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R

(with price)

CTK-500

CTK-500

ELECTRONIC KEYBOARD

CONTENTS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Major Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PCB Views and Major Check Points . . . . . . . . . . . . . . . . . . . . . . . . 8 Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 IC and Transistor Lead Identification . . . . . . . . . . . . . . . . . . . . . 12 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

-2-

SPECIFICATIONS

General Number of Keys: Polyphonic: Preset Tones: Auto-Rhythms: Auto-Accompaniment: Jukebox Tunes: Chord Memory: Built-In Speakers: Terminals: Auto Power Off: Power Source: 61 16-note 120 40 CASIO Chord/Fingered 40 Real-Time Recording Memory Capacity: 128 chords (maximum) 12 cm dia. 1.1W Input Rating: 2 pcs. Output Jack [Output Impedance: 50 , Output Voltage: 1.4 V (rms)MAX], AC Adapter Jack (DC 9 V) Approximately 6 minutes after the last operation 2-way AC or DC source AC: AC adapter DC: 6 D size dry batteries 6.7 W 110 x 939 x 337 mm (HWD) (4-5/16 x 36-15/16 x 13-1/4 inches) (HWD) 4.5 kg (9.9 lbs) excluding batteries

Power Consumption: Dimentions: Weight:

Electrical
Current Drain with 9V DC: No Sound Output Maximum Volume with keys C4 to D#5 pressed in Clarinet tone, Volume; Maximum, Rhythm; Samba, Tempo; Maximum Output Level (Vrms with 8 load each channel): with key C4 pressed in Clarinet tone, Volume; Maximum Sound Pressure Level: at 10 cm away from the speaker with key G6 in Brass-1 tone Minimum Operating Voltage: 125 mA 30% 530 mA 30%

107 mV 30% 107 dB 10 dB

6.0 V

BLOCK DIAGRAM
LEDs

Keys and Switches Output Main Volume Control ROUT

LED Driver IC3 KO0 ~ KO16

KI1 ~ KI7

KO0 ~ KO5, KO17 Filter (R) T5 CE OE

Power Amp. LA4127 IC2 Filter (L) T6 LOUT

2 Speakers

CPU MSM6626-01 LSI1


MN232000CUQ KO18 LSI2 D0 ~ D15 A0 ~ A16

ROM

VDD

AVDD

VCC

43.45 MHz Clock Power IC CA5668 IC1 (APO) Reset IC S8053ANO IC4 X1

CIRCUIT DESCRIPTION
Key and Switch Matrix

KI0 KO0 KO1 KO2 KO3 KO4 KO5 KO6 KO7 KO8 KO9 KO10 KO11 KO12 C2 F#2 C3 F#3 C4 F#4 C5 F#5 C6 F#6 C7 Power Off Accomp. Volume 1 (Min)

KI1 C#2 G2 C#3 G3 C#4 G4 C#5 G5 C#6 G6

KI2 D2 G#2 D3 G#3 D4 G#4 D5 G#5 D6 G#6

KI3 D#2 A2 D#3 A3 D#4 A4 D#5 A5 D#6 A6

KI4 E2 A#2 E3 A#3 E4 A#4 E5 A#5 E6 A#6 Tempo Up

KI5 F2 B2 F3 B3 F4 B4 F5 B5 F6 B6 Tempo Down

KI6

KI7

Normal Accomp. Volume 2

Fingered Accomp. Volume 3 Reverb 2 Intro/ Ending Bank C Number 3

CASIO Chord Accomp. Volume 4 Accomp. Volume 5 (Max)

KO13 Reverb Off Reverb 1 KO14 KO15 KO16 Synchro / Fill-In Bank A Number 1 Start/Stop Bank B Number 2

Chord Memory Record Bank D Number 4

Chord Memory Play Bank E Number 5

Ad-Lib Musician Bank F Solo Sound

Jukebox Beat Start/Stop (Jukebox) Bank G Duo Sound Bank H Ensenble Sound

Nomenclature of Keys
C#2 D#2 F#2 G#2 A#2 C#3 D#3 F#3 G#3 A#3 C#4 D#4 F#4 G#4 A#4 C#5 D#5 F#5 G#5 A#5 C#6 D#6 F#6 G#6 A#6

C2

D2

E2

F2

G2

A2

B2

C3

D3

E3

F3

G3

A3

B3

C4

D4

E4

F4

G4

A4

B4

C5

D5

E5

F5

G5

A5

B5

C6

D6

E6

F6

G6

A6

B6 C7

CPU (LSI1: MSM6626-01) The CPU reads sound data from the ROM in accordance with the pressed key and the selected tone; the CPU can read rhythm data simultaneously when a rhythm pattern is selected. Then it provides the left and the right channels' waveforms separately, by converting the data into the waveforms with two built-in DACs. The CPU also controls keys, switches, and LEDs. The following table shows the pin functions of LSI1.
Pin No. 1 ~ 10 74 ~ 80 11 12 13 14 ~ 21 22 23 24 25 26 27 28 29 30, 31 32 33, 34 35 36 37 38 ~ 40 41 ~ 57 58 ~ 73 Terminal KO0 ~ KO16 KO17 KO18 (APO) KO20 KI0 ~ KI7 -MI -RESET REFH AVDD ROUT LOUT AGND REFL TEST1, TEST2 GND COSI, COSO VDD -CE -OE ADR17 ~ ADR19 ADR0 ~ ADR16 DIN0 ~ DIN15 In In/Out In Out Out Out Out In In/Out Out Out Out Out In In In In In Out Out In In Function Using time sharing, the terminals provide key and switch scan signals, and LED drive signals. Clock output for the LED driver APO (Auto Power Off) signal output. Not used. Input terminals from the keys and switches Power ON trigger pulse input. CPU reset signal input. Low level reference voltage input for the built-in DAC +5 V source for the built-in DAC Right channel sound signal output Left channel sound signal output Ground (0 V) source for the built-in DAC High level reference voltage for the built-in DAC Not used. Connected to ground. Ground (0 V) source 43.45 MHz clock input/output +5 V DC source. Regardless of the power switch position, the terminal always receives +5 V DC. Chip enable signal output. Low effective. Read enable signal output. Low effective. Not used. Address bus for the ROM Data bus for the ROM

FIlter Block Since the sound signall from the CPU is a stepped waveform, the filter block is added to smooth the waveform.
VDD

2SC3112B 10K 10K 6.2K

C331J

C222(H)

To main volume
AG AG AG

Initial Reset Circuit When batteries are set or an AC adapter is connected, the reset IC provides a low pulse to the CPU. The CPU then initializes its internal circuit.
VDD Battery set

1K

C562(H)

From the CPU

Reset IC S8053ANO IC4

CPU MSM6626-01 LSI1


RESET

Power On/Off Circuit When the power switch is turned on, a low level differential pulse is provided to terminal MI of the CPU. Upon receipt of the pulse, the CPU starts the power ON sequence and raises the APO signal to +5 V. When the switch is off, on receiving the KO11 signal at terminal KI0, the CPU drops the APO signal to ground level to shut down power.
VDD VDD

ON

Power Switch
OFF ON MI

CPU
KO18 KI0

MSM6626-01 LSI1 APO signal OFF: 0V ON: +5 V

OFF ON

KI1 KO11

Power IC (IC1: CA5668) The power IC generates three voltages AVDD (+5 V) for the CPU and the reset IC, AVDD (+5 V) for the analog circuit, and VCC (+9 V) for the power amplifier. VDD (+5 V) is always generated, but AVDD (+5 V) and VCC (+ 9V) are controlled by the APO signal.

CA5668 IC1 VIN VDIN GND VDD AVDD VCC APO APO 0V +5 V VDD +5 V +5 V AVDD 0V +5 V VCC 0V +9 V

+9V

LED Driving LED Driver TC74CH174AP IC3


Chord Memory Play

L0 L1 L2 L3 L4 L5

Q3 Q5 Q2 Q6 Q1 Q4
CLR

D3 D5 D2 D6 D1 D4
CLK

KO0 KO1 KO2 KO3 LSI1 KO4 KO5 CPU MSM6626-01

Solo Sound Duo Sound Ensenble Sound Beat (Jukebox)

Ad-Lib Musician

VDD

KO17

MAJOR WAVEFORMS

PCB VIEWS AND MAJOR CHECK POINTS


Volume PCB M5505-MA2M

11

13

12

10

Main PCB M5505-MA1M

M5505-MA1M,MA2M PCB

SCHEMATIC DIAGRAMS
8 5 2

13

4 1

12

10

11 7

Keyboard PCBs M619K-KY1M,KY2M

PCB-M619K-KY1M

PCB-M619K-KY2M

10

TROUBLESHOOTING

Nature of Trouble No power

Faulty Block Power Jack (J1) Power IC (IC1: CA5668) Jack contact.

Checkpoint

Pin 8 should have +5 V. Pin 6 should provide + 5V when pin 10 receives + 5 V.

Reset IC (IC4: S8053ANO) Power Switch Main Clock Generator (X1) CPU (LSI1: MSM6626-01) No sound at all Power Amp. (IC2: LA4127) CPU (LSI1: MSM6626-01) ROM (LSI2: MN232000CUQ) Distorted sound ROM (LSI2: MN232000CUQ) CPU (LSI1: MSM6626-01) Power Amp. (IC2: LA4127) Power IC (IC1: CA5668) All or certain keys do not function CPU (LSI1: MSM6626-01) Key Matrix A certain key does not function Key Matrix

Pin 1 should provide a low level pulse when an AC adapter is connected. Pin 22 of CPU should receive a trigger pulse when turning on the switch. Check oscillation at pin 34 of CPU. Pin 12 should provide +5 V when turning on the power switch. Check output waveforms of pins 9 and 12. Check output waveforms of pins 25 and 26. Check CE signal of pin 10, and OE signal of pin 12. Check address/data bus. Check output waveforms of pins 25 and 26. Check output waveforms of pins 9 and 12. Check voltages of pins 2 (+9 V) and 6 (+5 V). Check KO signals of pins 1 to 4, and 74 to 80. Open circuit on KO or KI line. Dust on the contact.

11

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

DIN8 DIN7 DIN6 DIN5 DIN4 DIN3 DIN2 DIN1 DIN0 KO0 KO1 KO2 KO3 KO4 KO5 KO6

LSI1: MSM6626-01

LSI2: MN232000CUQ

IC AND TRANSISTOR LEAD IDENTIFICATION

12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ADR17 ADR18 ADR19 -OE -CE VDD COSO COSI GND TEST1 TEST2 REFL AGND LOUT ROUT AVDD

NC A7 A6 A5 A4 A3 A2 A1 A0 -CE VSS -OE D0 D8 D1 D9 D2 D10 D3 D11 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21

A8 A9 A10 A11 A12 A13 A14 A15 A16 BHE VSS D15 D7 D14 D6 D13 D5 D12 D4 VCC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

KO7 KO8 KO9 KO10 KO11 KO12 KO13 KO14 KO15 KO16 KO17 KO18 KO20 KI0 KI1 KI2 KI3 KI4 KI5 KI6 KI7 -MI -RESET REFH

DIN9 DIN10 DIN11 DIN12 DIN13 DIN14 DIN15 ADR0 ADR1 ADR2 ADR3 ADR4 ADR5 ADR6 ADR7 ADR8 ADR9 ADR10 ADR11 ADR12 ADR13 ADR14 ADR15 ADR16

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41

40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

IC1: CA5668

IC3: TC74HC174AP

1 2 3 4 5 6 7 8 CLR Q1 D1 D2 Q2 D3 Q3 GND VCC Q6 D6 D5 Q5 D4 Q4 CLK 16 15 14 13 12 11 10 9

1 2 3 4 5 6 7 8 9 10

VIN VC VDIN GND VADJ VAOU VAGD VDD VDGD APO

T5, T6: 2SC3112B

13

IC2: LA4127

IC4: S8053ANO

1 2 3

1 2 3 4 5 6 7 8 9 10

DC PriGND PriIN1+ PriIN2+ PriIN1PriIN2PriOUT1 PriOUT2 PriGHD PriGND1 PoIN1+ PoIN2+ PoIN1PoIN2BootsSt. BoostSt. PoOUT2 PoOUT1 VCC PoGND

20 19 18 17 16 15 14 13 12 11

EXPLODED VIEW

14

PARTS LIST
CTK-500

Notes:

1. Prices and specifications are subject to change without prior notice. 2. As for spare parts order and supply, refer to the "GUIDEBOOK for Spare parts Supply", published separately. 3. The numbers in item column correspond to the same numbers in drawing.

Item

Code No.

Parts Name

Specification

Q M

FOB Japan N.R.Yen R Unit Price 690 1,010 70 60 180 160 16 12 17 11 3 130 3 2 2 3 3 2 3 3 3 3 2 3 3 3 13 29 12 13 22 13 17 21 17 10 30 15 7 10 10 5 3 4 9 5 35 13 60 43 13 13 29 90

PCB Ass'y M5505-MA1M 2011 2912 LSI 2011 4109 LSI 2105 1071 IC 2105 2219 IC 2114 0070 IC 2114 1239 IC 2252 0721 Transistor 2360 1939 Zener diode 2370 0987 LED 2390 0371 Diode 2390 1344 Diode 2590 1190 Ceramic oscillator 2609 0175 Carbon film resistor 2609 0245 Carbon film resistor 2609 0287 Carbon film resistor 2616 0324 Carbon film resistor 2616 0332 Carbon film resistor 2616 0340 Carbon film resistor 2616 0375 Carbon film resistor 2616 0413 Carbon film resistor 2616 0430 Carbon film resistor 2616 0464 Carbon film resistor 2616 0570 Carbon film resistor 2616 0588 Carbon film resistor 2616 0634 Carbon film resistor 2616 0677 Carbon film resistor 2801 7196 Electrolytic capacitor 2801 7469 Electrolytic capacitor 2801 8176 Electrolytic capacitor 2801 8197 Electrolytic capacitor 2801 8204 Electrolytic capacitor 2801 8211 Electrolytic capacitor 2801 8449 Electrolytic capacitor 2801 9121 Electrolytic capacitor 2801 9128 Electrolytic capacitor 2801 9821 Electrolytic capacitor 2805 0526 Electrolytic capacitor 2807 1023 Electrolytic capacitor 2813 0245 Semiconductive capacitor 2813 1302 Semiconductive capacitor 2813 1393 Semiconductive capacitor 2813 1400 Semiconductive capacitor 2818 0365 Ceramic capacitor 2818 0446 Ceramic capacitor 2818 0494 Ceramic capacitor 2818 1221 Ceramic capacitor 2819 5460 Module capacitor 2830 6229 Mylar capacitor 2845 0014 Module capacitor 2845 0182 Module capacitor 2845 0280 Ferrite beads 2845 2261 Three-polarity capacitor 3501 7049 DC jack 3612 0711 Miniature jack Notes: N New parts M Minimum order/supply quantity R Rank

MN232000CUQ MSM6626-01GS-K-108 TC74HC174AP S-8053ANO LA4127 CA5668 2SC3113B-TPE4-T MTZJ5.1C-T77-T LN28RPX-(TT14) DSK10B-BT-T 1SS133T-77-T EFO-GC4345C3 ERD-S2TJ-3R3T-T ERD-S2TJ-622T-T ERD-S2TJ-270T-T ERD-S2TJ-100T-T ERD-S2TJ-101T-T ERD-S2TJ-331T-T ERD-S2TJ-102T-T ERD-S2TJ-472T-T ERD-S2TJ-103T-T ERD-S2TJ-473T-T ERD-S2TJ-123T-T ERD-S2TJ-471T-T ERD-S2TJ104T-T ERD-S2TJ-220T-T 10RE2-33-T2-T ECE-A1CU471ZB-T ECE-A1CU220B-T ECE-A1AU101B-T ECE-A1CU221B-T ECE-A0JU101B-T ECE-A1CU101B-T ECE-A0JU471B-T ECE-A0JU221B-T ECE-A1AU220B-T 10RE2-1000 50RE2-1-T2-T RT-C50TKYR103K-T RT-B90TKYR104K-T RT-C40TKYR222K-T RT-C50TKYR562K-T RT-HE50TKYB102K-T RT-HE40TKYB101K-T RT-HE80TKSL331J-T RT-HE40TKCH050D-T CNB5X101K AMZV-104K50-T CNB8X561M CNB6X101K EXC-ELDR35C EXC-ECT223ZVC HEC2305-01-330 YKB21-5101

1 1 1 1 1 1 2 1 7 2 14 1 2 2 2 1 28 6 4 2 8 1 1 1 2 5 2 2 1 2 1 4 1 3 4 2 2 1 3 8 2 2 2 7 2 1 1 2 1 1 2 3 1 1

1 1 1 1 1 1 10 20 20 20 20 1 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 10 10 10 10 10 10 10 10 10 10 10 20 20 20 20 20 20 20 20 10 10 5 5 20 20 5 5

A G A K A B A B A C A B A A A A C A B A C A B B C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C A C B C A C A C A A A B B

15

Item

Code No.

Parts Name

Specification DF0H02110-35358035 DF5H04135-MM DF5H02290-MM DF5H02160-35358035 ELE-R100KR-T M111131B-1 EWA-MJCC20B23 DF5H05100-MM M111131B-2 IMSA-1068-17Z174 M211408-1 M111130*2 1S1588-TP3-T JSF50-11-160 JSF50-17-240M M111074A-1 M111075-1 M110589D-1 M110590D-1 M110591D-1 M110594F-1 M110594F-3 M110603C-1 M110930-1 M411714-1 M411715-1 M111053-1 M311521-1 M311530-1 M211767A*1 CSB-12D M311534-3 M311534-2 M211342-1 M311675A-1 M211343-1 M211344-2 1221AF M211236L*17 M41226-1 M41330-1 M411615-1 M311202-43 M311164D*6 2.6 x 8 4x8 3 x 18 3 x 14 M411481-1 4x8 3x8

Q M 1 1 1 1 5 1 1 1 1 1 1 1 10 10 10 10 10 1 1 10 10 5 10 1

JB

JX JA

1 2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17 18 19 20 20-1 20-2 20-3 21 22 23 24 25 26 27 28

N N

N N

3719 2317 Ribbon cable M237S 3719 3584 Ribbon cable M505C (4-pin) 3719 3591 Ribbon cable M505D 3719 3598 Ribbon cable M505L 3841 0959 Inductor 4317 3042 Blank PCB M5505-MA1M 2765 1211 Slide volume 3719 3577 Ribbon cable M505B (5-pin) 4317 3052 Blank PCB M5505-MA2M 3665 0238 Pin assembly 4317 3030 Blank PCB M5505-MA3 6922 5200 PCB ass'y M5505-MA1M,2M,3 PCB Ass'y Keyboard 2305 5023 Diode 3725 2527 PC joiner MASK61 0009 2467 PC joiner M505A 4317 2611 Blank PCB M619K-KY1M 4317 2620 Blank PCB M619K-KY2M Keyboard Ass'y 6917 4474 White key set CEGB 6917 4484 White key set DFAS 6917 4494 White key set DFA 6917 4506 Black key 10P 6918 5996 Black key 5P 6917 4453 TAC 31 6919 0410 TAC30 6919 4330 Felt ASK-L 6919 4340 Felt ASK-R 6919 5630 KB chassis 61B-GD Case 6919 5330 Slide knob 271 6919 5340 Slide volume knob 271 6922 5711 Upper case sub ass'y 6909 5890 SL contact12D 6921 1250 Button M505A 6920 7160 Button M505A 6920 7120 Button M505B 6920 7151 Contact rubber M505A 6920 7130 Button M505C 6920 9960 Button M505D 3831 0357 Speaker 6922 5732 Lower case sub ass'y 6902 6140 Battery spring 90 (-) 6903 2150 Battery sparing B (+) 6919 3190 Key damper 61 6922 5080 Rating plate 6906 6054 Battery cover sub ass'y Screws 0009 2682 Screw 0009 2680 Screw 0009 2637 Screw 0009 2698 Screw 6919 0420 Screw 3 x 8 0002 1116 Screw 5111 2679 Screw Notes: N New parts M Minimum order/supply quantity R Rank

FOB Japan N.R.Yen Unit Price 16 19 20 20 25 800 110 18 13 67 11 5,100 8 42 90 130 110 120 110 170 130 81 190 190 14 14 1,340 13 13 1,230 35 22 22 190 110 150 96 1,000 1,210 27 18 55 13 210 2 2 2 2 2 2 2

C A C A C A C A C A C I B B C A C A C B C A B AA C C C C C A A B B B

61 20 1 10 1 5 1 1 1 1 5 1 1 1 4 1 2 1 1 5 1 1 1 1 1 20 1 20 1 1 3 1 1 3 5 1 1 1 1 1 2 1 1 1 1 1 1 22 10 11 15 12 11 6 20 20 1 10 10 10 1 1 1 5 1 1 10 10 5 10 1 50 50 50 50 50 50 50

A B A B A B A B A B B C B C C A C A C O B B C B B B B B B B B C C C C C B C C C C C C C A A N A A A C B B B K M A A A A C C C C C C C C

16

Item

Code No.

Parts Name

Specification

Q M

FOB Japan N.R.Yen R Unit Price 120 C

Accessory 6916 7880 Music stand

M310827-1

Notes:

N New parts M Minimum order/supply quantity R Rank 17

MA0300941A

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