Tugas 4 - EXERCISE QUESTIONS

1. Incomplet efusion shall be considered a defect when t he lengt h of an individual indicat ion exceeds:
A. 1/8 in
B. 25%of wall t hickness
C. 1/4 in
D. 1.0 in
E. no incomplet e fusion is permit ted
2. Porosit yis:
A. evidence of gas t rappedin t he coolingmet al
B. generally a spherical indicat ion
C. is considereda defect if a single pore is larger t han 1/8 in
D. of t he t ypes P, CP, HB
E. all of t he above
3. Which of t he followingapply t oan ESI?
A. A nonmet allic solidt rappedin t he weldmet al
B. Broken slaglines
C. An indicat ion usually found at t he fusion zone
D. A nonmet allic solidt rappedbet ween t he weldmet al andbase met al
E. All of t he above
4. What are t he result s when a port ionof t he root beadhas been blown int o t he pipe?
A. Porosit y
B. Nonmet allic solids in t he base met al
C. Undercut
D. Burn-t hrough
E. Underfill
5. Which of t he followingapply t ost ar cracks?
A. Caused by vibrat ions during welding
B. Caused by met al cont ractions duringsolidificat ion
C. Caused by inclusions
D. Generally weaken t he weld excessively
E. Are usually ground out andrepaired
6. The maximum widt h of an isolat edslag inclusion in a weld on a pipe whose out side diamet er is 6.625 in is:
A. 1/16 in
B. 1/8 in
C. 1/2 in
D. 1.59mm
E. bot h B andD above
7. The maximum lengt h of a crat er crack is:
A. 1/8 in
B. 5/32 in
C. no cracks are allowed
D. 1/2 t he widt h of t he bead
E. crat ers in welds cannot crack
8. When using ult rasonic t est ing, linear indications buriedwit hin t he weld are unaccept able if t hey:
A. exceed 2 in in aggregat e lengt h in a cont inuous 12 in lengt h of weld
B. exceed5/32 in
C. have an aggregat e lengt h t hat exceeds 8%of t he weldlengt h
D. exceed 6%of t he weld lengt h
E. bot h Aand C above
9. When visually inspect inga pipe weld youmeasure some undercut at t he face of t he weld. The undercut
mechanically measures 1/64 in deep andapproximately6 in long. The undercut is:
A. not accept able
B. must first be checkedagainst radiograph measurements
C. unaccept able because it exceeds 2 in
D. accept able
E. undercut cannot be producedon face side of weld
10. Linear indicat ions are t hose indicat ions whose:
A. lengt h is more t han t hree t imes it s widt h
B. lengt h is equal t o it s widt h
C. lengt h is more t han four t imes it s widt h
D. widt h is equal t o it s lengt h
E. lengt h is less t han it s widt h
11. Upon visual det ect ion of a weldcrack, what should t he inspect or do?
A. Send it t o product ion for repair
B. Have it removedfrom t helineunless permit tedby 9.3.10
C. Submit it for addit ional nondest ruct ive t esting
D. A and C above
E. Send it t o t he company representative
12. Repairedwelds shall:
A. meet t he st andards of accept abilit yof Sect ion 9
B. be examinedby t he company representative
C. be submit t edfor radiographic inspect ion
D. be groundsmoot h wit h a minimum of met al removal
E. be re-inspect edby a Level III inspect or
13. Which of t he followingare required in a weld repair procedure?
A. Met hodof defect removal
B. Preheat requirements
C. Specificat ion informat ion containedin 5.3.2
D. Welding process or processes
E. All of t he above are required
14. Defect s ot her t hancracks may be repaired:
A. wit h prior companyaut horizationif t he defect is in t he root
B. wit h prior company aut horizationif t he defect is in t he filler beads
C. wit h prior company aut horizationif t he defect is in t he cover pass
D. wit hout using a qualified welding repair procedure
E. A and B above
15. Crackedwelds may be repairedprovidedwhich of t he followingcrit eria are met ?
A. The lengt h of t he crackis less t han 8%of t he weldlengt h
B. The weld is made by a qualified welder
C. A complet e repair procedure has been developedanddocument ed
D. All of t he above
E. B and C above
16. Who shouldagree on t he radiographic procedure t o be used?
A. The inspect or andt hewelder
B. The companyandt he radiographer
C. The companyandt he welder
D. The company andt heCWI
E. The companyandt he radiographic contractor
17. Ult rasonic t estingpersonnel Level III:
A. are permit tedt o calibrat e equipment
B. are permit t edt oint erpret test result s
C. may be required t o demonst rate skills for t he company representative
D. shall develop t he applicat ion technique andapprove t estingprocedure
E. all of t he above
18. Using t he ISO IQI, t he image qualit y indicat or usedt o t est a CJP weld in a pipe wit h a 0.432 in wall t hickness
is ident ifiedby what number?
A. 10
B. 11
C. 12
D. 15
E. 17
19. Using t he ASTM E 747 IQI, t he essent ial wire diamet er t o use for a CJP weld in a pipe wall t hickness of 0.55
in is:
A. 0.008 in
B. 0.010 in
C. 0.013 in
D. 0.016 in
E. 0.020 in
20. What condit ions must be consideredwhen using ult rasonic t est ingon in-service welds?
A. The scope of use for ult rasonic t est ingis at t he optionof t heinspector
B. Pipe seams are not requiredt o be ground flush
C. Result s are non-uniform from unit t ounit
D. Surface imperfect ions can int erfere wit h it s use
E. Surfaces must be coat edprior t o t esting
21. A radiographic t est met hodusinggamma radiat ion is being used t o t est a weld. When wire t ype image qualit y
indicat ors are used, t he image of t he essent ial diamet er shall be:
A. t he t hickness of t he image qualit y indicat or
B. clear wit h t he image qualit y indicat or visible next t o t he weld
C. clear across t he ent ire area of int erest
D. t he image qualit y indicat or does not have t obe visible on t he film.
E. wire t ype image qualit y indicat ors are not permittedin API 1104
22. Who shall int erpret t he radiographic film of product ionwelds?
A. Level I radiographer
B. Level I or Level II radiographer
C. The welding inspect or
D. Level II or Level III radiographer
E. The companyrepresentative
23. What is t he essent ial diamet er requiredfor radiographing0.750in st eel wit h an ISOIQI?
A. 0.013 in [0.33 mm]
B. 0.020 in [0.51 mm]
C. 0.016 in [0.41 mm]
D. 0.025 in [0.64 mm]
E. 0.010 in [0.25 mm]
24. Aweld was made on a pipe t hat hada wall t hickness measurement of 9.5 mm wit h 1.5mm face reinforcement.
What is t he essent ial diamet er of an ASTM E 747 image qualit y indicat or usedfor t his radiograph?
A. 0.013 in [0.33 mm]
B. 0.020 in [0.51 mm]
C. 0.016 in [0.41 mm]
D. 0.025 in [0.64 mm]
E. 0.010 in [0.25 mm]
25. The abbreviat ionDWE/SWVst ands for:
A. Double-Wall Exposure for Single-Wall Viewing
B. Double-Wall Exposure for Double-Wall Viewing
C. Single-Wall Exposure for Single-Wall Viewing
D. Double-Wall Exposure on Shielded WeldV Grooves
E. Double-Weld Exposure for Single Welded Viewing
26. For mechanizedpipe welding, t he use of a line up clamp:
A. is required
B. must be of t he int ernal t ype
C. must be of t he ext ernal type
D. is required and cannot be removedunless t he ent ireweldis complet ed
E. must be specified in t he procedure
27. Which of t he followingis not an essent ial variable for a WPSusing mechanizedwelding processes?
A. Pipe wall t hickness
B. Direct ion of welding
C. Post -weldcleaning
D. Welding process
E. Pipe diamet er
28. Radiographic t est ingof welds made by mechanizedprocesses shall be in accordance wit h:
A. Sect ion 6.4
B. Sect ion 11.1
C. Sect ion 13.9
D. Sect ion 9.3.10
E. Sect ion 8
29. In mechanizedwelding, t he t ravel speed:
A. is recordedin millimet ers only
B. neednot be addressed if current andvolt s are recorded
C. is recordedin in only
D. must be recordedfor each pass
E. bot h Aand C above
30. Of t he following, which is not consideredan essent ial variable in a mechanizedwelding procedure?
A. A change from Vgroove t o Ugroove
B. A change from a 1/8 in filler wire t o a 1/16 in filler wire
C. An increase in t ime bet ween t he fill pass and t he cap pass
D. An increase in t he range of gas flowrat es
E. A change in plasma gas orifice diamet er
31. Howmany t est specimens are requiredfor qualifying a flash but t weld procedure?
A. 24 t ot al for 19 in ODpipe
B. 32 t ot al for 29in ODpipe
C. 40 t ot al for 32in ODpipe
D. 4 t ensile st rengt h specimens requiredfor all sizes
E. All of t he above
32. Which of t he followingis not an essent ial variable for flash but t welds?
A. Welding posit ion
B. Axial speed t olerances
C. Pipe mat erial
D. Filler met al
E. Pipe wall t hickness
33. As a minimum all complet edflash but t welds shall:
A. be heat edabove t he Ac3 t emperature
B. use cont rolledcooling
C. use st rip recorder t o document heat t reating
D. be heat t reatedagain if out of specifiedt emperature ranges
E. all of t he above
34. Which of t he followingmet hods is not specifiedin a flash but t weld repair procedure?
A. Grinding
B. Chipping
C. Gouging
D. Surface et ching
E. All of t he above
35. When shouldNDT be performedon a flash but t weld?
A. Immediat ely aft er welding
B. Aft er flash removal andheat treatment
C. Before final heat t reatment
D. Aft er mechanical t est ing
E. Not specified
36. When evaluat inga nick break specimen t hat was pre-formedon a flash but t weld, t he maximum size slag
inclusion allowed is:
A. 1/2 in in lengt h
B. 1/32 in in dept h
C. 1/2 in in widt h
D. 1/8 in in lengt h or widt h
E. bot h Aand C above
37. Procedure qualificat ion t ests for a flash but t weld are being performedon a pipe t hat has an out side diamet er of
20in. What is t he t ot al number of specimens t hat will be t est ed?
A. 16
B. 24
C. 40
D. 32
E. 28
38. In flash but t welding all of t he followingare essent ial variables except :
A. a change from flat t o vertical welding
B. a change in welding current t olerance
C. a change from st eel pipe t o st ainless pipe
D. a change from a 6 mm wall pipe t o a 10mm wall pipe
E. a change in filler met al diamet er
39. Asingle ISI in a flash but t weld shall not exceed:
A. 3/8 in in lengt h
B. 1/2 in
C. 1/8 in in lengt h
D. 1/16 in in lengt h
E. no ISI is allowed
40. What is t he maximum permissible out side weld reinforcement for a flash but t weld?
A. 1/16 in [2 mm]
B. Unlimit ed
C. 1/32 in [l mm]
D. 1/8 in [3 mm]
E. To be det erminedby t est ing
41. Ext ernal exposure t o carbonates andnit rates in t he soil have been shown t o produce:
A. a small number of cases of axial cracking
B. a large number of cases of circumferent ial cracking
C. axial crackingdue t o circumferent ial st ress
D. axial crackingdue t o axial st ress
E. Bot h Aand C
42. Accept ance limits for buriedslag in a girt h weld is:
A. lesser of t /4 or 0.25 in in widt h andlesser of t /4 or 0.25 in in lengt h
B. lesser of t /4 or 0.25 in in widt h and0.25 in in lengt h
C. lesser of t /4 or 0.25 in in widt h andt /4 in lengt h
D. lesser of t /4 or 0.25 in in widt h and4t in lengt h
E. t /4 in widt h and2t in lengt h
43. The maximum dept hfor an unrepairedarc burn is:
A. 1/64 in
B. 1/32 in
C. 1/16 in
D. 3/32 in
E. 1/8 in
44. Which of t he followingis used t o det ermine t he maximum axial design st resses for a pipeline?
A. A visual weld inspect ion
B. A st ress analysis
C. A t ensile t est
D. A nick break t est
E. A chemical analysis
45. What t ype of t est is requiredt o use t he alt ernative girt hweldaccept ance crit eria?
A. The CTODfract ure t oughness t est
B. The CVN t oughness t est
C. The nick break t est
D. The t ensile t est
E. The guided bend t est
46. Howmany opt ions are usedin Appendix Ause for t he det erminationof acceptancelimit s of planar
imperfect ions?
A. 2
B. 3
C. 4
D. 5
E. 6
47. What is t he primarypurpose of Appendix A?
A. To define t he procedure for CTODandCharpy V-Not chimpact t est ing
B. To delineat e bet ween circumferential andaxial st resses in pipelines
C. To define t he effect of various anomalies on t he suit abilit yof t hewhole weld for a specific service
D. To describe t he use of fract ure mechanics analysis andfit ness for purpose crit eria in est ablishinga more
rigorous imperfect ion allowance
E. To provide pipe size andst rengt h specifications for use in service
48. Arc burns on t he int ernal or ext ernal surface of t he pipe are t he result of:
A. inadvert ent arc st rikes
B. improper grounding
C. excessive amperage
D. all of t he above
E. bot h Aand B above
49. Wit h company approval, validatedfit ness for purpose procedures may be used t o develop:
A. t ensile and yieldst rengt h values
B. accept ance criteria for imperfections
C. CVN breakingenergy values
D. accept ance crit eria for girt h weldprocedure andwelder qualificat ion t est specimens
E. all of t he above
50. Qualificat ion of alt ernative acceptance weldingprocedures shall be in accordance wit h:
A. Sect ions 5 and6
B. Sect ion 6 or 12
C. Sect ion 5 or 12
D. Appendix Awit h addit ional mechanical properties in accordance wit h Sect ion 5
E. none of t he above
51. The t wo main concerns wit h welding on in-service pipelines are:
A. burn t hrough andhydrogen cracking
B. weld coolingrat es andweld sequence
C. yield st rengt h of pipe material andfit t ings
D. t ensile st rengt h of pipe andweldsequence
E. fit up and weld sequence
52. For an encirclement t ee:
A. t he circumferent ial welds should be complet edbefore beginningt he longit udinal seams
B. circumferent ial welds need not be made
C. t he longit udinal seams should be complet edbefore beginningt he circumferential welds
D. weld sequencing is not necessary on t ees
E. circumferent ial welds at t he endof t ee shall be welded at t he same t ime
53. All welders performingrepair work shouldbe familiar wit h t he safet y precaut ions associat edwit h cut t ingand
welding on pipingt hat contains or has cont ainedcrude pet roleum, petroleum product s, or fuel gases.
Addit ional guidance can be found in:
A. ANSIZ49.1
B. API RP 2201
C. API RP 1570
D. AWSA3.0
E. API 510
54. For branch andsleeve welds, each macro-sect iont est specimen:
A. should be ground on bot h sides t o at least 600 grit finish andet ched
B. should be ground on bot h sides t o at least 300 grit finish andet ched
C. should be smoot h on least one face t oat least 600 grit finish andet ched
D. should be smoot h on least one face t o at least 300 grit finishandet ched
E. shall be machine cut
55. For in-service welder qualificat ion for longit udinal seam welds on pipe wit h a 0.375 in wall t hickness, t he type
and number of t est specimens are:
A. one t ensile, one nick-break, andt wo side bends
B. t wo t ensile, t wo nick-break, andt wo side bends
C. t wo t ensile, t wo nick-break, t wo root bends, andt wo face bends
D. one t ensile, one nick-break, one root bend, andone face bend
E. t wo t ensile, andfour side bends
56. For in-service fillet welds, specified minimum yieldst rengt h is:
A. an essent ial variable
B. not an essent ial variable
C. is an essent ial variable if pipe and fit t ingyieldst rengt h is less t han or equal t o 42 ksi
D. is an essent ial variable if pipe andfit t ingyieldst rengt h is great er t han42 ksi but less t han 65 ksi
E. is considered an essent ial variable if pipe andfit t ingyieldst rengt h is great er t han65 ksi
57. When t he maximum allowable heat input t o avoidburningt hrough is insufficient t o provide adequat e
prot ect ion against hydrogen crackingan alt ernative precaut ion is:
A. a t emper beaddeposit ion sequence may be used
B. an increase in t ravel speedis necessary
C. decrease t he volt age t o ensure a wet t er puddle
D. decrease t he amperage t o ensure a wet t er puddle
E. an increase in coolingrat e is necessary
58. When qualifyinga procedure for in-service welding, t he face bend t est for branch andsleeve welds should not
be t est ed:
A. less t han 24 hours aft er welding
B. more t han 24 hours after welding
C. less t han 48 hours aft er welding
D. more t han 24 hours aft er welding
E. when t emperature of t est specimen exceeds 125F
59. For hydrogen crackingt o occur howmany conditions must be simult aneously sat isfied?
A. 2
B. 3
C. 5
D. 8
E. 10
60. The use of preheat will t endt o:
A. result in a wider heat -affectedzone
B. produce lower heat -affectedzone hardness
C. slowdown t he coolingrat e
D. reduce t he t endencyt o produce mart ensit ein t he heat-affectedzone
E. all of t he above