MATERIAL TESTING PLAN Document Code : DCPL/QA/MTP Revision:00 Material Inspection Test Performance

Penetration

110

Frequency
2 Samples/Lot

Specific Gravity

2 Samples/Lot

Softening Point

2 Samples/Lot

Bitumen

In-house Lab Inspection Viscosity

2 Samples/Lot

Flash & Fire Point

2 Samples/Lot

Ductility

2 Samples/Lot

Loss of Heating

2 Samples/Lot

DESAI CONSTRUCTION PVT. LTD.

Prepared By-Shah Sanket S

MATERIAL TESTING PLAN Document Code : DCPL/QA/MTP Revision:00 Relavant I.S Code
I.S 1203-1978

210

Tolerance
30-40 60-70 80-100 0.99 0.99 0.99 50-65 40-55 35-50 2500 +/-500Poises / 90 Second 1000 +/-200Poises / 70 Second 500 +/-100Poises / 50 Second Flash 175C Min Fire 175+5C 50 Cm 75 Cm 75 Cm 1% Min. 1% Min. 1% Min.

I.S 1202-1978

I.S 1205-1978

I.S 1206-1978 (Part 2)

I.S 1209-1978

I.S 1208-1978

I.S 1212-1978

DESAI CONSTRUCTION PVT. LTD.

Prepared By-Shah Sanket S

Material

Inspection
Field Inspection In-house Lab Inspection " " " External Lab Inspection

Test Performance
Visual Check Fineness Consistency Initial & Final Setting time Compressive Strength Soundness

Frequency
Each Consignment Each Consignment Each Consignment Each Consignment Each Consignment Each Consignment

Lime Saturation Factor Cement " " " " Ratio of Alumina & iron Oxide Insoluble Residue Magnesia % by Mass Total Sulphar Content " " " Loss of Ignition Na2O for Reactive Aggregates

Each Consignment

Each Consignment Each Consignment Each Consignment Each Consignment Each Consignment Each Consignment

Relavant I.S Code

N.A I.S 4031 (Part I) 1988 I.S 4031 (Part IV) 1989 I.S 4031 (Part V) 1990 I.S 4031 (Part VI) 1991 I.S 4031 (Part III) 1992

Tolerance
When the fingurs rubbed in cement it feels cool. Fineness should not be greater than 10% Penetration up to 5 to 7mm from base. Penetration up to 5 to 7mm from base. As per grade Expansion Should not be greater than 10mm When test in accoradance with "Le-Chatelier" * Expansion Should not be greater than 0.8% When test in accordance with Autoclave test. Not more than 1.02 & not less than 0.66 (For 33 Grade),Not more than 1.02 & not less than 0.66 (For 43 Grade),Not more than 1.02 & not less than 0.8 (For 53 Grade) Not less than 0.66 for 33.43 & 53 Grade Not more than 4% (For 33 Grade),Not more than 2% (For 43 & 53 Grade) Not more than 6% (For 33,43 & 53 Grade) Not more than 2.5% (For 33,43 & 53 Grade) when C3A less than or equal to 5%,Not more than 3.0% (For 33,43 & 53 Grade) when C3A more than 5% Not greater than 5% (for 33,43 & 53 Grade) Not greater than 0.6% (For 53 Grade)

I.S 4032-1985

I.S 4032-1985 I.S 4032-1985 I.S 4032-1985 I.S 4032-1985 I.S 4032-1985 I.S 4032-1985

Material

Inspection
Field Inspection In-house Lab Inspection " " " " External Lab Inspection " "

Test Performance
Visual Check Sieve Analysis Silt Content Specific Gravity Water Absorption Moisture Content Unit Weight & Bulkage Soundness Organic Impurities

Frequency
Each Truck One Test for Every 150 Cum Daily One Test for Every 150 Cum One Test/Source One Test/Source One Test/Source

Sand

Relavant I.S Code

N.A I.S 2386 (Part I) 1963 I.S 2386 (Part I) 1963

Tolerance
Clay lump should not be presend in Sand

2.2 to 3.2 Silt Content should not be more than 8% Specific Gravity should be greater than 2.4 Water Absorption should be less than 2% I.S 2386 (Part III) 1963 Unit Weight Should not vary upto 75 Kg/Cum & I.S 2386 (Part III) 1963 Bulkage should not be more than 20% Loss not greater than 10% & 12% after 5 Cycles I.S 2386 (Part V) 1963 of immersion in Na2So4 & Mgso4. Coal & Lignite-1%,Clay Lumps-1%,75 Micron I.S 2386 (Part II) 1963 Passing-3% Shale-1%

Material

Inspection
Field Inspection In-house Lab Inspection " " "

Test Performance
Visual Check Sieve Analysis Specific Gravity Water Absorption Moisture Content Aggregate Impact Value

Frequency
Each Truck One Test for Every 150 Cum One Test for Every 150 Cum

" Coarse Aggregate Aggregate Crushing Value " " " External Lab Inspection " Flakiness Index Unit Weight Soundness Organic Impurities

One Test for Every 150 Cum

One Test/Source One Test/Source One Test/Source

Alkali Aggregate Reactivity One Test/Source " " Petrographic Examination One Test/Source

Relavant I.S Code

N.A

Tolerance

Size,Shape & Colour should be uniform.Lump should not be presend in Sand For 20mm F.M should be in between 6 to 7 & for I.S 2386 (Part I) 1963 12.5mm F.M Should be in between 5 to 6. Specific Gravity should be greater than 2.4 Water Absorption should be less than 2% I.S 2386 (Part III) 1963 For Wearing Surface loss not greater than 30% & for non-wearing surface loss not greater than I.S 2386 (Part IV) 1963 45% For Wearing Surface loss not greater than 30% & for non-wearing surface loss not greater than I.S 2386 (Part IV) 1964 45% I.S 2386 (Part I) 1963 Flakiness Indes should not be greater than 35% I.S 2386 (Part III) 1963 Unit Weight Should not vary upto 75 Kg/Cum Loss not greater than 12% & 18% after 5 Cycles I.S 2386 (Part V) 1963 of immersion in Na2So4 & Mgso4. Coal & Lignite-1%,Clay Lumps-1%,75 Micron I.S 2386 (Part II) 1963 Passing-3% Shale-1% Falling in left side of Sc/Re Curve 'Innocuous' & Falling in right side of Sc/Re curve "Deleterious'.

I.S 2386 (Part VII) 1963

Deleterious constituents plus silt shall not I.S 2386 (Part VIII) 1964 exceeds 5%

Material

Inspection
Field Inspection External Lab Inspection

Test Performance
Visual Check Suspended Solid Total Dissolve Solid pH

Frequency
Random One Test/Source One Test/Source One Test/Source One Test/Source One Test/Source

Water

Chloride Content 0.1N NaOH reagent required/100 ml H2O for Phenolphthelein Alkalinity 0.2N H2SO4 reagent required/100 ml H2O for Methyl orange Alkalinity Sulphate Content

One Test/Source One Test/Source

Relavant I.S Code

N.A I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2000 I.S 3025-1986, I.S 456-2001 2.0 gms/Lit Max 3.2 gms/Lit. Max Not Less than 6

Tolerance
It should be Colourless & odourless.

2.0 gm/Lit For P.C.C & 0.5 gm/Lit For R.C.C Not more than 10 ml/100ml H2O

Not more than 25 ml/100ml H2O 0.4 gms/Lit Max