DOCUMENT No PCPL-0532-4-407-04-13 1.

0 SCOPE

ELECTRICAL CONTRACT WORK

SECTION - 4 PAGE: 1 of 8

This specification details the board guidelines for installation, testing and commissioning of electrical equipment. The work shall, however, at all times be carried out strictly as per the instructions of the OW !"#! $% !!"#&' ()'*T("!". The e+act scope of work shall be as indicated in ,ection - . / and 0ata ,heet '1. 1.0 1.1 CODES AND STANDARDS The electrical installation work shall comply with the latest applicable standards, "egulations, !lectricity "ules and ,afety *odes of the locality where the installation is carried out. othing in this specification shall be construed to relieve the *O T"'*TO" of this specification shall be construed to relieve the *O T"'*TO" of this responsibility. 'pplicable standards for installation and testing of equipment are indicated in 0ata ,heet '1. GENERAL SCOPE The *O T"'*TO" shall take over the equipment to be erected from the OW !"2, storage yard#stores#sheds#railway siding, transport the equipment where required in actual position, erect, assemble all parts of the equipment and test and commission the same. The *O T"'*TO" shall furnish all tools. Welding equipment, rigging materials, testing equipment, test connections etc., required for complete installation, testing and commissioning of the items included in the contract work. The OW !" may engage specialist engineers from the equipment &' ()'*T("!", to supervise the installation, testing and commissioning of their equipment. The *O T"'*TO" shall e+tend full co3operation to these engineers and carry out the works as per their instructions. The *O T"'*TO"2, work shall include minor rewiring#modifications as may be necessitated during commissioning. 4roviding such assistance shall be deemed included in the *O T"'*TO"2, basic scope. The *O T"'*TO" shall co3operate through the OW !"#! $% !!" with other contractors at site, in all matters of common interest, so as not to obstruct operation of others and to ensure the safety of all personnel and works covered under this specification. %t will be the *O T"'*TO"2s responsibility to assist the OW !" to obtain approval #clearance from local statutory authorities including !lectrical %nspector, wherever applicable, for conducting of any work or for installation carried out which comes under the purview of such authorities. The work shall be carried out strictly as per the instructions and layout drawings of the OW !"#! $% !!"#&' ()'*T("!". %n case of any doubt#misunderstanding as to correct interpretation of the drawings or instructions, necessary clarifications shall be obtained from the OW !"#! $% !!". The *O T"'*TO" shall be held responsible for any damage to the equipment consequent to not following the &' ()'*T("!"2, instructions correctly. 'll necessary drawings, &' ()'*T("!"2, equipment manuals

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DATE: 22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-13

ELECTRICAL CONTRACT WORK

SECTION - 4 PAGE: 2 of 8

will be furnished to the successful 7%00!" who must return the same after work completion. -.8 'll thefts of equipment#component parts, after take over by the *O T"'*TO", until the installation is handed over to the OW !", shall be made good by the *O T"'*TO". The *O T"'*TO" shall have a separate cleaning gang to clean all equipment under erection and as well as the work area and the pro:ect site at regular intervals to the satisfaction of the OW !"#! $% !!". %n case the cleaning is not to the OW !";, satisfaction, he will have the right to carry out the cleaning operations and any e+penditure incurred by the OW !" in this regard will be to the *O T"'*TO"2, account. %n order to avoid ha=ards to personnel moving around the equipment such as switchgear etc., which is kept charged after installation before commissioning, they should be suitably cordoned off to prevent anyone accidentally going near it. The *O T"'*TO" shall carry out touch3up painting on any equipment indicated by the OW !"#! $% !!", if the finish paint on the equipment is soiled or marred during installation handling. The paint will be supplied by the OW !". The *O T"'*TO" shall ensure workmanship of good quality and shall assign qualified supervisors#engineers and competent labour who are skilled, careful and e+perienced in their several trades in similar works. The OW !"#! $% !!" shall reserve the right to re:ect non3competent persons employed by the *O T"'*TO", if the workmanship is not of good order. %t shall be the responsibility of the *O T"'*TO" to obtain necessary >icense# 'uthorisation# permit for work from the >icensing 7oard of the locality#state where the *O T"'*TO"2s firm should also hold valid permits issued or recognised by the >icensing 7oard of the locality#state where the work is to be carried out. INSTALLATION WORK SCOPE The *O T"'*TO" shall install, test and commission the equipment furnished by the OW !". The quantities, appro+imate si=es and weights of the equipment shall be indicated in 0ata ,heet '1. !quipment shall be installed in a neat, workmanlike manner so that it is level, plumb, square and properly aligned and oriented. Tolerances shall be as established in the &' ()'*T("!"2s drawings or as stipulated by the ! $% !!". o equipment shall be permanently bolted down to foundation or ,tructure until the alignment has been checked and found acceptable by the OW !"#! $% !!". *are shall be e+ercised in handling to avoid distortion to stationary structures, the marring of finish, or damaging of delicate instruments or other electrical parts. 'd:ustments shall be made as necessary to the stationary structures for plump and level, for the sake of appearance or to avoid twisting of frames, binding of hinged members, etc. The *O T"'*TO" shall move all equipment into the respective buildings through the regular doors or floor openings provided specifically for lifting the equipment. Wherever the OW !"2, crane is made available for lifting heavy equipment and materials, the

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DATE: 22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-13

ELECTRICAL CONTRACT WORK

SECTION - 4 PAGE: 3 of 8

*O T"'*TO" shall move the equipment from storage site to the crane, attach to the crane hook to the points?s@ provided specifically for handling and install in final location. The *O T"'*TO" shall make his own arrangement for lifting of the equipment when the OW !"2, crane or cranes are not available. Operation of the OW !"2, crane shall be by OW !"2, personnel only. o part of the structure shall be utilised to lift or erect any equipment without prior permission of the OW !"#! $% !!". 5./ )oundation work for all transformers, switchgear, motors, control panels and desks will be carried out by the civil *ontractor. Aowever, minor modifications to foundations, wherever found necessary for proper installation, shall be carried out by the *O T"'*TO" under this specification. 'll e+ternal cabling including end connections and earthing will be carried out separately under cabling and earthing works respectively. T"' ,)O"&!", %nspection, storage, installation, testing and commissioning of transformers shall be in accordance with the specified code of practice and &' ()'*T("!";, instructions. Whenever stated in 0ata ,heet '1, transformers will be delivered without oil, filled with inert gas and without bushings and e+ternally mounted accessories. 's applicable, the *O T"'*TO" shallB ?a@ 'ssemble the transformers with all )ittings such as bushings, cooler banks radiators, conservators, values, piping, *able bo+es, marshalling bo+es, O>T*, cooling fans#pumps, etc., ?b@ 'rrange for Oil filtration before filling. ?c@ 4rovide wedges#clamps to rigidly station all Transformers on rails. ?d@ *onnect the transformer2s terminals ?e@ >ay and terminate the OW !"2, cables#conducts between all the accessories mounted on the transformer tank#cooler and transformer marshalling Ciosk. ?f@ %f stated in 0ata ,heet '1, the oil3filtration equipment shall be arranged by the *O T"'*TO". 5.8.*are shall be taken during handling of insulating oil to prevent ingress of moisture or foreign matter. %n the testing, circulating, filtering or otherwise handling of oil, rubber hoses shall not be used. *irculation and filtering of oil, the heating of oil by regulated short3circuit current during drying runs and sampling and testing of oil shall be in accordance with the &' ()'*T("!2, instructions and specified *ode of 4ractice. ,W%T*A$!'", *O T"O>#"!>'D 4' !>, ,witchgear and control relay panel#desks shall be installed in accordance with specified *ode of 4ractice and the &' ()'*T("!"2, instructions. The switchgear# panels shall be installed on finished surfaces, concrete, or steel sills. The *O T"'*TO" shall be required to install and assign any channel sills, which form part of the foundations. %n :oining shipping sections of the switchgear# panels# control centres together, ad:acent housing or panel sections provided shall be bolted together after alignment has been DATE: 22-06-2006 ISSUE No: P0

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DOCUMENT No PCPL-0532-4-407-04-13

ELECTRICAL CONTRACT WORK

SECTION - 4 PAGE: 4 of 8

completed. 4ower bus, enclosures, ground and control splices of conventional nature shall be cleaned and bolted together, being drawn up with torque wrench of proper si=e or by other approved means. Tape or compound shall be applied where called for by the &' ()'*T("!";, drawings. 5.9.1 The *O T"'*TO" shall take utmost care in handling instruments, relays and other delicate mechanisms. Wherever the instruments and relays are supplied separately, they shall be mounted only after the associated control panels#desks have been erected and aligned. The blocking materials#mechanism employed for the safe transit of the instruments and relays shall be removed after ensuring that the panels#desks have been completely installed and no further movement of the same would be necessary. 'ny damage to relays and instruments shall be immediately reported to the OW !"#! $% !!". Whenever applicable, the *O T"'*TO" shall install compressed air plants associated with the switchgear. The installation shall be complete with compressor sets, receivers, control panels, compressed air pipes, valves and other accessories. &OTO", (nless otherwise specified, the motors will be installed by the respective vendors of the driven equipment. Aowever, the *O T"'*TO" under this specification shall undertake the testing and commissioning of the motor. The installation# commissioning shall be as per the applicable code of practice and the &' ()'*T("!"2, instructions.

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5.10 7attery and *hargers 5.10.1 %nstallation and testing of battery charges shall be done in strict compliance with the manufacturer2s instructions. !ach cell is filled with electrolyte in 'ccordance with the &' ()'*T("!"2, instructions. 7attery shall be set up on racks as soon as possible after receipt, utilising lifting devices supplied by the &' ()'*T("!". The cells shall not be lifted by the terminals. *ontact surfaces of battery terminals and inter3cell connectors shall be cleaned, coated with protective grease and assembled. !ach connection shall be properly tightened. !ach cell shall be tested with hydrometer and thermometer and results logged. )reshening charge, if required, shall be added. When turned over to the OW !", the battery shall be fully charged and electrolyte shall be at full level and have specified specific gravity. 5.11 ,ubstation 5.11.1 The *O T"'*TO" shall carry3out ,ubstation installation as required in the OW !"2, plan and elevation drawings of ,ubstation showing equipment layout details, etc. 'll equipment including connections, ?unless otherwise specified@, will be supplied by the OW !". The quantities of all equipment will be indicated in the bill of materials on the drawings and#or 0ata ,heet '1. 5.11.1 The *O T"'*TO" shall install complete set of busbars # busducts, equipment connections, busbar connections to equipment, lightning protection including down3comer up to a height of 1000 mm from ground level where they shall be connected to the OW !"2, test links. Tube type conductor lengths shall be :oined by welding procedure as specified in ,ection *# enclosed instructions.

DATE: 22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-13

ELECTRICAL CONTRACT WORK

SECTION - 4 PAGE: 5 of 8

5.11.1 %nstallation work of breakers and isolators shall also include compressed plants with all accessories whenever applicable and necessary ad:ustments#alignments necessary for proper operation of circuit breakers, isolators and their operating mechanisms. 'll insulators and bushings shall be protected against damage during installation. %nsulators or bushings damaged due to negligence or carelessness of the *O T"'*TO" shall be replaced by him at his e+pense. 5.11.- Whenever specified in ,ection *, the *O T"'*TO" shall undertake the design, )abrication and installation of ,ubstation structures as per the OW !"#! $% !!";, requirements. The design for the structures shall be furnished by the OW !" to the *O T"'*TO" for fabrication work. The quantity of steel is as indicated in 0ata ,heet '1# ,ection /. The design requirements for each type of structure will be furnished to the successful 7%00!". /.0 /.1 TESTING AND COMMISSIONING 'll checks and tests as per the &' ()'*T("!"2, drawings# manuals, relevant code of installation and the enclosed commissioning check lists for various types of equipment e.g., transformers, eutral $rounding "esistors, AE . &E switchgear, isolators, *Ts, 4Ts, motors, relays . meters, 7attery, *hargers, 0*07, *ables, 7usducts, etc., shall be carried our by the *O T"'*TO" as part of the installation work. *ommissioning checklist for switchgear shall cover the followingB 4reliminary checks a@ *heck for physical damage b@ *heck for tightness of all bolts, clamps and connecting terminals c@ *heck cleanliness d@ *heck earthing e@ *heck for proper cable tags and ferrules. f@ Whether breaker can be inserted properly g@ 7reaker contacts should be fi+ed tightly with fi+ed contacts /.1.1 *ommissioning checks a@ Aigh voltage test for 51/E . 11kE switchgear b@ %nsulation resistance test on AE . au+iliary circuits c@ &ill voltage drop test on bus bar :oints d@ *hecks on meters e@ *hecks on *Ts . 4Ts f@ )unctional checks on the au+iliary circuits g@ *ontact travel measurements for E*7;s h@ &easure the ground clearances for outdoor 4*E*7;s i@ *heck for interlocks DATE: 22-06-2006 ISSUE No: P0

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DOCUMENT No PCPL-0532-4-407-04-13

ELECTRICAL CONTRACT WORK

SECTION - 4 PAGE: 6 of 8

:@ Whether breaker can be operated manually k@ *hecks on power cable termination or busduct termination /./.-.1 *ommissioning checklist for busducts shall cover the followingB 4reliminary checks a@ *heck bus bar tightness b@ *heck healthiness of bus bar fi+ing insulator c@ *heck *T secondary wiring and fi+ing support d@ *heck ventilation plug e@ *heck breather f@ *leanliness of duct inside enclosure /.-.1 *ommissioning checks a@ %nsulation resistance value to be measured for each phase b@ Aigh voltage test on busbar supporting insulators for AT busduct. Test value to be referred from %, c@ &ill volt drop test on bus bar :oints /.5 /.5.1 *ommissioning checks for *Ts . 4Ts shall cover the followingB 4reliminary checks a@ *heck for physical damage b@ *heck for tightness of all bolts, clamps, connecting terminals and drain plug c@ *heck cleanliness d@ *heck earthing of *T, 4T . Function bo+es e@ *heck for *T polarity ?41, 41, ,1, ,1, etc.,@ and disconnecting links. f@ *heck for correct level of oil g@ *heck for proper cable tags and ferrules. /.5.1 *ommissioning checks a@ %nsulation resistance value to be measured for both primary and secondary b@ *T polarity tests c@ &illi3volt drop test on busbar :oints d@ &easurement of ground clearances from the primary terminals /./ /./.1 *ommissioning checklist for Transformer shall cover the followingB 4reliminary checks a@ *heck for physical damage b@ *heck for tightness of all bolts, clamps and connecting terminals DATE: 22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-13 c@ *heck cleanliness d@ *heck earthing

ELECTRICAL CONTRACT WORK

SECTION - 4 PAGE: 7 of 8

e@ *heck for leakage of oil f@ *heck for proper cable tags and ferrules. /./.1 *ommissioning checks a@ %nsulation resistance on au+iliary circuits, primary and secondary b@ &illi3volt drop test on busbar :oints c@ )unctional tests on au+iliary circuits d@ Operational tests on O>T* e@ &easurement of ground clearances from primary terminals f@ 70E testing of insulating oil before and after filtration. g@ *heck for operation of all relays h@ 4olarity check i@ Aipot test on 11kE terminations /.6 /.6.1 *ommissioning checklist for %solators shall cover the followingB 4reliminary checks a@ *heck for physical damage b@ *heck for tightness of all bolts, clamps and connecting terminals c@ *heck cleanliness d@ *heck earthing e@ *heck for proper cable tags and ferrules. f@ Whether isolator can be operated manually /.6.1 *ommissioning checks a@ %nsulation resistance test on au+iliary circuits b@ &illivoltage drop test on busbar :oints c@ )unctional checks on the au+iliary circuits d@ &easure the ground clearances e@ *hecks for interlocks /.8 /.8.1 *ommissioning checklist for !arthing . >ightning protection system shall cover the followingB 4reliminary checks a@ *heck for physical damages b@ *heck for tightness of all bolts, clamps and connecting terminals DATE: 22-06-2006 ISSUE No: P0

DOCUMENT No PCPL-0532-4-407-04-13

ELECTRICAL CONTRACT WORK

SECTION - 4 PAGE: 8 of 8

c@ *heck for proper markings d@ *heck for proper treatment of all welded :oints. /.8.1 /.9 /.9.1 *ommissioning checks a@ &easurement of earth grid resistivity of the system as well as at selected earth pits. *ommissioning checklist for lighting system shall cover the followingB 4reliminary checks a@ *heck for physical damages b@ *heck for tightness of all bolts, clamps and connecting terminals c@ *heck for proper markings d@ *heck for operation of all fittings. /.9.1 *ommissioning checks a@ &easurement of earth leakage current in each circuit. b@ >u+ measurement at identified areas.

DATE: 22-06-2006 ISSUE No: P0