A E R Z E N E R M A S C H I N E N F A B R I K

G M B H
G1-001 10 EN
3000 7.2002
A E R Z E N P O S I T I V E P O S I T I V E P O S I T I V E P O S I T I V E P O S I T I V E
D I S P L A C E M E N T B L O W E R S D I S P L A C E M E N T B L O W E R S D I S P L A C E M E N T B L O W E R S D I S P L A C E M E N T B L O W E R S D I S P L A C E M E N T B L O W E R S
Aerzen Positive Displacement Blowers (of the
Roots type design) have been manufactured since
1868 and today are highly developed standard pro-
duction machines designed and adapted to find use
in a wide variety of applications.
The following are only a few examples of the many
applications in which Aerzen Blowers can be used:
Pneumatic conveying of bulk materials in suc-
tion - or discharge pressure
Machine sizes range from small blowers installed in
tank vehicles to very large ones used in pneumatic
elevators for vacuum operated ship unloaders. The
hourly capacity of such unloading installations is up
to 1000 tons at present.
Pressurized aeration of basins in sewage treat-
ment plants
Filter flushing blowers in drinking water produc-
tion plants.
High vacuum boosters
are equipped with special shaft seals.
Conveying of practically all gases
found in the chemical, petrochemical, and metallur-
gical industries. Special designs are available to
handle aggressive gases. Machines used in both
conventional and nuclear power plants comply with
the various categories of safety regulations.
Gas boosting blowers
rated for internal static pressures of up to 25 bar.
Steel production
Application in direct-reduction plants.
Oil-free conveying
The fact that Aerzen positive displacement blowers
convey the medium oil-free is a decisive advantage in
pneumatic conveying, in water filtration plants, and in
the food and chemical industries. Since the rotary
pistons revolve without making contact with each
other and the housing, no lubrication is required in
the conveying chamber, which guarantees that the
medium conveyed remains free of contamination from
lubricants and wear particles.
Conveying based on the positive displacement
principle
The inlet flow volume varies only slightly in response
to changes in back pressure. Blower output can be
adapted in the swept volume to the operating condi-
tions simply by varying its speed.
Aerzen Positive Displacement Blowers
for the oil-free conveying and compression of air and gases
2
Wide range of selection
The extensive number of models and sizes
available facilitates the selection of the optimal ma-
chine for any given application. Machines
handling capacities ranging from approx. 30 m/h to
approx. 84000 m/h in either vertical or horizontal
flow configuration can be supplied.
Drive types
Blowers are driven by electrical motors, internal
combustion engines, hydraulic or compressed air
motors via flexible coupling (arrangement 4, DA),
flanged motor B 5 (for HV - blowers). V-belt drive
(arrangement 5, FA) Reducer drive, shift gear trans-
mission or variable speed drive (arrangement 6, 6 h)
High mechanical efficiency
Since the rotary pistons revolve without making
contact, mechanical power losses are generated in
the bearing and timing gear assemblies only. The use
of ball and roller bearings as well as tempered and
ground timing gears reduces these losses to an
absolute minimum. Furthermore it is advantageous
that the helical gearing offers a running of low noise.
High volumetric efficiency
The rotary pistons and casing components are
manufactured using modern CNC-controlled preci-
sion machine tools, guaranteeing exact tolerances
even in the large scale production of standard com-
ponents. This is reflected in the minute clearances
both between the rotors as well as between the rotors
and the housing, resulting in very high degrees of
volumetric efficiency.
Operating reliability and safety
Aerzen positive displacement blowers are produced
by highly skilled and experienced professionals, and
are not delivered prior to having been thoroughly
tested. Each and every blower is subjected to a test
run lasting several hours under conditions of in-
creased load. A test record is prepared with all data
which will still be available years later.
3
Q
0
=
n
.
q
0
(m
3
/min)
1000
P
th
=
Q
0

.
p
600

v
=
Q
1

= 1 -
Q
v
Q
0
Q
0
Q
1
= Q
0
- Q
v
(m
3
/min)
Since the rotor clearances are kept to a minimum,
efficiency under operating conditions is highly favour-
able. The output volume varies very slightly with
changes in load (see page 4).
The power required to compress the flow at inlet
conditions is, theoretically:
This power must be increased to compensate for the
mechanical friction in the bearings, timing gears, seal
components, as well as in the dynamic losses
occurring in the blower nozzles and the conveying
chamber.
The power required at the blower coupling is:
P
k
= P
th
+ P
v
(kW)
The main component i.e. the theoretical power for
compression, is thus independent of the type of gas
involved, and directly proportional to both the operat-
ing pressure differential and the blower speed. Since
no internal compression takes place, the power
absorbed when operating without load is nearly equal
to the power loss P
v
.
This represents approximately 3 to 5 % of the full
load power rating transmitted via the coupling.
Due to the sum of all manufacturing tolerances,
power consumption and intake volume flow can show
a tolerance of 5 %.
Operating principle
Two symmetrical rotors convolute
in opposite directions. The medium to be conveyed
flows into the housing surrounding the rotors, and is
displaced in a positive manner from the inlet to the
discharge side via the chambers formed between the
rotors and the housing. At the very moment the rotor
tip clears the edge of the pre-inlet channel, the
volume of the gas displaced is compressed by the
backflow of the pressurized gas present in the con-
veying piping at the discharge socket. The final
pressure automatically adjusts itself to the pressure
level in the downstream piping and components. The
flow required to convey all types of gases under
various operating conditions can be calculated once
specific blower data are known. Each rotor revolution
results in the displacement and compression of the
so-called scoop volume qo (litre/revolution). The
scoop volume shows a constant for each blower size.
This results in the theoretical capacity
The actual capacity is obtained by deducting the
amount of gas Q
v
slipping back through the clear-
ances from the theoretical capacity:
The amount of slippage through the clearances
depends on the density of the gas at the inlet, the
differential pressure p and the total area F of the
clearances.
The volumetric efficiency is
Noise behaviour
Due to more and more severe environmental requirements further noise reduction for
positive displacement blowers and other machines is necessary. If these are pure
machine noises it is relatively simple by using acoustic hoods.
But in case the sound input, led through the conveying flow into the piping, has to be
reduced, only two possibilities remain:
1. secondary measures
2. primary measures
Silencers, pulsation silencers, sound insulation of the piping etc. are costly
secondary measures.
For good reasons the Aerzener Maschinenfabrik has decided for the primary meas-
ures i.e. to reduce noises already in their origin. Therefore the 3-lobe blowers have
been developed.
The goal was attained by the development of positive displacement blowers with
integrated pulsation reduction. The blower-cylinder was equipped with so-called pre-
inlet channels of which type, size and position have been determined experimentally.
Together with the 3-lobe rotary pistons an essentially softer opening to the discharge
side will result and the usual back flow pulse reaches the conveying chamber only
considerably weaker (see blower-symbole on right of page).
But there is still a second noise source within blowers. It is the so-called squeezing
pulse which arises when the piston head of one piston dips into the depression of
the other one. Due to the position and shaping of the pre-inlet channels the phase
position and amplitude can be connected so that they extinguish each other.
In practice this can naturally not be reached by 100 %. However attempts have
shown that a reduction of the noises by up to 20 dB(A) is attained.
4
Lp = Lp
1
+ Lp
2
Lp
1
= non-return pulse
Lp
2
= squeezing pulse f
1
= f
2
= f = conveying frequency
Volumetric performance curves of a positive displacement blower
5
Design and construction
Aerzen positive displacement blowers are twin shaft
rotary machines. The two rotors are placed axially
parallel to each other and centered within the hous-
ing. Timing gears ensure that the rotors revolve
without making contact. The rotors are supported on
ball and roller bearings. In order to achieve a high
efficiency the clearance between the rotors is kept to
a minimum and is based on the pressure differential
and thermal load expected under operating condi-
tions. In case of larger blowers the roller bearing
clearances and the shaft deflection have an influence
on the clearance. Larger clearances between the
rotors and the end plates compensate for axial
thermal expansion at the floating bearing end.
Rotors
The rotors are dynamically balanced. Smaller blowers
of the sizes GM 3 S - GM 80 L feature steel rotors
and shafts (C 45 N), drop-forged in one single piece.
Sizes GM 90 S and larger are constructed with
pistons made of GGG 40 and steel shafts (C 45 N).
Where contamination particles are likely to accumu-
late during operation, the cavities of the cast iron
rotors are capped.
movable bearing
shaft seal ring
female rotor cylinder
(conveying chamber)
piston-ring-oil
slinger-sealing
cylinder roller
bearing
oil thrower
housing cover
driving rotor
gear case
side plate
oil thrower
helical timing
gears
fixed bearing
Aerzen Positive Displacement Blower of the series GM
Sectional view of the blower GM . . .
side plate
6
Housing
The housings are made of high quality grey cast iron
(GG 20). The blower housing requires no addi-
tional cooling, even at high loads. Up to the size
GM 80L, the blower feet are bolted on.
Timing gears
The helical timing gears are tempered, and then
ground to an exacting degree of precision. The
positioning and fastening of the gears onto the shafts
takes place via taper interference fit, guaranteeing
both excellent concentricity and reliable adherence.
Special materials
Non-standard materials such as nodular graphite cast
iron (GGG 40), cast steel (GS - C 25) and CrNi - cast
steel are available for special applications. Special
requirements, however, must be clarified with the
manufacturer in advance!
Sealing configuration, serie GM
These models are designed to convey air or neutral
gases. The conveying chamber is sealed from the oil
chambers by means of an oil slinger in conjunction
with piston ring labyrinth type seals featuring a gener-
ously dimensioned central vent chamber (condensate
channel), and which plays a crucial role in ensuring
that the medium conveyed remains clean and oil-free.
The drive shaft is sealed by means of a radial seal
ring installed in the housing cover.
Drawing cutout:
Oil sealing to conveying chamber,
adjusting bearings, helical timing gears
Special designs:
Double oil-purged radial seal rings at gas conveying.
Double-oil-purged radial seal rings with shaft sleeve
and air-cooled seal ring housing (from profile 18
cooling water channel) are used in high vacuum
designs. A double-acting mechanical seal with a seal
oil circulation system for applications involving pres-
sure-tight housings rated for static internal pressures
of up to 25 bar.
Sealing configuration,
gas blower series GRa, GRb and GR
These models feature bearing housings which are
outboard of the conveying chamber. The four shaft
passages at the conveying chamber are sealed from
atmosphere by means of double-acting mechanical
seals, which are either water- or oil-purged and
cooled, or by labyrinth type packing. These machines
are also available with soft packing seals.
Sealing configuration,
gas blower series GQ
The four shaft passages at the conveying chamber
are sealed by means of special mechanical seals.
Lubrication
Positive Displacement Blowers are splash lubricated.
The oil thrower discs and timing gears carry the
lubricant to the ball and roller bearings. In special
cases where splash lubrication is inadequate as a
result of high operating speeds or operating tempera-
tures requiring oil cooling, or where an oil recirculation
system is required in conjunction with oil-cooled
mechanical seals, a central forced oil lubrication
system is supplied (refer to the operating instructions
for oil grades).
7
Fields of application
Oil-free conveying of air and neutral gases.
Operating pressure up to max. 1000 mbar
gauge.
Suction operation: up to max. -500 mbar gauge.
Design
Blower with 3-lobe rotors and two cast-in pre-
inlet channels in the discharge-sided cylinder
part to minimize the sound by pulsation reduc-
tion.
Housing ribbed and air-cooled.
Blower cylinder undivided up to GM 400 L.
From GM 430 S the cylinders are horizontally
divided.
Up to GM 80 L the feet at the blower are bolted
on, larger sizes are cast on.
Lube oil supply by splash lubrication.
Materials
Housing parts (cylinder, side plates, gear case
and housing cover) made of GG-20
shafts made of C 45 N
rotors made of C 45 N (GM 3 S up to GM 80 L)
shafts and rotors are forged in one piece.
On size GM 90 S pistons and shafts are cast of
one piece (material GGG-50).
Rotors made of GGG-40 (GM 130 L up to
GM 1080 L)
helical timing gears made of 16 Mn Cr 5E.
In case other materials are needed,
please ask for!
Shaft sealings
Conveying chamber seal by 4 piston ring laby-
rinth seals with oil slingers at each shaft end.
On request, 4 radial seal ring-piston ring-laby-
rinth seals are available.
Driving shaft seal by radial seal ring.
In case of gastight design of the driving shaft
2 radial seal rings are used with an intermedi-
ate grease trap.
Aerzen Positive Displacement Blowers in standard design
3-lobe positive displacement blowers type GM 22 sizes GM 3 S to GM 1080 L
intake volume flow approx. 30 to 65.000 m/h
GM 3 S
Direction of flow
from top to bottom (vertical)
Position of the driving shaft
left (viewed onto the driving shaft)
alternatively the driving shaft is possible at the right
Drive
Overhung drive via narrow v-belt, directly driven via flexible
coupling or with gearbox.
Regarding further details please see leaflet G1-066.
If required, please ask for.
Fields of application
Oil-free conveying of air and neutral gases.
Operating pressure up to 1000 mbar
Suction operation up to - 500 mbar.
Drive
overhung via narrow v-belt
Unit design
The blower units comprise all necessary standardized
accessories required for trouble-fee operation, are
fully assembled and ready for installation at site.
Due to the integrated pulsation reduction disturbing
pulsations are already reduced at their source. There-
fore a costly silencing is no longer necessary.
All components of the unit are installed resp. mounted
on the base support.
The base support includes purely metallic installa-
tions completely free from wear with which a uniform
sound reduction over the whole speed range can be
achieved.
The driving motor is mounted on a hinged support via
narrow v-belt. This conception ensures that the belts
are always optimally tensioned and also after a
longer operating period no retensioning is necessary.
A flexible installation is standard.
Special foundations are not necessary.
Flexible connection of the pressure piping.
Scope of supply DELTA BLOWER in
standard design
3-lobe blower stage with integrated pulsation
reduction
base support with integrated discharge silencer
hinged motor support as tensioning device for the
belt drive
set of flexible anti-vibration mountings
intake silencer with integrated air filter
belt drive with guard
pressure-/suction valve
connection housing with installed non-return
flap and connection flange for pressure valve
and start-up unloading device
flexible connection with clamps
Aerzen Compact Blowers (units) in standard design
type DELTA BLOWER 16 sizes intake volume flow of approx. 30 to 15.000 m/h
type Compact Blower I/3 intake volume flow up to approx. 20.000 m/h
8
Accessory components as option:
Driving motor (three phase a.c. motor)
Acoustic hood
Start-up unloading device (necessary in case of
star-delta-starting of the driving motor)
Pressure gauge (for indication of the conveying
pressure)
Maintenance indicator (for monitoring of the intake
filter)
Switch cabinet
If further accessories are required, please ask for!
Regarding the technical design of the blower stages
please see page 7.
Our leaflet G1-066 informs you about performance
data as well as a detailed
description of the individual components. If required,
please ask for!
Unit sizes GM 3 S up to GM 240 S
Description: unit GM...
without acoustic hood / with acoustic hood
9
Design with 3-lobe rotors
Cylinder with cast-in pre-inlet channels at discharge
side to minimize the sound by pulsation reduction.
Therefore only vertical installation position is possible.
Speed range between 1450 up to 4800 1/min.
Oil splash lubrication with oil sight glasses on both
sides.
Shaft sealings
Conveying chamber by the carbon ring labyrinth seal
proven over decades in connection with the neutral
chambers open to atmosphere. Driving shaft with
radial seal ring.
Direction of flow
vertical, from top to bottom
Fields of application
Conveying of air.
Operating pressure up to 1000 or 1200 mbar peak
pressure.
Suction pressure up to -500 mbar.
Design: with two-lobe rotors
The conveying chamber is completely separated from
the oil sumps by a space open to atmosphere.
The machine can be positioned upright, suspended
from the top, and suspended from the left or right.
They are also available with an integrated gearbox
with a speed step-up ratio of i = 2,1.
The operating speed range is 1350 to 3200
1
/min.
The drive side is grease lubricated, while the gear
side is splash oil lubricated.
Gear driven models feature splash oil lubrication on
both sides. Oil level check by means of dipstick.
Shaft sealings
The conveying chamber is sealed by means of four
piston rings in combination with oil slingers adjacent
to the vent space.
The drive shaft is sealed by a seal ring. Gear driven
models are sealed by a radial seal ring.
Direction of flow
Both directions possible in horizontal or vertical flow.
Drive
Via direct coupling or narrow v-belt drive.
Special materials
None available.
For detailed information refer to leaflet G1-071 or
brochure G1-066.
Aerzen Bulk Vehicle Blowers
Type GM 4 sizes intake volume flow 600 up to 2.250 m/h
10
GM 13.5
GM 13.f7
GM 25 S
GM 35 S
Aerzen High-Pressure Blowers
Type GM...dz housing compression-proof for PN 25 5 sizes intake volume flow 60 up to 6.000 m/h
Fields of application
Conveying of air and neutral gases.
Operating pressure range up to max.
P
e
= 25 bar gauge where the medium has
the corresponding inlet pressure.
Max. differential pressure 2000 mbar.
Design
Housing with circular flanges and o-ring
seals, lube- and purge oil supply by
complete oil unit, oil chambers under
gas pressure.
Shaft sealings
Conveying chamber by combined oil
slinger piston ring labyrinth seals with
condensate chamber between the piston
rings or shaft seal ring - piston ring
labyrinth seal.
The drive shaft is sealed via com-
pressed-oil-purged double-acting me-
chanical seal.
Direction of flow
Vertical, from top to bottom.
Drive
Direct coupling with motor or via flexibly
coupled spur gear.
Booster-design
Type GM...d
Max. pressure increases of 1,0 bar abs.
to 2,0 bar abs.
Housing compression-proof for PN 25
with o-ring sealings
Splash lubrication
Driving shaft seal by 2 shaft seal rings
with grease trap
Drive direct via flexible coupling or
overhung via narrow v-belt
11
1 oil reservoir
2 oil pump
3 water-oil cooler
4 double-oil filter
5 oil drain
6 oil sight glass
7 oil filling
9 non-return valve
10 oil overflow valve
11 level switch
12 diff. pressure
oilfilter
13 contact thermo-
meter oil pressure
15 reg. mech. seals/
lubricat. points
16 oil return flow
17 cooling water
oil supply unit
GM 11.2 dz
High-pressure blower unit
with compressed-oil lubrication
Fields of application
Conveying of industrial gases which may also be
aggressive.
Overpressure - and vacuum range
Differential pressure at pressure operation
up to 800 mbar
Differential pressure at suction operation
up to 450 mbar
Design
The conveying chamber is completely separated from
the oil sumps by a space open to atmosphere.
Shaft sealings
Conveying chamber sealed by
a) pressure relieved soft packings with purge gas
connections,
b) pressure relieved carbon ring - labyrinth seals with
purge gas connections,
c) double-acting mechanical seals, oil-purged
d) double-acting mechanical seals, water-purged.
Drive shaft by radial seal ring.
Direction of flow
Vertical, from top to bottom.
Drive
Direct via flexible coupling or via flexibly coupled spur
gear.
Overhung via narrow v-belt (up to 250 kW driving
power).
Special materials
Depending on the particular operating conditions,
models are also available in CrNi cast steel or with
different coatings.
For detailed data refer to leaflet G1-151.
12
GRa 12.4 and 13.6
GRb 14.8 up to 16f13
GR 17.14 up to 21.22
Aerzen Process Gas Blowers I
Type GR/GRa/GRb 12 sizes intake volume flow 100 up to 50.000 m/h
Fields of application
1) Especially used in direct reduction plants for
conveying of process - and cooling gas. Operating
pressure range up to max. p
e
= 2,5 bar where the
medium has the corresponding inlet pressure.
Max. pressure difference 1100 mbar.
2) Especially used in direct reduction plants for
conveying of process - and cooling gas. Operating
pressure range up to max. p
e
= 6 bar where the
medium has the corresponding inlet pressure.
Max. pressure difference 1500 mbar.
Design
1) Housing compression-proof for PN 2,5
Cylinder with noise reducing chamber on the
discharge side, housing with connections for water
injection - and water flushing, as well as for lubri-
cation - and purge oil supply systems.
2) Housing compression-proof for PN 6
Cylinder with noise reducing chamber on the
discharge side, housing with connections for water
injection - and water flushing, as well as for lubri-
cation - and purge oil supply systems.
Aerzen Process Gas Blowers II
1) Type GQ . . . xz 4 sizes intake volume flow 2.000 up to 100.000 m/h
2) Type GR/GQ . . . xz 2 sizes intake volume flow 10.000 up to 32.000 m/h
Shaft sealings
Conveying chamber by single-acting oil-purged
mechanical seals in combination with labyrinth seals.
Drive shaft is sealed by 3 radial seal rings.
Direction of flow
1) Horizontal
2) Vertical or horizontal
Drive
1) Either via flexibly coupled spur gear or direct
coupling with drive motor
2) Via flexibly coupled spur gear.
For detailed data refer to leaflet G1-151.
13
GQ 17.14 up to GQ 22.23
GMa 10.1 up to GMa 13.f7 m,
GMb 14.9 up to GMb 20.21 m,
GMc 17.15 m and GMc 18.17 m
Fields of application
Conveying of air.
In case of smaller intake volume flows of approx.
200 mbar absolute pressure at inlet against atmos-
phere. In case of larger intake volume flows of
approx. 400 mbar absolute pressure at inlet against
atmosphere.
Design
Housing with additional third socket on suction side
for pre-inlet cooling
3-lobe pistons
series GM . . . Sm with lube oil supply by splash
lubrication
series GM . . . Lm with central oil circulating lubrication
Aerzen Vacuum Pressure - Blowers with pre-inlet
Type GM . . . Sm 6 sizes, intake volume flow 60 up to 16.000 m/h
for an absolute pressure at inlet of approx. 200 mbar against atmosphere
Type GM . . . Lm 3 sizes, intake volume flow 16.000 up to 50.000 m/h
for an absolute pressure at inlet of approx. 400 mbar against atmosphere
Shaft sealings
The conveying chamber is sealed by means of an oil
slinger in combination with 4 piston ring labyrinth
seals with a central vent chamber.
The drive shaft is sealed by double radial seal rings
with grease barrier.
Direction of flow
Vertical, from top to bottom.
Drive
Direct coupling with motor or via spur gear resp.
narrow v-belt drive up to size 19 for all loads.
Special materials
Available in nodular graphite cast iron (GGG 40 resp.
GGG 40.3).
14
Aerzen Vacuum Blowers with pre-inlet cooling
Type GMa/GMb/GMc . . . mHV 11 sizes, theoretic nominal intake volume flow 250 up to 61.000 m/h
Fields of application
Conveying of air and neutral gases.
Vacuum from 10 mbar to approx. 300 mbar.
Max. admissible differential pressure depends on the
thermal load.
Design
Housing with an additional third socket on the inlet
side for the pre-inlet cooling. Housing flanges feature
o-ring seals and are vacuum-tight.
Splash oil lubrication.
Shaft sealings
The conveying chamber is sealed by means of an oil
slinger in combination with 4 piston ring labyrinth
seals. The drive shaft is sealed by double radial seal
rings with grease barrier.
Direction of flow
Vertical, from top to bottom.
15
Drive
Direct coupling with motor or via spur gear, narrow v-
belt drive restricted to the smaller pressure differentials.
Special materials
Available in nodular graphite cast iron (GGG 40 resp.
GGG 40.3).
Aerzen Vacuum Blowers
Type GMa/GMb/GMc . . . HV 19 sizes, theoretic nominal intake volume flow 180 up to 97.000 m/h
Type GMa/GLa . . .V 8 sizes, theoretic nominal intake volume flow 240 up to 3.500 m/h
Fields of application
Conveying of air and neutral gases.
Vacuum from 10
-2
mbar to approx. 200 mbar abs. only
for type HV. Vacuum from 1 mbar to approx.
1.000 mbar abs. for type V.
Max. admissible differential pressure depends on the
thermal load.
Design
Housing flanges feature o-ring seals and are vacuum-
tight. Splash oil lubrication.
Shaft sealings
The conveying chamber is sealed by means of an oil
slinger in combination with 4 piston ring labyrinth seals.
The drive shaft is sealed by double radial seal rings
with grease barrier.
Direction of flow (viewed onto driving shaft)
For V-blowers up to size GMa/GLa 13.8 V and for
HV-blowers up to size GMb/GLa 16.13 HV alterna-
tively vertical to the bottom or horizontal clockwise.
For HV-blowers starting from size GMb 17.15 HV
vertical to the bottom.
Drive
Direct coupling with motor or via spur gear, narrow v-
belt drive restricted to the smaller pressure differentials.
Special materials only for type HV
Designs of the housing parts in nodular graphite
cast iron (GGG 40.3)
Rotary pistons and housing parts made of cast
steel (GS-C 25) and CrNi-cast steel (1.4313 or
1.4407) are available for 5 sizes.
Information concerning Positive Displacement Blower - Units
Unit designs:
1.) DELTA BLOWER, overpressure, indoor suction
1 positive displacement blower
2 electric motor
4 flexible machine feet
7 belt drive
8 belt guard
(only in case of installation without
acoustic hood)
13 suction silencer
16 flexible sleeve DS
19 suction valve
23 blow-off silencer (accessories)
28 hinged motor support
30 base support
33 connection housing DS
with integrated non-return flap
50 acoustic hood
51 ventilator
56 shelter (accessories)
70 vacuum meter (accessories)
1.) DELTA BLOWER, vacuum pressure, pipe suction
1 positive displacement blower
2 electric motor
4 flexible machine feet
7 belt drive
8 belt guard
(only in case of installation without
acoustic hood)
14 flexible pipe connection SS
16 flexible sleeve DS
18 pressure valve
21 start-up unloading device (accessories)
28 hinged motor support
30 base support
31 filter silencer
33 connection housing DS
with integrated non-return flap
45 flexible hose (accessories)
50 acoustic hood
51 ventilator
56 shelter (accessories)
71 pressure gauge (accessories)
75 maintenance indicator (accessories)
16
17
Accessories
Our blower units normally include the standard
accessories for continuous operation. The installation
is effected on flat, load bearing surfaces, elevated
floors or steel structures, a rigid installation on con-
crete foundations is also possible. In most cases the
blowers are driven by a three-phase asynchronous
motor and - for adjustment of the volume flow - a belt
drive. Upon demand special designs as direct cou-
pling, intermediate spur gear or special materials are
also available.
Installation
In case the blower is installed at places where solid
borne noise and vibrations are to be expected, the
Aerzen standard version Installation on flexible
machinery mountings must be selected. Then it is
also necessary to flexibly connect the blower package
to plant piping.
When conveying air, flexible rubber sleeves con-
nected to plant piping using clamps suffice; however,
bellow type expansion joints should be used in gas
and high pressure service.
Flow volume regulation
Due to forced conveyance a regulation of positive
displacement blowers cannot be effected by throttling
of the intake flow volume. The conveying volume is
independent from the counter pressure which the
blower has to overcome.
Therefore an energy efficient flow volume can only be
achieved by a speed regulation although sometimes
a bypass - or blow-off regulation is still selected.
The volume recirculated in by-pass operation must be
cooled, as the blower will otherwise be subject to
thermal overload.
Silencing
In order to reduce the intake - and discharge noises
for conveying air on blowers, silencers are used at
intake - and discharge side.
The type of silencer used depends on the degree of
silencing required.
In case of very high sound loads additional pipe
silencers can be used for suppression of the pressure
pipe.
The noise radiation from the machine casing is
reduced by means of acoustic hoods
(enclosures).
Aerzen acoustic hoods can either be supplied to-
gether with the compact blower packages, or added
later. It is advantageous to install large blower pack-
ages or multiple machines in separate, noise insu-
lated rooms.
Safety measures
Aerzen Positive Displacement Blowers are protected
from overload by suitably sized vacuum and/or pres-
sure relief valves.
Where the inlet or discharge piping are closed in the
absence of such protective devices, excessive
vacuum or pressure builds up due to the positive
displacement feature, resulting in possible damage
on the blower. However these valves do not replace
the protection from the side of the plant. When con-
veying gases - which must not be discharged to
atmosphere -, it is important to ensure that the hot
gases are not recirculated directly back to the blower
inlet: the recirculated gas must first be cooled. Only
where blowers operate under extremely low pressure
loads or during start-up it is possible to dispense with
a cooler.
Check valves (Aerzen scope of supply) must be
installed directly downstream of the discharge
socket and the pressure relief valve to prevent the
blower from running in reverse upon shut-down while
operating under load.
Where several blowers operate in parallel, it is essen-
tial that check valves be installed.
Starting
Aerzen Positive Displacement Blowers can generally
be started up against full system pressure in the case
of direct starting motors. Where drive motors are star-
delta started or internal combustion engines are used,
however, care must be taken to start the blower
under unloaded conditions in consideration of the
starting torque characteristics of these drive machines.
18
Guidelines concerning inquiries
We make every effort to offer our customers the type
and blower model best suited to meet the requirements
of their particular application.
In order to guarantee optimal selection, the following
information should always accompany the inquiry:
1. Type of medium to be conveyed
For gases, the following data is required:
specific density or gas constant R as well as specific
heat c
p
or specific heat ratio = c
p
/c
v
or the gas
composition (% weight or volume).
2. Condition of medium to be conveyed
Saturated or dry. Include details on impurities, if applica-
ble, and whether the gas is neutral or corrosive.
3. Flow capacity required (m/h or m/min.)
Refer to the conditions at inlet or mass flow
(kg/h or kg/min.).
4. Intake conditions
Intake temperature t
1
(C) and ambient temperature t
u
(C). Absolute intake pressure P
1
(bar) or altitude of site
in meters above sea level.
5. Pressure rise p (mbar) or absolute discharge
pressure P
abs.
(bar)
Where operating conditions fluctuate, both the normal
and the maximum possible pressure should be indicated.
19
The largest Aerzen Positive Displacement Blower for the oil-free conveying and compression of 65.000 m/h of process gas at an
operating pressure of 900 mbar, in a steel plant. Length 3750 mm, width 2400 mm, height 3000 mm, weight 27,2 t.
A good address, everywhere
Aerzener Maschinenfabrik GmbH
Reherweg 28
.
31855 Aerzen / Germany - P.O.Box 1163
.
31849 Aerzen / Germany
Phone ++495154/ 810
.
Fax ++495154/ 81191
.
http://www.aerzener.com
.
E-mail: info@aerzener.de
Federal Republic
of Germany
Techn. Verkaufsbro Nord
Weier Kamp 23
29683 Fallingbostel
Germany
Tel. ++ 49 51 62 98 13- 0
Fax ++ 49 51 62 98 13 20
Techn. Verkaufsbro Ost
Schillerstrae 49
10627 Berlin / Germany
Tel. ++ 49 30 3 13 02 10
Fax ++ 49 30 3 12 10 61
Sub-office:
Residenz im Park Nr. 12
04824 Beucha/ Germany
Tel. ++ 49 3 42 92 7 52 35
Fax ++ 49 3 42 92 7 49 36
Techn. Verkaufsbro Mitte
Erfurter Strae 2
63796 Kahl / Germany
Tel. ++ 49 61 88 91 04- 0
Fax ++ 49 61 88 91 04 20
Techn. Verkaufsbro Sd
Fhrenweg 1
89275 Elchingen
Germany
Tel. ++ 49 73 08 96 08- 0
Fax ++ 49 73 08 96 08 20
Techn. Verkaufsbro West
Taubenstrae 12
42551 Velbert / Germany
Tel. ++ 49 20 51 98 54- 0
Fax ++ 49 20 51 98 54 18
Otto Zimmermann GmbH
Untertrkheimer Strae 9
66117 Saarbrcken
Germany
Tel. ++ 49 6 81 5 80 07- 0
Fax ++ 49 6 81 5 80 07 43
Europe
Aerzen Belgium NV
Zone Guldendelle
A. De Coninckstraat 11
3070 Kortenberg / Belgium
Tel. ++ 32 2- 7 57 22 78
Fax ++ 32 2- 7 57 22 83
for Belgium and Luxembourg
Aerzen-France S.A.R.L.
10, Avenue Lon Harmel
92168 Antony Cedex
France
Tel. ++ 33 1- 46 74 13 00
Fax ++ 33 1- 46 66 00 61
Aerzen Machines Ltd.
Aerzen House, Langston Road
Loughton, Essex, IG10 3SQ
United Kingdom
Tel. ++ 44 20 8502 8100
Fax ++ 44 20 8502 8102
Aerzen Nederland B.V.
Bedrijventerrein
Nieuwgraaf 124
6921 RL Duiven
The Netherlands
Tel. ++ 31 26- 311- 26 41
Fax ++ 31 26- 311- 73 69
Aerzen (Schweiz) AG
Zrcherstrasse 300
8500 Frauenfeld
Switzerland
Tel. ++ 41 52- 7 25 00 60
Fax ++ 41 52- 7 25 00 66
for Switzerland and
Liechtenstein
Aerzen Iberica S.A.
c/Urogallo 13
28946 Fuenlabrada
Spain
Tel. ++ 34 91- 6 42 30 00
Fax ++ 34 91- 6 42 29 03
Aerzen Iberica S.A.
Prc.: 5 de Outubro, 52, 2D
2775-184 Parede
Portugal
Tel. ++ 3 51 2 14 57 34 77
Fax ++ 3 51 2 14 57 34 79
Aerzen Austria
Handelsges. m.b.H.
Obersdorferstr. 5
2201 Seyring / Austria
Tel. ++ 43 2 24 62 84 44
Fax ++ 43 2 24 62 84 46
Aerzen Svenska AB
stra Bangatan 20
19560 Mrsta / Sweden
Tel. ++ 46 8- 59 12 21 90
Fax ++ 46 8- 59 11 72 09
Aerzen Polska S.A.
Ul. Marconich 9/17
02-954 Warszawa
Poland
Tel. ++ 48 22 642 29 09
Fax ++ 48 22 642 33 08
Aerzen Slovakia S.R.O.
Marinska 17
90031 Stupava / Slowakia
Tel. ++ 4 21 2 65 93 46 94
Fax ++ 4 21 2 65 45 71 01
Aerzen Hungaria KFT
Rth Gyrgy utca 56
1122 Budapest
Hungary
Tel. ++ 36 12 02 64 88
Fax ++ 36 12 02 64 08
Aerzen Cz s.r.o.
Namesti TGM 26
69002 Breclav
Czech Republik
Tel. ++ 42 06 27 32 66 57
Fax ++ 42 06 27 32 66 58
Oy Ilmeco AB
Mntytie 21
00270 Helsinki / Finland
Tel. ++ 3 58 9- 4 77 21 22
Fax ++ 3 58 9- 4 77 22 25
Bran & Luebbe AS
Sandviksveien 22
1363 Hvik / Norway
Tel. ++ 47 67 83 26 50
Fax ++ 47 67 83 26 51
for Norway and Iceland
Geveke Teknik A/S
Roskildevej 8-10
2620 Albertslund
Denmark
Tel. ++ 45 43- 68 50 00
Fax ++ 45 43- 68 50 50
MANGRINOX S.A.
14, Grevenon Str.
11855 Athens / Greece
Tel. ++ 30 1- 3 42 32 01-3
Fax ++ 30 1- 3 45 97 67
Alfonso Savoia Figli s.a.s.
di Savoia Alberto & C.
Via Vittor Pisani, 28
20124 Milano / Italy
Tel. ++ 39 02- 67 07 52 77
Fax ++ 39 02- 67 07 50 03
Cankat Mmessillik
ve Dis Ticaret Ltd. Sti
Arayicibasi Sokak Nr. 10/12
81300-Kadiky-Istanbul
Turkey
Tel. ++ 90 2 16- 3 45 02 63
Fax ++ 90 2 16- 3 36 94 85
HAFI
Engineering & Consulting
Gesellschaft m.b.H.
Mhletorplatz 4-6
6800 Feldkirch / Austria
Tel. ++ 43 55 22-7 79 240
Fax ++ 43 55 22-7 49 38
for the remaining countries in
Eastern Europe
Brasil, USA and Canada
Aerzen do Brasil Ltda.
Rua Howard Archibaldi
Acheson Jr. N615
Jardim da Glria, Cep 06711
280 Cotia, SP / Brasil
Tel. ++ 55 11-46 12 40 21
Fax ++ 55 11-46 12 02 32
Aerzen USA Corporation
645 Sands Court
Coatesville, PA 19320/ USA
Tel. ++ 1 610- 3 80 02 44
Fax ++ 1 610- 3 80 02 78
Aerzen Canada Blowers
Compressors Inc.
1995 Monte Labossire
Vaudreuil, Quebec J7V8P2
Canada
Tel. ++ 1 450- 4 24- 39 66
Fax ++ 1 450- 4 24- 39 85
We would be pleased to pro-
vide the addresses of our
representatives in the remain-
ing continents, upon request.