BRD/PTD

CHECK LIST FOR PERIODIC HEALTH CHECK-UP OF MV PANELS & VCB

Client Location : : Siemens WO/SAP no: Rating: No. VCB Of Sr Operation No. : MV PANELS &VCB Sr No. PURPOSE METHOD OF CHECKING Visually By clean cotton cloth With Special ISOPLAX TOPAZ Grease With Special RITZOL Oil By manually spring charging method By simulating test & service position by Breaker manual ON/OFF operation by Breaker manual ON/OFF operation by Spring charging operation By Double bit key By Double bit key With Resistance measurement meter With Resistance measurement meter as per method explained in O&M manual as per method explained in O&M manual By Puller Guage By GO-NOGO & Filler Guage Cleaning with emery paper/3M buffing If required Silver plating on cotact surface Fixing as per standrd assembly drg. Thru Torque Wrench Phisical checking 5x manual & electrical operations By Timing test kit By Timing test kit By Timing test kit By Timing test kit By Timing test kit By contact resistance meter By 5KV Meggar Date :

Type of Panel : Type of MV PANELS & VCB : SR.NO. WORK DESCRIPTION A VACUUM CIRCUIT BREAKER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 B 1 2 3 4 5 6 7

Visual Inspection of Breaker. If any damage Thorough Cleaning of the Breaker removing the dust Lubrication of all Moving Parts of Mechanism. lubrication Oiling of Closing & Tripping Coil. lubrication Checking of Gear Box Operation. for smoothness Checking of Test/Service Aux.Switch Operation. for proper contact Checking of Triping Mechanism Operation. for correctness Breaker Aux. Switch Operatoin. for proper contact Spring Charging Limit Switch Operation. for proper contact Checking of Front Drive Key Operation In Test Position. for smoothness & correctness Front Drive Key Operation In Service Position. for smoothness & correctness Checking of Triping Coil Resistance. healthiness Checking of Closing Coil Resistance. healthiness Vacuum Checking of Vacuum Interrupter healthiness of Vaccum interrupter Contact Erosion Checking of vacuum Interrupter healthiness of Vaccum interrupter Chceking of Stroke length mechnical settings correctness Checking of Damper setting mechnical settings correctness Removel of contact arm assembly and complete cleaning of contact surface to improve contact resistance Reconditioning and refurbishment of interconnection joints to improve contact resistance fixing of contact arm assembly and setting as per distance chart for proper alighnment Tightness Checking of Power Connection. avoid local heating Checking of all circlips & lock washers of VCB. for correct fixing Checking of Breaker ON/OFF Operation manually & electrically for correctness Checking of pick-up voltage for Closing & tripping coil as per Siemens standard Checking of Closing Time. as per Siemens standard Checking of Triping Time. as per Siemens standard Checking of pole descripency as per Siemens standard Checking of bounce time as per Siemens standard Checking of Contact Resistance. should be within limits Insulation Resistance Checking of VCB should be within limits BREAKER CHAMBER Thorough Cleaning of Breaker Chamber. Lubrication of Shutter Mechanism. Checking of Shutter Movement. Checking of Front Drive Fixing Plates. Checking of Door Interlocks With Breaker. Checking of Breaker Interlocks With Panel Door. Checking of Front Drive Interlocks.

removing the dust By Vacuum Cleaner & Plain Cotton cloth lubrication for smooth operation With Special ISOPLAX TOPAZ Grease for smoothness By manually operating the shutter for proper fixing Operation with Double bit key & Rack in/out for correctness and smooth operation Operation with Double bit key & Rack in/out for correctness and smooth operation Operation with Double bit key & Rack in/out for correctness and smooth operation Operation with Double bit key & Rack in/out

handle handle handle handle

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BRD/PTD

SR.NO. WORK DESCRIPTION PURPOSE 8 Cleaning of Top & Bottom bushings ( Shutdown is must) removing the dust Cleaning of Top & Bottom fixed contacts and checking of smooth contact surface for healthiness 9 10 Checking of thermostate wiring and its fixing for healthiness 11 Checking the complete sealing of the breaker chamber for vermin proofing 12 Checking of Breaker Rack IN/OUT Inside the Panel. for proper alignment C BUS BAR CHAMBER (SHUTDOWN IS MUST) 1 2 3 4 5 6 7 D 1 2 3 4 5 6 Thorough Cleaning of Bas Bar Chamber Removal of busbar shrouds & checking of Bus Bar Joining Bolts Tightness Tightness of Bus Bar Support Insulator. Fixing of Busbar shrouds Checking the complete sealing of the busbar chamber Insulation Resistance Checking ( 5 KV Megger ) Rear cover fixng CT / CABLE CHAMBER (SHUTDOWN OF FEEDER IS MUST)

METHOD OF CHECKING By plain cotton cloth By plain cotton cloth & Reconditioning if required wiring continuty Phisical inspection and correction wherever reqd. by Insertion & removal of breaker inside the panel

removing the dust By Vacuum Cleaner & Plain Cotton cloth tightning as per torque tightness chart Busbar tightness checking thru Torque wrench for proper fixing by Ring & Flat spanner for insulation of joints By hand for vermin proofing Phisical inspection and correction wherever reqd. for insulation of joints By 5KV Magger for proper fixing Each bolt to be tightned with spanner By Vacuum Cleaner & Plain Cotton cloth If required Silver plating on cotact surface by Ring & Flat spanner with proper care Thru Screw driver Phisical inspection and correction wherever reqd. By 5KV Magger

Thorough Cleaning of CT/ Cable chamber removing the dust Reconditioning and refurbishment of interconnection joints to improve contact resistance Tightness checking of all the power connection joints including CT primary terminal for proper connection Checking of CT secondary wiring tightness for proper connection Checking the complete sealing of the CT chamber for vermin proofing Rear cover fixng for proper fixing

LIST OF DOCUMENTS TO BE CARRIED 1 PANEL & VCB Operating Manual 2 Standard Test Chart for Timing & contact resistance 3 Standard test chart for stroke length, damper settings, contact arm distance chart LIST OF TOOLS TO BE CARRIED 1 Timing test kit 2 Contact resistance test kit 3 Portable silver plating test kit 4 Puller guage for stroke length checking 5 GO-NOGO guage for damper settings 6 filler guage 7 Standard tools includes flat, ring & box spaner set 8 Portable grinder with birla 3M Pads Consumables to be carried 1 Special Grease & Oil 2 Emery Paper ( Sze:) 3 CRC Bottels 4 Circlips & Lock washers 5 Cleaning cloths

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