-313235
1-317410
1-317411
1-317456

Poppet Spring
Gasket
1" x 1-1/8" Long Nipple
Poppet Spring Washer
Valve Seat
Poppet Guide
Suction Strainer Cap
Valve Poppet Assembly
Check Valve Assembly (Includes Items #2, 5, 6, 7, 9 & 31)
Gasket
Manifold Cap
Gasket
Gasket
Gasket (Used Only With Cap)
Inlet Adapter
Check Valve Adapter
Filter Body Bracket

19

1-318183
1-218950
1-226999
2-226999
3-226999

Cap
Wix Filter
Water Alert Filter (Gas)
Water Alert Filter (Diesel)
Water Alert Filter (Alcohols)

20

1-417286

21
22
23
24
25
26
27
28
29
30
31
32

1-418022
32-50361
35-50361
296-50361
08-50621
14-50641
128-50560
27-51780
02-51891
04-51891
08-53270
02-54752

Filter - Strainer Body (No longer available, use single filter design
dwg. no. 73966)
Manifold
5/16-18 x 5/8" Long Hex Head Cap Screw
5/16-18 x 1" Long Hex Head Cap Screw
5/16-18 x 1-1/8" Long Hex Head Cap Screw
5/16" Plain Washer
5/16" Lockwasher
1-1/2" x 8" Long Pipe Nipple
1-1/2" Female Union
1/4-18 Pipe Plug
1/2-14 Pipe Plug
Reliance Square Snap Ring (Closed)
5/16-18 M-F Flange Whiz Lock Nut
3-741375

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

6-3

6-4

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-73966

REMOTE CONTROL SYSTEM

1 of 1

(SINGLE FILTER DESIGN)


ITEM
NO.

PART
NO.

DESCRIPTION

Complete Suction Screen


1-115075
Gasoline
2-115075
Diesel

1-125865

1" x 1-1/8" Long Nipple

Filter
1-218950
1-226999
2-226999
3-226999

Wix
Water Alert (Gasoline)
Water Alert (Diesel)
Water Alert (Alcohol)

1-228345
231848-1
1-232102
1-232289
2-313235
13-313235
16-313235
2-418051
1-420888
1-421041
38-50361
130-50560
27-51780
02-51891
04-51891
02-54752

Manifold Cap
Filter Body Assembly
Warning Label
Strainer Cap
Gasket
Gasket
Gasket
Manifold
Filter Body
Strainer Body
5/16-18 x 1-3/4" Long Hex Head Cap Screw
Pipe 1-1/2" x 10" Long
1-1/2" Female Union
1/4-18 Pipe Plug
1/2-14 Pipe Plug
5/16-18 M-F Flange Whiz-Lock Nut

4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

1-73966

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

6-5

6-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Section
Seven
Blender
Mechanical Blender System

Page
Number

30" TCS .....................................................................................7-2


45" & 60" TCS ...........................................................................7-3

Electronic Blender System


45" & 60" ...................................................................................7-4, 7-5
45" & 60" (most recent models) ..................................................7-6, 7-7

T
C
S

Blender Hydraulics Assembly


.................................................................................................7-8, 7-9

Modulating Valve & Conduit Assembly


45" & 60" Electronic Blender .....................................................7-10, 7-11
45" & 60" Electronic Blender (most recent models) .....................7-12, 7-13

3 5 Product Variable Blender System


.................................................................................................7-14, 7-15

Unocal Spec Blender System


45" & 60" TCS ...........................................................................7-16

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

D
I
S
P
E
N
S
E
R
7-1

7-2

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

7-3

7-4

FIRST DESIGN

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741390
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

ELECTRONIC BLENDER SYSTEM - Model 45" & 60" TCS


ITEM
NO.

1
2
3
4
5
6
7
8

9
10
11

PART
NO.

DESCRIPTION

1-130590
1-130613
1-318807
318876-1
318875-1
1-318886
17-318940
Tube Assembly
420291-1
420302-1
420595-1
35-50361
35-54742
02-54752

Nut
Washer
Tee
Tube Assembly (Right)
Tube Assembly (Left)
Slip Joint Bracket
O Ring
Low Profile (use 420595-1)
High Hose
Low Profile
5/16-18 X 1" Large Hex Head Cap Screw
5/16-18 X 5/8" Large M-F Flange Whiz-Lock Screw
5/16-18 M-F Flange Whiz-Lock Nut

1-741390

FIRST DESIGN

1 of 1

7-5

7-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741494
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

ELECTRONIC BLENDER SYSTEM


Model 45" & 60" TCS
ITEM
NO.

PART
NO.

1 of 1

DESCRIPTION

1
2
3
4
5
6
7

1-130590
1-130613
13-313235
1-318807
318876-1
318875-1
1-318886

Nut
Washer
Gasket
Tee
Tube Assembly (Left)
Tube Assembly (Right)
Slip Joint Bracket

Tube Assembly
420302-1
420595-1
420595-2

H426A-R-EB, H628A-R-EB
426A-R-EB
426A-R-EB-V

Tube Assembly
420302-1
420556-1
420595-1
420595-2

H426A-R-EB, H413A-R-EB, H614A-R-EB


H628A-R-EB
426A-R-EB, 413A-R-EB, 614A-R-EB
426A-R-EB-V, 413A-R-EB-V, 614A-R-EB-V

35-50361
35-54742
02-54752

5/16-18 X 1" Long Hex Head Cap Screw


5/16-18 X 5/8" Long M-F Flange Whiz-Lock Screw
5/16-18 M-F Flange Whiz-Lock Nut

10
11
12

1-741494
7-7

7-8

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741376
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

TCS BLENDER HYDRAULICS ASSEMBL


Y
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

Strainer Screen Complete


1-115075 Gas
2-115075 Diesel

2
3
4
5
6
7
8
9
10

1-121564
1-124296
1-125865
1-126871
2-212443
1-212444
1-215030
216132-1
216133-1

11
12
13
14
15
16
17
18

Poppet Spring
Gasket
1" x 1-1/8" Long Nipple
Poppet Spring Washer
Valve Seat
Poppet Guide
Suction Strainer Cap
Valve Poppet Assembly
Check Valve Assembly (Includes
Items #2, 5, 6, 7, 9 & 31)
1-227765 Gasket
1-228345 Manifold Cap
2-313235 Gasket
13-313235 Gasket
16-313235 Gasket (Used Only With Cap)
1-317410 Inlet Adapter
1-317456 Filter Body Bracket
1-318183
1-218950
1-226999
2-226999
3-226999

Cap
Wix Filter
Water Alert Filter (Gas)
Water Alert Filter (Diesel)
Water Alert Filter (Alcohols)

ITEM
NO.

PART
NO.

DESCRIPTION

19
20

1-417286
1-418022

21

Inlet Blender Adapter


1-418161 All Models Except 30" Fuel Point #2
1-419267 30" Fuel Point #2 Only

22

32-50361

23
24
25
26
27
28
29
30
31
32

Filter - Strainer Body


Manifold

5/16-18 x 5/8" Long Hex Head Cap


Screw
35-50361 5/16-18 x 1" Long Hex Head Cap
Screw
296-50361 5/16-18 x 1-1/8" Long Hex Head
Cap Screw
08-50621 5/16" Plain Washer
14-50641 5/16" Lockwasher
128-50560 1-1/2" x 8" Long Pipe Nipple
27-51780 1-1/2" Female Union
02-51891 1/4-18 Pipe Plug
04-51891 1/2-14 Pipe Plug
08-53270 Reliance Square Snap Ring (Closed)
02-54752 5/16-18 M-F Flange Whiz Lock

2-741376

7-9

7-10

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

FIRST DESIGN

1-741367

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

MODULA
TING V
AL
VE & CONDUIT ASSEMBL
Y
MODULATING
VAL
ALVE
ASSEMBLY

1 of 1

45' & 60 " ELECTRONIC BLENDER


ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

1-19167
1-120731
1-120733
1-128035
213168-1
1-217337
1-218941
1-219892
1-229409
1-230651
6-313235
1-318861
318873-1
318874-1
318874-2
13-313235
1-418686
1-420183

Connection Box Cover


Check Valve Cap
Poppet Spring
1/2" x 90Conduit Street Elbow
Poppet Disc & Relief Valve Assembly
Conduit Tee
Expansion Union Male/Female
Expansion Union Female/Female
Splice Box
Conduit
Gasket
Bracket
Tube Assembly
Tube Assembly (Right)
Tube Assembly (Left)
"O" Ring
Check Valve
Blender Adapter

19

1-420241
3-420241
4-420241

Modulating Valve
Coil Replacement (Normally Closed)
Coil Replacement (Normally Open)

20
21
22

420262-1
420278-1
35-50361

23

01-50710

Mounting Plate
Tube Assembly
5/16-18 x 1" Long Hex Head Cap
Screw
1/2" Close Nipple

ITEM
NO.

PART
NO.

24
25
26

15-50710
20-50710
40-54742

27
28

02-54752
420306-3

DESCRIPTION

1/2" x 2" Long Conduit Nipple


1/2" x 2-1/2" Long Conduit Nipple
5/16-18 x 1-1/4" Long M-F Flange
Whiz-Lock Nut
5/16-18 M-F Flange Whiz-Lock Nut
Wire Harness Assembly

Order: 229228-1 for Check Valve Assembly


(Includes items #2, 3, 5. 11 & 17)

1-741367

FIRST DESIGN

7-11

7-12

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

SECOND DESIGN

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

MODULA
TING V
AL
VE & CONDUIT ASSEMBL
Y
MODULATING
VAL
ALVE
ASSEMBLY

1-741493
1 of 1

45' & 60 " ELECTRONIC BLENDER


ITEM
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1-120731
1-120733
1-128035
213168-1
1-217337
1-218941
229228-1
6-313235
13-313235
1-318861
318873-1
318874-1
318874-2
1-318995
1-319004
1-418686
1-420183
1-420241
420262-1
420278-1
03-50361

22

35-50361

23
24
25
26

15-50700
16-50700
18-50700
40-54742

DESCRIPTION

7-13

Check Valve Cap


Poppet Spring
1/2 x 90 Conduit Street Elbow
Poppet Disc & Relief Valve Assembly
Conduit Tee
Expansion Union (Male Female)
Check Valve Assembly
Gasket
Gasket
Bracket
Tube Assembly
Tube Assembly (Right)
Tube Assembly (Left)
Valve Box
Valve Box Cover
Check Valve
Blend Adapter
Modulating Valve
Mounting Plate Welding Assembly
Tube Assembly
1/4-20 x 3/4" Long Hex Head Cap
Screw
5/16-18 x 1" Long Hex Head Cap
Screw
1/2" x 1-1/8" Long Conduit Nipple
1/2" x 1-1/4" Long Conduit Nipple
1/2" x 1-9/16" Long Conduit Nipple
5/16-18 x 1-1/4" Long M-F Whiz
Lock Screw

ITEM
NO.

27
28

PART
NO.

02-54752
421111-4

DESCRIPTION

5/16-18 M-F Whiz-Lock Nut


Conduit & Wire Harness Assembly

1-741493

SECOND DESIGN

7-14

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

MODULA
TING V
AL
VE & CONDUIT ASSEMBL
Y
MODULATING
VAL
ALVE
ASSEMBLY

1-741491
1 of 1

30 " TCS
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1-120731
1-120733
1-128035
213168-1
1-217337
1-218941
1-219892
229228-1
6-313235
13-313235
17-313235
1-318985
1-318990
1-318995
1-319004
319012-1
1-319021
1-418686
1-420241
420466-1
1-420537

Check Valve Cap


Poppet Spring
1/2" x 90 Conduit Street Elbow
Poppet Disc & Relief Valve Assembly
Conduit Tee
Expansion Union (Male-Female)
Expansion Union (Female-Female)
Check Valve Assembly
Gasket
Gasket
Gasket
Right Hand Support Bracket
Left Hand Support Bracket
Valve Box
Valve Box Cover
Tube Assembly
Conduit
Check Valve
Modulating Valve
Tube Assembly
Conduit

22

Tube Assembly
420638-1 H322A-R-B5 With Out Check Valve
420684-1 322A-R-B5
420743-1 VH322A-R-B5

ITEM
NO.

PART
NO.

DESCRIPTION

23

Tube Assembly
420667-1 H322A-R-B5 With Out Check Valve
420768-1 VH322A-R-B5
420682-1 322A-R-B5

24

05-50361

25

35-50361

26
27

01-50710
35-54742

28
29

02-54752
231168-1

1/4-20 x 1" Long Hex Head Cap


Screw
5/16-18 x 1" Long Hex Head Cap
Screw
Close Nipple
5/16-18 x 5/8 Long M-F Hex Head
Whiz-Lock Screw
5/16-18 M-F Flange Whiz-Lock Nut
Conduit & Wire Harness Assembly

1-741491

7-15

7-16

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Section
Eight
Electronics
Connection Box Assembly

Page
Number

Suction Series ...........................................................................8-2


RC Series ..................................................................................8-3

Ballast and Lamp Assemblies


Front lighted TCS Non-A ............................................................8-4, 8-5
Front lighted TCS Non-A (Steel Enclosure) .................................8-6, 8-7
Back lighted Ballast Assembly, TCS-A Three piece Dial .............. 8-8, 8-9
Back lighted Ballast & Lamp Assembly, TCS-A One Piece Dial ...8-10, 8-11

Relay Assembly
TCS Non-A ...................................................... 8-13

Cage and Power Supply Assemblies

T
C
S

Cage & Power Supply Assembly for TCS Non-A .......................... 8-14, 8-15
Power Supply TCS Non-A ........................................................... 8-16, 8-17
Valve Power Supply for Electronic Blender TCSA ....................... 8-18, 8-19
Electrical Component & Power Supply Assembly TCSA .............. 8-20, 8-21
TCS Card Cage Assembly (System Boards) .................................8-22 8-25

Miscellaneous Electrical Components


Terminal Strip Assembly ............................................................8-26
Manager's Keylock Assembly TCS Non-A ....................................8-27
Barrier Conduit Assembly ..........................................................8-28

3 5 Product Variable Blender


322A-R-B5 Card Cage Assembly ................................................8-30, 8-31
Power Supply & Card Cage (including system boards) ................8-32, 8-33

Wiring Schematics
Model 300, 400, 600 Non-A .......................................................8-34,
Model 300A, 400A, 600A ........................................................... 8-36,
Model 300A-B3/B5 .................................................................... 8-38,
Model 411A, 422A .....................................................................8-40,
MaxVac, All Models Except 30" Variable Blenders ......................8-42,
MaxVac, TCS A 30" Variable Blender .......................................8-44,

8-35
8-37
8-39
8-41
8-43
8-45

MaxVac Assemblies
Motor Control Assembly, Model 400A & 600A ............................8-46,
Power Supply & Motor Control Assembly, Model 300A ...............8-48,
Options Power Supply Assembly, Model 300A ............................8-50,
Options Power Supply Assembly, Model 400A & 600A ...............8-52,
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

8-47
8-49
8-51
8-53

D
I
S
P
E
N
S
E
R
8-1

8-2

ITEM
NO.

PART
NO.

DESCRIPTION

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1
2
3
4

1-131270
1-131322
1-218941
1-219892

Special Screw
Cup Washer
Expansion Union (Male-Female)
Expansion Union (Female-Female)

Wire Connector
3-224492
16-22 Gauge (AC & DC)
6-224492
14-16 Gauge (AC Only)

6
7
8

4-224494
1-227938
1-228342

#10 Ring Terminal


Terminal Strip
Spacer

Label
1-228397
2-228397

AC
DC

10
11
12
13
14
15
16

1-228647
1-228945
1-317834
416806-42
1-417378
1-418048
1-418245

Conduit
Jumper (AC Only)
Insulator
Lead Assembly
Connection Box Cover
Connection Box
Conduit

17

Wire Harness
319993-1
319993-2
319993-3
319993-4
319993-5
319993-6
319993-7
319993-10
319993-11

18
19
20
21
22
23
24

92-50001
02-50361
04-50361
35-50361
13-50641
04-51901
06-51901

Assembly
AC (120/240 Volt)
DC (30" & 45")
DC (60" A)
DC (60")
DC (30" A)
DC (45" A)
AC (30" Brazil)
AC (380 Volt)
AC (380 Volt)(45" A Mobil)
#6-32 x 3/8" Long Round Head Machine Screw
1/4-20 x 5/8" Long Hex Head Cap Screw
1/4-20 x 7/8" Long Hex Head Cap Screw
5/16-18 x 1" Long Hex Head Cap Screw
1/4" Lockwasher
1/2" Pipe Plug
1" Pipe Plug

Reference: 418238 Connection Box Assembly


2-741386

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4

1-118345
1-131270
1-131322
1-218941

1/2" Conduit Elbow


Special Screw
Cup Washer
Expansion Union (Male-Female)

Wire Connector
3-224492
16-22 Gauge (AC & DC)
6-224492
14-16 Gauge (AC Only)

6
7

4-224494
1-227938

#10 Ring Terminal


Terminal Strip

Label
1-228397
2-228397

AC
DC

9
10
11
12
13
14
15

1-228662
1-228945
1-317834
416806-42
1-417378
1-418048
1-418246

Conduit
Jumper (AC Only)
Insulator
Lead Assembly
Connection Box Cover
Connection Box
Conduit

16

Wire Harness Assembly


319993-1
AC (30", 45" & 60")
319993-3
DC (30", 45" & 60")
319993-8
AC (311A/322A-R-B3/B5)
319993-9
DC (311A/322A-R-B3/B5

17
18
19
20
21
22
23

92-50001
02-50361
04-50361
35-50361
13-50641
04-51901
06-51901

#6-32 x 3/8" Long Round Head Machine Screw


1/4-20 x 5/8" Long Hex Head Cap Screw
1/4-20 x 7/8" Long Hex Head Cap Screw
5/16-18 x 1" Long Hex Head Cap Screw
1/4" Lockwasher
1/2" Pipe Plug
1" Pipe Plug

Reference: 418238 Connection Box Assembly


3-741387

8-3

8-4

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

FRONT LIT BALLAST & LAMP ASSY.


(TCS NON A)
ITEM
NO.

PART
NO.

1 of 1

DESCRIPTION

Fluorescent Lamp
12-219435
30" & 60" (Case)
13-219435
45" (Case)

2
3
4
5

1-221379
1-228666
2-228666
2-228671

Ballast & Harness Assembly


229677-1
220 Volt 50Hz (311 & 312)
229677-2
220 Volt 50Hz (322, 324 & 614)
229677-3
220 Volt 50Hz (426)
229677-4
220 Volt 50Hz (413)
229677-5
220 Volt 50Hz (628)
317474-1
120 Volt (All 30" & 60")
1-418534
120 Volt (All 426)
2-418534
120 Volt (All 413)

Starter Strip
1-418298
2-418298

All 30" & 60"


All 45"

182-50001
04-50211
04-50621
04-50761

#8-32 x 1" Long Round Head Machine Screw


#8-32 Hex Nut
#8 Plain Washer
#8 Shakeproof Lockwasher

8
9
10
11

2741415

Lamp Holder
Left Lamp Mounting Bracket
Right Lamp Mounting Bracket
#10-24 Capped Washer Locknut

2-741415

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

8-5

8-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

FRONT LIT BALLAST & LAMP ASSY.


(TCS NON A)
ITEM
NO.

PART
NO.

1 of 1

DESCRIPTION

Fluorescent Lamp
12-219435
30" & 60" (Case)
13-219435
45" (Case)

2
3
4
5

1-221379
1-228666
2-228666
2-228671

Ballast & Harness Assembly


229677-1
220 Volt 50Hz (311 & 312)
229677-2
220 Volt 50Hz (322, 324 & 614)
229677-3
220 Volt 50Hz (426)
229677-4
220 Volt 50Hz (413)
229677-5
220 Volt 50Hz (628)
317474-1
120 Volt (All 30" & 60")
1-418534
120 Volt (All 426)
2-418534
120 Volt (All 413)

Ballast Adapter Plate Weld Assembly


319070-1
45" & 60"
319078-1
30"

Starter Strip
1-418298
2-418298

All 30" & 60"


All 45"

182-50001
04-50211
05-50211
04-50621
04-50761
23-50761

#8-32 x 1" Long Round Head Machine Screw


#8-32 Hex Nut
#10-24 Hex Nut
#8 Plain Washer
#8 Shakeproof Lockwasher
#10 Shakeproof Lockwasher

9
10
11
12
13
14

2741427

Lamp Holder
Left Lamp Mounting Bracket
Right Lamp Mounting Bracket
#10-24 Capped Washer Locknut

2-741427

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

8-7

8-8

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

BACK LIT BALLAST ASSEMBLY


TCS A ( THREE PIECE DIAL ONLY)
ITEM
NO.

PART
NO.

Ballast
1-315556
3-315556
4-315556

2741416
1 of 1

DESCRIPTION

110 Volt
240 Volt 50Hz
240 Volt 60Hz

Ballast Adapter Plate Weld Assembly


319070-1
45" & 60"
319078-1
30"

3
4

05-50211
23-50761

#10 Hex Nut


#10 Shakeproof Lockwasher

2-741416

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

8-9

8-10

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

BACK LIT BALLAST & LAMP

2ASSEMBLY741417

TCS A ( ONE PIECE DIAL )


ITEM
NO.

PART
NO.

DESCRIPTION

Fluorescent Lamp
12-219435
30" & 60" (Case)
13-219435
45" (Case)

2
3
4
5

1-221379
2-228671
1-318962
2-318962

Lamp Holder
#10-24 Capped Washer Locknut
Right Lamp Mounting Bracket
Left Lamp Mounting Bracket

Reflector
2-420464
2-420531

All 45"
All 30" & 60"

8
9
10
11

1 of 1

Ballast & Harness Assembly


420488-1
120 Volt (413A)
420488-2
120 Volt (426A)
420488-3
120 Volt (312A, 324A, 614A & 628A)
420488-5
230 Volt 50Hz (413A)
420488-6
230 Volt 50Hz (426A)
420488-7
220 Volt 50Hz (312A, 324A, 614A & 628A)
420488-8
230 Volt 60Hz (413A)
420488-9
230 Volt 60Hz (426A)
420488-10
220 Volt 60Hz (312A, 324A, 614A & 628A)
182-50001
04-50211
04-50621
04-50761

#8-32 x 1" Long Round Head Machine Screw


#8-32 Hex Nut
#8 Plain Washer
#8 Shakeproof Lockwasher

2-741417

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

8-11

8-12

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Notes

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

8-13

8-14

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741405

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

CAGE & POWER SUPPL


Y ASSEMBL
Y
SUPPLY
ASSEMBLY

1 of 1

( FOR TCS NON A SERIES )


ITEM
NO.

PART
NO.

1
2
3
4
5
6
7
8
9

1-128725
6-130217
2-131006
23-220949
1-226445
1-227818
227885-1
228398-1
228614-1

10

DESCRIPTION

Cable Tie (Not Shown)


Thermostat
Pop Rivet
"W" Wire Marker
Warning Label
Card Guide
Ground Harness Assembly
Console Wire Harness Assembly
Power Distribution Wire Harness
Assembly

ITEM
NO.

PART
NO.

DESCRIPTION

18

Relay Board Assembly


420322-5 All Models Except Listed Below
420322-6 311, 322, 413 & 426 (Side "A")

19
20

1-418121
418145-1

21

Switch Light Control Board Assembly


418560-1 45" & 60" Only
418560-2 30" Only

Fan Assembly
228665-1 120 Volt
228665-3 220 Volt

22

88-50001

23

90-50001

11
12
13

1-229652
317476-6
317481-1

24
25
26

05-50211
13-50211
31-50361

14
15
16

417333-4
417812-2
417815-3

17

Mother Board
417829-1 All Models Except Listed Below
417829-2 Mechanical Blender only

27
28
29
30
31

03-50761
05-50761
21-50761
02-54752
2-228671

Plastic Rivet
Junction Wire Harness Assembly
Power Control Wire Harness
Assembly
Multiplex Board Assembly
Interface Board Assembly
Computer Board Assembly

Base Plate
Card Cage Weld Assembly

#6-32 x 1/4" Long Round Head


Machine Screw
#6-32 x 5/16" Long Round Head
Machine Screw
#10-24 Hex Nut
#10-32 Hex Nut
5/16-18 x 1/2" Long Hex Head Cap
Screw
#6 Shakeproof Lockwasher
#10 Shakeproof Lockwasher
#6 Shakeproof Lockwasher
5/16-18 M-F Flange Whiz Lock Nut
#10-24 Capped Washer Locknut

8-15

2-741405

8-16

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Notes

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

8-17

8-18

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

VALVE POWER SUPPLY


FOR ELECTRONIC BLENDER (TCS A)
ITEM
NO.

PART
NO.

1
2
3
4
5
6
7

1-130404
1-225460
1-227360
2-228671
3-230395
4-230395
5-230395

Warning Label
Bushing
Circuit Breaker
#10-24 Capped Washer Locknut
Faston Tab
Faston Tab
Faston Tab

Fan
1-230737
2-230737

115 Volt
230 Volt

9
10
11
12

230743-1
1-230758
1-230983
318823-1

Circuit Board Wire Harness Assembly


Terminal Block
Cover
Right Adapter Weld Assembly

13

Circuit Breaker Wiring Harness Assembly


318883-1
426A-REB
318883-2
628A-REB
318883-3
322A-RB5

14
15
16
17
18
19
20
21
22
23
24
25

1-318887
318915-1
420165-10
420350-1
178-50001
252-50001
03-50211
04-50211
04-50621
03-50761
04-50761
109-50001

2741442
1 of 1

DESCRIPTION

Terminal Bracket
Transformer Assembly
Fan Lead Assembly
Heat Sink/Board Mounting Assembly
#8-32 x 3/4" Long Round Head Machine Screw
#10-24 x 3/8" Long Round Head Machine Screw
#6-32 Hex Nut
#8-32 Hex Nut
#8 Plain Washer
#6 Shakeproof Lockwasher
#8 Shakeproof Lockwasher
#6-32 x 1-3/8" Long Round Head Machine Screw

For complete Valve Power Supply Assembly order:


420349-1
426A-REB
420349-2
628A-REB
420349-3
322A-RB5

2-741442
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

8-19

8-20

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

3-741310
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

ELECTRICAL COMPONENT & POWER SUPPL


Y ASSEMBL
Y
SUPPLY
ASSEMBLY
MODEL 300A, 400A, & 600A SERIES
ITEM
NO.

PART
NO.

419629-1

419223-1

DESCRIPTION
Base Plate Weld
Assembly
Card Cage Weld
Assembly

Fan Assembly
228665-2
110 Volt
228665-3
220 Volt

419628-1

Battery Bracket
Weld Assmbly
Battery Assembly
Relay Cover
Power Relay
Transformer
Assembly (HV)
Transformer
Assembly (LV)
Thermostat
Thermostat
1.5A Circuit
Breaker
3.5A Circuit
Breaker
Card Guide

5
6
7
8

318349-3
1-318217
6-315684
230104-1

230105-1

10
11
12

6-130217
3-130217
3-129138

13

1-227360

14

2-227818

15

Mother Board Assembly


419149-1
110 Volt (All Except
628A-R-EB)
419149-2
220 Volt (All Except
628A-R-EB)
420540-1
628A-R-EB

ITEM
NO.
16

17

PART
NO.

230101-1

DESCRIPTION
Wire Harness
Assembly (312A,
324A, 413A, 426A,
426A-REB, 614A &
628A)

ITEM
NO.
26
27
28

Wiring Harness Assembly


230102-1
311A & 322A
230102-2
312A, 324A &
426A-REB
230102-3
413A & 426A
230102-4
614A & 628A

29
30

18

230108-1

32
33

19

Wiring Harness Assembly


230110-1
311A & 322A
230110-2
312A, 324A &
426A-REB
230110-3
413A & 426A
230110-4
614A & 628A

20

Loom & Harness


Assembly

Wiring Harness Assembly


230113-1
311A & 322A
230113-2
312A, 324A &
426A-REB
230113-3
413A & 426A
230113-4
614A & 628A

8-21

21
22

1-132468
2-228671

23
24
25

1-229652
1-226445
1-130404

Label
#10-24 Capped
Washer Lock Nut
Plastic Rivet
Warning Label
Warning Label

31

34
35
36
37
38
39

PART
NO.

1 of 1

DESCRIPTION

1-227816
318269-1

Label
Fan Shroud Weld
Assembly
92-50021
#6-32 x 3/8" Long
Phillips Round
Head Machine Screw
03-50211
#6-32 Mach Nut
88-50001
#6-32 x 1/4" Long
Round Head
Machine Screw
170-50001
#8-32 x 3/8" Long
Round Head
Machine Screw
04-50211
#8-32 Hex Nut
166-52851
#8-32 x 1/4" Long
Hex Head Machine
Screw
03-50381
#8-32 Wing Nut
03-50761
#6 Lockwasher
04-50761
#8 Lockwasher
1-319232
Card Retainer
19-51441
#6 x 3/8" Long Round
Head Self Tapping
Screw
35-54742
5/16-18 x 5/8" Long
M-F Hex Head
Whiz-Lock Screw

Order: 419247 for complete Card Cage


Assembly (specify serial no.)

3-741310

8-22

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741527
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 3

TCS CARD CAGE ASSEMBL


Y
ASSEMBLY
ITEM
NO.

1
2

PART
NO.

ITEM
NO.

DESCRIPTION

Models: 311A, 322A, 311A-R & 322A-R


417815-2 Computer Board Assembly
420760-1 Interface Board Assembly

Multiplex Board Assembly


417333-4 Without MaxVac
421420-2 MaxVac

4
6

419175-3
420322-6

1
2

Models: 312A, 324A, 312A-R & 324A-R


417815-2 Computer Board Assembly
420760-1 Interface Board Assembly

1
2
3
4
6

PART
NO.

DESCRIPTION

Models: 312A-R & 324A-R (Taiwan)


417815-6 Computer Board Assembly
420760-1 Interface Board Assembly
417333-4 Multiplex Board Assembly
419175-3 Switch Light Control Assembly
420333-5 Relay Board Assy.(Fully Populated)

Models: 312A-R & 324A-R (220 Volt United Kingdom & A)

Switch Light Control Assembly


Relay Board Assy.(Half Populated)

Multiplex Board Assembly


417333-4 Without MaxVac
421420-2 MaxVac

1
2

417815-2
420760-1

Computer Board Assembly


Interface Board Assembly

Board Assembly
417333-4 Multiplex (220 Volt United Kingdom -

A)

419844-1

Jumper (220 Volt United Kingdom)

420322-5

Relay Board Assy. (Fully Populated)

Models: 312A-R & 324A-R (220 Volt United Kingdon - B)

4
6

419175-3
420333-5

Switch Light Control Assembly


Relay Board Assy.(Fully Populated)

1
2
3
4
6

Models: 312A-B & 324A-B


417815-13 Computer Board Assembly
420760-1 Interface Board Assembly
419700-2 Multiplex Board Assembly
419175-3 Switch Light Control Assembly
420322-5 Relay Board Assy.(Fully Populated)

1
2
3

417815-2
420760-1
417333-4

Computer Board Assembly


Interface Board Assembly
Multiplex Board Assembly

8-23

8-24

1-741527

TCS CARD CAGE ASSEMBL


Y (continued)
ASSEMBLY
ITEM
NO.

1
2

PART
NO.

Models: 411A-R & 422A-R


417815-10 Computer Board Assembly
420760-2 Interface Board Assembly

Multiplex Board Assembly


417333-4 Without MaxVac
421420-2 MaxVac

4
5
6

419175-3
420322-6
420322-5

ITEM
NO.

DESCRIPTION

Switch Light Control Assembly


Relay Board Assy.(Half Populated)
Relay Board Assy.(Fully Populated)

Models: 413A, 426A, 413A-R & 426A-R


Computer Board Assembly
417815-2 No DPT
421124-4 Expanded (DPT)

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Interface Board Assembly


420760-2 No DPT
420760-3 DPT

Multiplex Board Assembly


417333-4 Without MaxVac
421420-2 MaxVac

4
5
6

419175-3
420322-6
420322-5

Switch Light Control Assembly


Relay Board Assy.(Half Populated)
Relay Board Assy.(Fully Populated)

PART
NO.

2of 3

DESCRIPTION

1
2
3
4
5
6

Models: 413A-B & 426A-B


417815-13 Computer Board Assembly
420760-2 Interface Board Assembly
419700-2 Multiplex Board Assembly
419175-3 Switch Light Control Assembly
420322-5 Relay Board Assy.(Fully Populated)
420322-6 Relay Board Assy.(Half Populated)

1
2
3
4
5
6

Models: 413A-R & 426A-R (Taiwan)


417815-6 Computer Board Assembly
420760-2 Interface Board Assembly
417333-4 Multiplex Board Assembly
419175-3 Switch Light Control Assembly
420322-6 Relay Board Assy.(Half Populated)
420322-5 Relay Board Assy.(Fully Populated)

1
2

Models: 413A-REB & 426A-REB


421124-2 Expanded Computer Board Assembly
420760-1 Interface Board Assembly

Blend Control Board Assembly


420170-1 Without MaxVac
421588-1 MaxVac

4
5
6

419175-3
420545-3
420322-3

Switch Light Control Assembly


Valve Interface Board Assembly
Relay Baord Assy.(Fully Populated)

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741527

TCS CARD CAGE ASSEMBL


Y (continued)
ASSEMBLY
ITEM
NO.

PART
NO.

2
3
4
5
6

Model: 426A-REB (Canada)


421124-2 Expanded Computer Board
Assembly
420760-1 Interface Board Assembly
420170-1 Blend Controller Board Assembly
419175-3 Switch Light Control Assembly
420545-3 Valve Interface Board Assembly
420322-3 Relay Board Assy.(Fully Populated)

1
2
3
4
5
6

Model: MH426A (380 Volt)


417815-11 Computer Board Assembly
420760-2 Interface Board Assembly
417333-4 Multiplex Board Assembly
419175-3 Switch Light Control Assembly
420322-6 Relay Board Assy.(Half Populated)
420322-5 Relay Board Assy.(Fully Populated)

ITEM
NO.

DESCRIPTION

Models: 614A, 628A, 614A-R & 628A-R


Computer Board Assembly
417815-2 No DPT
421124-4 DPT

Interface Board Assembly


420760-2 No DPT
420760-3 DPT

Multiplex Board Assembly


417333-4 Without MaxVac
421420-2 MaxVac

PART
NO.

3 of 3

DESCRIPTION

4
5
6

419175-3
420322-5
420322-6

Switch Light Control Assembly


Relay Board Assy.(Fully Populated)
Relay Board Assy.(Half Populated)

1
2
3
4
5
6

Models: 614A-B & 628A-B


417815-13 Computer Board Assembly
420760-2 Interface Board Assembly
419700-2 Multiplex Board Assembly
419175-3 Switch Light Control Assembly
420322-5 Relay Board Assy.(Fully Populated)
420322-5 Relay Board Assy.(Fully Populated)

1
2

Models: 614A-REB & 628A-REB


421124-2 Expanded Computer Board Assembly
420760-1 Interface Board Assembly

Blender Control Board Assembly


420170-1 Without MaxVac
421588-1 MaxVac

4
5
6

419175-3
420545-1
420322-3

Switch Light Control Assembly


Valve Interface Board Assembly
Relay Board Assy.(Fully Populated)

1-741527

8-25

8-26

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

8-27

8-28

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Notes

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

8-29

8-30

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741485
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

322A-R-B3/B5 CARD CAGE ASSEMBL


Y
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

1-128725
3-129138
3-130217
1-130404
1-132449
3-225460
1-226445
1-227360
1-227816
2-227818
227887-3
227887-4
5-229606
1-229652
1-230689

Cable Tie
Breaker (1.5 Amp)
Thermostat
Warning Label
Terminal Strip Cover
Bushing
Warning Label
Breaker (3.5 Amp)
Label
Card Guide
Transformer Assembly (T-1)
Transformer Assembly (T-2)
Spacer
Plastic Rivet
#6 Self Tapping Screw

16

Fan
1-230737
2-230737

115 Volt
230 Volt 50/60Hz

ITEM
NO.

1-230998
5-315628
318349-5
1-318739
319109-1
2-319232

Wire Saddle
Filter
Battery Assembly
Terminal Strip
Battery Retainer Weld Assembly
Card Retainer

DESCRIPTION

23

Blend Controller Board Assembly


420170-1 Without MaxVac
421588-1 MaxVac

24
25
26
27
28
29
30

420545-2
420606-1
420662-1
1-420691
420760-1
421124-3
88-50001

31
32
34
35
36

17
18
19
20
21
22

PART
NO.

1 of 1

Valve Interface Board Assembly


Mother Board Assembly
Card Cage Weld Assembly
Mother Board Bracket
Interface Board Assembly
Expanded Computer Board Assembly
#6-32 x 1/4" Long Round Head
Machine Screw
110-50001 #6-32 x 1-1/2" Long Round Head
Machine Screw
03-50211 #6-32 Hex Nut33 03-50381 #8-32
Wing Nut
03-50761 #6 Shakeproof Lockwasher
04-50761 #8 Shakeproof Lockwasher
166-52851 #8-32 x 1/4" Long Hex Head
Machine Screw

For complete Card Cage Assembly order: 420615-1

2-741485
8-31

8-32

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741487

POWER SUPPLY & CARD CAGE ASSEMBLY

1 of 1

(MODEL 322A-R-B5)
ITEM
NO.

PART
NO.

1-132459

End Cap

3-228397

Label

2-228671

#10-24 Capped Washer

3-228674

Prop Rod

1-319191

Terminal Strip

2-420657

Power Supply Base

100-50001

#6-32 x 3/4" Long Round Head Machine Screw

03-50211

#6-32 Hex Nut

05-50211

#10-24 Hex Nut

10

21-50761

#6 Shakeproof Lockwasher

11

23-50761

#10 Shakeproof Lockwasher

12

05-52532

Truarc Retaining Ring

DESCRIPTION

Reference: 420733 Trim Assembly

2-741487

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

8-33

8-34

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

DISPENSER WIRE SCHEMA


TIC - For TCS "Non-A" series
SCHEMATIC
Models 300, 400, 600 Series
ITEM
NO.

1
2
3

4
5
6
7
8
9
10

11
12

13
14
15

PART
NO.

DESCRIPTION

8-35

228396-1 Wire Harness Assembly


228396-2 Wire Harness Assembly
Wire Harness Assemblies
228679-1 614 & 628
228679-2 413 & 426
228679-3 312 & 324
228679-4 311 & 322
228903-1 Wire Harness Assembly
228903-2 Wire Harness Assembly
317460-1 Wire Harness Assembly
317460-2 Wire Harness Assembly
Wire Harness Assemblies
317470-1 45"
317470-2 60"
317470-2 Wire Harness Assy.(60")
Wire Harness Assemblies
317475-1 30"
317475-2 60"
317475-3 45"
317479-1 Wire Harness Assy.(RC Only)
Wire Harness Assemblies
317479-2
311 & 322
317479-3
312 & 324
317479-4
413 & 426
317479-5
614 & 628
317665-1 Wire Harness Assembly
317665-2 Wire Harness Assembly
Wire Harness Assemblies
317665-3 45"
317665-4 60"

ITEM
NO.

16
17
18
19
20
21
22
23
24
25
26
27

28
29
30
31
32
33
34
35

PART
NO.

3-741285
1 of 1

DESCRIPTION

317665-5 Wire Harness Assy.(60" Only)


Wire Harness Assemblies
317697-1 Dials on 2 Sides
317697-2 Dials on 1 Sides
317698-1 Wire Harness Assembly
317698-2 Wire Harness Assembly
416806-35 Lead Assembly
416806-36 Lead Assembly
416806-37 Lead Assembly
416806-38 Lead Assembly
416806-39 Lead Assembly
416806-40 Lead Assembly
416806-41 Lead Assembly
Wire Harness Assemblies
418202-1 30"
418202-2 45"
418202-3 60"
015-548924-09 #18 Yellow Conductor
016-548909-09 #18 Black Conductor
016-548904-09 #18 White Conductor
028-548909-09 #18 Black Conductor
028-548904-09 #18 White Conductor
1-129223 Wire Connector
1-127473 Wire Connector (311, 312 & 614)
1-127473 Wire Connector
2-128725 Cable Tie
3-741285

8-36

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

2-741327

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

DISPENSER WIRE SCHEMA


TIC
SCHEMATIC
Models 300A, 400A, & 600A Series
ITEM
NO.

PART
NO.

ITEM
NO.

DESCRIPTION

1
2

229684-1
229683-1

Wire Harness Assembly


Wire Harness Assembly

Wire Harness Assemblies


318262-2
322A & 324A
318262-4
426A
318262-6
628A

Wire Harness Assemblies


318262-1
30"A
318262-3
45"A
318262-5
60"A

5
6
7

1-129223
1-131360
318350-1

Wire Harness Assemblies


419617-1
30"A
419617-2
45"A
419617-3
60"A

Wire Harness Assemblies


318261-1
322A & 324A
318261-2
311A & 312A
318261-3
426A

Wire Connector
Wire Connector
Wire Harness Assy. (45"A &
60"A)

PART
NO.

1 of 1

DESCRIPTION

Wire Harness Assemblies - Continued


318261-4
318261-5
318261-6

413A
628A
614A

10

Wire Harness Assemblies


230124-1
311AR & 322AR
230124-2
312AR & 324AR
230124-3
413AR & 426AR
230124-4
614AR & 628AR

11

Wire Harness Assemblies


229698-1
311A & 322A
229698-2
312A & 324A
229698-3
413A & 426A
229698-4
614A & 628A

12

Wire Harness Assemblies


419626-1
311A & 322A
419626-2
312A & 324A
419626-3
413A & 426A
419626-4
614A & 628A

13
14
15

318362-1
318362-2
318362-3

Wire Harness Assembly (30"A)


Wire Harness Assembly (45"A)
Wire Harness Assembly (60"A)

8-37

2-741327

8-38

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741500

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

WIRING SCHEMATIC
For 30" 3 & 5 PRODUCT DISPENSER
ITEM
NO.

PART
NO.

DESCRIPTION

ITEM
NO.

PART
NO.

1 of 1

DESCRIPTION

230682-1

Blender Valve Power Supply Harness


Assembly (To Valve Interface)

12

420165-11 EMI Filter Harness Assembly (To T1


On Terminal Strip #2)

230683-2

Product Harness Assembly

13

420165-12 Thermostat Harness Assembly

230934-1

Pulser Harness Assembly (A2 & B2)

14

230934-2

Pulser Harness Assembly (A1 & B1)

420165-32 EMI Filter Harness Assembly (To


Ground)

230937-1

Wire Harness Assembly (Mother


Board To Terminal Strip #2)

15

420165-34 EMI Filter Harness Assembly (To T2


On Terminal Strip #2)

231002-1

Circuit Breaker Harness Assembly


(To Terminal Strip #1)

16

420165-49 Circuit Breaker Harness Assembly


(To Terminal Strip #2)

231002-2

Fan Harness Assembly


(To Terminal Strip #1)

231012-1

Handle Switch Harness Assembly

318883-3

Blender Valve Power Supply Harness


Assembly (To Terminal Strip #1)

10

319194-1

Wire Harness Assembly (Mother


Board J39 To Terminal Strip #2)

11

319194-2

Wire Harness Assembly (Mother


Board J30 To Terminal Strip #1)

1-741500

8-39

8-40

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

WIRING SCHEMA
TIC FOR DISPENSER
SCHEMATIC
Model 411A & 422A
ITEM
NO.

PART
NO.

DESCRIPTION

229683-1

Wire Harness Assembly

229684-1

Wire Harness Assembly

230124-3

Wire Harness Assembly

230819-1

Wire Harness Assembly

Wire Harness Assembly


318261-3
422A
318261-4
411A

318262-3

Wire Harness Assembly

318262-4

Wire Harness Assembly

318350-1

Wire Harness Assembly

419617-2

Wire Harness Assembly

1-741517

1-741517
1 of 1

8-41

8-42

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741608

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

MaxV
ac WIRING SCHEMA
TIC
MaxVac
SCHEMATIC
ariable Blender)
(All TCS "A" Models Except 30" V
Variable
ITEM
NO.

PART
NO.

DESCRIPTION

230682-1

Blender Valve Power Supply Harness


Assembly (To Valve Interface)
Keylock Switch Harness Assembly
AC Terminal Strip Harness Assembly
Main AC Option Power Supply
Harness Assembly
DPT DC Power Harness Assembly
DC Power Harness Assembly
Main AC Harness Assembly
Blend DC Power Harness Assembly
Motor Pump Harness Assembly
Motor Pump Harness Assy. (Sensor)
Circuit Breaker Harness Assembly

1
2
3

230187-3
232306-1
232307-1

4
5
6
7
8
9
10

232308-1
232309-1
232310-1
232312-1
232313-1
232314-1
319500-2

11

Motor Pump Harness Assembly (Power)


319685-5 45"
319685-7 60"

12

Motor Pump Harness Assembly (Sensor)


319685-6 45"
319685-8 60"

13

319774-1

Conduit Barrier Harness Assembly

ITEM
NO.

PART
NO.

1 of 1

DESCRIPTION

14

Reset/Pulser Harness Assembly


319776-1 411/22A-R, 413/26A-R & 614/28A R
319776-2 413/26A-REB & 614/28A-REB

15

421646-1

Monitor Board Assembly

Reference:
Vapor Recovery Kits
319729
400A
319775
H400A
System Wiring Diagram 421592

1-741608

8-43

8-44

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741609

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

MaxV
ac WIRING SCHEMA
TIC
MaxVac
SCHEMATIC
ariable Blender)
(TCS "A" 30" V
Variable
ITEM
NO.

PART
NO.

DESCRIPTION

231011-2

Keylock Switch Harness Assembly

232306-2

AC Terminal Strip Harness Assembly

232307-1

Main AC Option Power Supply


Harness Assembly

232308-1

DPT DC Power Harness Assembly

232309-2

DC Power Harness Assembly

232312-1

Blend DC Power Harness Assembly

232313-1

Motor Pump Harness Assembly

232314-1

Motor Pump Harness Assembly


(Sensor)

319500-2

Circuit Breaker Harness Assembly

10

319685-3

Motor Pump Harness Assembly


(Power)

ITEM
NO.

PART
NO.

1 of 1

DESCRIPTION

11

319685-4

Motor Pump Harness Assembly


(Sensor)

12

319774-1

Conduit Barrier Harness Assembly

13

319776-2

Reset/Pulser Harness Assembly

14

421646-1

Monitor Board Assembly

Reference:
Vapor Recovery Kits
319836
300A
319840
H300A
System Wiring Diagram 421835

1-741609

8-45

8-46

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-73967

MOTOR CONTROL ASSEMBL


Y
ASSEMBLY
(400A & 600A MaxV
ac)
MaxVac)
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3

1-128725
1-130404
1-227816

Cable Tie (Not Shown)


Warning Label
Label

Circuit Breaker
6-228135
2 Amp (120 Volt AC)
11-228135
1 Amp (240 Volt AC)

5
6
7
8
9
10
11
12
13
14
15

12-228135
13-228135
2-228671
232309-1
1-232334
1-232394
318942-2
319500-2
420226-2
421449-2
421449-2

16
17
18
19
20
21
22
23
24
25

421522-1
421579-3
421646-1
88-50001
170-50001
04-50211
09-50361
04-50761
03-50762
01-54752

1 of 1

Circuit Breaker (0.7 Amp)


Circuit Breaker (2.5 Amp)
#10-24 Capped Washer Locknut
DC Power Harness Assembly
Support Plate
Transformer Shield
Transformer Assembly
Circuit Breaker Harness Assembly
Support Weld Assembly
Motor Control Board Assembly (All Models Side "A")
Motor Control Board Assembly (422A-R, 426A-R/REB & 628AR/REB Side "B")
Base Weld Assembly
Power Supply Board Assembly
Monitor Board Assembly
#6-32 x 1/4" Long Round Head Machine Screw
#8-32 x 3/8" Long Round Head Machine Screw
#8-32 Hex Nut
1/4-20 x 2" Long Round Head Machine Screw
#8 Shakeproof Lockwasher
#6 Shakeproof Lockwasher
1/4-20 M-F Flange Whiz Lock Nut

For complete Circuit Breaker Harness Assembly order: (Includes Item #4, 5, 6 & 12)
319500-3
120 Volt AC
319500-4
240 Volt AC
For complete Motor Control Assembly order:
421579-1
411A-R, H413A-R/REB & H614A-R/REB
421579-2
422A-R, H426A-R/REB & H628A-R/REB

1-73967
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

8-47

8-48

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

POWER SUPPL
Y & MOTOR CONTROL ASSEMBL
Y
SUPPLY
ASSEMBLY
ac)
(300A MaxV
MaxVac)
ITEM
NO.

2
3
4
5
6
7
8

PART
NO.

DESCRIPTION

Circuit Breaker
6-228135 2 Amp (120 Volt AC)
11-228135 1 Amp (240 Volt AC)
12-228135
13-228135
232309-1
1-232334
318942-2
319500-2
319947-1

Circuit Breaker (0.7 Amp)


Circuit Breaker (2.5 Amp)
DC Power Harness Assembly
Support Plate
Transformer Assembly
Circuit Breaker Harness Assembly
Extension Harness Assembly (311ARB3/5 & 322A-RB3/5 Only)
Mini Motor Control Board Assembly
(All Models Side "A")
Mini Motor Control Board Assembly
(322A-R, 322A-RB3/5 & 324A-R)
Monitor Board Assembly

421449-2

10

421449-2

11

421646-1

12

Power Supply & Motor Control Board Assembly


421730-5 311A-R, 312A-R, 322A-R & 324A-R
421730-6 311A-RB3/5 & 322A-RB3/5

ITEM
NO.

PART
NO.

13

88-50001

14

09-50361

15
16

03-50762
01-54752

1-741970
1 of 1

DESCRIPTION

#6-32 x 1/4" Long Round Head


Machine Screw
1/4-20 x 2" Long Round Head
Machine Screw
#6 Shakeproof Lockwasher
1/4-20 M-F Flange Whiz Lock Nut

For complete Circuit Breaker Harness Assembly


order: (Includes Item #1, 2, 3 & 7)
319500-3 120 Volt AC
319500-4 240 Volt AC
For complete Power Supply & Motor Control
Assembly order:
421730-1 311A-R & 312A-R
421730-2 322A-R & 324A-R
421730-3 311A-RB3/5
421730-4 322A-RB3/5

1-73970

8-49

8-50

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

OPTIONS POWER SUPPL


Y ASSEMBL
Y
SUPPLY
ASSEMBLY
AC)
(300A MAXV
MAXVAC)
ITEM
NO.

PART
NO.

DESCRIPTION

6-228135

Circuit Breaker (2 Amp)

9-228135

Circuit Breaker (3 Amp)

319500-2

Circuit Breaker Harness Assembly

319582-1

Transformer Assembly

319839-2

Options Power Supply Board Assembly

312-50361 1/4-20 x 4" Long Hex Head Cap Screw

01-54752

1/4-20 M-F Flange Whiz Lock Nut

For complete Circuit Breaker Harness Assembly order:


(Includes Item #1, 2 & 3) 319500-1

For complete Options Power Supply Assembly order: 319839-1

1-73969

1-73969
1 of 1

8-51

8-52

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

OPTIONS POWER SUPPL


Y ASSEMBL
Y
SUPPLY
ASSEMBLY
ac)
(400A & 600A MaxV
MaxVac)
ITEM
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13

PART
NO.

1-130404
1-227816
6-228135
9-228135
2-228671
318813-1
319500-2
319582-1
420226-2
421578-2
312-50361
01-54752
23-55392

DESCRIPTION

Warning Label
Label
Circuit Breaker (2 Amp)
Circuit Breaker (3 Amp)
#10-24 Capped Washer Locknut
Left Adapter Weld Assembly
Circuit Breaker Harness Assembly
Transformer Assembly
Support Weld Assembly
Options Power Supply Board Assembly
1/4-20 x 4" Long Hex Head Cap Screw
1/4-20 M-F Flange Whiz Lock Nut
#8 x 3/8" Long Hex Washer Head Tapping Screw

For complete Circuit Breaker Harness Assembly order:


(Includes Item #3, 4 & 7) 319500-1
For complete Options Power Supply Assembly order: 421578-1

1-73968

1-73968
1 of 1

8-53

8-54

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Section
Nine
Dispenser
Payment
Terminal
Page
Number

Dispenser Payment Terminal Assembly

T
C
S

Model 426A-T & 628A-T ............................................................ 9-2, 9-3

Printer Box Assembly


Model 426A-T & 628A-T ............................................................ 9-4, 9-5

Printer Assembly
Model 426A-T & 628A-T ............................................................ 9-6, 9-7

Power Supply Assembly


Model 426A-T & 628A-T ............................................................ 9-9

DPT Wiring Schematic


Model 426A-T & 628A-T ............................................................ 9-10, 9-11

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

D
I
S
P
E
N
S
E
R
9-1

9-2

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

DISPENSER P
AYMENT TERMINAL ASSEMBL
Y
PA
ASSEMBLY
FOR TCS 45" & 60"
ITEM
NO.

1
2
3
4
5

PART
NO.

3-130217
1-226442
2-228671
1-229652
20-55392

DESCRIPTION

Thermostat (DPT Power)


Circuit Breaker (Side "A" only)
#10-24 Capped Washer Lock Nut
Plastic Rivet (Side "A" only)
#4 x 3/8" Long Hex Washer Head
Tapping Screw
Transducer Assembly (Annunciator)

230744-1

Adapter Weld Assembly


318813-1 Left (Side "A" only)
318823-1 Right (Side "B" only)

8
9
10

1-318922
420226-1
420292-2

11

PCB Bracket Weld Assembly


420344-1 45"
420344-2 60"

12

88-50001

13

Circuit Breaker
Support Weld Assembly
Computer Board Assembly

#6-32 x 1/4" Long Round Head


Machine Screw
250-50031 #10-24 x 7/16" Long Truss Head
Machine Screw

ITEM
NO.

PART
NO.

14
15

05-50211
23-55392

16
17
18

03-54752
1-230492
3-50761

2-741372
1 of 1

DESCRIPTION

#10-24 Hex Nut


#8 x 3/8" Long Hex Washer Head
Tapping Screw
#10-24 M-F Flange Whiz-Lock Nut
Paper Roll (Not Shown)
#6 Shake-proof Lockwasher

For complete Dispenser Payment Terminal order:


420448-1 426A-T & 426A-R-T Side "A"
420448-2 426A-T & 426A-R-T Side "B"
420448-3 628A-T & 628A-R-T Side "A"
420448-4 628A-T & 628A-R-T Side "B"
420448-5 426AR-ST Side "A"

2-741372

9-3

9-4

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741370
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

PRINTER BOX ASSEMBL


Y FOR TCS DPT
ASSEMBLY
ITEM
NO.

PART
NO.

1
2
3
4
5
6
7

2-127291
1-130217
7-130217
15-220944
5-226395
9-226395
3-227937

8
9
10
11
12
13
14
15
16
17
18

1-228918
2-229276
3-229276
3-229606
4-229606
1-229652
2-230368
1-230480
2-230480
1-230610
1-230689

19

1-230740

20

230755-1

21

230806-1

22
23
24
25

318839-1
318878-1
318880-1
318894-1

DESCRIPTION

Cable Clamp
Thermostat (Runaway)
Thermostat (Heater)
Resister
Strainer Relief Bushing
Strainer Relief Bushing
Sealed Touch Switch (MH426AR-ST
only)
Cable Clamp
3/8" Hex x 1/2" Long Standoff
3/8" Hex x 1/4" Long Standoff
1/2" Dia x 1.28" Long Spacer
1/2" Dia x 1.34" Long Spacer
Plastic Rivet
Terminal Block
Heat Sink
Heat Sink
Heater Plate
#6 x 3/8" Long Phillips Head SelfTapping Screw
Display Interconnect Wire Harness
Assembly
Display Backlight Interconnect Wire
Harness Assembly
Switch Harness Assembly
(MH426AR-ST only)
Box Cover Weld Assembly
Heater Assembly
Fan Assembly
External Wire Harness Assembly

ITEM
NO.

26
27
28
29
30
31
32
33
34
35

PART
NO.

1 of 1

DESCRIPTION

3-420234
420250-3
34-50001

Slide
Printer Box Weld Assembly
#4-40 x 1/2" Long Round Head
Machine Screw
90-50001 #6-32 x 5/16" Long Round Head
Machine Screw
182-50001 #8-32 x 1" Long Round Head Machine
Screw
190-50001 #8-32 x 1-3/4" Long Round Head
Machine Screw
291-50001 #10-32 x 1/2" Long Round Head
Machine Screw
299-50001 #10-32 x 1" Long Round Head
Machine Screw
02-50211 #4-40 Hex Nut
04-50211 #8-32 Hex Nut

PRINTER BOX ASSEMBLY FOR TCS DPT


36
13-50211 #10-32 Hex Nut
37
05-50621 #10 Plain Washer
38
01-50761 #4 Shakeproof Lockwasher
39
03-50761 #6 Shakeproof Lockwasher
40
22-50761 #8 Shakeproof Lockwasher
41
05-50761 #10 Shakeproof Lockwasher
For complete Printer Box Assembly order:
420250-1 426A-T & 628A-T
420250-2 MH426AR-ST
1-741370

9-5

9-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741371
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

1 of 1

PRINTER ASSEMBL
Y FOR TCS DPT
ASSEMBLY
ITEM
NO.

PART
NO.

1
2
3

1-128725
2-130330
5-227633

4
5
6
7
8
9
10

229407-2
2-229606
5-229606
6-229606
230482-1
1-230491
1-230689

11
12
13
14
15
16
17
18
19
20
21
22
23

1-230733
230745-1
318819-1
1-318824
1-318825
1-318826
1-318832
2-318832
1-318833
1-318834
1-318835
318893-1
1-420219

DESCRIPTION

Cable Tie
Pivot Pin
M3 X 5mm Phillips Pan Head
Machine Screw
Paper Cutter Assembly
7/16 Diameter X 2.26 Large Spacer
1/4 Diameter X 1/8 Large Spacer
3/16 Diameter X 3/16 Large Spacer
Paper Guide Weld Assembly
Interface Board Cover
#6 X 3/8 Large Phillips Head SelfTapping Screw
Label
Paper Sensor Assembly
Paper Bracket Weld Assembly
Printer Cover
Printer Bracket
Cutter Bracket
Ticket Printer
Interface Circuit Board Assembly
Printer Side Plate
Lower Receipt Chute
Upper Receipt Chute
Internal Wire Harness Assembly
Printer Side Frame

ITEM
NO.

PART
NO.

24
25

2-420234
09-50001

26

32-50001

27
28
29
30
31

01-50211
02-50211
01-50761
03-50761
06-52482

DESCRIPTION

Inner Slide
#2-56 X 3/8 Large Round Head
Machine Screw
#4-40 X 7/16 Large Round Head
Machine Screw
#2-56 Hex Nut
#4-40 Hex Nut
#4 Shakeproof Lockwasher
#6 Shakeproof Lockwasher
Retaining Ring

NOTE:
Order 420240-1 for complete Printer Assembly

1-741371

9-7

Notes

9-8

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

9-9

9-10

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

DPT WIRING SCHEMA


TIC
SCHEMATIC
MODEL 426A-T & 628A-T
ITEM
NO.

PART
NO.

DESCRIPTION

Heater Wiring Harness Assembly


230653-1 45"
230653-2 60"

2
3

318892-1
318903-1

Power/Communication Wiring Harness Assembly


318908-3 45"
318908-4 60"

5
6
7
8
9

420165-11
420165-12
420165-13
318893-1
318894-1

AC Power/Heater Wire Harness Assembly


Card Reader/Keypad Wire Harness
Assembly

Lead Assembly
Lead Assembly
Lead Assembly
Internal Printer Harness Assembly
External Printer Harness Assembly

2-741373

2-741373
1 of 1

9-11

9-12

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Section
Ten
Dials

Page
Number

Dial Latch Assembly

..................................................................................................... 10-2

Dial Adapter Kit


For 3 Piece Dial (mounted to steel enclosure) ........................... 10-3

Dial Assembly
Three Piece
Front Lit; Model 300, 400 & 600 Series (non-A)
Dial Assembly ............................................................. 10-4
Price Per Gallon Panel Assembly ................................. 10-5
Money/Volume Panel Assembly
Serial No. 108-15757 & Below .......................... 10-6, 10-7
Serial No. 108-15758 & Above .......................... 10-8, 10-9, 10-10
Back Lit; Model 300A, 400A & 600A Series (TCSA)
Dial Assembly (Three Piece) ........................................ 10-11
Price Per Gallon Panel Assembly ................................. 10-12, 10-13
Money/Volume Panel Assembly .................................. 10-14, 10-15, 10-16
One Piece
TCS A Speaker & Presets Assembly ...................................... 10-17
TCS High Cash/Credit Button Assembly ................................. 10-18, 10-19
TCS Low Cash/Credit Button Assembly .................................. 10-20, 10-21
TCS A Money Volume/Dial Assembly; Back Lit ..................... 10-22, 10-23
Mobil One Piece
TCS Mobil; Money/Volume ...................................................... 10-38, 10-39
TCS Mobil; Cash/Credit/Preset & Speaker .............................. 10-40, 10-341
DPT
Dial Assembly for 45" & 60" DPT ............................................. 10-24, 10-25
Model 322A-B3/B5 Product Variable Blender - One Piece
Model 322A-B3/B5 One Piece Dial Assembly .......................... 10-26, 10-27, 10-28
Model 411A & 422A - One Piece
Speaker & Presets Assembly ................................................... 10-29
Dial Assembly, Back Lit .......................................................... 10-30, 10-31

Wiring Schematic
For 30" 3 & 5 Product Dial ...................................................... 10-32, 10-33
For TCS "A" Mobil Product Dial ............................................... 10-36, 10-37

Speaker & Call Button Wiring

..................................................................................................... 10-34

T
C
S
A
D
I
S
P
E
N
S
E
R

One Piece Dial Blank Assembly

..................................................................................................... 10-35

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

10-1

10-2

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

10-3

10-4

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

10-5

10-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741424
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

MONEY/VOLUME P
ANEL ASSEMBL
Y (Fr
ont Lit)
PANEL
ASSEMBLY
(Front

1 of 1

For Models 300, 400, & 600 - Serial No. 108-15757 & Below
ITEM
NO.

PART
NO.

1
2
3
4
5
6
7
8

3-131460
1-131941
11-219435
1-226278
2-227359
1-227766
3-227766
1-228676

228677-1

10

228678-2
2-228667
4-228667
4-224893
230157-1

DESCRIPTION
Spacer
Assistance Plate
Fluorescent Lamp
Starter
Connector (2 Pin)
Lamp Holder
Lamp Holder
Starter Socket
Mounting Bracket
Buzzer Assembly
(Annunciator)
Push Button Switch
Assy.(Preset)
Red Lens Only
Bezel & Seal
Assembly
Lamp Only
Push Button Seal Kit

12
13

1-228918
229459-1

14

6-38210

Cable Clamp
Push Button Switch
Assembly
"O" Ring

15

Ballast
1-315556
3-315556
4-315556

110 Volt
240 Volt 50Hz
240 Volt 60Hz

16
17

1-315557
317653-1

Starter Socket
Dial Interconnect
Board Assembly

ITEM
NO.

PART
NO.

DESCRIPTION

18

1-318170

Speaker

19

Money/Volume Board Assembly


(Includes Item #20)
418047-1
110 Volt
418047-2
220 Volt

20

Liquid Crystal Display


1-418086
110 Volt
2-418086
220 Volt

21

1-418189

22

Loom & Harness Assembly


418658-1
30" Front
418658-2
30" Rear
418658-3
45" Front
418658-4
45" Rear
418658-5
60" Front
418658-6
60" Rear

23

30-50001

24

90-50001

25
26
27
28
29

02-50211
05-50211
03-50761
05-50761
19-50761

Mask
(Money/Volume)

#4-40 x 3/8" Long


Rd Hd Mach Screw
#6-32 x 5/16" Long
Rd Hd Mach Screw
#4-40 Hex Nut
#10-24 Hex Nut
#6 Lockwasher
#10 Lockwasher
#4 Lockwasher

ITEM
NO.
30

PART
NO.

DESCRIPTION

Dial & Window Assembly


419154-1
30" Front
419154-2
30" Rear
419154-3
45" Front
419154-4
45" Rear
419154-5
60" Front
419154-6
60" Rear
419154-14
30"-P Rear
419154-18
45"-P Rear
419154-19
45"-SP Front
419154-20
45"-SP Rear
419154-22
60"-P Rear
419154-23
60"-SP Front
419154-24
60"-SP Rear
419154-25
30"-S Front
419154-26
30"-S Rear
419154-27
45"-S Front
419154-28
45"-S Rear
419154-29
60"-S Front
419154-30
60"-S Rear
419154-40
30"-P Front
419154-41
30"-SP Front
419154-42
30"-SP Rear
419154-45
45"-P Front
419154-50
60"-P Front

1-741424

10-7

10-8

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741426
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0
Tokheim Corporation February 1996

MONEY/VOLUME P
ANEL ASSEMBL
Y (Fr
ont Lit)
PANEL
ASSEMBLY
(Front

1 of 2

Model 300, 400, & 600 - Serial No. 108-15758 & Above
ITEM
NO.

1
2
3
4
5
6
7
8
9

10

PART
NO.

3-131460 Spacer
1-131941 Assistance Plate
11-219435 Fluorescent
Lamp
1-226278 Starter
2-227359 Connector (2 Pin)
1-227766 Lamp Holder
3-227766 Lamp Holder
1-228676 Starter Socket
Mounting Brckt
228677-1 Buzzer Assembly
(Annunciator)
228678-2

2-228667
4-228667
4-224893
230157-1
12
13

DESCRIPTION

1-228918
229459-1

Push Button
Switch
Assy.(Preset)
Red Lens Only
Bezel & Seal
Assembly
Lamp Only
Push Button
Seal Kit
Cable Clamp
Push Button
Switch Assy

ITEM
NO.

14

PART
NO.

Key
2-229680
3-229680

DESCRIPTION

ITEM
NO.

23
Attendents (372I)
Managers (592T)
24

15

229681-1

16
17

6-38210
7-38210

Keylock Switch &


Harness Assy
(Includes Item #
14)
"O" Ring
"O" Ring

18

Ballast
1-315556
3-315556
4-315556

110 Volt
240 Volt 50Hz
240 Volt 60Hz

19
20

1-315557
317653-1

21

1-318170

22

Starter Socket
Dial Interconnect
Board Assembly
Speaker

Money/Volume Board
Assembly (Includes Item #23)
418047-1 110 Volt
418047-2 220 Volt

PART
NO.

DESCRIPTION

Liquid Crystal Display


1-418086 110 Volt
2-418086 220 Volt
1-418189 Mask
(Money/Volume)

25

Loom & Harness Assembly


418658-1 30" Front
418658-2 30" Rear
418658-3 45" Front
418658-4 45" Rear
418658-5 60" Front
418658-6 60" Rear

26

30-50001

27

90-50001

28
29
30
31
32

02-50211
05-50211
03-50761
05-50761
19-50761

#4-40 x 3/8"
Long Round Head
Machine Screw
#6-32 x 5/16"
Long Round Head
Machine Screw
#4-40 Hex Nut
#10-24 Hex Nut
#6 Lockwasher
#10 Lockwasher
#4 Lockwasher

10-9

Continued on the next page.

1-741426

10-10

MONEY/VOLUME P
ANEL ASSEMBL
Y (Fr
ont Lit) - Continued
PANEL
ASSEMBLY
(Front

2 of 2

Model 300, 400, & 600 - Serial No. 108-15758 & Above
ITEM
NO.

33

PART
NO.

DESCRIPTION

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Dial & Window Assembly


419154-2 30" Rear
419154-4 45" Rear
419154-6 60" Rear
419154-7 30"-S Front
(No Assistance
Button)
419154-8 30"-S Rear
(No Assistance
Button)
419154-9 45"-S Front
(No Assistance
Button)
419154-10 45"-S Rear
(No Assistance
Button)
419154-11 60"-S Front
(No Assistance
Button)
419154-12 60"-S Rear
(No Assistance
Button)
419154-13 30"-P Front
419154-14 30"-P Rear
419154-15 30"-SP Front
(No Assistance
Button)

ITEM
NO.

PART
NO.

DESCRIPTION

419154-16 30"-SP Rear


(No Assistance
Button)
419154-17 45"-P Front
419154-18 45"-P Rear
419154-20 45"-SP Rear
419154-21 60"-P Front
419154-22 60"-P Rear
419154-24 60"-SP Rear
(No Assistance
Button)
419154-26 30"-S Rear
419154-28 45"-S Rear
419154-30 60"-S Rear
419154-31 45" Front
419154-32 45"-S Front
(No Assistance
Button)
419154-33 45"-S Front
419154-34 60" Front
419154-35 60"-S Front
(No Assistance
Button)
419154-36 60"-S Front
419154-37 30" Front

ITEM
NO.

PART
NO.

DESCRIPTION

419154-38 30"-S Front


(No Assistance
Button)
419154-39 30"-S Front
419154-42 30"-SP Rear
419154-43 30"-SP Front
(No Assistance
Button)
419154-44 30"-SP Front
419154-47 45"-SP Rear
419154-48 45"-SP Front
(No Assistance
Button)
419154-49 45"-SP Front
419154-52 60"-SP Rear
419154-53 60"-SP Front
(No Assistance
Button)
419154-54 60"-SP Front

1-741426

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

10-11

10-12

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

PRICE PER GALLON P


ANEL ASSEMBL
Y (BACK LIT)
PANEL
ASSEMBLY
MODEL 300A, 400A & 600A SERIES
ITEM
NO.

PART
NO.

1
2
3
4
5
6
7
8
9

1-128791
11-219435
1-226278
1-227766
3-227766
2-228671
1-228676
1-229621
1-315557

10

DESCRIPTION

#6-32 Special Nut


Fluorescent Lamp
Starter
Lamp Holder
Lamp Holder
#10-24 Capped Washer Locknut
Starter Socket Mounting Bracket
Switch Grommet
Starter Socket

ITEM
NO.

PART
NO.

3-741423

1 of 1

DESCRIPTION

13

Price Per Gallon Display Board Assembly


(Includes Item #14)
419202-1 Cash/Credit (Decimals)
419202-2 Cash (Decimals)
419202-3 Cash/Credit (Commas)
419202-4 Cash (Commas)

14
15

2-419225
30-50001

Push Button Switch Assembly


1-319195 Red Unlighted
2-319195 Red Lighted

16

90-50001

11

1-318319

17
18
19

02-50211
03-50761
19-50761

12

Dial & Window Assembly


318203-3 Cash
318203-4 Cash/Credit
318203-5 Dial Blank

Price Per Gallon Light Bracket

Liquid Crystal Display


#4-40 x 3/8" Long Round Head
Machine Screw
#6-32 x 5/16" Long Round Head
Machine Screw
#4-40 Hex Nut
#6 Lockwasher
#4 Lockwasher

3-741423

10-13

10-14

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

MONEY/VOLUME P
ANEL ASSY
PANEL
ASSY.. (BACK LIT)

2-741422
1 of 2

MODELS 300A, 400A & 600A SERIES


ITEM
NO.

PART
NO.

1
2
3
4
5
6
7
8

1-128791
3-131460
1-131941
11-219435
2-227359
1-227766
3-227766
228677-1

9
10

1-229621
229459-1

11

Key
2-229680
3-229680

12

230187-1

13
14

6-38210
7-38210

15

Ballast
1-315556
3-315556
4-315556

16

317653-1

17

1-318152

18

1-318170

DESCRIPTION
#6-32 Special Nut
Spacer
Assistance Plate
Fluorescent Lamp
Connector (2 Pin)
Lamp Holder
Lamp Holder
Buzzer Assembly
(Annunciator)
Switch Grommet
Push Button Switch
Assembly

ITEM
NO.

PART
NO.

19

Push Button Switch Assembly


1-319195
Red (Unlighted)
2-319195
Red (Lighted)

20

Money/Volume Board Assembly


(Includes Item #21)
419091-1
Decimals
419091-2
Commas

21

3-419225

22

Loom & Harness Assembly


419763-1
30"A Front
419763-2
30"A Rear
419763-3
45"A Front
419763-4
45"A Rear
419763-5
60"A Front
419763-6
60"A Rear

23

30-50001

24

90-50001

110 Volt
240 Volt 50Hz
240 Volt 60Hz

25
26
27

02-50211
05-50211
2-228671

Dial Interconnect
Board Assembly
Money/Volume Light
Bracket
Speaker

28
29
30

03-50761
05-50761
19-50761

31

Dial & Window Assembly

Attendents (372I)
Managers (592T)
Keylock Switch &
Harness Assembly
(Includes Item # 11)
"O" Ring
"O" Ring

ITEM
NO.

DESCRIPTION

PART
NO.

DESCRIPTION

420248-1
420248-2
420248-3
420248-4
420248-5
420248-6
420248-7
420248-8
420248-9
420248-10
420248-11
420248-12
420248-13
420248-14
420248-15
420248-16
420248-17
420248-18
420248-19
420248-20
420248-21
420248-22
420248-23
420248-24
420248-25

Liquid Crystal
Display

#4-40 x 3/8" Lg Rd
Hd Mach Screw
#6-32 x 5/16" Lg Rd
Hd Mach Screw
#4-40 Hex Nut
#10-24 Hex Nut
#10-24 Capped
Washer Lock Nut
#6 Lockwasher
#10 Lockwasher
#4 Lockwasher

31

30"A Front
30"A Rear
45"A Front
45"A Rear
60"A Front
60"A Rear
30"A-S Front
30"A-S Rear
45"A-S Front
45"A-S Rear
60"A-S Front
60"A-S Rear
30"A-P Front
30"A-P Rear
30"A-SP Front
30"A-SP Rear
45"A-P Front
45"A-P Rear
45"A-SP Front
45"A-SP Rear
60"A-P Front
60"A-P Rear
60"A-SP Front
60"A-SP Rear
45"A-S Front
(No Assistance Button)
420248-26
45"A-S Rear
(No Assistance Button)
420248-27
45"A-SP Front
(No Assistance Button)
420248-28
45"A-SP Rear
(No Assistance Button)
Dial & Window Assembly (continued)

10-15

Continued on the next page.

10-16

MONEY/VOLUME P
ANEL ASSY
PANEL
ASSY.. (BACK LIT) - Continued

2-741422
2 of 2

MODELS 300A, 400A & 600A SERIES


ITEM
NO.

PART
NO.
420248-29

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

31

DESCRIPTION

45"A Front
(No Stop Button)
420248-30
45"A Rear
(No Stop Button)
420248-31
60"A-S Front
(No Assistance Button)
420248-32
60"A-S Rear
(No Assistance Button)
420248-33
60"A-SP Front
(No Assistance Button)
420248-34
60"A-SP Rear
(No Assistance Button)
420248-35
30"A-S Front
(No Assistance Button)
420248-36
30"A-S Rear
(No Assistance Button)
420248-37
30"A-SP Front
(No Assistance Button)
420248-38
30"A-SP Rear
(No Assistance Button)
420248-39
30"A Front
(No Stop Button)
420248-40
30"A Rear
(No Stop Button)
420248-41
45"A-T Front
420248-42
45"A-T Rear
420248-43
45"A-PT Front
420248-44
45"A-PT Rear
420248-45
45"A-ST Front
420761-1
45"A-ST Rear
420761-2
45"A-SPT Front
420761-3
45"A-SPT Rear
Dial & Window Assembly (continued)

ITEM
NO.

PART
NO.
420761-4
420761-5
420761-6
420761-7
420761-8
420761-9
420761-10
420761-11
420761-12
420761-13
420761-14
420761-15
420761-16
420761-17
420761-18
420761-19

DESCRIPTION
45"A-ST Front
(No Assistance Button)
45"A-ST Rear
(No Assistance Button)
45"A-SPT Front
(No Assistance Button)
45"A-SPT Rear
(No Assistance Button)
60"A-T Front
60"A-T Rear
60"A-PT Front
60"A-PT Rear
60"A-ST Front
60"A-ST Rear
60"A-SPT Front
60"A-SPT Rear
60"A-ST Front
(No Assistance Button)
60"A-ST Rear
(No Assistance Button)
60"A-SPT Front
(No Assistance Button)
60"A-SPT Rear
(No Assistance Button)

2-741422

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

10-17

10-18

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

HIGH CASH/CREDIT BUTTON ASSEMBL


Y
ASSEMBLY
(TCS ONE PIECE DIAL)
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3

1-229621
1-230432
1-230810

Switch Grommet
#10-24 Capped Washer Locknut (With Seal)
Light Filter

Push Button
1-319195
2-319195
3-319195

Board Assembly (Includes Item #6)


419202-5
Cash/Credit (Decimals)
419202-6
Cash (Decimals)
419202-7
Cash/Credit (Commas)
419202-8
Cash (Commas)

2-419225

Panel Weld Assembly


420436-3
Cash/Credit
420436-4
Cash
420436-5
Blank

Wiring Harness Assembly


420495-1
45"
420495-3
30"
420495-6
60"

9
10
11
12

90-50001
03-50211
03-50761
1-230798

Switch Assembly
Red (Unlighted
Red (Lighted)
Gray (Unlighted)(Mobil)

Liquid Crystal Display

#6-32 x 5/16" Long Round Head Machine Screw


#6-32 Hex Mach Nut
#6 Shakeproof Lockwasher
Cash/Credit Plug

10-19

2-741431

2-741431
1 of 1

10-20

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

LOW CASH/CREDIT BUTTON ASSEMBL


Y
ASSEMBLY
(TCS ONE PIECE DIAL)
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3

1-229621
1-230432
1-230810

Switch Grommet
#10-24 Capped Washer Locknut (With Seal)
Light Filter

Push Button Switch Assembly


2-319195
45" (Red)(Lighted)
4-319195
30" & 60" (Red)(Lighted)

Board Assembly (Includes Item #6)


419202-5
Cash/Credit (Decimals)
419202-6
Cash (Decimals)
419202-7
Cash/Credit (Commas)
419202-8
Cash (Commas)

2-419225

Panel Weld Assembly


420436-1
Cash/Credit
420436-2
Cash
420436-5
Blank

Wiring Harness Assembly


420495-2
45"
420495-4
30"
420495-7
60"

9
10
11
12

90-50001
03-50211
03-50761
1-318975

Liquid Crystal Display

#6-32 x 5/16" Long Round Head Machine Screw


#6-32 Hex Mach Nut
#6 Shakeproof Lockwasher
Cash/Credit Plug

10-21

2-741432

2-741432
1 of 1

10-22

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

ONE PIECE DIAL ASSEMBL


Y (BACK LIT)
ASSEMBLY

2-741421
1 of 1

(MODEL: TCS 30"A, 45"A & 60"A)


ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

2-128725
1-128791
1-129223
1-131006
2-131473
11-219435
1-226278
2-227359
1-227766
3-227766
1-228606
1-228640
1-228641
1-231143
228677-1

16
17

1-229621
1-229652

Cable Tie
#6-32 Special Nut
Wire Connector
Pop Rivet
Socket
Flourescent Lamp
Starter
Connector
Lamp Holder
Lamp Holder
Connector Housing
Bracket
Link
Pin
Buzzer Assembly
(Annunciator)
Switch Grommet
Plastic Rivet

18

Key
2-229680
3-229680

Attendents (372I)
Managers (592T)

10-23

19

230187-1

20

230196-1

21

1-230432

22
23

7-229606
7-38210

Keylock Switch &


Harness Assembly
(Includes Item # 18)
Wire Harness
Assembly
#10-24 Capped
Washer Locknut
(With Seal)
Spacer
"O" Ring

ITEM
NO.
24

PART
NO.
Ballast
1-315556
3-315556
4-315556

ITEM
NO.

DESCRIPTION

110 Volt
220 Volt 50Hz
220 Volt 60Hz

25
26

1-315557
317653-1

Starter Socket
Dial Interconnect
Board Assembly

27

Push Button Switch Assembly


1-319195
Red - Unlighted
2-319195
Red - Lighted
3-319195
Gray - Unlighted

28

318974-1

Bracket & Standoff


Assembly

29

Dial Rail
1-319013
2-319013
3-319013

60"
45"
30"

30

1-319029

Dial Guide

31

Money/Volume Board Assembly


(Includes Item #32)
419091-3
Decimals
419091-4
Commas

32

2-419225

33
34
Hd

420165-21
90-50001

Liquid Crystal
Display
Lead Assembly
#6-32 x 5/16" Lg Rd
Mach Screw

PART
NO.

DESCRIPTION

35

96-50001

#6-32 x 1/2" Lg Rd Hd
Mach Screw
#10-24 x 3/4" Lg Rd Hd
Mach Screw
#6 Shakeproof
Lockwasher
Truarc Retaining Ring
#4 x 3/8" Lg Round Head
Machine Screw
#4-40 Hex Nut
#4 Shakeproof Lockwasher

36

256-50001

37

03-50761

38
39

06-52482
30-50001

40
41

02-50211
01-50761

42

Screened Dial & Plug Assembly


420769-1
30"A
420769-2
30"A With Speaker
420769-3
30"A With Speaker &
Preset
420769-4
45"A
420769-5
45"A With Speaker
420769-6
45"A With Speaker &
Preset
420769-7
45"A With DPT
420769-8
45"A With Speaker & DPT
420769-9
45"A With Speaker, Preset
& DPT
420769-10
60"A
420769-11
60"A With Speaker
420769-12
60"A With Speaker &
Preset
420769-13
60"A With DPT
420769-14
60"A With Speaker & DPT
420769-15
60"A With Speaker, Preset
& DPT

2-741421

10-24

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

DIAL ASSEMBL
Y FOR DPT For Models 400A, & 600A
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

1
2

2-127656
1-128725

Lock Gasket
Cable Tie

Decalcomania (Not Shown On Drawing)


1-131573
HAND INSERTING CARD
1-230813
THIS CARD READER ACCEPTS AND SELECTED
ATM BANK DEBIT CARDS
2-231099
TEXACO
1-318917
RECEIPT
2-318917
TEXACO LOGO
3-318917
TEXACO
4-318917
THIS CARDREADER ACCEPTS
5-318917
PUSH
6-318917
CARDREADER INSTRUCTIONS
7-318917
INSTRUCTIONS
11-318917
PHILLIPS LOGO
12-318917
INSERT CARD BELOW
13-318917
INSERT CARD

10-25

4
5
6
7

1-132428
1-228470
3-228918
2-228997

Pop Rivet
Card Reader Gasket
Cable Clamp
Rod

Card Reader
3-229424
4-229424

Mobil
All Except Mobil

9
10
11
12
13
14
15

7-229606
1-230461
230618-1
1-230681
1-230684
1-230685
2-230685

Spacer
Keypad Reflector
Internal Card Reader Wire Harness Assembly
Receipt Door
1/4" Standoff (Male-Female)
Lock
Key (TPX 88)

16

Access Door Garket


1-230686
All Except Mobil
1-231037
Mobil

ITEM
NO.

PART
NO.

3-741368
1 of 1

DESCRIPTION

17
18
19
20
21
22
23
24

1-230688
231180-1
24-317638
25-317638
1-318827
318838-1
2-318895
1-318898

25

Access Door Weld Assembly


318901-2
All Except Mobil
318901-4
Mobil

26

Membrane Keypad
2-421173
Texaco & Generic DPT
3-421173
SuperAmerica
4-421173
Phillips
5-421173
Southland
6-421173
Amoco
7-421173
Amoco Start
8-421173
Clark & Generic
10-421173
Texaco Non Generic DPT
2-421176
Mobil
3-421176
Emro
88-50001
#6-32 x 1/4" Long Round Head Machine Screw
90-50001
#6-32 x 5/16" Long Round Head Machine Screw
98-50001
#6-32 x 5/8" Long Round Head Machine Screw
03-50211
#6-32 Hex Nut
06-50641
#6 Lockwasher
03-50761
#6 Shakeproof Lockwasher
20-55392
#4 x 3/8" Long Hex Washer Head Tapping Screw
For parts callout of Dial Assembly see:
731007
One Piece (Mobil)
741313
Three Piece
741421
One Piece

27
28
29
30
31
32
33
34

LCD Window
DPT Display Replacement Kit
Cushion
Cushion
Printer Box Gasket
Box Assembly
Receipt Door Hinge
LCD Cover

3-741368

10-26

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741488
1 of 2

322A-B3/5 ONE PIECE DIAL ASSEMBL


Y
ASSEMBLY
ITEM
NO.

PART
NO.

1
2
3
4
5
(Case)
6
7
8
9
10
11

1-122705
1-128791
1-131006
1-131941
12-219435

Washer (K)
#6-32 Special Nut
Pop Rivet
Assistance Plate
Fluorescent Lamp

1-221379
2-225470
1-228640
1-228641
3-228918
229459-1

12
13

1-229621
1-229652

Lamp Holder
Standoff
Bracket
Link
Cable Clamp
Push Button Switch
Assembly (SP)
Switch Grommet
Plastic Rivet

14

15

Key
2-229680
3-229680
1-230432

DESCRIPTION

ITEM
NO.

231011-1

23
24
25
26

1-231143
1-318170
1-319029
1-319101

27

Product Panel Weld Assembly


319103-1
5 Product Blender
319103-2
3 Product Blender

28

3-319013

29

Button
2-319120
3-319120

5-319120
16

10-27

17
18
19
20
21

Standoff (Male-Female)
1-230684
1/4" Long
(B-3 & B-5)
3-230684
3/8" Long (B-3)
1-230810
1-230959
1-230973
1-230999
1-231007

Light Filter
Light Bracket
Price Per Unit Lens
Insulator
Cable Clamp

Keylock Switch
Harness Assembly
(Includes Items #14)
Pin
Speaker (SP)
Dial Guide
PC Board Bracket

30
31

1-319161
1-319171

32
33
34
35

2-319195
6-38210
1-418298
2-419225

36

3-419225

37

PART
NO.

DESCRIPTION

Volume)
Price/Unit Board Assembly
(Includes Item #35)
420507-1
Cash/Credit
(Decimals)
420507-2
Cash (Decimals)
420507-3
Cash/Credit (Commas)
420507-4
Cash (Commas)

38

Money/Volume Board Assembly


(Includes Item #36)
420513-1
Decimals
420513-2
Commas

39

420566-1

40
41

2-420673
182-50001

42

256-50001

43

88-50021

44
45
46
47
48

03-50211
04-50211
03-50621
04-50621
03-50761

49

04-50761

50

06-52482

Dial Rail

Credit
Cash-No Printing
(VH322A-R-B5-SP/

KSP)
4-319120

ITEM
NO.

DESCRIPTION

22

Attendant's
Manager's
Capped Washer
Locknut (With Seal)

PART
NO.

Credit-No Printing
(VH322A-R-B5-K-SP)
Push To Start
Money/Volume Lens
Reflector (Money/
Volume Lens)
Push Button Switch
"O" Ring
Starter Strip
Liquid Crystal
Display (Price/Unit)
Liquid Crystal
Display (Money/

Switch Matrix Light


Control
Reflector
#8-32 x 1" Long Round
Head Machine Screw
#10-24 x 3/4" Long
Round Head Machine
Screw
#6-32 x 1/4" Long Phillips
Head Machine Screw
#6-32 Hex Nut
#8-32 Hex Nut
#6 Plain Washer
#8 Plain Washer
#6 Shake-Proof
Lockwasher
#8 Shake-Proof
Lockwasher
Truarc Retaining Ring

10-28

1-741488
2 of 2

322A-B3/5 ONE PIECE DIAL ASSEMBL


Y - Continued
ASSEMBLY
ITEM
NO.

51

PART
NO.

DESCRIPTION

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Dial & Window Assembly


420969-1
322A-B5
420969-2
322A-B5-K
420969-3
322A-B5-S
420969-4
322A-B5-KS
420969-5
322A-B5-P
420969-6
322A-B5-KP
420969-7
322A-B5-SP &
VH322A-R-B5-SP
420969-8
322A-B5-KSP &
VH322A-R-B5-KPS
420969-9
322A-B3
420969-10
322A-B3-K
420969-11
322A-B3-S
420969-12
322A-B3-KS
420969-13
322A-B3-P
420969-14
322A-B3-KP
420969-15
322A-B3-SP
420969-16
322A-B3-KSP
420969-17
322A-R-B3-T,
H322A-R-B3-T
H322-R-B3-N-T
420969-18
322A-R-B3-K-T,
H322A-R-B3-K-T
H322A-R-B3-N-K-T
420969-19
322A-R-B5-T,
H322A-R-B5-T
H322A-R-B5-N-T
420969-20
322A-R-B5-K-T,
H322A-R-B5-K-T
H322A-R-B5-N-K-T
1-741488

ITEM
NO.

PART
NO.

DESCRIPTION

ITEM
NO.

PART
NO.

DESCRIPTION

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

10-29

10-30

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

ONE PIECE DIAL ASSEMBL


Y (BACK LIT)
ASSEMBLY

1-741515
1 of 1

(MODEL: 411A & 422A)


ITEM
NO.

PART
NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

1-128725
1-128791
1-129223
1-131006
2-131473
11-219435
1-226278
2-227359
1-227766
3-227766
1-228606
1-228640
1-228641
228677-1

15
16
17

7-229606
1-229621
1-229652

18

Key
2-229680
3-229680

10-31

19

230187-1

20

230196-1

21

1-230432

22
23
24

1-230810
1-231143
7-38210

25

Ballast
1-315556
3-315556
4-315556

DESCRIPTION
Cable Tie
#6-32 Special Nut
Wire Connector
Pop Rivet
Socket
Flourescent Lamp
Starter
Connector
Lamp Holder
Lamp Holder
Connector Housing
Bracket
Link
Buzzer Assembly
(Annunciator)
Spacer
Switch Grommet
Plastic Rivet

Attendents (372I)
Managers (592T)
Keylock Switch &
Harness Assembly
(Includes Item # 18)
Wire Harness
Assembly
#10-24 Capped
Washer Locknut
(With Seal)
Light Filter
Pin
"O" Ring

110 Volt
220 Volt 50Hz
220 Volt 60Hz

ITEM
NO.

PART
NO.

ITEM
NO.

DESCRIPTION

26

1-315557

Starter Socket

27

Wiring Harness Assembly (Money/


Volume To PPU)
317476-1
Side "A"
317467-4
Side "B"
Wiring Harness Assembly (PPU To
PPU)
317476-5
Side "B"
317476-6
Side "A"

Panel Weld Assembly


420863-1
Cash/Credit
420863-2
Cash

40

30-50001

42
43

29

317653-1

Dial Interconnect
Board Assembly
Push Button Switch
Assembly
Bracket & Standoff
Assembly
Dial Rail
Dial Guide

30

2-319195

31

318974-1

32
33

2-319013
1-319029

34

Money/Volume Board Assembly


(Includes Item #36)
419091-3
Decimals
419091-4
Commas

35

Board Assembly (Includes Item #36)


419202-5
Cash/Credit
(Decimals)
419202-6
Cash (Decimals)
419202-7
Cash/Credit (Commas)
419202-8
Cash (Commas)

36
37

2-419225
419763-9

38

420165-21

Liquid Crystal Display


Loom & Harness
Assembly
Lead Assembly

DESCRIPTION

39

41
28

PART
NO.

44
45
46
47
48

49

#4-40 x 3/8" Long Round


Head Machine Screw
90-50001
#6-32 x 5/16" Long
Round Head Machine
Screw
96-50001
#6-32 x 1/2" Long Round
Head Machine Screw
256-50001
#10-24 x 3/4" Long
Round Head Machine
Screw
02-50211
#4-40 Hex Nut
01-50761
#4 Shakeproof
Lockwasher
03-50761
#6 Shakeproof
Lockwasher
06-52482
Truarc Retaining Ring
20-55392
#4 x 3/8" Long Hex
Washer Head Tapping
Screw
Dail & Plug Assembly
420769-16
411A & 422A
420769-17
411A & 422A With
Speaker
420769-18
411A & 422A With
Speaker & Preset
420769-19
411A & 422A With DPT
420769-20
411A & 422A With
Speaker & DPT
420769-21
411A & 422A With
Speaker, Preset & DPT

For complete Dial Parts Assembly see drawing number:


420857.
For complete Dial Accessories Assembly see drawing number:
420858.

1-741515

10-32

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

WIRING SCHEMA
TIC FOR 30" 3 & 5 PRODUCT DIAL
SCHEMATIC
ITEM
NO.

PART
NO.

DESCRIPTION

2-229447

Display Ribbon Cable

Ribbon Cable (Money/Volume J2 To Price Per Unit Display Unit J1)


1-230893
5 Product Blender
1-231139
3 Product Blender

3
4
5

230933-1
1-230968
231017-1

Cash Product Harness Assembly


319081-1
5 Product Blender
319081-3
3 Product Blender

Credit Product Harness Assembly


319081-1
5 Product Blender
319081-3
3 Product Blender

8
9
10

319081-2
319116-1
319194-3

Price Per Unit Harness Assy.


Switch Matrix Light Control Ribbon Cable
Lamp Harness Assembly

Price Preset Harness Assembly


E-Stop Harness Assembly
Wire Harness Assembly (Mother Board J37/J38 To Ballast)

1-741501

1-741501
1 of 1

10-33

10-34

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

ONE PIECE DIAL BLANK ASSEMBL


Y
ASSEMBLY
(MODEL TCS A)
For Steel Enclosure

Item
No.

Part
No.

1
2
3
4
5

1-131006
1-228640
1-228641
1-229652
1-230432

1-231143

Dial Rail
1-319013
2-319013
3-319013
1-319029
256-50001

Name of Part
Pop Rivet
Bracket
Link
Plastic Rivet
#10-24 Capped Washer
Locknut (With Seal)
Pin

10

06-52482

60"
45"
30"
Dial Guide
#10-24 X 3/4 Long Round
Head Machine Screw
Truarc Retaining Ring

11

Dial Blank
3-418129
7-420427
7-420515

30"
45"
60"

8
9

For complete Dial Blank & Rail Assembly order:


420487-1
30"
420535-1
60"
420542-1
45"

10-35

1-741518

10-36

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

DIAL WIRING SCHEMA


TIC (TCS "A" MOBIL)
SCHEMATIC
ITEM
NO.

PART
NO.

1-127473

Wire Connector (#16 To #18 Wire)

1-128725

Cable Tie (3-7/8" to 4" Long)

2-128725

Cable Tie (5-1/2" to 6" Long)

1-129223

Wire Connector (#16 To #18 Wire)

230196-1

Presets Wiring Harness Assembly

318363-2

Lights Wiring Harness Assembly

Signal Loom & Harness Assembly

DESCRIPTION

419763-3

M/MH426AR-KS/KSP (Front)

419763-4

M/MH426AR-KS/KSP (Rear)

419763-7

MH426AR-ST (Front)

419763-8

MH426AR-ST (Rear)

007-548904-20 Conductor (#18 White)

015-548904-20 Conductor (#18 White)

10

008-552604

Flexible Loom

Reference: 419980 Dial Assembly

10-37

1-731009

1-731009
1 of 1

10-38

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

ONE PIECE DIAL ASSEMBL


Y (MONEY/VOLUME)
ASSEMBLY

1-741515
1 of 1

(TCS MOBIL)
ITEM PART
NO.
NO.
1

Hex Nut
1-128791
05-50211

DESCRIPTION

ITEM PART
NO.
NO.

1-128791
2-228671

#6-32 Special Nut (High Hose)


#10-24 Capped Washer Locknut (Low
Hose)

3
4

1-131006
1-131382

Pop Rivet
Pushnut Bolt Retainer (Low Hose
Only)

Spacer
3-131460
7-229606

High Hose
Low Hose

6
7
8
9
10
11
12

11-219435
1-226278
2-227359
1-227766
3-227766
1-228640
1-228641

Fluorescent Lamp
Starter
Connector (2 Pin Jumper)
Lamp Holder
Lamp Holder
Bracket
Link

13

Starter Socket Bracket


1-228676
Low Hose
2-228676
High Hose
228677-1
Buzzer Assembly (Annunciator)

10-39

15

Price Per Gallon Window


1-229615
Low Hose
1-231189
High Hose

16

1-229652

Plastic Rivet

17

Key
2-229680
3-229680

Attendants (372I)
Managers (592T)

DESCRIPTION

230187-1

Keylock Switch Harness Assembly


(Includes Item #17)

33
34

2-419225
3-419225

19
20
21

1-230439
1-231143
1-231182

Capped Washer Locknut (With Seal)


Pin
Money/Volume Window

35

22

Ballast
1-315556
3-315556
4-315556

110 Volt
220 Volt 50 Hz
220 Volt 60 Hz

23
24

1-315557
317653-1

Starter Socket
Dial Interconnect Board Assembly

25

Price Per Gallon Light Bracket


1-318151
Low Hose
2-318151
High Hose

Screened Dial & Plug Assembly


M426A-R-K-S (Front)
M426A-R-K-S (Rear)
M426A-R-K-S-P (Front)
M426A-R-K-S-P (Rear)
MH426A-R-S-T (Front)
MH426A-R-S-T (Rear)
MH426A-R-K-S (Front)
MH426A-R-K-S (Rear)
MH426A-K-S-P (Front) &
MH426A-R-K-S-P (Front)
MH426A-R-K-S-P (Rear) &
MH426A-R-K-S-P (Rear)
MH426A-R-S-T (Front)
MH426A-R-S-T (Rear)

26

Money/Volume Bracket
1-318152
Low Hose
2-318152
High Hose

36

30-50001

37

88-50001

Starter Socket Bracket


1-318153
Low Hose
2-318153
High Hose

38

256-50001

39
40

02-50211
03-50761

41

Shakeproof Lockwasher
03-50761
#6 (High Hose)
05-50761
#10 (Low Hose)

42
43

19-50761
06-52482

27

14

ITEM PART
NO.
NO.

18
#6-32 (High Hose)
#10-24 (Low Hose)

DESCRIPTION

28
29
30
31

3-318940
2-319013
1-319029
418714-1

O Ring
Dial Rail
Dial Guide
Price Per Gallon Board Assembly
(Includes Item #33)

32

Money/Volume Board Assembly (Includes Item


#34)
419091-1
Commas
419091-4
Decimals

Liquid Crystal Display


Liquid Crystal Display

#4-40 x 3/8" Long Round Head Machine


Screw
#6-32 x 1/4" Long Round Head Machine
Screw
#10-24 x 3/4" Long Round Head Machine
Screw
#4-40 Hex Nut
#6 Shakeproof Lockwasher

#4 Shakeproof Lockwasher
Truarc Retaining Ring

Reference: 419980 Dial Assembly

1-731007

10-40

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

CASH/CREDIT/PRESET DIAL ASSEMBL


Y (TCS MOBIL)
ASSEMBLY
ITEM
NO.

PART
NO.

DESCRIPTION

1
2
3
4
5
6
7
8

1-128791
2-228671
1-229621
230196-1
1-230432
1-318170
318787-1
3-319195

Signal Loom & Harness Assembly


419763-3
M/MH426AR-KS/KSP (Front)
419763-4
M/MH426AR-KS/KSP (Rear)
419763-7
MH426AR-ST (Front)
419763-8
MH426AR-ST (Rear)

10
11

03-50761
731007

#6-32 Special Nut


#10-24 Capped Washer Lockwasher
Switch Grommet
Preset Harness Assembly
Capped Washer Lock Nut (With Seal)
Speaker
Product Panel Weld Assembly
Push Button Switch

#6 Shakeproof Lockwasher
For parts callout of One Piece Dial Assembly see dwg. 731007

Reference: 419980 Dial Assembly


1-731008

1-731008
1 of 1

10-41

10-42

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Section
Eleven
Miscellaneous
Page
Number

Valance Assembly - High Hose


Serial No. 069-20026 & Below ...................................................11-2
Serial No. 069-20027 & Above ...................................................11-4, 11-5

Light Box Assembly

T
C
S

Model H3, H4 & H6 ...................................................................11-6, 11-7

Reel Channel Assembly


Model 324AR-H & 426AR-H .......................................................11-8, 11-9

D
Sight Glass Assembly
I
.................................................................................................11-10
S
Valance Assembly - Lighted
.................................................................................................11-12, 11-13, 11-14
P
E
N
S
E
R
TCS/TCSA Dispenser Parts Manual
Form 4576A Version 1.0 February 1996

11-1

11-2

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Notes

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0 February 1996

11-3

11-4

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0 February 1996

VALANCE ASSEMBL
Y (TCS HIGH HOSE)
ASSEMBLY
(SERIAL NO. 069-20027 & ABOVE)
ITEM
NO.

PART
NO.

DESCRIPTION

Right Support Weld Assembly


318348-1 All Models Except Listed Below
319572-2 45" MaxVac
319662-2 30" MaxVac

Left Support Weld Assembly


318348-2 All Models Except Listed Below
319572-1 45" MaxVac
319662-1 30" MaxVac

Side Panel
1-419239
2-419239
1-419743
2-419743
1-419756
2-419756

45"
45"
30"
30"
60"
60"

(Painted)
(Stainless Steel)
(Painted)
(Stainless Steel)
(Painted)
(Stainless Steel)

End Panel
1-419815 Painted
2-419815 Stainless Steel

5/16-18 x 3/4" Long Hex Head Cap Screw


33-50361 All Models Except MaxVac
1-230958 MaxVac

03-50611

5/16" Plate Washer

11-5

3-741420

3-741420
1 of 1

11-6

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

1-741340
1 of 1

LIGHT BOX ASSEMBL


Y - Model H3, H4, & H6
ASSEMBLY
ITEM
NO.
1

PART
NO.
Channel Weld
419034-4
419034-5
419034-6

DESCRIPTION
Assemblies
H3
H4
H6

Light Frame Weld Assemblies


418798-4
H3
418798-5
H4
418798-6
H6
Reflectors
2-418778
2-419010
2-419011

H4
H3
H6

ITEM
NO.
11
12
13
14
15
16
17
18
19
20

4
5

1-226859
2-226859

Flourescent Lamps
6-226895
H4
7-226895
H6
8-226895
H3

8
9

10

Cover Plates
2-419004
2-419015
2-419016
1-318146

Lampholder
Lampholder

H4
H3
H6
Prop Rod

Ballast Assemblies
318157-1
H3
318157-2
H4
318157-3
H6
Top Panels
1-419071
2-419071
3-419071

H3
H4
H6

21
22
23
24
25
26

27
28

29
30
31
32

PART
NO.

DESCRIPTION

3-225460
419044-3

Bushing
Column Weld & Insert
Assembly
419044-4
Column Weld & Insert
Assembly
291-50012
#10-32 X 1/2 Large Flat
Head Machine Screw
35-50451
#10-24 Round Head
Threaded Cutting Screw
05-50762
#10 Shakeproof Lockwasher
1-131934
Waterproof Rivet
1-229283
Column Seal
64-50361
3/8-16 X 7/8 Large Hex
Head Cap Screw
65-50361
3/8-16 X 1" Large Hex
Head Cap Screw
09-50621
3/8 Plain Washer
15-50641
3/8 Split Lockwasher
295-50001
#10-32 X 3/4 Large Round
Head Machine Screw
318161-1
Wire Harness Assembly
1-127473
Wire Connector
#18 White Conductors
018-548904-09
H3
036-548904-09
H4
070-548904-09
H6
318158-1
Wire Harness Assembly
Diffuser Panels
1-419027
H3
2-419027
H4
3-419027
H6
1-229205
Clip
10-54722
#10 Pan Head Self Tapping
Screw
1-229281
Captive Panel Screw
1-131937
Retainer

1-741340

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0 February 1996

11-7

11-8

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0 February 1996

REEL CHANNEL ASSEMBL


Y
ASSEMBLY
Model 324AR-H & 426AR-H
ITEM
NO.

PART
NO.

DESCRIPTION

Channel Reel Weld Assemblies


420105-3 30"
420105-4 45"

Reel Channel Cover


2-420103 30"
2-420104 45"

3
4
5
6
7
8
9

24-410796
2-420102
1-223979
4-228630
08-50621
4-126976
28-54568

10
11
12

Reel Assembly (includes item #7 & #8)


Reel Channel Support
Eyelet
Hose Clamp
5/16 Plainwasher
Cable (98" Large)
#10-32 X 5/8 Large Phillips Round
Head Self Tapping Screw
09-54668 #10-32 X 5/16 Large Pan Head Self
Tapping Screw
464-50008 5/16-18 X 5/8 Large Round Head
Machine Screw
02-54752 5/16-18 Whiz-Lock Nut

1-73774

1-73774
1 of 1

11-9

11-10

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

Notes

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0 February 1996

11-11

11-12

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0 February 1996

2-741341
1 of 2

LIGHTED V
ALANCE ASSEMBL
Y
VALANCE
ASSEMBLY
ITEM
NO.

PART
NO.

318348-1

318348-2

1-419743
2-419743
420113-1

420113-2

1-419239
2-419239
419992-1

419992-2

1-419756
2-419756
420132-1

420132-2

ITEM
NO.

DESCRIPTION
Right Support Weld
Assembly
Left Support Weld
Assembly

11-13

Side Panel
(Painted)(30")
Side Panel
(Stainless)(30")
Side Panel Weld
Assy. (Painted)
(HL 30" only)
Side Panel Weld
Assy. (Stainless)
(HL 30" only)
Side Panel
(Painted)(45")
Side Panel
(Stainless)(45")
Side Panel Weld
Assy. (Painted)
(HL 45" only)
Side Panel Weld
Assy. (Stainless)
(HL 45" only)
Side Panel
(Painted)(60")
Side Panel
(Stainless)(60")
Side Panel Weld
Assy. (Painted)
(HL 60" only)
Side Panel Weld
Assy. (Stainless)
(HL 60" only)

PART
NO.

1-419815
2-419815
Lexan Panel
1-420114
1-419996
1-420133

DESCRIPTION
End Panel (Painted)
End Panel (Stainless)

Ballast Box Cover


1-420117
HL 30"
1-420001
HL 45"
1-420136
HL 60"

DESCRIPTION

2-226859

Lampholder

13

Tube Cover
1-420111
1-419983
1-420130

HL 30"
HL 45"
HL 60"

14

1-227691

Spring

15

Fluorescent Lamp
3-226895
HL 60"
4-226895
HL 30"
5-226895
HL 45"

16

Lamp Cover
1-316833
3-316833
4-316833

HL 60"
HL 45"
HL 30"

Cushion
1-420007
2-420007
3-420007

HL 30"
HL 45"
HL 60"

Cushion
11-317638
12-317638
13-317638

HL 45"
HL 60"
HL 30"

14-317638
15-317638

Cushion
Cushion

Ballast
17

Light Socket Raceway


1-420109
HL 30"
1-419985
HL 45"
1-420128
HL 60"

10

Light Socket Cover


1-420110
HL 30"
1-419989
HL 45"
1-420129
HL 60"
1-226859
Lampholder

18

11

PART
NO.

12

HL 30"
HL 45"
HL 60"

Ballast Box Weld Assembly


420116-1
HL 30"
419998-1
HL 45"
420135-1
HL 60"

1-316575

ITEM
NO.

19
20

11-14

2-741341
2 of 2

LIGHTED V
ALANCE ASSEMBL
Y
VALANCE
ASSEMBLY
ITEM
NO.
21

PART
NO.

DESCRIPTION

ITEM
NO.

Cushion
16-317638
17-317638
18-317638

HL 45"
HL 30"
HL 60"

22

19-317638

Cushion

23

Barrier Assembly
230399-1
(HL 30" & HL 60")
230399-2
(HL 45")

24

Barrier Assembly
230399-1
(HL 45")
230399-2
(HL 30" & HL 60")

40
41
42
43
44

25

Barrier Assembly
230400-1
All Except
HL322A-R-B5-V
230400-2
HL322-R-B5-V

45

TCS/TCSA Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

26
27
28
29

230401-1
71-37106
1-131282
4-227858

30

32-50361

31
32
33

1-131585
1-130613
1-230384

Barrier Assembly
O Ring
Seal Screw
#8-32 X 5/16 Length
Phillips Pan Head
Screw
5/16-18 X 5/8
Length Hex Head
Cap Screw
Aluminum Washer
Conduit Washer
Conduit Washer

PART
NO.

34

05-50761

35

05-50621

36
37
38
39

02-50301
1-130590
05-50211
03-54752

DESCRIPTION
#10 Shakeproof
Lockwasher
#10 Plain Washer

5/16-18 Hex Nut


Hex Nut
#10-24 Hex Nut
#10-24 M-F Flange
Whiz-Lock Nut
1-129223
Wire Connector
1-130404
Warning Label
058-5526-01 Flexible Loom
03-50611
5/16 Plate Washer
66-50361
3/8-16 x 1-1/4
Length Hex Head
Cap Screw
1-132417
Aluminum Washer

2-741341

ITEM
NO.

PART
NO.

DESCRIPTION

FOR YOUR CONVENIENCE


REPLACEMENT/SPARE PARTS NEEDED:

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Part Number

Description

Quantity

_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________

________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
________________________________________
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TCS Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

FOR YOUR CONVENIENCE


REPLACEMENT/SPARE PARTS NEEDED:

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Quantity

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TCS Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

FOR YOUR CONVENIENCE


REPLACEMENT/SPARE PARTS NEEDED:

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Part Number

Description

Quantity

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TCS Dispenser Parts Manual


Form 4576A Version 1.0
Tokheim Corporation February 1996

USERS COMMENT AND EVALUATION FORM


MANUAL : ___________________________________________________
FORM NUMBER : _________________
We appreciate your comments and evaluation (both favorable and unfavorable) of this manual.

1. This manual was easy to follow.

YES_____

NO_____

2. The information was easy to understand. YES_____

NO_____

3. Section _____ of this manual was the MOST helpful. (briefly state why)
______________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
4. Section _____ of this manual was the LEAST helpful. (briefly state why)
______________________________________________________________________________
_______________________________________________________________________________
________________________________________________________________________________
5. What errors, if any, did you find? (Please identify by page number)
Page#:_____Error:___________________________________________________________________
Page#:_____Error:___________________________________________________________________
Page#:_____Error:___________________________________________________________________
Page#:_____Error:___________________________________________________________________

Suggestions for Improvements or Additional Comments:


______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________

Date: ______________________________________
Name: _____________________________________
Title: _____________________________________
Company: __________________________________

Please send to:


Technical Publications
Tokheim Corporation
PO Box 360
Fort Wayne, IN 46897-1028

FOLD HERE

NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES

BUSINESS REPLY MAIL


FIRST CLASS PERMIT NO 41 FORT WAYNE IN
POSTAGE WILL BE PAID BY ADDRESSEE

TECHNICAL PUBLICATIONS
TOKHEIM CORPORATION
PO BOX 360
FORT WAYNE IN 46897-1028

FOLD HERE

For technical questions, please contact:


Tokheim Solution Center
Ph: 800-866-6762
or
Fax: 219-470-4644
For service parts, please contact:
Service Parts Department
Ph: 219-470-4710
or
Fax: 800-866-1999

TOKHEIM CORPORATION
PO BOX 360
FORT WAYNE IN 46801

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