Gii Thiu Quy Trnh Sn Xut cc sn phm thy sn ng lnh at http://www.foodbank.com.vn/quy-trinh-san-xuat-thuy-san-dong-lanh/a137109.

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Thuyt minh qui trnh:

CNG ON THNG S K THUT CHNH M T

TIp nhn nguyn liu (TNNL)

Trng lng t 0.5 kg n 3.5 kg.

- Nguyn liu trc khi thu mua c b phn thu mua kim sot cc ch tiu khng sinh, d lng cc cht c hi, giy cam kt v vic kim sot cht lng c trong qu trnh nui khng s dng khng sinh cm, khng sinh hn ch/ thc n c kim sot, nguyn liu c thu mua v vn chuyn v nh my bng ghe c. Ti khu TNNL, QC cng on TNNL kim tra mt ln na cc yu cu nh: c sng, giy kim tra cc ch tiu khng sinh (KS) cm (CAP, AOZ, MG/LMG,), i vi th trng M phi kim t ch tiu ENRO/CIPRO, Flumequine i vi l NL ang tip nhn, t khai xut x nguyn liu ca nh cung cp, khng sinh hn ch (ENRO, CIPRO, Tetracylin, Oxiytetracylin, Clotetracylin), thc n c kim sot v ngng s dng khng sinh t nht 30 ngy trc khi thu hoch. Thng bo ca Nafiqad v d lng thuc tr su v kim loi nng vng khai thc nguyn liu trc khi a vo sn xut. Sau c tin hnh kim tra cm quan trc khi nguyn liu c tip nhn a vo sn xut ti nh my. - C sau khi c tip nhn, chuyn n cng on ct hu qua mng np liu. Sau cng nhn khu ct hu s dng dao chuyn dng ct vo phn yt hu c, mc ch lm cho c cht, loi ht mu trong c th c v lm cho tht c sau fillet c trng c gi tr cm quan cao.

Ct hu

Ra 1

Nhit (T0) nc ra t 2025 oC Thi gian ngm 7-10 pht

- Sau khi ct hu, c c chuyn sang cng on ra 1 ra sch mu, nht v cc tp cht bm trn b mt c. C c ra bng my ra t ng. Thi gian ngm c t 7-10 pht. - C sau khi qua my ra 1 s c bng ti chuyn n khu fillet, cng on fillet vi mc ch tch phn tht c ra khi phn u, xng c v ni tng. Yu cu thc hin: Thao tc phi chnh xc, ng yu cu k thut.

Fillet

 Ra 2 - T nc ra: 100C - Thi gian (T) ra:

0

Ming c sau fillet phi phng, p. Khng v ni tng. Khng b rch phn tht. Ly trit phn tht.

Khng c st xng. - C sau khi qua khu fillet c chuyn n cng an ra 2. Bn thnh phm c ra bng thit b ra t ng .

- Cng on ra 2 nhm lm sch mu v nht ng thi lm gim bt lng vi sinh vt bm trn < 1 pht. b mt ming fillet. Lng da - Sau khi ra 2, bn thnh phm (BTP) c a qua my lng da nhm loi ht da, to iu kin thun li cho cng on sa c. 0 0 Chnh - T BTP 15 C - Sau cng on lng da tin hnh chnh hnh hnh (sa nhm ct b tht , m, xng, da lm tng gi tr c) cm quan, ng thi lm gim bt vi sinh vt trn ming c, gip ming c c hnh dng nht nh. - Tuy nhin vic loi b c m eo, m lng, xng d, da u, m hng, ui ra khi ming fillet v trnh khng c rch ui, rch u, phm tht qu nhiu. - Mi r c sau khi chnh hnh xong s c chuyn ln cng on kim s b. Ti y ngi cng nhn kim s b kim tra li tng ming c fillet xem sch ht m lng, m eo, da u trng, da u en, ming c c b sn hay khng. Nu t yu cu th r c c cn xc nh nng sut cho tng cng nhn chnh hnh. Sau BTP c chuyn qua cng on soi k sinh trng - Sau khi kim s b xong, BTP c chuyn sang cng on soi KST. Cng nhn cng on soi KST s t tng ming c fillet ln bn soi, quan st bng mt v loi b nhng ming fillet c KST, m en, m . - Bn thnh phm sau khi soi k sinh trng c chuyn sang cng on ra 3. BTP c a vo my ra loi b cc tp cht, lm tri phn m vng v vn m cn bm trn ming c -Nhit nc phi t 100C. Sau khi ra xong BTP c chuyn qua cng on x l. Thi gian ra khng qu 1 pht cho 1 ln ra

Kim s b

T0 BTP 150C

Soi k sinh trng (KST) Ra 3

T0 BTP 150C

T0BTP 150C T0 nc ra 100C

Pha-X l ph gia

T0BTP 150C Thi gian quay mi m 20 30 pht. T0 dung dch x l (3-70C). T0 BTP 150C

- Bn thnh phm sau khi ra xong, ro v cho vo my quay chuyn dng quay ph gia cho ming c bng p m bo cht lng ca ming c trong qu trnh cp ng v bo qun.

phn c Phn mu

Cn

Xp khun

Ch ng

- BTP sau khi x l c chuyn qua cng on phn c, phn mu, nhm p ng yu ca hp ng. Ti cng on ny BTP c phn c thnh cc size (60-120, 120-170, 170-220, 220-Up) v cc loi mu c bn (trng, trng hng, hng, hng nht, vng, vng nht ). Ty theo yu cu ca khch hng m phn thnh tng loi khc nhau. Theo yu cu - Cng on cn xc nh khi lng cho mi n t hng. block ty theo yu cu ca tng khch hng. Sau khi cn xong chuyn BTP qua cng on xp - ng theo loi, khun. c T0 BTP 150C - Sau khi cn xong BTP c xp ln khun phc v cng tc ch ng, cp ng. nh dng block lm tng v m quan cho sn phm. Nu c m bng c th c chm nc lm lnh c nhit 4 0C nhm tng thi hn bo qun sn phm (Nhng khng vt qu 20%). 0 T kho/ bn ch - Sau khi xp khun hoc phn loi xong nu cha s lng cp ng hoc thit b cp ng ng :-10C40C khng cp ng kp th a vo cng on ch ng. Nhit BTP ch ng - Bn thnh phm trong kho/ bn ch ng phi 100C. c xut nhp theo nguyn tc vo trc, ra Thi gian (T) ch ng 4 gi. T0 trung tm sn phm - 180C Thi gian cp ng( Block ) 2 gi Thi gian cp ng ( IQF ) 30 pht trc. Lun duy tr nhit kho ch ng: -1 4 0C, Nhit BTP ch ng 100C v thi gian ch ng 4 gi. - Sau khi c bn thnh phm cho cng tc cp ng s tin hnh cp ng: * Bn thnh phm c cp ng theo 2 dng: - Cp ng bng t ng tip xc: i vi sn phm cp ng block. BTP sau khi xp khun hoc sau khi ch ng, a vo cp ng bng t ng tip xc, thi gian cp ng khng qu 2 gi. - Cp ng bng bng chuyn IQF: i vi sn phm cp ng IQF. Thi gian cp ng ty thuc

Cp ng

vo kch c ca ming fillet nhng 30 pht, nhit trung tm ca sn phm phi t -18 0C. - i vi sn phm ng Block, sau khi cp ng c chuyn qua khu tch khun. sau c chuyn qua cng on d kim loi v bao gi. - i vi sn phm ng IQF sau khi cp ng sn phm c m bng, nhit nc m bng 40C sau c chuyn qua cng on ti ng. - Qu trnh m bng sn phm c thu nhit nn sn phm phi c ti ng, ti ng c thc hin bng thit b ti ng m bo nhit trung tm ca sn phm. - Sn phm trc khi bao gi c cn xc nh trng lng. Ty theo tng c c, n t hng m sn phm c trng lng c khc nhau.

Tch khun (Block), M bng - T0 nc m bng Ti ng T 1 0C 40C - T l m bng 20%. Cn ng trng lng theo yu cu tng n hng ca tng khch hng

Cn

D kim loi

- ng theo loi, c - Fe ( - Sn phm sau khi cn t yu cu c thc hin 1.2mm ) v Inox cho vo PE/PA sau chuyn qua cng on d ( 2.0 mm ). kim loi. . - i vi cng on d kim loi sn phm dng block:cho tng block sn phm a qua my d kim loi pht hin v loi b mnh kim loi c th hin din trong sn phm. - i vi sn phm d kim loi dng IQF: Sn phm c cn xong cho vo PE/PA a qua my d kim loi pht hin v loi b mnh kim loi hin din trong sn phm. Tn sut kim tra my d kim loi vo u ca, cui ca v mi 1gi/ ln m bo kim sot c kim loi: Fe ( 1.2mm) v Inox ( 2.0 mm). i vi bao gi 2 block/ctn, 2 PE/ ctn, hoc 10 Nu sn phm c kim loi th tin hnh loi b. - i vi sn phm ng Block: C 2 block c bao gi trong mt carton hoc trong mt s trng hp s theo yu cu c th ca tng khch hng.

Bao gi

PE/ctn

- i vi sn phm ng IQF: Thng thng c 2 PE c bao gi trong 1 carton hoc 10 PE bao gi trong mt carton. Tuy nhin trong mt s trng hp s theo yu cu c th ca tng khch hng. - ai np 2 dy ngang, 2dy dc hoc theo yu cu khch hng - Sn phm sau khi bao gi xong c a vo kho bo qun. nhit kho bo qun - 200C

Bo qun

T0 kho bo qun: 200C