Assembly Technologies

INTELLIGENT

Assembly Technologies

INTELLIGENT

AIR TOOLS
ADVANCING 40 YEARS OF PROVEN FASTENING METHODS WITH st

TECHNOLOGY FOR THE 21 CENTURY

Stanley Assembly Technologies is a leading supplier of solutions for the industrial assembly market. Stanley delivers innovative, reliable products and systems to our customers to ensure the quality of the products they manufacture. The Stanley Pneumatic solution includes:

Solutions for the Global Assembly Market

of pneumatic tools. Intelligent systems ensure that the process is completed correctly every time.

n Economical error proofing solutions for all types

fastening cycle control. Control methods include air shutoff, clutch shutoff, transducer control and electronic cycle monitoring.

n Pulse and direct drive tools with options for

Stanley Assembly Technologies Quality Management System is registered to ISO 9001:2000 at its headquarters in Cleveland, Ohio.

available in geometries that can fit the operator and fit the job.

n Torque capacities from <1 to 2,000 Nm and higher are

The Stanley Advantage

THREADED FASTENING

With torque capacity ranging from 0.5 to 2000 Nm, Stanleys threaded fastening solutions come in multiple geometries to fit the job. In addition to pneumatic solutions, Stanley offers QPM DC electric fastening systems with real-time monitoring, analysis, diagnostics, and configuration available plant-wide.

INTELLIGENT

ENGINEERED SYSTEMS.

Reducing cycle times, improving ergonomics, and ensuring quality, our systems are tailored to your needs and can include multiple spindles, automated tools, and data interfaces. Installed as projects, Stanley accepts responsibility for results from proposal to buy-off.

CONTENTS PSI-Qualifiers and Controllers . . . . . . . . . . . . . 4 Pulse and Impact Tools . . . . . . . . . . . . . . . 6 Air Shutoff Tools . . . . . . . . . 8 Clutch Shutoff Tools . . . . . . 9

MATERIAL HANDLING.

Stanleys Cobotics line is a leader in the growing global market for Intelligent Assist Devices (IADs). Improving productivity, quality, and ergonomic safety, Cobotics products are computer-controlled, servo-powered devices that assist workers in manipulating heavy and awkward parts.

Output Options . . . . . . . . . . . 10

www.StanleyAssembly.com
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PSI-QUALIFIERS & CONTROLLERS

Enable Error Proofing of Threaded Fastening with any Pneumatic Tool

PSI-Controllers and Qualifiers improve assembly quality by enabling error proofing to prevent missed fasteners or incomplete fastening cycles. PSI-Q, Qc and C models interface with all types of pneumatic tools. Incomplete fastening cycles that are identified and alarmed include: Rehits of a pre-tightened fastener Cross-thread of fasteners into mating threads Slip-off (or cam out) of the socket or screwdriver bit from the fastener head before fastening to final torque. Short cycle (premature cycle abort) by the operator prior to fastening to final torque.
A
1 2 3 4

L COST

TO T

E R S

Flow

OF

Reduce Total Cost of Ownership as compared to error proofing with pressure feedback tubes

Plant Air

For Shutoff Tools

PSI-Q

Part Entry

Eliminates added cost for tool porting to connect pressure feedback tubes during installation. No pressure feedback system maintenance reduces cost.

Time

The PSI develops a rundown signature from a series of mass air flow measurements to detect OK vs. NOK fastening cycles.

For Non-shutoff Pulse Tools

PSI-Qc

For Closed-Loop Transducer Control Pulse Tools

PSI-C

PLC

Switch 1

Switch 2

Part Exit

PSI Benefits/Features
Simple menu driven programming; no laptop needed. Learn mode records normal cycle and rehit joint signatures Results display includes target torque, parameter set, bolt count, and OK/NOK Programming options include torque units, parameter setup, bolt count, target torque, and transducer scale. COUNT STATUS lights indicate total number of rundowns and rundowns OK. Batch OK outputs and resets the count and indicator lights. Discrete I/O for tie-in to local station controller, light tower or PLC. Ethernet and RS232 serial options for networking.

Flow sensor connector

Ethernet RS232 Connector PSI displays programming options and assembly results Green cycle and batch OK and Red cycle and batch NOK LEDs Up/Down keys scroll menu options Front panel for Flashprogramming and Data Transfer Unit (DTU) access

PSI-C displays programming options and assembly results

Hose light connector

Up/Down keys scroll menu options

PSI-Q/Qc

Cycle and Batch LEDs Green OK, Red NOK

PSI-Q for Shutoff Pneumatic Tools

The PSI-Q monitors each fastening cycle to detect incomplete cycles and report complete cycles.

PSI-C

PSI-C for Control of Transducerized Pulse Tools

The PSI-C enables closed loop transducer control of each fastening cycle. The Optional Data Transfer Unit (DTU) stores as many as 2800 rundowns and 8 parameter sets. One tool can tighten different torque values with the use of a socket tray, PLC or manually switching between as many as eight parameter sets.

PSI-Qc for Non-shutoff Pneumatic Tools

The PSI-Qc monitors each fastening cycle and uses a solenoid valve to shutoff the tool at the end of the cycle. Incomplete cycles are detected and alarmed.

PULSE anD impact TOOLS

The PSI-Qc Qualifier enables tool shutoff with superior torque control that improves quality and reduces cycle time. The PSI-Qc compares the fastening cycle to a stored optimal signature that stops the air supply to the tool at the cycle end point. Time is not wasted while the tool stalls in a traditional non-shutoff application. The PSI-Qc can interface to plant systems for error proofing that prevents missed fasteners.

Pulse Tools with PSI Controllers/Qualifiers Minimize Total Cost of Ownership (TCO)
Stanley pulse and impact tools reduce the torque reaction allowing hand fastening without reaction devices for torque levels as high as 700 Nm on Pistol tools and 70 Nm on straight tools. For transducer-controlled pulse tools, the PSI-C controller monitors the dynamic torque at the joint and stops the tool at the target torque level. A unique pressure control method reduces torque variability as compared to use with line pressure.

Patented non-contact electronic transducer for closed loop control and improved torque accuracy Data Output for traceability - every fastening cycle date- and timestamped for output through serial or optional EtherNET communication. Virtually no torque reaction to the operator. High-Intensity light surrounds the spindle and illuminates the work surface GREEN (OK) or RED (NOK) after each tightening cycle

Torque Scatter

Transducer-Controlled Pulse and Impact Tools

Without Pressure Control

With Stanley Pressure Control

Pressure control method gives more repeatable results.

Pulse Tool Applications

Free Running Fasteners Medium to Hard Joints Light to Medium Duty Cycle Applications (as many as 12 bolts/minute)

Impact Tool Applications

Free & prevailing torque fasteners such as self-threading bolts. Medium to Soft Joints Heavy Duty Cycle Applications (up to 30 bolts/minute)

PSI-C Controllers and Transducer-Controlled Pulse Tools Enable High Torque Accuracy and Traceability of Results
PE TransducerControlled Pulse Tools

PSI-C

For Closed-Loop Transducer Control Pulse Tools

Pulse and Impact Torque Capability

Non-Shutoff Straight Pulse Tools
P2 P3

Non-Shutoff Pistol Pulse Tools

P2
3 10 15 30 50

P3
70 90

P4
115 150

P5
200 250 310 400

Transducer-Controlled Pistol Tools

PA2
3 10 15 30 50

PA3
70 90

PA4
115 150 200 250 310

Pulse
400

Impact
KB5
550 700

KA3
3 10 15 30 50 70 90 115 150

KA4
200

KB4
250 310 400

Pulse Non-shutoff Tools

Enhance Quality and Productivity
Dual chamber motor and double blade pulsing mechanism speed tightening. Pistol or straight models fit different tightening applications. Two fill holes eliminate the need for vacuum fixturing to change the hydraulic fluid. PSI-Qualifier compatible for error proofing assembly operations.

Ergonomic Design Reduces Operator Fatigue

Virtually no torque reaction to the operator. Ergonomically quiet with low vibration. Oil-free operation eliminates fogging and product contamination. Comfortable elastomer grip on pistol models.

PSI-Qc Qualifiers Enable Error Proofing of Non-shutoff Pulse Tools

Non-shutoff Pulse Tool

PSI-Qc

For Non-shutoff Pulse Tools OK / NOK Hose Light

AIR SHutoff TOOLS

portfolio of crowfoot, tubenut, hold-n-drive, and flush socket heads. Stanley also delivers custom configurations to address assembly challenges. Adding a PSI-Q Qualifier enables fastening cycle monitoring that improves quality. The PSI-Q compares the fastening cycle to a stored optimal signature and gives an OK/NOK signal. The PSI-Q can interface to plant systems for error proofing that prevents missed fasteners.

Air Shutoff Tools Offer Robust Performance with Torque Capability from 1 to 2,000 Nm
Stanley continues to supply simple and highly reliable air shutoff tools that have been an industry standard for over 40 years. These tools use only one moving part to shutoff the motor. A wide range of handles, mounting options, and output types can fit the job. Models include pistol, swivel pistol, lever and fixured motors. Mounting options include reaction bars, base mount brackets, flanges, and springloaded spindles. Output types include the industry-leading

Air Shutoff Torque Capability

Pistol

Straight Tools

A30U

A40SB

A40SB\3/5

Handheld or Fixtured

A40LB

Small Angle

Angle Tools

A40LB3/5

A2LA

Crowfoot/Tubenut

F30

F30

Handheld

A30LA
3 10 15 30 50 70 90 115 150 200 250 310

A40LA
400 600 800 1,000 1,500 2,000

CLUTCH SHutoff TOOLS Clutch Torque Capability

Straight Tools
Handheld

Adjustable Clutch Shutoff Tools Improve Precision and Ergonomics with Torque Capability from 1.0 to 150 Nm
Clutch shutoff tools disengage the motor from the drive spindle at a torque level preset at the tool. The fast clutch shutoff minimizes

A32LB

A33LB2

Crowfoot/Tubenut

Angle Tools

F32

F33

Handheld or Fixtured

operator effects and torque level is not affected by supply pressure variations. Ergonomic

A32LA
3 10 15 30 50 70 90

A33LA
115 150 200

improvements result from a fast shutoff that lowers torque reaction impulse. The low torque reaction impulse makes clutch actuated shutoff tools ideal for hand-held applications.

PSI-Q Qualifiers Enable Error Proofing of Shutoff Tools

OK / NOK Hose Light For any Shutoff Tool Shutoff Tool

PSI-Q

OUTPUT OPTIONS

Hundreds of output designs enable solutions that fit the process

Stanley manufactures a complete range of outputs to access all types of threaded fasteners. By controlling both the design of the tool and the output, Stanley can properly match components to gain optimal performance and long life. With over 40 years of experience in developing standard and special outputs, Stanley has the expertise to handle the most challenging fastening requirements.
StraigHt

STRAIGHT

Straight and pistol handle tools fit applications with direct access to the fastener. Multiple spindle fixtured straight tools use retractable spindles to help engage the spindles on the job. Offset spindles enable assembly of tight bolt centers.

Angle tools can access fasteners in spaces not accessible to straight tools. Multiple spindle fixtured angle tools use retractable spindles to help engage the spindles on the job.

Angle

Flush angle tools can access vertical spaces 50% lower than standard angle tools.

FlusH Angle

FLUSH ANGLE
H

Crowfoot nutrunners have a range of sizes and torque levels to access fasteners in unique, hard to reach applications.

CroWfoot

H W

Tubenut nutrunners have open sockets that enable the tool end to be put over a tube, hose, or other tubular connection to secure a fitting.

TuBenut

TUBENUT

H W

Hold and drive tools simultaneously hold the bolt while the nut is tightened. A formed end on the bolt interfaces with a mating tang or bit to prevent bolt rotation.

HolD & DriVe

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STRAIGHT CLUTCH SHUTOFF

Model Straight A32LB A33LB2 Torque Range Nm lb ft 5 - 23 3 - 17 15 - 48 11 - 35 "R" Side to Center mm in 23 0.9 23 0.9

STRAIGHT AIR SHUTOFF

Torque Range Pistol Nm lb in A30U 1 - 13 9 - 115 Straight or Pistol Nm lb ft A40LB/SB 10 - 90 7.5 - 65 A40LB3 105-325 78-240 A40LB4/SB4 170- 1435 125 - 1060 A40LB5/SB5 350 - 2035 258 - 1500 Model "R" Side to Center mm in 21 0.8 mm in 25 1 35 1.4 38 1.5 44 1.7

ANGLE CLUTCH SHUTOFF

Clutch Shutoff Angle A32LAA A32LA1 A32LA2 A33LA2 A33LA3 A33LA4

ANGLE

Torque "R" Side Clearance Range to Center Height Nm lb ft mm in mm in 3 - 15 2 - 11 13 0.5 72 2.8 7 - 30 5 - 22 14 0.55 73 2.9 19 - 40 14 -29 17.5 0.7 78 3.1 18 - 59 14 - 44 17.5 0.7 78 3.1 34 - 90 25 - 66 22 0.9 101 4 75 - 150 55 - 110 26 1.03 117 4.6

ANGLE AIR SHUTOFF

Air Shutoff Angle A30LA A30LA2 A40LA A40LA2 A40LA3 A40LA4

Torque Range Nm lb ft 2-20 13-15 12 - 33 9 - 25 17 - 54 12 - 40 16 - 126 12 - 93 63 - 156 47-115 103 - 450 75 - 330

"R" Side to Clearance Center Height mm in mm in 13 0.5 72 2.8 17.5 0.7 78 3.1 17.5 0.7 78 3.1 22 0.9 101 4 26 1.03 117 4.6 32 1.25 138 5.4

FLUSH ANGLE CLUTCH SHUTOFF

Model Flush A32LAA A33LA2 A33LA3 A33LA4 Torque Range Nm lb ft 3 - 15 2 - 11 18 - 59 14 - 44 34 - 90 25 - 66 75 - 150 55 - 110

"R" Side Clearance to Center Height mm in mm in 13 0.5 34 1.32 17.5 0.7 40 1.56 22 0.9 50 1.95 26 1.03 60 2.37

FLUSH ANGLE AIR SHUTOFF

Model Flush A30LA A30LA2 A40LA A40LA2 A40LA3 A40LA4 Torque Range Nm 2 - 20 12 - 33 17 - 54 16 - 126 63-156 103 - 450 lb ft 1.3-15 9 - 25 12 - 40 12 - 93 47-115 75 - 330

"R" Side Clearance to Center Height mm in mm in 13 0.5 34 1.32 17.5 0.7 40 1.56 17.5 0.7 40 1.56 22 0.9 50 1.95 26 1.03 60 2.37 32 1.25 71 2.8

CROWFOOT

CROWFOOT CLUTCH SHUTOFF

Model Crowfoot F32/33L69 F33L246 F33L29/35 F33L10/31 Torque Range Nm lb ft 6 - 31 4.5 - 23 17 - 38 12 - 28 10 - 30 7 - 22 22 - 60 16 - 44 Width mm 32 32 38 38 Clearance Height in mm in 1.25 16 0.64 1.25 20.5 0.8 1.5 14 0.55 1.5 28 1.1

CROWFOOT AIR SHUTOFF

Torque Range Crowfoot Nm lb ft F30L8 1.5-13 1-9 F30L69 13-30 10-22 Model Width mm 25.4 32 Clearance Height in mm in 1 16 0.64 1.25 16 0.64

TUBENUT CLUTCH SHUTOFF

Model Tubenut F33L346 F32L252 F32/33L74 F33L264 Torque Range Width Nm lb ft mm 15 - 21 11 - 15.5 42 14 - 20 10 - 14.5 42 10 - 30 8 - 22 48 16 - 44 12 - 32 54 Clearance Height in mm in 1.65 14 0.55 1.65 14 0.55 1.9 14.5 0.57 2.1 18 0.7

TUBENUT AIR SHUTOFF

Model Tubenut F30L346 F30L252 F30L74 F30L264 Torque Range Nm 12 - 24 12 - 25 6.5 - 24 17-47 lb ft 9 - 18 9 - 19 5 - 18 13.35 Width mm 42 42 48 54 Clearance Height in mm in 1.65 14 0.55 1.65 14 0.55 1.9 14.5 0.57 2.1 18 0.7

HOLD & DRIVE

HOLD & DRIVE CLUTCH SHUTOFF

Torque "R" Side Head Height Model Range to Center @ 1" Travel Hold & Drive Nm lb ft mm in mm in A33LA3H 15 - 85 11 - 63 22 0.9 118 4.65 A33LA4H 60 - 135 44 - 100 26 1.03 114 4.6

HOLD & DRIVE AIR SHUTOFF

Torque "R" Side Head Height Range to Center @ 1" Travel Hold & Drive Nm lb ft mm in mm in A40LA3H 63-155 47-115 26 1.03 117 4.6 Model

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Assembly Technologies

GLOBAL LOCATIONS
WORLD HEADQUARTERS SALES AND SUPPORT AMERICAS/ASIA-PACIFIC FRANCE ITALY GERMANY UK CHINA JAPAN WEB ADDRESS
AIR0707 - ENU

STANLEY ASSEMBLY TECHNOLOGIES 5335 Avion Park Drive Cleveland, Ohio 44143-2328 USA Tel: +1 (440) 461-5500 Fax: +1 (440) 461-5592 STANLEY ASSEMBLY TECHNOLOGIES Applications and Productivity Center 1875 Research Drive Suite 200, Troy, MI 48083 USA Tel: 1 (248) 824-1100 Fax: +1 (248) 824-1110 Toll Free Service: (877) 787-7830 Toll Free Sales: (877) 709-8006 STANLEY ASSEMBLY TECHNOLOGIES Europe, China & India Headquarters Outils Portatifs et Systemes dAssemblage Zone Immoparc bat Loire 4, 78190 Trappes, France Tel: +33 (1) 3050 9100 Fax: +33 (1) 3051 0708 STANLEY ASSEMBLY TECHNOLOGIES (ITALY) Divisione Assembly Technologies 47 Via Parco, 20046 Biassono (MI) Tel: +39 (039) 2389.1 Fax: +39 (039) 2389970 STANLEY ASSEMBLY TECHNOLOGIES (GERMANY) Frankfurter Strae 74 D-64521 Gro-Gerau, Germany Tel: +49 (0) 6152 8052-0 Fax: +49 (0) 6152 8052-22 STANLEY ASSEMBLY TECHNOLOGIES (UK) Gowerton Road Brackmills, Northhampton NN4 7BW, England Tel: +44 (1604) 827247 Fax: +44 (1604) 827277 STANLEY ASSEMBLY TECHNOLOGIES (CHINA) Room 1908, Shanghaimart Tower 2299 Yan An Road West, Shanghai 200336, China Tel: 011-86-21-3208-4550 Fax: 011-86-21-6236-0191 STANLEY ASSEMBLY TECHNOLOGIES (JAPAN) 110 Sanmai-Cho Kanagawa-Ku Yokohama 221-0862, Japan Tel: 81 45 413 3030 Fax: 81 45 413 3031 www.StanleyAssembly.com

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