Professional Documents
Culture Documents
Unit ID:
Summary
Geometry Data
Exchanger Class
Exchanger Type
Shell I.D.
Shell in Series
Shell in Parallel
Number of Tubes
Tube Length
Tube I.D.
Tube O.D.
Tube Pattern
Tube Pitch
Number of Tube Passes
Number of Baffles
Baffle Center Spacing
Baffle Cut, %
Baffle Type
m
m
m
m
m
Diameter
mmHg
mmHg
m/sec
m/sec
W:\Condenser\Toulene Condenser.cc6
ASME
AEL
0.30
1
1
118
0.91
0.02
0.02
TRI30
0.02
1
2
0.0508
15
SSEG
4/18/2013
m2
m2
C
Btu/hr-ft2-F
Btu/hr-ft2-F
MJ/hr
MJ/hr
Btu/hr-ft2-F
Btu/hr-ft2-F
hr-ft2-F/Btu
hr-ft2-F/Btu
hr-ft2-F/Btu
hr-ft2-F/Btu
6.19
2.18
183.46
20.99
46.97
16.57
124.69
43.99
132.74
90.69
1.0000E-04
1.0000E-04
1.9829E-04
NRTL
Latent Heat
Library
2
Design
CHEMCAD 6.5.1
UnitID:
W:\Condenser\Toulene Condenser.cc6
Shellside Data
Crossflow Vel.
End Zone Vel.
Window Vel.
Film Coef.
Reynolds's No.
Allow. Press. Drop
Calc. Press. Drop
Inlet Nozzle Size
Press. Drop/In Nozzle
Outlet Nozzle Size
Press. Drop/Out Nozzle
Mean Temperature
Rho V2 IN
Press. Drop (Dirty)
Stream Analysis
SA Factor A
SA Factor B
SA Factor C
SA Factor E
SA Factor F
Ideal Cross Vel.
Ideal Window Vel.
Tubeside Data
Film Coef.
Reynolds's No.
Allow. Press. Drop
Calc. Press. Drop
Inlet Nozzle Size
Press. Drop/In Nozzle
Outlet Nozzle Size
Press. Drop/Out Nozzle
Interm. Nozzle Size
Mean Temperature
Velocity
Flooding Vel. (Reflux Condenser)
Max. Vel. (Reflux Condenser)
Flooding ? (Reflux Condenser)
Mean Metal Temperature
Turbulator CS Area
Turbulator Added Re
m/sec
m/sec
m/sec
Btu/hr-ft2-F
mmHg
mmHg
m
mmHg
m
mmHg
C
kg/m-sec2
mmHg
6.4575
2.1832
6.1884
6.1884
183.4559
46.9664
16.5692
43.9894
20.9868
1.0000
20.9868
Btu/hr-ft2-F
90.6870
mmHg
mmHg
m
mmHg
m
mmHg
m
C
m/sec
m/sec
m/sec
10.0000
-2.7742
0.0627
1.0244
0.0266
0.0049
Resistances
Shellside Film
hr-ft2-F/Btu
Shellside Fouling
hr-ft2-F/Btu
Tube Wall
hr-ft2-F/Btu
Tubeside Fouling
hr-ft2-F/Btu
Tubeside Film
hr-ft2-F/Btu
Reference Factor *
* A ratio of total outside area over inside area based on tube ID
m/sec
m/sec
C
m2
4/18/13
38.2355
0.1207
Tube Dimensions
Number
Length
Tube O.D.
Tube I.D.
Tube Wall Thk.
Tube Pattern
Tube Pitch
No. Tube Pass
Tube Type
Free Int. Fl Area
Fin Efficiency
Inner Roughness
Number of tubesheets
Tubesheet thickness
Baffle Dimensions
Number of Baffles
Baffle Type
23.1443 Inlet Space
Center Space
Outlet Space
Baffle Cut, %
Baffle Overlap
Baffle Cut Direction
0.00753352 Number of Int. Baffles
0.00010000 Baffle Thickness
0.00019829
0.00010000
0.01102693
1.20967741 Clearance
Baffle
Tube Hole
Bundle Top Space
Bundle Btm Space
Outer Tube Limit
Outer Tube Clear.
m
m
m
m
m
13.4922
7.5722
4.4821
2.5101
20.4845
26.2885
0.0085
46.7815
1.0244
0.0081
0.0386
0.0000
0.0049
1.0933
-1.7007
-2.1668
-2.7742
0.3302
0.3048
0.3048
AEL
Impingement Plate
H
1
1
5
118
0.9144
0.0191
0.0157
0.0017
TRI30
0.0238
1
Bare
m2
m
m
m
m
m
Diameter
m
m
m
m
m
m
m
1.5748E-06
2
0.01905
2
Single Segmental
0.5000
0.0508
0.3000
15.0000
0.0381
Horizontal
0
0.0032004
0.0048
0.0008
0.2898
0.0150
CHEMCAD
6.5.1
Unit ID:
W:\Condenser\Toulene Condenser.cc6
04/18/13
Temp.
C
Heat Load
MJ/hr
1.500E+01
1.519E+01
1.552E+01
1.605E+01
1.657E+01
1.710E+01
1.762E+01
1.815E+01
1.867E+01
1.911E+01
1.920E+01
2.014E+00
5.498E+00
1.100E+01
1.650E+01
2.199E+01
2.749E+01
3.299E+01
3.849E+01
4.306E+01
4.399E+01
Vapor
Flow
kg/hr
Liquid
Flow
kg/hr
2.500E+03
2.500E+03
2.500E+03
2.500E+03
2.500E+03
2.500E+03
2.500E+03
2.500E+03
2.500E+03
2.500E+03
2.500E+03
Latent
Heat
kJ/kg
Surface
Tension
N/m
7.383E-02
7.379E-02
7.374E-02
7.365E-02
7.356E-02
7.347E-02
7.338E-02
7.329E-02
7.320E-02
7.312E-02
7.311E-02
Critical
Vapor
Vapor
Pressure Heat Cap. Viscosity
mmHg
kJ/kg-K
cP
1.659E+05
1.659E+05
1.659E+05
1.659E+05
1.659E+05
1.659E+05
1.659E+05
1.659E+05
1.659E+05
1.659E+05
1.659E+05
Vapor
Cond.
W/m-K
Vapor
Density
kg/m3
Liquid
Liquid
Heat Cap. Viscosity
kJ/kg-K
cP
4.196E+00
4.198E+00
4.198E+00
4.196E+00
4.196E+00
4.194E+00
4.192E+00
4.192E+00
4.192E+00
4.191E+00
4.192E+00
1.164E+00
1.158E+00
1.149E+00
1.134E+00
1.120E+00
1.106E+00
1.093E+00
1.079E+00
1.066E+00
1.055E+00
1.053E+00
Liquid
Cond.
W/m-K
5.915E-01
5.918E-01
5.923E-01
5.931E-01
5.939E-01
5.947E-01
5.955E-01
5.963E-01
5.971E-01
5.977E-01
5.978E-01
Liquid
Density
kg/m3
9.987E+02
9.987E+02
9.987E+02
9.986E+02
9.985E+02
9.984E+02
9.983E+02
9.982E+02
9.981E+02
9.980E+02
9.980E+02
CHEMCAD
6.5.1
Unit ID:
W:\Condenser\Toulene Condenser.cc6
04/18/13
Zone Pressure
mmHg
1 5.000E+01
2 5.100E+01
3 5.200E+01
4 5.300E+01
5 5.400E+01
6 5.500E+01
7 5.600E+01
8 5.700E+01
9 5.800E+01
10 5.900E+01
11 6.000E+01
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Temp.
C
Heat Load
MJ/hr
2.500E+01
3.674E+01
3.723E+01
3.764E+01
3.804E+01
3.844E+01
3.883E+01
3.921E+01
3.959E+01
4.033E+01
4.800E+01
2.014E+00
5.498E+00
1.100E+01
1.650E+01
2.199E+01
2.749E+01
3.299E+01
3.849E+01
4.306E+01
4.399E+01
Vapor
Flow
kg/hr
8.373E+00
2.176E+01
3.516E+01
4.858E+01
6.201E+01
7.546E+01
8.893E+01
1.000E+02
1.000E+02
Liquid
Flow
kg/hr
Latent
Heat
kJ/kg
1.000E+02
1.000E+02
9.163E+01
7.824E+01
6.484E+01
5.142E+01
3.799E+01
2.454E+01
1.107E+01
4.062E+02
4.062E+02
4.062E+02
4.059E+02
4.057E+02
4.054E+02
4.052E+02
4.050E+02
4.048E+02
4.048E+02
4.048E+02
Surface
Tension
N/m
2.792E-02
2.654E-02
2.648E-02
2.644E-02
2.639E-02
2.634E-02
2.630E-02
2.625E-02
2.621E-02
2.621E-02
2.621E-02
Critical
Vapor
Vapor
Pressure Heat Cap. Viscosity
mmHg
kJ/kg-K
cP
3.081E+04 1.188E+00 7.274E-03
3.081E+04 1.188E+00 7.274E-03
3.081E+04 1.188E+00 7.274E-03
3.081E+04 1.190E+00 7.284E-03
3.081E+04 1.192E+00 7.293E-03
3.081E+04 1.193E+00 7.303E-03
3.081E+04 1.195E+00 7.312E-03
3.081E+04 1.196E+00 7.321E-03
3.081E+04 1.198E+00 7.330E-03
3.081E+04 1.201E+00 7.347E-03
3.081E+04 1.232E+00 7.527E-03
Vapor
Cond.
W/m-K
1.276E-02
1.276E-02
1.276E-02
1.279E-02
1.282E-02
1.285E-02
1.289E-02
1.292E-02
1.295E-02
1.300E-02
1.361E-02
Vapor
Density
kg/m3
2.793E-01
2.485E-01
2.485E-01
2.530E-01
2.574E-01
2.619E-01
2.663E-01
2.708E-01
2.752E-01
2.793E-01
2.772E-01
Liquid
Liquid
Heat Cap. Viscosity
kJ/kg-K
cP
1.698E+00 5.543E-01
1.732E+00 4.871E-01
1.734E+00 4.846E-01
1.735E+00 4.825E-01
1.736E+00 4.805E-01
1.738E+00 4.785E-01
1.739E+00 4.766E-01
1.740E+00 4.747E-01
1.741E+00 4.728E-01
1.741E+00 4.728E-01
1.741E+00 4.728E-01
Liquid
Cond.
W/m-K
1.323E-01
1.295E-01
1.294E-01
1.293E-01
1.292E-01
1.291E-01
1.290E-01
1.289E-01
1.288E-01
1.288E-01
1.288E-01
Liquid
Density
kg/m3
8.639E+02
8.531E+02
8.527E+02
8.523E+02
8.519E+02
8.515E+02
8.512E+02
8.508E+02
8.505E+02
8.505E+02
CHEMCAD 6.5.1
Unit ID:
Zone-By-Zone Analysis
ZONE
Overall
Inc. Heat Load
MJ/hr
LMTD
C
Overall Coef.
Btu/hr-ft2-F
Iso-overall Coef.
Btu/hr-ft2-F
AINC
m2
Tube Side
Process Type
Condensing Type
Temp.
T wall
Vap. Rate
Liq. Rate
Vapor Quality
Vap. Prandtl No.
Liq. Prandtl No.
Shear Coeff.
Gravity Coeff.
Gas Coeff.
Film Coeff.
T-Non-Cond Fact.
Vap. Den.
Liq. Den.
V-L Den.
Two Phase Xtt
Mome. dP
Grav. dP
Fric. dP
Vap. Vel.
Liq. Vel.
Vel.
Liq. Re
Vap Re
Shell Side
Process Type
Temp.
T wall
Vap. Rate
Liq. Rate
Film Coeff.
Vap. Den.
Liq. Den.
Cross Vel.
Cross-Flow Re
W:\Condenser\Toulene Condenser.cc6
2.01
15.04
70.47
70.47
0.09
LIQCOOL
C
C
kg/hr
kg/hr
kg/m3
kg/m3
kg/m3
mmHg
mmHg
mmHg
m/sec
m/sec
m/sec
C
C
kg/hr
kg/hr
Btu/hr-ft2-F
kg/m3
kg/m3
m/sec
5.50
21.65
115.88
115.88
0.11
4
5.50
21.53
118.17
118.17
0.11
5
5.50
21.41
119.57
119.57
0.11
6
5.50
21.27
120.65
120.65
0.10
7
5.50
21.14
121.61
121.61
0.10
8
5.50
20.99
122.55
122.55
0.10
Page 1
10
4.57
21.07
103.49
103.49
0.10
0.93
24.82
1.43
1.43
1.28
VAPCOOL
CONDENS
CONDENS
CONDENS
CONDENS
CONDENS
CONDENS
CONDENS
CONDENS
GRAVCTL
GRAVCTL
GRAVCTL
GRAVCTL
GRAVCTL
GRAVCTL
GRAVCTL
GRAVCTL
36.98
27.85
4.19
95.81
0.04
0.68
6.51
37.44
28.86
15.07
84.93
0.15
0.68
6.49
37.84
29.51
28.46
71.54
0.28
0.68
6.47
38.24
30.05
41.87
58.13
0.42
0.68
6.45
38.63
30.56
55.30
44.70
0.55
0.68
6.43
39.02
31.06
68.74
31.26
0.69
0.68
6.42
39.40
31.54
82.20
17.80
0.82
0.68
6.40
39.96
30.09
94.46
5.54
0.94
0.68
6.39
315.61
353.70
369.19
378.07
384.67
390.34
395.91
267.19
315.61
353.70
369.19
378.07
384.67
390.34
395.91
267.19
1.74
0.25
853.12
516.95
10.74
0.00
0.25
852.66
147.46
25.14
0.00
0.25
852.28
99.46
43.53
0.00
0.26
851.91
75.52
66.94
0.00
0.26
851.54
58.69
101.07
0.00
0.27
851.17
44.64
159.96
0.00
0.27
850.82
30.84
298.05
0.00
0.28
850.46
6.13
1017.32
0.00
0.28
0.00
0.28
0.00
0.01
37.57
109.54
0.00
0.87
0.01
0.01
33.47
393.93
0.00
1.52
0.01
0.01
28.32
743.16
0.00
2.14
0.01
0.02
23.11
1091.93
0.00
2.72
0.01
0.02
17.86
1440.25
0.00
3.26
0.01
0.03
12.55
1788.13
0.00
3.78
0.01
0.04
7.19
2135.60
0.00
4.21
0.01
0.12
2.27
2449.95
0.03
4.35
LIQHEAT
15.10
20.67
LIQHEAT
15.36
26.85
LIQHEAT
15.79
27.80
LIQHEAT
16.31
28.44
LIQHEAT
16.83
28.98
LIQHEAT
17.36
29.48
LIQHEAT
17.88
29.98
LIQHEAT
18.41
30.46
LIQHEAT
18.89
29.17
LIQHEAT
2500.00
199.61
2500.00
207.39
2500.00
208.77
2500.00
209.82
2500.00
210.79
2500.00
211.69
2500.00
212.57
2500.00
213.47
2500.00
212.08
2500.00
199.94
998.73
0.20
3236.57
998.71
0.20
3251.68
998.65
0.20
3278.00
998.57
0.20
3319.74
998.48
0.20
3361.81
998.39
0.20
3404.15
998.30
0.20
3446.87
998.20
0.20
3489.92
998.11
0.20
3533.26
998.02
0.20
3569.51
30.87
21.12
100.00
6.82
Btu/hr-ft2-F
Btu/hr-ft2-F
Btu/hr-ft2-F
Btu/hr-ft2-F
3.48
21.63
110.20
110.20
0.07
04/18/13
138.08
863.94
0.00
0.00
0.00
36.57
44.16
19.34
100.00
1.00
0.68
4.35
2560.53
19.15
19.33
CHEMCAD 5.4.2
Unit ID:
Zone-By-Zone Analysis
Zone
Overall
Tube Side
Shell Side
C:\CC5DATA\ccthermTests\waterwat\
11
12
13
14
01/12/05
15
16
17
18
19
Page 2
20
CHEMCAD 5.4.2
Unit ID:
Zone-By-Zone Analysis
Zone
Overall
Tube Side
Shell Side
C:\CC5DATA\ccthermTests\waterwat\
21
22
23
24
01/12/05
25
26
27
28
29
Page 3
30
CHEMCAD 6.5.1
Unit ID: 1
VIBRATION ANALYSIS
Item
Tube Span
Cross-Flow Velocity
Critical Velocity
Natural Frequency (F_Tube)
Acoustic Frequency (F_AC)
Vortex Shedding Frequency (F_VS)
Turbulent Buffeting Frequency (F_TB)
Condition B velocity (V_AR)
Condition C velocity (V_VS)
Condition C number (Re_VS)
Ratio V_Cross / V_Crit
F_VS / F_Tube
F_TB/F_Tube
Vortex Shedding Amplitude (A_VS)
Turbulent Buffeting Amplitude (A_TB)
F_VS / F_AC
F_TB / F_AC
V_Cross / V_AR
V_Cross / V_VS
Re_VS / 2000
Vibration Exists
* Indicating vibration or damage may occur.
Criteria used:
Fluid elastic instability
Vortex shedding tube vibration
Turbulent buffeting tube vibration
Vortex shedding damage
Turbulent buffeting damage
Acoustic vibration
m
m/sec
m/sec
cycles/sec.
cycles/sec.
cycles/sec.
cycles/sec.
m/sec
m/sec
m
m
4/18/13
Inlet
0.55
0.02
4.30
197.68
Center
0.10
0.20
30.88
3059.44
Outlet
0.35
0.03
7.81
487.52
0.20
0.31
1.92
3.09
0.33
0.52
413.00
0.00
0.00
0.0016
0.0000
4290.44
0.01
0.00
0.0010
0.0000
757.62
0.00
0.00
0.0011
0.0000
0.21
No
2.15
No
0.38
No
CHEMCAD: 6.5.1
Stream
Stream No.
Stream Name
Temp
Pres
Enth
Vapor mole fraction
Total
Total
Total std L
Total std V
Flow rates in
Water
Toluene
Unit ID:
W:\Condenser\Toulene Condenser.cc6
04/18/13
Page 1
C
mmHg
MJ/hr
kmol/hr
kg/hr
m3/h
m3/h
kg/hr
1
Toluene
48.0000
60.0000
57.19372
1.00000
1.0853
100.0000
0.1147
24.33
2
Water
15.0000
1471.1193
-39751.61719
25.0000
50.0000
13.20436
19.1953
1321.1193
-39707.62891
138.7733
2500.0000
2.5000
3110.41
1.0853
100.0000
0.1147
24.33
138.7733
2500.0000
2.5000
3110.41
2500.0000
100.0000
2500.0000
100.0000
CHAMCAD: 5.4.2
Stream
Unit ID:
C:\CC5DATA\ccthermDesign\DKetSen\
01/21/05
Page 2
CHAMCAD: 5.4.2
Stream
Unit ID:
C:\CC5DATA\ccthermDesign\DKetSen\
01/21/05
Page 3
CHAMCAD: 5.4.2
Stream
Unit ID:
C:\CC5DATA\ccthermDesign\DKetSen\
01/21/05
Page 4
CHEMCAD
6.5.1
Unit ID: 1
W:\Condenser\Toulene Condenser.cc6
4/18/2013
TEMA SHEET
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
Customer
Address
Plant Location
Service of Unit
Size
0.30 x
Surf/Unit(Gross/Eff.)
0.91
Type
6.5 / 6.2
Fluid Allocation
Fluid Name
Type of Process
Fluid Quantity Total
Vapor(In/Out)
Liquid
Steam
Water
NonCondensable
Temperature(In/Out)
Density (Vapor/Liquid)
Viscosity
Molecular Weight, Vapor
Molecular Weight, Noncondensable
Specific Heat
Thermal Conductivity
Latent Heat
Inlet Pressure
Velocity
Pressure Drop, Allow./Calc.
Fouling Resistance(Min.)
Heat Exchanged
Transfer Rate
Service:
AEL
m2
Shells/Unit
Job No.
Reference No.
Proposal No.
Date
Item No.
(Hor/Vert)
H
Connected in
1 Surf/Shell(Gross/Eff.)
6.5
PERFORMANCE OF ONE UNIT
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
kg/hr
C
kg/m3
cP
1 Parallel
/
1 Series
m2
6.2
Shell Side
Water
Sensible
2500.00
Tube Side
Toluene
Horiz Cond
100.00
100.00
2500.00
2500.00
2500.00
2500.00
kJ/kg-K
W/m-K
kJ/kg
mmHg
m/sec
mmHg
hr-ft2-F/Btu
43.9894
Rev
15.00
19.20
998.73
1.1636E+00
100.00
48.00
25.00
998.00
0.2772
850.46
863.94
1.0528E+00 7.5269E-03 4.7279E-01 7.2741E-03 5.5435E-01
92.14
92.14
4.20
0.59
4.19
0.60
1471.12
0.20
200.00
/
1.0000E-04
MJ/hr
16.57
Calc:
CONSTRUCTION DATA/SHELL
Shell Side
Design/Test Pressure
mmHg
/
Design Temp. Max/Min
C
/
No. Passes per Shell
1
Corrosion Allowance
m
m
Connections
In
m
0.03
Size &
Out
m
0.03
Rating
Intermediate
Tube No.
118 OD 0.0191 m ;Thk.(Min/Avg)
0.0017
m ; Length
Tube Type
Bare
Shell
316S16
ID
0.30
OD
0.33
m
Channel or Bonnet
316S16
Tubesheet-Stationary
A-181-60
Floating Heat Cover
Baffles Cross
316S161
Type
SSEG
% Cut,
Baffles Long
Support Tube
U-Bend
Bypass Seal Arrangement
Expansion Joint No.
Rho-V2-Inlet Nozzle
1553.13
Bundle Entrance
Gasket-Shell Side
Floating Head
Code Requirements
Weight/Shell
Filled with Water
Remarks:
Pressure drop shown is frictional pressure drop only.
For the total pressure drop, refer to the detailed report.
20.48
MTD(Corrected):
46.97
Clean:
1.23
0.01
1.74
1.19
1.70
0.13
0.01
0.13
405.52
60.00
0.12
10.00
/
1.09
1.0000E-04
20.99
C
47.46
Btu/hr-ft2-F
Sketch(Bundle/Nozzle Orientation)
Tube Side
/
/
1
0.06
0.03
0.91
m ; Pitch
0.0238
Material
1 Carbon Steel
Shell Cover
Channel Cover
Tubesheet Floating
Impingement Protection:
Yes
Diam
15.00
0.05 Inlet
Spacing C/C
Seal Type
m ; Pattern
30
0.50
Type
Tube-Tubesheet Joint
Type
Bundle Exit
Tube Side
Tema Class
ASME
Bundle
kg