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INDUSTRIAL PROCESS CONTROL AND MONITORING SYSTEM

A*M:
The main aim of this project is to contin o s!" monitor an# contro! the processes that are #istri$ te# amon% &ario s sites sin% 'i%$ee techno!o%"(

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The p rpose of the project is to imp!ement an a tomatic #ata co!!ection an# archi&in% S"stems sin% the )ire!ess comm nication techno!o%" 'i%$ee(

MET.ODO/O01: B/OC2 D*A0-AM: CONT-O/ SECT*ON:

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LCD PO,ER SUPPLY TEMPERATURE SENSOR MICRO CONTROLLER RELAY *URNACE

P-OTO SENSOR

MATERIAL PAC.ING SYSTEM R* RECEI+ER

MOTOR DRI+ER

DC MOTOR

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DESC-*+T*ON:

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Most of the in# stria! p!ants ha&e a contro! room )here a SCADA s"stem is insta!!e#( This s"stem ena$!es a site operator to monitor an# contro! processes that are #istri$ te# amon% &ario s sites( S ch s"stems re# ce c"c!e time/ impro&e 0 a!it" an# increase profit mar%in( So in or#er to a tomate a!! the man fact rin% process a s"stem is nee#e# to monitor an# confi% re #ifferent components( A!tho %h specia!i1e# s"stems are a&ai!a$!e in the mar2et $ t soft)are are not a&ai!a$!e for stan#ar#i1ation of the comm nications )ith Micro contro!!er( Aim of this project is not on!" to #e&e!op a SCADA s"stem $ t a!so to stan#ar#i1e the comm nication )ith Micro contro!!er( In this s"stem )e )i!! se temperat re sensors/ )hich sense the temperat re of the f rnace( It is con#itione# to partic !ar &a! e/ if that &a! e #rops to certain !e&e! then the microcontro!!er %ets that information an# contro!s temperat re to a $a!ance# rise/ thereafter as the con#ition )or2s the microcontro!!er contin o s!" has f !! f!e#%e# contro! o&er that %ross temperat re !e&e!( If the temperat re sensor senses a hi2e in the !e&e! of temperat re then that information is sen# to the microcontro!!er )here the inte!!i%ent s"stem 3microcontro!!er4 )ith certain sensiti&e operation contro!s that hi2e# temperat re to a $a!ance# temperat re !e&e!( Usin% 2e"pa# )e can set spee# of motors( ,e can set the #esire# spee# $" interfacin% 2e"pa# thro %h microcontro!!er to the motor( -ere )e are %oin% to &ar" the spee# of the motor sin% P,M(

TEC.NO/O01:
-ere in this project )e are %oin% to se 'i%$ee comm nication for remote accessin% of a tomate# s"stem( Pro$a$!" the most sef ! thin% to 2no) a$o t the 'i%$ee comm nication is that it is an internationa! stan#ar# comm nication( 'i%$ee comm nication )or2s $" creatin% e!ectroma%netic )a&es at a so rce an# $ein% a$!e to pic2 p those e!ectroma%netic )a&es at a partic !ar #estination( These e!ectroma%netic )a&es tra&e! thro %h the air at near the spee# of !i%ht( The )a&e!en%th of an e!ectroma%netic si%na! is in&erse!" proportiona! to the fre0 enc"5 the hi%her the fre0 enc"/ the shorter the )a&e!en%th(

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SCADA s"stems not on!" pro&i#e the a$i!it" to easi!" #esi%n an# imp!ement #ata co!!ection an# archi&in% S"stems/ $ t a!so pro&i#e the means of imp!ementin% more comp!e6 an# !ess common forms of contro! s ch as Statistica! Process Contro!( SCADA is $ecomin% an inte%ra! part of the comp!ete #esi%n so! tion it pro&i#es a ser )ith a 7rea! time )in#o)8 into the process( These s"stems can $e #esi%ne# to pro&i#e a ser at a remote !ocation )ith the same 3or %reater4 access to process than someone )ho is !itera!!" stan#in% in front of the e0 ipment(

SO:T;A-ES:
9( Em$e##e# C :( .ei! IDE ;( Uc<*!ash

.A-D;A-ES:
9( Micro contro!!er :( Po)er S pp!" ;( 'i%$ee transcie&er =( Re!a"s >( DC motor ?( Photo sensor @( Temperat re Sensor A( * rnace B( LCD

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So $" sin% this project )e can imp!ement an a tomatic #ata monitorin% an# contro!!in% S"stems thro %h SCADA to contro! #ifferent sections of a s"stem )ire!ess!" sin% the 'i%$ee techno!o%"(

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