Innovations English 2013-2014

Innovations 2013/2014
www.ifm.com
Position sensors
Capacitive sensors
IO-Link sensor for position and level detection
(11.2013)
4-
Photoelectric sensors for general applications

High-performance O6 wetline photoelectric sensors
(11.2013)
6-
Laser sensors / distance measurement sensors

First standard photocell with time of flight measurement Photoelectric sensor with time of flight measurement and easy-turn
(04.2013) (04.2013)
10 12 -
11 13
Sensors for motion control

Inclination sensors
Precision for all inclinations
(11.2013)
14 -
15
Safety technology
Safety controllers
Powerful 32-bit SafetyController for mobile machines
(04.2013)
16 -
17
Process sensors
Flow sensors / flow meters
A quantum leap in flow rate measurement technology
(11.2013)
18-
19
Temperature sensors
Infrared temperature sensor with display / operating unit on the sensor Temperature transmitter with display and IO-Link
(11.2012) (11.2013)
20 22 -
21 23
Condition monitoring systems

Vibration monitoring systems
Online vibration monitoring according to ISO 10816
(11.2012)
24 -
25
Power supplies
24 V DC power supplies
3.3 to 20 A with high efficiency in a slim design
(04.2013)
26 -
27
AS-i power supplies

(04.2013)
28 -
29
TOP PRODUCTS
Position sensors
The first capacitive sensor with IO-Link

IO-Link sensor for position and level detection
Easy parameter setting via IO-Link before installation of the sensor Versatile data processing via IO-Link Normally open / normally closed freely selectable Clearly visible indication of the switching status Easy installation with mounting adapters and cable ties
New features For this new product line, the existing capacitive sensors were enhanced with IO-Link. All further data as well as the order numbers remain the same. Application Capacitive sensors detect bulk materials or liquids through non-metallic vessel walls. Typical applications for product detection can be found in the semiconductor, paper and wood industries. Parameter setting The parameters can either be set via the buttons on the sensor or via IO-Link interface. This can be done using the USB interface E30396 or a memory plug. Data transmission A standard M12 cable transmits process data, parameters and diagnostic information to a connected IO-Link master. When IO-Link is not in use, the sensor works with one switching output.
Position sensors
Capacitive sensors
Type [mm]
Output stage
Setting range [mm]
Communication interface
Housing material
Protection rating / class
Order no.
M12 connector 3 wires
M18 x 1 M18 x 1 M30 x 1.5 M30 x 1.5 M30 x 1.5 M30 x 1.5 M30 x 1.5 M30 x 1.5
PNP PNP PNP / NPN* PNP PNP / NPN* PNP PNP / NPN* PNP
4...24 2...14 5...40 5...40 2...12 2...12 3...26 3...26
IO-Link 1.1 IO-Link 1.1 IO-Link 1.1 IO-Link 1.1 IO-Link 1.1 IO-Link 1.1 IO-Link 1.1 IO-Link 1.1
PBT, PC, TPE-U PBT, PC, TPE-U PBT, PC, TPE-U PBT, PC, TPE-U high-grade stainless steel (1.4404), TPE-U, PBT, PEI high-grade stainless steel (1.4404), TPE-U, PBT, PEI high-grade stainless steel (1.4404), TPE-U, PBT, PEI high-grade stainless steel (1.4404), TPE-U, PBT, PEI
IP 65, IP 67, II IP 65, IP 67, II IP 65, IP 67, II IP 65, IP 67, II IP 65, IP 67, III IP 65, IP 67, III IP 65, IP 67, III IP 65, IP 67, III
KG5066 KG5071 KI5082 KI5083 KI5084 KI5085 KI5086 KI5087
Connection cable 2 m PVC 3 wires M18 x 1 M18 x 1 48 x 20 x 14 48 x 20 x 14 PNP / NPN* PNP PNP / NPN* PNP 2...14 2...14 3...20 3...20 IO-Link 1.1 IO-Link 1.1 IO-Link 1.1 IO-Link 1.1 PP, TPE-U PP, TPE-U PBT, PC, TPE-U PBT, PC, TPE-U IP 65, IP 67, II IP 65, IP 67, II IP 65, IP 67, III IP 65, IP 67, III KG5067 KG5069 KQ6001 KQ6002
Connection cable with M8 connector 3 wires 48 x 20 x 14 48 x 20 x 14 48 x 20 x 14 48 x 20 x 14 PNP / NPN* PNP PNP PNP 3...20 3...20 3...20 3...20 IO-Link 1.1 IO-Link 1.1 IO-Link 1.1 IO-Link 1.1 PBT, PC, TPE-U PBT, PC, TPE-U PBT, PC, TPE-U PBT, PC, TPE-U IP 65, IP 67, III IP 65, IP 67, III IP 65, IP 67, III IP 65, IP 67, III KQ6003 KQ6004 KQ6008 KQ6010
Connection cable with M12 connector 3-wire 48 x 20 x 14 PNP 3...20 IO-Link 1.1 PBT, PC, TPE-U IP 65, IP 67, III KQ6005
* automatic detection of the load
Accessories
Type Description Order no.
Connection technology
Mounting adapter for free-standing mounting, PBT
E12153
M12 socket, 2 m black, PUR cable
EVC001
Mounting adapter for pipe and tube mounting with cable ties, PA
E12163
M8 socket, 2 m black, PUR cable
EVC150
Memory plug, parameter memory for IO-Link sensors
E30398
IO-Link interface, current consumption from USB port
E30396
LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors
ZGS210
For further technical data please go to: www.ifm.com

11.2013
TOP PRODUCTS
M18 x 1
PNP / NPN*
4...24
IO-Link 1.1
PBT, PC, TPE-U
IP 65, IP 67, II
KG5065
Position sensors
High-performance O6 wetline photoelectric sensors

Tiny yet powerful photocells for the food industry
Stainless steel housing with protection rating IP 68 / IP 69K Easy adjustment via potentiometer Diffuse reflection sensors with reliable background suppression Object colour has no influence on the range Also available as through-beam or retro-reflective system
Best optical performance The diffuse reflection sensors distinguish themselves by reliable background suppression, even in case of highly reflective backgrounds. The sensing range is independent of the characteristics and colour of the object to be detected. A special feature is the automatic sensitivity compensation that guarantees reliable operation even in steam, smoke or highly reflective environments. Ideal for food applications The potentiometers are provided with a double seal and are, like the front pane, embedded flush to allow residue-free cleaning. The transparent black housing cover ensures that, even in bright lighting conditions, the LEDs are highly visible. The coated front pane is made of resistant, shatterproof plastic.
Position sensors
Infrared sensors / red light sensors
Range [mm]
Light spot diameter [mm]
Light-on / dark-on mode
Current consumption [mA]
Switching frequency [Hz]
Order no. NPN
Order no. PNP
Diffuse reflection sensor with background suppression PVC cable, 2 m 3-wire DC 2...200 8* adjustable 20 1000
Diffuse reflection sensor with background suppression M12 connector with 0.3 m PVC cable 3-wire DC 2...200 8* adjustable 20 1000
NPN O6H305 NPN
PNP O6H301 PNP O6T300 PNP O6T301 PNP O6P300 PNP O6P301
Diffuse reflection sensor PVC cable, 2 m 3-wire DC 5...500 15* adjustable 20 1000
O6T304 NPN
Diffuse reflection sensor M12 connector with 0.3 m PVC cable 3-wire DC 5...500 15* adjustable 20 1000
O6T305 NPN
Retro-reflective sensor with polarisation filter PVC cable, 2 m 3-wire DC 50...5000 150** adjustable 20 1000
O6P304 NPN
Retro-reflective sensor with polarisation filter M12 connector with 0.3 m PVC cable 3-wire DC 50...5000 150** adjustable 20 1000
O6P305
Through-beam sensor transmitter PVC cable, 2 m 2-wire DC 0...10000 300* 20 O6S300
Through-beam sensor transmitter M12 connector with 0.3 m PVC cable 2-wire DC 0...10000 300* 20 O6S301 NPN 20 1000 O6E304 NPN 1000 O6E305 PNP O6E300 PNP O6E301
Through-beam sensor receiver PVC cable, 2 m 3-wire DC 0...10000 adjustable
Through-beam sensor receiver M12 connector with 0.3 m PVC cable 3-wire DC 0...10000 adjustable 20
* at maximum range ** referred to prismatic reflector 80 mm
Dimensions
13 21 3
Wiring diagram
1
4
34,8 25,4
L+
1 4
L+
M3
2,8
BN
L+
BN BK
L+
BK
2 x LED
BU
BU
13
21 3
BN
25,4
L+
L+
34,8
BU
M3
LED
2,8
TOP PRODUCTS
O6H304
O6H300
Position sensors
Range [mm]
Order no. NPN
Order no. PNP O6H302 PNP O6H303 PNP O6T302 PNP O6T303 PNP O6P302 PNP O6P303
Diffuse reflection sensor with background suppression M8 connector 3-pole 3-wire DC 2...200 8* adjustable 20 1000
O6H306 NPN
Diffuse reflection sensor with background suppression M8 connector 4-pole 3-wire DC 2...200 8* adjustable 20 1000
O6H307 NPN
Diffuse reflection sensor M8 connector 3-pole 3-wire DC 5...500 15* adjustable 20 1000
O6T306 NPN
Diffuse reflection sensor M8 connector 4-pole 3-wire DC 5...500 15* adjustable 20 1000
O6T307 NPN
Retro-reflective sensor with polarisation filter M8 connector 3-pole 3-wire DC 50...5000 150** adjustable 20 1000
O6P306 NPN
Retro-reflective sensor with polarisation filter M8 connector 4-pole 3-wire DC 50...5000 150** adjustable 20 1000
O6P307
Through-beam sensor transmitter M8 connector 3-pole 2-wire DC 0...10000 300* 20 O6S302
Through-beam sensor transmitter M8 connector 4-pole 2-wire DC 0...10000 300* 20 O6S303 NPN 20 1000 O6E306 NPN 20 1000 O6E307 PNP O6E302 PNP O6E303
Through-beam sensor receiver M8 connector 3-pole 3-wire DC 0...10000 adjustable
Through-beam sensor receiver M8 connector 4-pole 3-wire DC 0...10000 adjustable
Dimensions
13 21 3
Wiring diagram
1
4
3
41,3 25,4 34,8
L+
1 4
L+
M8x1
2,8
M3
L+
3
2 x LED
13
21 3
41,3
M8x1
LED
2,8
M3
25,4 34,8
Position sensors
Accessories
Type Description Order no. Type of light Operating voltage Mounting set for clamp mounting, stainless steel E21272
Common technical data red light 633 nm [V DC] LED LED [mA] [V] 10...30 yellow green 100 < 2.5 IP 65, IP 67, IP 68, IP 69K III / -25...80 high-grade stainless steel (1.4404 / 316L) PPSU PMMA
Switching status indication Operation Current rating Voltage drop
Bracket for free-standing mounting, stainless steel
E21271
Protection rating, class Short-circuit protection, pulsed Reverse polarity protection / overload protection Ambient temperature Materials [C] housing lens
Protective bracket, stainless steel
E21273
Mounting rod, 120 mm, 10 mm, M8 thread, stainless steel
E21081
Angle bracket for reflector E21269, stainless steel Type E20724 Socket, M8, 2 m orange, PVC cable E20935 Socket, M8, 5 m orange, PVC cable Socket, M8, 2 m orange, PVC cable Socket, M8, 5 m orange, PVC cable Socket, M8, 2 m orange, PVC cable, LED Socket, M8, 5 m orange, PVC cable, LED Socket, M12, 4-pole, 5 m orange, PVC cable Socket, M12, 4-pole, 2 m orange, PVC cable Socket, M12, 4-pole, 5 m orange, PVC cable Socket, M12, 4-pole, 2 m orange, PVC cable Description Order no.
EVT122 EVT123 EVT126 EVT127 EVT130 EVT131 EVT001 EVT064 EVT004 EVT067
Mounting set for reflector E21270, clamp mounting, stainless steel
Prismatic reflectors for the food industry (up to 140 C) 18 x 18 mm, Solidchem plastic 56 x 38 mm, Solidchem plastic 48 x 48 mm, Solidchem plastic 96 x 96 mm, Solidchem plastic E21267 E21268 E21269 E21270

11.2013
TOP PRODUCTS
Position sensors
PMDLine series a new generation of photoelectric sensors

O5D with display first standard photocell with time of flight measurement (PMD)
Reliable background suppression and colour-independent detection Precise time of flight measurement in housing sizes of standard photoelectric sensors Shiny surfaces are detected reliably (e.g. stainless steel) Any sensor position, even an oblique angle to the object Switch point setting to the nearest centimetre via +/- buttons and display
Time of flight measurement for standard sensors The O5D with time of flight measurement (PMD = photonic mixer device) combines the following advantages: long ranges, reliable background suppression, visible red light and high excess gain. In the same price range as standard sensors, it is a clever alternative. Easy handling The switch point is set easily to the nearest centimetre via +/- buttons and display or alternatively via IOLink, which also allows read-out of the actual value. Any surface and any mounting position Shiny, matt, dark or light objects of any colour: the O5D features reliable background suppression. The unit allows any angle of incidence and thus flexible mounting positions. This simplifies installation and saves costs.
10
Position sensors
Measuring range [mm]
Background suppression [m]
Hysteresis [%]
Spot at max. range [mm]
Unit of measurement
Order no.
Photoelectric distance sensor, laser protection class 2 M12 connector, complementary
30...2000
...20
11
< 6*
<5
< 75
inch
O5D101
* black (6 % remission) in case of max. range
Accessories
Type Description Order no. Type of light
Common technical data visible laser light 650 nm [klx] [mm] [V DC] LED LED max. 8 56 x 18,2 x 46,5 10...30 yellow green 3-digit alphanumeric display OUT1: NO OUT2: NC [mA] 2 x 100 IP 65,IP 67 II / [C] -25...60 PA PMMA stainless steel TPU
Mounting bracket for rod, complete set incl. clamp
E21083
Extraneous light on the object Dimensions Operating voltage Switching status indication Operation Distance value
Protective bracket for rod, complete set incl. clamp
E21084
Rod, 100 mm, 12 mm, M10 thread, stainless steel
E20938
Output function Current rating
Cube for mounting on an aluminium profile, M10 thread, diecast zinc
E20951
Protection rating, protection class Short-circuit protection, pulsed Reverse polarity protection / overload protection
Universal angle bracket
E21085
Ambient temperature Material
Bracket for free-standing mounting
E21087
housing / plug adapter front pane / LED window bezel operator interface
Type Dovetail clamp E21088 Socket, M12, 2 m black, PUR cable E30398 Socket, M12, 5 m black, PUR cable Socket, M12, 2 m black, PUR cable E30396 Socket, M12, 5 m black, PUR cable Description Order no.
EVC001 EVC002 EVC004 EVC005
ZGS210

04.2013
11
TOP PRODUCTS
30...2000
...20
11
< 6*
<5
< 75
cm
O5D100
Position sensors
PMDLine M30: This photoelectric sensor is all set

OID with easy-turn concept photoelectric sensor with time of flight measurement (PMD)
Reliable background suppression and colour-independent detection Simple switch point setting by rotatable setting ring (lock function) Shiny surfaces are detected reliably (e.g. stainless steel) Any sensor position, even an oblique angle to the object IO-Link integrated, e.g. for reading the actual value
Time of flight measurement for standard sensors The OID with time of flight measurement (PMD = photonic mixer device) combines the following advantages: long ranges, reliable background suppression, visible red light and high excess gain. In the same price range as standard sensors, it is a clever alternative. Easy handling The switch point can be set easily by turning the setting ring (easy turn). A scale shows the distance set. The switch point can thus be set before installation. Any surface and any mounting position Shiny, matt, dark or light objects of any colour: the OID features reliable background suppression. The unit allows any angle of incidence and thus flexible mounting positions. This simplifies installation and saves costs.
12
Position sensors
Measuring range [mm]
Background suppression [m]
Hysteresis [%]
Spot at max. range [mm]
Unit of measurement
Order no.
Photoelectric distance sensor, laser protection class 2 M12 connector, complementary
30...2000
...20
11
< 5*
<5
< 75
cm
OID201
* black (6 % remission) in case of max. range
Accessories
Type Description Order no. Type of light
Common technical data visible laser light 650 nm [klx] max. 8 M30 x 90 mm [V DC] LED LED 10...30 yellow green radial setting ring OUT1: NO OUT2: NC [mA] 2 x 100 IP 65,IP 67 III / [C] housing front pane -25...60 stainless steel, PBT, PC, FPM PMMA
Angle bracket for type M30, stainless steel
E10737
Extraneous light on the object Dimensions Operating voltage Switching status indication Operation Switch point (setting)
Mounting clamp, with end stop for types M30, PC
E11049
Mounting clamp for types M30, PTB
E10077
Output function Current rating
Mounting set 30.2 mm, clamp mounting, aluminium profile
Protection rating, protection class E20875 Short-circuit protection, pulsed Reverse polarity protection / overload protection
Mounting set 30.2 mm, clamp mounting Mounting set 30.2 mm, clamp mounting, high-grade stainless steel Rod, 100 mm, 12 mm, M10 thread, stainless steel
E20873 E20874 E20938
Ambient temperature Material
Cube for mounting on an aluminium profile, M10 thread, diecast zinc
E20951 Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable EVC001 EVC002 EVC004 EVC005
E30398
E30396
ZGS210

04.2013
13
TOP PRODUCTS
30...2000
...20
11
< 5*
<5
< 75
cm / inch
OID200
Precision for all inclinations

Sensor for precise measurement of angles of inclination on X and Y axes
High precision across the total angular range in two axes Zero point, counting direction and limit frequency adjustable Extremely low temperature drift ( 0.002 /K) M12 connector, CAN in and CAN out Fully CAN-compatible
Precise in all positions The new ifm type JN inclination sensors provide high measurement accuracy across the whole angular range with angles of inclination in X and Y axes. The 2-axis inclination sensors with CANopen interface and bus capability are designed for levelling of mobile machinery (2-axis position detection and zero-point levelling for mobile applications) or automatic adjustment of solar panels, for example.
14

Inclination sensors
Ideal for different applications The sensors allow complete CAN integration according to the CANopen CiA DS-301 communication profiles and profile CiA DSP-410. They are connected via an M12 connector. The terminating resistor can be enabled. In addition, the sensors have an E1 approval and provide the signals as angle to the vertical or Euler angle. Dimensions
90 75
Angular range Resolution Accuracy Repeatability Temperature coefficient Ambient temperature Protection Interface [/K] [C]
JN2100 180 0.05 0.5 0.1
JN2101 45 0.01 0.1 0.05
0.002 -40...85 IP 65 / IP 68 / IP 69K CANopen CiA DS 301 / device profile CiA DSP-410
Limit frequency Number of measurement axes Housing material

3
[Hz]
Adjustable: 20, 10, 5, 1, 0.5 2 Diecast zinc nickel-plated 2x M12 connector
Connection
60 45
22
Accessories
Socket, M12, 2 m black, PUR cable Socket, M12, 10 m black, PUR cable Socket, M12, 2 m black, PUR cable Socket, M12, 10 m black, PUR cable Jumper, M12, 5 m, black, PUR cable
36 4,5
Adapter cable for CAN devices with M12 connector (5 pole)
EC2062
EVM039 EVM041 EVM036 EVM038 EVC069
Jumper, M12, 5 m, black, PUR cable
EVC059
For further technical details please visit: www.ifm.com

11.2013
15
TOP PRODUCTS
Flexible, precise, reliable Since zero point, direction of counting (+/-180 or 0...360) and limit frequency can be set for a stable output signal (20, 10, 5, 1, 0.5 Hz), this innovative product can be adapted precisely to your application. Very low temperature drift across the whole temperature range (-40...85 C) provides unrivalled reliability.
Technical data JN2100, JN2101 Operating voltage Reverse polarity protection [V DC] 10...30 DC
Safety technology
Certified safety for mobile machines

Powerful 32-bit SafetyController with TV approval
Safety controller to EN 13849 PL d, EN 62061 SIL cl2 and IEC 61508 Layered safety concept, extended monitoring and test routines Safe inputs and outputs with configurable behaviour in case of a fault Fast bootup and short error detection time CAN interfaces with CANopen, CANsafety and SAE J1939 protocol
Sophisticated safety concept ifm electronic offers a new, powerful 32-bit safety controller for safety-related applications in mobile machines. The device is the perfect choice for complex and demanding control functions. The 32-bit SafetyController has been developed to current safety standards. Hardware and software have been certified by the German TV association. What is new is the programmable, layered error handling (keep alive): the SafetyController can be used so that if there is a serious fault it brings the plant into safe state before shutting down. In case of less serious errors however, parts of the plant in previously defined areas can still be used. Not all components have to be switched off. The behaviour of the inputs and outputs can be adapted to the application easily and precisely using the CODESYS programming software.
16
Safety technology
Safety controllers
Advantages and customer benefits Developed to current safety standards Almost all mobile machines have functions that may endanger persons and equipment. There are clearly defined product standards for more and more applications (e.g. vehicle lifts, refuse trucks). The revised Machinery Directive often means that the machine manufacturers have to meet new requirements. The 32-bit SafetyController can be used in applications up to EN 13849 PL d and EN 62061 SIL cl2. Hardware and software of the SafetyController have moreover been certified by TV. The safety concept The safety concept monitors all internal and external functions and reliably switches off in case of an error. Special test routines for hardware and software monitoring are implemented in the devices. Nevertheless, these devices are easy and convenient to program via CODESYS. Diagnostic information can be found directly in the application. The behaviour of the outputs can be configured via the software in case of a fault (keep alive). Hardware, operating system software and the programming tools are certified. This simplifies approval of the project developers machine, because he only needs to focus on his application program. Powerful Due to 32-bit technology, the powerful SafetyController is ideally suited for complex control tasks. Proportional functions are quickly processed. The fast bootup and the short error detection time of 110 ms provide sufficient safety in the application. Configurability Analogue, digital and frequency ports are available as safety-related inputs and outputs. Furthermore, fail-safe inductive sensors can be connected to the SafetyController. The safe and non-safe outputs can be used as digital and PWM outputs. CANsafety In addition to the CANopen profile, CANsafety (DS 304) enables a safe data exchange between bus participants on the same bus cable while the normal communication is in process between CAN bus participants (e.g. I/O modules). Each SafetyController supports up to four safe transmit or receive objects (SRDO). The data is safely processed via the two integrated CAN interfaces.
Products
Description Order no. CR7032 CR7132 EC2013 EC2086 EC2096 CP9006 CP9008
SafetyController, 32 bits, 16 I / 16 O SafetyController, 32 bits, 32 I / 48 O Connector, 55 poles (wirable) Cable with connector 55 poles, 1.2 m Programming cable with USB adapter, 2 m Programming software CODESYS, German V2.3 Programming software CODESYS, English V2.3
Technical data
SafetyController
Housing
closed metal housing with flange fastening AMP connector 55 poles latched, protected against reverse polarity IP 67 [V DC] [mA] [C] 8...32 160 / 320 -40...85 RGB LED Infineon TriCore 1796 CR7032 16 CR7132 32
Device connection Protection Operating voltage Current consumption (CR7032 / CR7132) Temperature range Indicators Controller Inputs (total) digital (positive / negative) analogue (0...10 / 32 V, 0...20 mA) frequency ( 30 kHz) Outputs (total) digital, high-side/low-side, H-bridge (2/4 A) digital, PWM, current-controlled (2/4 A) digital, PWM, current-controlled (2 A) digital, (2 A) Voltage output 5 / 10 V DC, 400 mA Interfaces
16 4 4 8 1
48 8 8 16 16
4 x CAN 1 x RS 232 1 x virt. COM port (USB) CANopen (CiA DS 301 V4.01) and DSP 306 SAE J 1939 [MB] [kB] [kB] 1.25 256 56 (4) CODESYS V2.3 IEC 62061 SIL cl2 ISO 13849-1 PL d DC 90...99 % CE, E1 (UN/ECE R10), EN 50 155
Supported CAN protocols Program memory Data memory RAM Data memory non-volatile Auto save Programming software Safety-related characteristics
Standards and tests (extract)

04.2013
17
TOP PRODUCTS
Process sensors
A quantum leap in flow rate measurement technology

Inline flow sensor for precise measurement of liquids up to 600 l/min
Suited for liquids with a conductivity from 20 S/cm Variable use for different flow directions With integrated empty pipe detection and simulation mode Also available with EPDM seal for drinking water applications With indication of volumetric flow quantity, total quantity and temperature
Compact and low cost ifm makes it possible: efector mid a volumetric flow sensor up to 600 l/min, with electronics and evaluation unit in one of the most compact housings. It is not only more compact but also less expensive than comparable sensors. Three functions The user monitors the volumetric flow quantity, the total quantity as well as the temperature with only one unit. Easy handling During set-up, the efector mid scores with easy, intuitive handling via three buttons directly on the unit. This allows direct use of the sensor in the field. Data processing Analogue, binary and pulse and frequency outputs offer various options to process the measured data.
Magnetic-inductive volumetric flow sensor for measuring the water quantity in a filtration system.
18
Process sensors
Application: Machine tools, solar and water industries. For conductive liquids (conductivity: 20 S/cm / viscosity: < 70 mm 2/s at 40 C)
Measuring range Flow [l/min / gpm] Pulse value [l...m3] Response time Flow [s] Accuracy Flow Process connection Order no.
M12 connector electrical design DC PNP/NPN FKM seal 5...300 5...600 0.1...300,000 0.1...600,000 < 0.35 (dap = 0) < 0.35 (dap = 0) (0.8 % MV + 0.5 % VMR) (0.8 % MV + 0.5 % VMR) G2 G2 SM9000 SM2000
M12 connector electrical design DC output function 2 x analogue (420 mA) FKM seal 5...300 / 1.3...79.3 5...600 / 1.3...158.5 < 0.35 (dap = 0) < 0.35 (dap = 0) (0.8% MW + 0.5% MEW) (0.8% MW + 0.5% MEW) G2 G2 SM9004 SM2004
M12 connector electrical design DC PNP/NPN EPDM seals 5...300 5...600 0.1...300,000 0.1...600,000 < 0.35 (dap = 0) < 0.35 (dap = 0) (0.8 % MV + 0.5 % VMR) (0.8 % MV + 0.5 % VMR) G2 G2 SM9100 SM2100
Accessories
Further technical data

Type SM Operating voltage Memory plug, parameter memory for IO-Link sensors E30398 Current consumption Measuring range temperature Short-circuit protection, pulsed Adapter, G 2 Victaulic 1,5", stainless steel (1.4571) E40227 Reverse polarity / overload protection Current rating SM9000, SM2000 SM9100, SM2100 Output function SM9000, SM2000 SM9100, SM2100 [mA] 2 x 250 OUT1 normally open / normally closed programmable or pulse or frequency or empty pipe monitoring or IO-Link normally open / normally closed programmable or analogue (4...20 mA / 0...10 V, scalable) or empty pipe monitoring IP 65, IP 67 [C] [C] [bar] -10...60 -10...70 16 high-grade stainless steel (316L/1.4404); PC (polycarbonate); FKM; PBT-GF20 PEEK Victrex 150 GL30, high-grade stainless steel (316Ti/1.4571), Hastelloy (2.4610), FKM, Centellen [mm] 116,8 x 200 x 102,8 [V] [mA] [C] 18...32 DC < 150 -20...80 /
Adapter, G 2 2" NPT, stainless steel (1.4571) Adapter, G 2 R 2" A, stainless steel (1.4571) Adapter, G 2 1" NPT, stainless steel (1.4571) Adapter, G 2 G 1, stainless steel (1.4571)
E40228
E40231
OUT2
E40229 Protection Ambient temperature Medium temperature Pressure resistance Order no. Housing materials
E40230
Type Description
M12 socket, 2 m black, PUR cable M12 socket, 5 m black, PUR cable M12 socket, 2 m black, PUR cable M12 socket, 5 m black, PUR cable
EVC001 EVC002 EVC004 EVC005 Materials (wetted parts)
Dimensions (H x W x D)

11.2013
19
TOP PRODUCTS
Process sensors
For the detection of very hot objects

First compact infrared temperature sensor with display and operating unit on the sensor
2 independent switching outputs, universal programming Scratch-resistant precision lenses for minimum sensitivity to scattered light Easy programming via button and display on the sensor Test function: To be activated on the sensor or by external control signal Temperature measurement up to 1350 C
Indirect temperature measurement In most cases the infrared temperature measurement is used where temperatures can only be measured indirectly, that means without contact. The reason for this can for example be a high temperature of the object. The sensors detect the infrared radiation emitted by the objects and convert them into an output signal. If the detected temperature is above the set switching threshold, the switching output is set and the switching status of the LEDs is displayed. Easy handling The switching thresholds and output configurations can be set and reproduced easily by means of the button and the display. During operation the display shows the current measured value in percent. High precision All these three types have a high-quality precision lens which is a prerequisite for precise switching. The lens withstands the rough environments for example in steelworks. Detection of hot slabs in steelworks.
20
Process sensors
Temperature sensors
Description
Temperature range [C]
Wave length range [m]
Distance ratio / angle of aperture
Material lens
Response time [ms]
Order no.
M30, 2 switching outputs output function 2 x NO/NC programmable IR temperature sensor IR temperature sensor IR temperature sensor for fibre optics 50...500 250...1250 350...1350 8...14 1.0...1.7 1.0...1.7 25:1 / 2.3 95:1 / 0.6 70:1 / 0.8 < 100 <2 <2 TW7000 TW7001 TW7011
tempered optical glass tempered optical glass Common technical data
Accessories
Type Description Order no. Operating voltage Current rating Air purge E35063
[V DC] [mA]
10...34 2 x 150 1% of VMR
Switch point accuracy Current consumption Cooling jacket E35064 Protection Reverse polarity protection Short-circuit protection LED display Mounting bracket E35065 [mA]
30 IP 65 2x7 segment red
Dimensions
Protective tube E35066
28 M12x1 155 75,5
TW7000
51 M30 x1,5
Heat insulation
E35067
2 x LED
36
189
TW7001
85,5 M30 x1,5
Accessories TW7011
Description Order no. E35061 E35062 E35060
28 M12x1 28 M12 x 1
75,5
2 x LED
36
Fibre optic, 2 m Fibre optic, 5 m Sensor head, lens attachment for IR temperature sensors
163 75,5 54,5
TW7011
1/4-36UNS-2A M30 x1,5
2 x LED
36
1) Programming buttons 2) 2-digit alphanumeric display
Socket, M12, shielded, 2 m black, PUR cable Socket, M12, shielded, 5 m black, PUR cable Socket, M12, shielded, 2 m black, PUR cable Socket, M12, shielded, 5 m black, PUR cable
Wiring diagram
1 2 5 4 3 screen L+
Out 2 Test Input Out 1

11.2012
21
TOP PRODUCTS
crystal lens with anti-reflex coating
Process sensors
Temperature transmitter with display and IO-Link

First transmitter with display and IO-Link for food applications
Bright 4-digit LED display for optimum readability Fast response time T05/09 = 1/3 s Pre-scaled measuring ranges, IO-Link 1.1 programmable Available in various probe lengths from 30...250 mm Hygienic and robust design: high-grade stainless steel (316L / 1.4404) and IP 69K
TD temperature transmitters The TD series temperature transmitters are distinguished by a compact, hygienic design with integrated process connections and a display for local indication of the temperature. Easy installation and set-up The integrated Tri-Clamp and G1/2" process connections allow quick and easy installation. No complex set-up is required because the transmitters are supplied with a pre-scaled measuring range. For special applications the temperature range can be scaled via IO-Link 1.1. Robust and durable Protected to IP 69K standards and featuring a fully welded stainless steel housing, the transmitters are designed to operate in particularly harsh applications.
22
Process sensors
Temperature sensors
Nominal length [mm]
Temperature range (scaled 4...20 mA)
Order no. Operating voltage
Further technical data [V DC] [K] [C] [C] 18...32 0.3 + ( 0.1 % MS) -25...80 -50...150 IO-Link high-grade stainless steel (1.4404 / 316L) fully welded IP 69K [s] 1/3 (to DIN EN 60751)
Process connection 1.5" Tri-clamp 3A, FDA 30 50 100 150 0...100 C 0...100 C 0...100 C 0...100 C TD2807 TD2817 TD2837 TD2847
Accuracy analogue output Ambient temperature Maximum measuring range Programmable Housing material
Process connection 2" Tri-clamp 3A, FDA 30 50 100 150 0...100 C 0...100 C 0...100 C 0...100 C TD2907 TD2917 TD2937 TD2947 Protection Dynamic response
Accessories
Process connection G 1/2 BSPP hygienic EHEDG, FDA 30 50 100 150 0...100 C 0...100 C 0...100 C 0...100 C TD2507 TD2517 TD2537 TD2547 Welding adapter ball, G 1/2 E30055
Process connection 6 mm EHEDG, FDA 50 100 150 250 0...100 C 0...100 C 0...100 C 0...100 C TD2217 TD2237 TD2247 TD2267 Pipe fitting, G1/2 DN25 SMS, high-grade stainless steel (1.4404 / 316L) Description Order no. E33430 Welding adapter collar, G 1/2 E30056
Accessories
Type
Pipe fitting, G 1/2 I DIN 11851 DN25 Pipe fitting, G 1/2 I DIN 11851 DN40
E43304 E43305 E43306 E43307 E43308
IO-Link interface for parameter setting and analysis of units with DTM specification, current consumption via USB port: max. 500 mA
E30396 Clamp adapter, G 1/2 I Varivent D50 Clamp adapter, G 1/2 I Varivent D68 E30398 Sealing plug, G1/2, high-grade stainless steel (1.4435 / 316L)
ZGS210 Welding adapter, G 1/2, high-grade stainless steel (1.4435 / 316L) E43319
Type Description Order no. Welding adapter, 6 mm, high-grade stainless steel (1.4435 / 316L) E30407
Socket, M12, 4-pole, 5 m orange, PVC cable Socket, M12, 4-pole, 2 m orange, PVC cable Socket, M12, 4-pole, 5 m orange, PVC cable Socket, M12, 4-pole, 2 m orange, PVC cable
EVT001 EVT064 EVT004 EVT067

11.2013
23
TOP PRODUCTS
Intelligent vibration switch simply smart

Online monitoring of vibration severity according to ISO 10816
Electronic vibration switch with analogue output Monitoring, display and recording of vibration values in one compact field unit Easy set-up and installation using pushbuttons for parameter setting Dual measurement point capability, additional process value e.g. temperature On-board time stamped history function for data collecting and trending
Compact vibration sensor The VNB001 is the first member of a new series of compact vibration sensors. It is used for online monitoring of overall vibration of machines and equipment according to ISO 10816. This unit is distinguished by its simple set-up, requiring no PC software for parameter setting. Function The unit is based on the proven, reliable efector octavis technology and can also be used for applications in the mobile sector. The sensor measures the average vibration velocity (mm /s or in /s). Measurement value and switchpoint conditions are visualised on the LED display. Critical machine conditions are signalled using either 2 switching outputs or alternatively 1 switching and 1 analogue output. Aditionally the operator can use the analogue input to monitor a further process value e.g. temperature. Alternatively the unit can be powered using the integrated USB interface providing the option of using the VN as a hand-held device.
24

Vibration sensor VN Process connection via M12 x 1 and M8 x1 connectors Pushbutton parameter setting Dimensions
62,4 51
Technical data
Vibration sensor VNB001 Operating voltage
M12 x1 36 14
[V]
9.6...30 DC or using USB* 2 switching outputs or 1 switching output and 1 analogue output 4...20 mA (programmable)
6 4
5,3
20
Output
M5
Input
M8 x1
[mA]
1 analogue input 420 4-digit alphanumeric display
37,6 10
Display Measuring range [mm/s]
max. 500 programmable v peak or v rms 2...1000 Hz / 10...1000 Hz 8 MB i.e. 342,534 entries, storage interval 5 minutes USB
5,3
Measurement values History memory Data interface Ambient temperature Protection Selftest [C]
Wiring diagram
4 3 2 1
Pin 1: 5 V via USB interface Pin 2: USB_P Pin 3: LPin 4: USB_M Pin 1: L+ Pin 2: Out 1 switching output or current output 4...20 mA programmable Pin 3: LPin 4: Out 2 switching output Pin 5: In 420 mA DC
-30...60 IP 67
* The switching outputs are not active if the unit is powered via USB.
2 5 3
1 4
Accessories
USB / M8 cable
E30136
Adapter UNF / M5 (pack quantity 10 pieces)
E30137
Power supply
E30080
Socket, M12, 2 m black, PUR cable
EVC073
Socket, M12, 2 m black, PUR cable
EVC070

11.2012
25
TOP PRODUCTS
Power supplies
Addition to the 24 V power supply family

Particularly space-saving design High efficiency, low heating of the control cabinet High power reserves Safe switch-off by circuit breakers in case of short circuit Low inrush current
Efficient and reliable Due to innovative technology the new ifm power supplies require considerably less space in the control cabinet, as compared to common cabinet power supplies. Another advantage of the efficient design is the above average degree of efficiency of up to 94 per cent. This saves energy costs and reduces waste heat in the control cabinet. In the development of the power supplies, particular importance was attached to a sufficient dimensioning of the components, so that operation is permanently ensured even in the limit areas of the specification. This results in an excellent MTBF value of about 1.4 million hours. Moreover, all ifm power supplies feature sufficient power reserves to reliably handle even short current spikes.
The new ifm power supplies require only little space in the control cabinet.
26
Power supplies
24 V DC power supplies
Output current permanent / peak at 24 V
Input voltage [V AC]
Peak switch-on current (120 / 230 V AC)
Buffer time (120 / 230 V AC) [ms]
Degree of efficiency (120 / 230 V AC) [%]
Order no.
24 V DC switched-mode power supplies for control cabinet installation
5A/6A 10 A / 12 A 20 A / 24 A 5A/6A 10 A / 12 A 20 A / 30 A
100...120 / 200...240 100...120 / 200...240 100...240 2 x 380...480 3 x 380...480 3 x 380...480
3 A / 3 A peak 3 A / 3 A peak 9 A / 7 A peak 4 A / 4 A peak* 4 A / 4 A peak* 3 A / 3 A peak*
80 / 78 46 / 47 26 / 26 27 / 48* 34 / 54* 22 / 22*
89.4 / 90.2 91.0 / 91.6 92.7 / 94.0 90.4 / 90.0* 92.8 / 92.9* 95.0 / 94.8*
DN4012 DN4013 DN4014 DN4032 DN4033 DN4034
Dimensions
Example: DN4011, DN4012
1 2
* at 400 / 480 V AC Common technical data Output voltage Operating temperature Frequency range
124 130,5 35
++- -
[V DC] [C]: [Hz]
24...28 -25...70 50...60, 6 %
Functions and advantages Inrush current limitation Instead of an inrush current limitation with a simple NTC, charging of the capacitors of the new switchedmode power supplies from ifm is microprocessorcontrolled. This ensures an ideal start-up of the voltage supply. Long bridging times The voltage supply is ensured for several milliseconds if the mains voltage briefly fails, e.g. caused by switching operations in the supply network. Wide operating temperature range ifm switched-mode power supplies provide the specific nominal power across the entire temperature range. Derating only has to be taken into account above an operating temperature of 60 C. Double terminal All 24 V switched-mode power supplies are equipped with double terminals. This simplifies wiring and provides more clarity in the control cabinet.
N L PE
40
114,6 122,5 127
Example: DN4013
13 14
++ - -
124 130,8
PE
35
62
114,6 122,5 127
Example: DN4014
124 130,5
1 2
13 14
N L PE
++ - 65 4 124 132,5 136,7
1) Potentiometer 24...28 V DC 2) LED DC OK 3) Terminals DC OK signal
35

04.2013
27
TOP PRODUCTS
3.3 A / 3.3 A
100...240
23 A / 45 A peak
30 / 128
88.0 / 89.8
DN4011
Industrial communication
Addition to the AS-i power supply family

High efficiency, low heating of the control cabinet High power reserves Particularly space-saving design Low inrush current Safe switch-off by circuit breakers in case of short circuit
Efficient and reliable In the development of the power supplies, particular importance was attached to a sufficient dimensioning of the components, so that operation is permanently ensured even in the limit areas of the specification. This results in an excellent MTBF value of about 1.4 million hours. Moreover, all ifm power supplies feature sufficient power reserves to reliably handle even short current spikes. Due to innovative technologies, the new AS-i power supplies require considerably less space in the control cabinet, as compared to common cabinet power supplies. Another advantage of the efficient design is the above average degree of efficiency of up to 94 per cent. This saves energy costs and reduces waste heat in the control cabinet.
The ifm power supplies only produce little heat in the control cabinet due to their high degree of efficiency.
28
AS-Interface power supplies / earth fault monitors
Output current permanent / peak
Input voltage [V]
Peak switch-on current (120 / 230 V AC)
Buffer time (120 / 230 V AC) [ms]
Degree of efficiency (120 / 230 V AC) [%]
Order no.
AS-i switched-mode power supplies for control cabinet installation
4 A / 4.4 A 8 A / 8.4 A 8 A / 8.4 A 4 A / 4.4 A
100...120 / 200...240 AC 100...120 / 200...240 AC 2 x 380...480 AC 24 DC
3 A / 3 A peak 3 A / 3 A peak 4 A / 4 A peak* 2 A peak**
80 / 78 46 / 47 34 / 54* 6**
88.0 / 89.0 89.5 / 90.5 92.0 / 92.1* 90.5**
AC1254 AC1258 AC1253 AC1257
* at 400 / 480 V AC ** at 24 V DC
Dimensions
Example: AC1254, AC1256 Output voltage
Shield
Common technical data [V DC] [C]: [Hz] 29.5...31.6 from AS-i -25...70 50...60, 6 %
+-+ -
Operating temperature Frequency range

124 130,5 35
Functions and advantages Inrush current limitation Instead of an inrush current limitation with a simple NTC, charging of the capacitors of the new switchedmode power supplies from ifm is microprocessorcontrolled. This ensures an ideal start-up of the voltage supply. Long bridging times The voltage supply is ensured for several milliseconds if the mains voltage briefly fails, e.g. caused by switching operations in the supply network. Wide operating temperature range ifm switched-mode power supplies provide the specific nominal power across the entire temperature range. Derating only has to be taken into account above an operating temperature of 60 C.
114,6 120 124,3
N L PE
40
114,6 120 124,5
Example: AC1258
Shield
+-+-
124 130,8
L PE
35
62
1) LED AS-i OK
Double terminal All AS-i switched-mode power supplies are equipped with double terminals. This simplifies wiring and provides more clarity in the control cabinet.

04.2013
29
TOP PRODUCTS
2.8 A / 2.8 A
100...120 / 200...240 AC
3 A / 3 A peak
115 / 111
87.0 / 88.0
AC1256
Position sensors
Inductive sensors
Suitable for industrial, mobile, cooling and lubricating applications Inductive sensors for extremely high ambient temperatures Inductive sensors for use in dust and gas areas
(11.2013) (04.2013) (04.2013)
32 34 36 -
33 35 39
Capacitive sensors
Capacitive sensors for use in dust and gas areas Capacitive touch sensors in compact cylindrical design
(04.2013) (11.2013)
36 40 -
39 41
Cylinder sensors
Flush-mount cylinder sensors for weld-field detection
(11.2013)
42 -
43
Photoelectric sensors for general applications

Extremely robust photoelectric sensors for industrial applications
(04.2013)
44 -
45

Encoders
New absolute encoders
(11.2013)
46 -
47
Pulse evaluation systems

Safe monitoring of speeds Frequency-to-current converter analogue frequency transmission Monitor family for monitoring of different measured variables
(11.2013) (04.2013) (04.2013)
48 50 52 -
49 51 61
Industrial imaging
3D sensors / 3D cameras
Visual assessment of distance, level or volume
(11.2013)
62 -
63
Illumination
External LED illumination for sophisticated object recognition
(11.2013)
64 -
65
Process sensors
Pressure sensors
Optimised PT pressure transmitter with analogue current output Compact analogue PQ pressure sensor Hygienic pressure sensor for high temperature applications
(04.2013) (04.2013) (11.2013)
66 68 70 -
67 69 71

Flow sensor with Germanischer Lloyd approval
(11.2013)
72 -
73
Temperature sensors
Great value for money the TS series temperature sensors
(11.2013)
74 -
75
30
AS-Interface I / O modules
AS-i CompactM8 modules with reliable ecolink connection
(04.2013)
76 -
77
Fielbus components / IO-Link components

FieldModuleDP compact fieldbus module for Profibus DP with IO-Link
(04.2013)
78 -
79
Identification systems
RFID 125 kHz / RFID 13.56 MHz
Evaluation unit and antennas for production and conveying
(11.2013)
80 -
81

For structural vibrations with low acceleration Vibration monitoring in ATEX zones 1G and 1D
(11.2013) (04.2013)
82 84 -
83 85
Systems for oil quality monitoring

Particle monitor LDP100 monitors the contamination of oils
(11.2013)
86 -
87
Systems for mobile machines

Mobile controllers
Cost-optimised mini controller for mobile applications Robust controllers for more mobility on chains and wheels
(04.2013) (11.2013)
88 90 -
89 91
Dialogue modules / displays

Dialogue module PDM360 NG Touch for mobile machines
(04.2013)
92 -
93
Sockets
The reliable connection even with strong noise field interference The secure connection for standard applications
(11.2013) (04.2013)
Splitter boxes
Compact low-profile M8 splitters for confined spaces Splitter with ecolink technology, the secure connection
(04.2013) (04.2013)
98 - 99 100 - 101
31
INNOVATIONS
94 96 -
95 97
Position sensors
One for all a single inductive sensor for three applications

Suitable for industrial, mobile, cooling and lubricating applications
Large temperature range of -40...85 C for greater flexibility Protection rating IP 65 to IP 69K for increased machine uptime Reliable detection due to improved sensor tolerances Reduced stock-keeping one sensor for many applications
New standard This newly developed generation of inductive sensors is the first to present one sensor that can be used for three different applications. Whether in factory automation, in applications with coolants and lubricants or in mobile applications the new ifm technology platform distinguishes itself with universal and permanent usability while guaranteeing high performance, temperature stability and higher sensing ranges. Resistant and reliable A large temperature range of -40...85 C and protection ratings IP 65, IP 66, IP 67, IP 68 and IP 69K guarantee maximum reliability. This new generation meets the users increased machine uptime requirements while offering a reliable switching function that assures the avoidance of standstills. All in all, a universal sensor for permanent use.
Detection of carriers in a conveyor system.
32
Position sensors
Inductive sensors
Connection
Sensing range [mm]
Electrical design
Order no. Output function normally open 60 45 IFS244 IFS245 IFS246 IFS247 45 IGS236 IGS237 IGS238 IGS239 50 IIS230 IIS231 IIS232 IIS233
Order no. Output function normally closed 60 IFS248 IFS250 IFS249 IFS251 60 IGS240 IGS242 IGS241 IGS243 60 IIS234 IIS236 IIS235 IIS237 45 IFS260 IFS261 IFS262 IFS263 45 IGS252 IGS253 IGS254 IGS255 50 IIS246 IIS247 IIS248 IIS249
Type M12 Dimensions: length [mm] 4f M12 connector 7 nf 4f 7 nf Type M18 Dimensions: length [mm] 8f M12 connector 12 nf 8f 12 nf Type M30 Dimensions: length [mm] 15 f M12 connector 22 nf 15 f 22 nf Installation: f = flush / nf = non flush DC PNP DC PNP DC NPN DC NPN 100 100 100 100 DC PNP DC PNP DC NPN DC NPN 400 300 400 300 DC PNP DC PNP DC NPN DC NPN 700 700 700 700
IFS240 IFS241 IFS242 IFS243 60 IGS232 IGS233 IGS234 IGS235 60 IIS226 IIS227 IIS228 IIS229
Accessories
Type Description Order no. Operating voltage Current consumption Angle bracket for type M12, stainless steel Angle bracket for type M18, stainless steel Angle bracket for type M30, stainless steel Mounting clamp, with end stop for types M12, PC Mounting clamp, with end stop for types M18, PC Mounting clamp, with end stop for types M30, PC Mounting sleeve, M16 x 1 - 12 mm, 34 mm Mounting sleeve, M24 x 1.5 - 18 mm, 36 mm Mounting sleeve, M36 x 1.5 - 30 mm, 36 mm E10735 E10736 E10737 E11994 E11995 E11996 E10806 E10807 E10808
Further technical data [V DC] [mA] [V] [mA] [C] 10...30 < 10 < 2.5 100 -40...85 IP 65, IP 67, IP 68, IP 69K III LED 4 x yellow Brass plated with white bronze, PBT; PEI 2 fixing nuts, brass
Reverse polarity protection Voltage drop Current rating Ambient temperature Protection rating, protection class Switching status indication Housing materials Accessories (supplied)
Wiring diagram
1 4 3
L L+
1
2
3
L+
1 4 3
L L+
1 2 3 L L+
Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable

11.2013
33
INNOVATIONS
Position sensors
Inductive sensors for extremely high ambient temperatures

Resistant to temperatures up to 180 C
Ideal for applications in the steel or glass industries Very compact, since sensor and evaluation electronics are housed in one unit Great flexibility thanks to M12, M18, M30 and M50 housings Stainless steel housing for greater mechanical resistance With 5 m silicone cable, terminals can be outside the critical area
For tough environments The new high-temperature inductive sensors are specially designed for the steel and glass industries, but they are also suited for other hot environments and applications, such as industrial furnaces, burners and incinerators. Robust and reliable Standard sensors are not suited for temperatures above 100 C. Electronic components and tin solder would be damaged. Thanks to the special mechanical construction and the use of select materials and electronic components, these sensors are perfectly suited for temperatures up to 180 C. With its compact and sturdy design, the new series offers maximum long-term stability and reliability even under the most challenging operating conditions.
High-temperature inductive sensors for position detection on conveyors in steelworks.
34
Position sensors
Inductive sensors
Type
Dimensions Length [mm]
Sensing range [mm]
Installation
Current rating [mA]
Order no.
5 m silicone cable Output function NO DC PNP M12 M18 M18 M30 M30 M50 L = 56 L = 70 L = 77 L = 70 L = 79 L = 70 3 5 8 10 15 20 flush flush non flush flush non flush flush 500 400 400 200 200 100 120 150 150 150 150 150 IF6074 IG6614 IG6119 II5961 II5930 I95045
Dimensions
56 48 M12 x1
Further technical data IF6074 Operating voltage Reverse polarity protection Short-circuit protection, pulsed Overload protection
70 60
[V DC]
10...35
4 17
IG6614
M18 x1
Ambient temperature M12 design Ambient temperature M18, M30, M50 design Protection rating Housing material
[C] [C]
0...150 0...180 IP 65
4 24
housing sensing face
stainless steel LCP
77 60
IG6119
7
Wiring diagram
BN BK BU L
L+
4 24
M18 x1
70 60
II5961
Accessories
M30 x1,5
Type
Description
Order no.
36
79 60
II5930
9
Angle bracket for M12 design, stainless steel Angle bracket for M18 design, stainless steel
E10735 E10736 E10737
M30 x1,5
Angle bracket for M30 design, stainless steel
36
70 60
I95045
55
M50 x1,5

04.2013
35
INNOVATIONS
Position sensors
The new generation of ATEX protection

Inductive and capacitive sensors for use in dust and gas areas
Robust full metal and plastic housings with 4 joules shock test Simple connection using connector or terminals Clearly visible LED switching status indication Direct connection to plant control without switching amplifier Special mechanical stability ensures high plant safety
Maximum protection for highest requirements Hazardous dust areas make high demands on all devices. Any risk from sensors must be excluded by special test methods. Selected materials or a special design ensure that prevention of ignition sources is guaranteed even in long-term use. This considerably increases plant safety. Extensive product range ifm offers an extensive range of inductive and capacitive sensors. Full metal sensors, plastic sensors or sensors with plastic protective covers are available for different applications in accordance with the latest update of the ATEX directive. The connector versions with ifm ecolink connectors are a perfect solution for hazardous areas.
36
Position sensors
Inductive sensors capacitive sensors
Dimensions [mm]
Sensing range [mm]
Operating voltage [V]
Output function
Category
Order no.
Inductive M12 connector full metal M12 x 60 M12 x 61 M12 x 70 M18 x 70 M18 x 71 M18 x 72 M30 x 70 M30 x 71 M30 x 72 Inductive M12 connector 40 x 40 x 67 40 x 40 x 67 40 x 40 x 67 40 nf 20 f 30 nf 10...36 DC 10...36 DC 10...36 DC NO and NC NO and NC NO and NC 3D / 3G 3D / 3G 3D / 3G IM511A IM512A IM513A 3f 3f 6 nf 5f 12 nf 5f 10 f 25 nf 10 f 10...36 DC 10...36 DC 10...36 DC 10...36 DC 10...36 DC 10...36 DC 10...36 DC 10...36 DC 10...36 DC NO NC NO NO NO NC NO NO NO 3D / 3G 3D / 3G 3D / 3G 3D / 3G 3D / 3G 3D / 3G 3D / 3G 3D / 3G 2D / 3G IF503A IF504A IF505A IG510A IG511A IG512A II502A II503A II504A
Dimensions
60 49 40 M12 x1 M12 x1
Accessories
IF503A Type Description Order no.
4
LED 4 x 90
17
Angle bracket for type M12, stainless steel IF505A Angle bracket for type M18, stainless steel Angle bracket for type M30, stainless steel
E10735 E10736 E10737 E10025 E10028 E10031
70 59 40
10
M12 x1
M12 x1
Lock nuts (2 pcs.), M12 x 1, high-grade st. steel (1.4571) Lock nuts (2 pcs.), M18 x 1, high-grade st. steel (1.4571) Lock nuts (2 pcs.), M30 x 1, high-grade st. steel (1.4571)
LED 4 x 90
17
70 59 57 50
IG510A
M12 x1
M18 x1
LED 4 x 90
24
70 59 57 27,5
II503A
22,5
15 M18 x1
LED 4 x 90
36
LED 4 x 90
4
24
M30 x1,5
M12 x1
5,5
29,5
70 58 57 50
II502A
40
67 54 45,5 40
IM511A
LED 4 x 90
36
45,5 34
30 M12 x1
5,5
LED
37
INNOVATIONS
70 59 57 35 M12 x1
IG511A
30 2
M30 x1,5
M12 x1
Position sensors
Dimensions [mm]
Sensing range [mm]
Output function
Category
Order no.
Inductive M12 connector protectice cover 23 x 102.3 10 nf 10...30 DC NO and NC 3D IG514A
Inductive 2 m cable protective cover 23 x 102.3 23 x 102.3 23 x 102.3 8 nf 8 nf 8 nf 20...250 AC / DC 10...30 DC 10...30 DC NO NC programmable 3D 3D 3D IG001A IG513A IG515A
Inductive 6 m cable protective cover 34 x 104.1 Inductive terminal chamber 105 x 80 x 42 105 x 80 x 42 105 x 80 x 42 40 x 40 x 133 40 x 40 x 133 40 x 40 x 133 40 x 40 x 133 40 x 40 x 133 40 x 40 x 133 40 x 40 x 133 60 nf 60 nf 60 nf 20 f 40 nf 20 f 40 nf 20 f 20 f 20 f 20...250 AC / DC 10...30 DC 10...30 DC 20...250 AC / DC 20...250 AC / DC 10...30 DC 10...30 DC 10...55 DC 10...30 DC 10...30 DC programmable programmable programmable programmable programmable programmable programmable programmable NO NO and NC
105 9,3
84,5 80 68,5 52,7
15 nf
20...250 AC / DC
NO
3D
II001A
3D 3D 2D 3D 3D 3D 3D 3D 3D 3D
ID002A ID502A ID503A IM001A IM002A IM506A IM507A IM508A IM509A IM510A ID002A
42
Dimensions
IG514A
5,5
40
12,6 18 27
M18 x1 23
65 80
4
LED
18,5
24
LED
18
102,2 80 69 50
IG001A
24 65
7,5
16
1) potentiometer
M18 x1 23
133 105 54 45,5 40
IM001A
4
LED
18,5 40 7
24
18
104 81 67 44
II001A
29,5 30
M30x1 34,1
85 24
LED
24
29
24
5,5 30
45,5 34
LED
38
Position sensors
Inductive sensors capacitive sensors
Dimensions [mm]
Sensing range [mm]
Output function
Category
Order no.
Capacitive terminal chamber 105 x 80 x 42 105 x 80 x 42 60 nf 60 nf 20...250 AC / DC 10...36 DC programmable programmable 3D 3D KD001A KD501A
Capacitive terminal chamber straight M30 x 150 M30 x 150 15 nf 15 nf 20...250 AC / DC 10...30 DC programmable NO and NC 3D 3D KI000A KI503A
Capacitive terminal chamber angled M30 x 125 M30 x 125 15 nf 15 nf 20...250 AC / DC 10...30 DC programmable NO and NC 3D 3D KI001A KI505A
Dimensions
105 9,3 5,5 40 42 12,6 18 27
KD001A
LED
24 65
ecolink M12 the secure connection in ATEX applications. This ecolink connectors series meets the strict requirements of the standard and is therefore allowed for use in ATEX areas requiring categories 2D, 3D and 3G. It is a simple matter to tighten the connector so far that it complies with the ATEX requirements but cannot be loosened by hand. Please observe the recommended tightening torque of 1.2...1.5 Nm or tighten by 3 clicks with a wrench!
65 80
7,5
16
150 128 80 17 1 67 60
KI000A
Type
M30 x1,5
Description
Order no.
28
Sockets M12, 4-pole 2 m black, PUR cable 5 m black, PUR cable KI001A EVC04A EVC05A EVC06A EVC14A
24
36
36
125
10 m black, PUR cable 25 m black, PUR cable
36
5
2
36 M30 x1,5
24
60 67 80
1 17
28 24
1) potentiometer 2) tightening torque 10 Nm

04.2013
39
INNOVATIONS
Position sensors
Touch sensor start, stop and acknowledge

Capacitive touch sensors in compact cylindrical design
Dynamic, stable, latching function programmable or preset High IP 69K protection rating and wide temperature range -40...85 C Symbols on the sensing face can be selected separately Easy installation into housing with 22.5 mm bore thanks to M22 x 1.5 thread Wear-free and maintenance-free thanks to switching without any mechanical pressure
Functions and technology Capacitive touch sensors can be used, for example, as start and stop function on machines, as enable switch and for opening and closing gates. Compared to mechanical switches the sensors operate without wear. Dynamic touch sensors detect an approaching human hand and suppress interference such as water, layers of ice or foreign bodies to a large extent. However, a gloved hand will still trigger them. Static touch sensors detect hands and objects even through glass for as long as the sensing face is covered which provides, for example, protection against vandalism. With the latching operating principle it is possible to switch the sensor on by touching briefly and to switch it off again by touching briefly again. Furthermore, the housing is resistant to oils and it is also impact and scratch resistant. It offers the protection rating IP 69K. LEDs for optical feedback signal that the sensor has been activated. The green LEDs can be controlled separately and, for example, be used to indicate the status of plant and machinery.
40
Position sensors
Capacitive sensors
Type
Evaluation principle
Connection
Housing material
Protection
Current rating [mA]
Order no.
Output function NO DC PNP M22 M22 M22 M22 M22 dynamic dynamic static static dynamic 0.3 m PUR cable 0.3 m PUR cable with M12 plug 0.3 m PUR cable 0.3 m PUR cable with M12 plug 0.3 m PUR cable PA PA PA PA PA IP65, IP67, IP69K IP65, IP67, IP69K IP65, IP67, IP69K IP65, IP67, IP69K IP65, IP67, IP69K 500 500 500 500 500 KT5101 KT5102 KT5105 KT5106 KT5109
Symbol disc must be ordered separately
Mounting options The sensor can be installed in all housings with a 22.5 mm hole. The supplied lock nut is used for fixing. Thanks to the M22 thread the sensor can be used for screw mounting without lock nut. Installation alignment of the sensor is not necessary since the clip showing the symbol for the sensing face is snapped in as the last step. Wiring is done via the tried-and-tested 3-wire technology. Dimensions
29,5 22 20,4 15,5
Common technical data Operating voltage Current consumption Ambient temperature [V DC] [mA] [C] 24 (12...36) 30 -40...85
Accessories
Description Order no.
Symbol disc, lettering: START

31 5,3 5
E12377 E12378 E12379 E12380 E12381 E12382
Symbol disc, lettering: STOP Symbol disc, symbol: on Symbol disc, symbol: off Rotation lock for installation in control panels
M22x1,5
Mechanical protection for M22 touch sensors

11.2013
41
INNOVATIONS
Position sensors
Flush-mount cylinder sensors for weld-field detection

Only T-slot sensors with stable signal, independent of the welding duration time
Flush in the T-slot, no protruding structures With non-stick coating on the M8 or M12 connectors PTFE conduit on the cable Convenient: Easy fit drop from the top into a slot A short, 25 mm sensor for different cylinder profiles
Intelligent cylinder sensor The sensor detects the alternating field of the weld current and holds the output signal during this time, independently of the welding duration time. Then the sensor resumes normal switching operation (piston or no piston). GMR cell The GMR cell used works as a semiconductor element according to the magnetoresistive principle and reacts to magnetic fields of the permanent magnet in the pneumatic cylinder. Adapters for almost any cylinder profile Thanks to the wide selection of optional adapters the T-slot sensor can be fixed to almost any clean-line, tie rod, integrated profile or trapezoidal slot cylinder.
Online configuration for ifm cylinder sensors: www.ifm.com/gb/cylinder-sensors
42
Position sensors
Cylinder sensors
Type / Dimensions [mm]
Electrical design
f [Hz]
Protection rating/ protection class
Ambient temperature [C]
Iload [mA]
Order no.
Connection cable 0.3 m with M8 connector rotatable 3-wire PUR 25 x 5 x 5.1 DC PNP > 3000 IP 67, III -25...85 100 MK5215
Connection cable 0.3 m with M12 connector rotatable 3-wire PUR 25 x 5 x 5.1 DC PNP > 3000 IP 67, III -25...85 Common technical data Description Order no. Operating voltage Short-circuit protection, pulsed E11988 Protected against reverse polarity / overload protected LED display Repeatability T-slot cylinder Memorisation block, PA, stainless steel E11798 Hysteresis Travel speed Response sensitivity Power-on delay time Housing material Protective adapter against weld spatter Coated diecast zinc, stainless steel E12259 [mm] [mm] [m/s] [mT] [ms] [V] 10...30 DC / yellow < 0.2 typ. 1 < 10 2 < 30 PA, stainless steel 100 MK5214
Accessories
Type
Trapezoidal slot cylinder Adapters, aluminium alloy, stainless steel
Adapter for tie rod / integrated profile cylinders clamping range 5...11 mm, aluminium / stainless steel clamping range 9...13.5 mm, aluminium / stainless steel clamping range 9...17 mm, aluminium / stainless steel E12231 E12232 E12233 Socket, M8, 3-pole 5 m, PUR cable Socket, M8, 3-pole 10 m, PUR cable Socket, M12, 4-pole, 2 m, PUR cable Socket, M12, 4-pole, 5 m, PUR cable E11975
EVW069 EVW070 EVW001 EVW002
Clean line cylinder Fixing strap, piston 10...16 mm Fixing strap, piston 20...25 mm Fixing strap, piston 32 mm Fixing strap, piston 40 mm Fixing strap, piston 50 mm Fixing strap, piston 63 mm Fixing strap, piston 80 mm Fixing strap, piston 100 mm
E11977 E11978 E11979 E11980 E11981 E11982

11.2013
43
INNOVATIONS
E11976
Position sensors
Photocell with easy setting for tough environments

Extremely robust photoelectric sensors for industrial applications
Resistant metal housing with M30 connection Simple switch point setting via potentiometer and distance scale. Diffuse reflection sensor with background suppression or retro-reflective sensor Long ranges up to 800 mm for diffuse reflection/15 m for retro-reflective systems Ranges independent of colours
Optimum choice for conveying applications The OI design is designed for position detection in conveying where long ranges are needed. As diffuse type sensor the device is virtually independent of the colour so that objects with different surfaces can be detected reliably without readjustment. The metallic housing with a solid M30 thread is extremely robust. Even without additional protection the sensor withstands impacts and shocks. Simple switch point setting A special feature is the switch point setting using multiturn potentiometer and a distance scale. The revolutions and the scale value are linear to the distance (e. g. 1 = 100 mm, 2 = 200 mm etc.). So before connecting the sensor the switch point can be set and seen from the sensor scale at any time. There is no easier way.
44
Position sensors
Range [m]
Switching output
Order no.
Diffuse reflection sensor with background suppression M12 connector 3-wire DC 50...800 mm 50...800 mm 600 mm 600 mm 55* 55* 30* 30* light-on light-on light-on light-on 35 35 35 35 300 300 300 300 PNP NPN PNP NPN OIH580 OIH582 OIH280 OIH282
Retro-reflective sensor with polarisation filter M12 connector 3-wire DC 0.1...15 m** 0.1...15 m** 0.1...15 m** 0.1...15 m** 100 x 130 100 x 130 100 x 130 100 x 130 dark-on light-on dark-on light-on 20 20 20 20 1000 1000 1000 1000 PNP PNP NPN NPN OIP280 OIP281 OIP282 OIP283
Dimensions
43 38
Common technical data Type of light Operating voltage Switching status indication
75
red light 625 nm [V DC] LED LED [mA] [V] 10...30 yellow green 200 < 2.5 IP 67, III / [C] housing lens -25...60 nickel-plated zinc alloy, PMMA
Operation Current rating Voltage drop Protection rating, protection class Short-circuit protection, pulsed Reverse polarity protection / overload protection
M12x1
Accessories
11
M30x1,5
18
Ambient temperature Materials
Angle brackets, stainless steel (1.4301 / 304)
E10737
Prismatic reflector, 50 x 50 mm, plastic Type E20744 Socket, M12, 2 m black, PUR cable Prismatic reflector, 80 x 80 mm, plastic E20739 Socket, M12, 5 m black, PUR cable Socket, M12, 2 m black, PUR cable Prismatic reflector, 50 mm, plastic E20956 Socket, M12, 5 m black, PUR cable Description Order no.
Prismatic reflector, 80 mm, plastic
E20005

04.2013
45
INNOVATIONS
New absolute encoders

Cost-optimised absolute encoders more functions and bus interfaces
Single and multiturn encoders Easy wiring and programming Solid and hollow shafts Optional stainless steel version Profibus DPV1/2, ProfiNet and CANopen interface EtherNet /IP, DeviceNet or Modbus
More functions at a favourable price The new photoelectric absolute encoders with SSI interface detect position, angle, speed and distance in automated plant and machinery. They complement the ifm product family and do not only offer extended functionality and additional interfaces but also a convincing price/performance ratio. They are also available in stainless steel versions. Easy implementation These single and multiturn encoders are available with solid or hollow shaft. The additional interfaces and the removable bus connection cap ensure easy wiring and programming. All common bus interfaces such as Profibus DPV1/2, ProfiNet and CANopen interface, EtherNet /IP, DeviceNet or Modbus are provided.
The multiturn encoder monitors the material feed of steel sheet rollers
46

Encoder
shaft [mm]
Resolution [Bit]
Interface
Operating voltage [V DC]
Protection class
Housing material
Connection
Order no.
Multiturn encoder solid shaft 6 10 10 6 10 25 25 25 25 25 Profibus Profibus ProfiNet CANopen CANopen 10...30 10...30 10...30 10...30 10...30 IP 65, IP 66, IP 67 IP 65, IP 66, IP 67 IP 65, IP 66, IP 67 IP 65, IP 66, IP 67 IP 65, IP 66, IP 67 Aluminium Aluminium Aluminium Aluminium Aluminium Bus cap Bus cap Bus cap Bus cap Bus cap RM3006 RM3007 RM3011 RM7011 RM7012
Singleturn encoder solid shaft 10 6 10 13 13 13 Profibus CANopen CANopen 10...30 10...30 10...30 IP 65, IP 66, IP 67 IP 65, IP 66, IP 67 IP 65, IP 66, IP 67 Aluminium Aluminium Aluminium Bus cap Bus cap Bus cap RN3001 RN7011 RN7012
Multiturn encoder hollow shaft 12 25 Profibus 10...30 IP 64, IP 65, IP 66, IP 67 Aluminium Bus cap RM3008
Accessories
Type Description Order no. Housing diameter Ambient temperature Spring disc coupling, 6 mm / 10 mm, die-cast zinc; PA Spring disc coupling, 10 mm / 10 mm, die-cast zinc; PA Plastic beam coupling with stainless steel hub, 10 mm / 10 mm E60117 E60118 E60193
Further technical data [mm] [C] [1/min] 58 -40...85 12.000
Maximum mechanical rotational speed
Flexible coupling with clamp connection, 6 mm / 10 mm, aluminium Flexible coupling with clamp connection, 10 mm / 10 mm, aluminium Flexible coupling with adjusting screws, 10 mm / 10 mm, aluminium Flexible coupling with adjusting screws, 6 mm / 10 mm, aluminium Measuring wheel, 159.15 mm / 10 mm, Hytrel TPE-E Measuring wheel, 159.16 mm / 10 mm, aluminium, PU Measuring wheel, 63.66 0.1 mm / 10 mm, Hytrel TPE-E Measuring wheel, 63.6 mm, 10 mm, aluminium Measuring wheel, 63.66 0.1 mm / 6 mm, aluminium Measuring wheel, 63.6 mm / 6 mm, aluminium Angle bracket, aluminium, black anodised
E60066 E60067 E60022 E60028 E60110 E60076 E60138 E60095 E60137 E60006 E60035
EtherNet jumper, M12 plug / M12 plug 2 m, PVC cable
E21138
EtherNet, screened patch cable, 2 m, PUR cable, M12 / RJ45
E12090

11.2013
47
INNOVATIONS
Safe monitoring of speeds

Safe speed monitor uses standard sensors as pick-ups
Easy parameter setting via rotary switch No restrictions for the design of the cam disc Monitoring functions can be enabled / disabled Reliable operation at extreme ambient temperatures down to -40 C Housing width only 25 mm
Applications The DD110S speed monitor has been designed for the safety-related maximum-speed monitoring that is used in wind turbines, carousels or centrifuges. The DD110S is also suited for safety-related monitoring of the operating mode reduced speed on machine tools. Special features The speed monitor is certified to EN 62061 / SIL 3 and EN ISO 13849-1 cat. 4 / PL e even though non-safetyrelated sensors are used as pulse pick-ups. When the safety output has been triggered, it can be reset again manually or automatically.
48

Systems for pulse evaluation
Easy setting of the limit speed The speed is determined via the interval measurement on the inputs where for example two inductive sensors are used as pulse pick-ups. The user can set the limit speed easily and effectively via three rotary switches (x 1, x 10, multiplier) either in rpm or Hz. It was decided not to use any complicated setting menus. An easy and intuitive setting algorithm prevents unintentional change or manipulation of the set values. More functions Automatic or manual reset of overspeed is possible. This function is set via wire links. The monitoring function can be enabled and disabled via a switching input. Besides the 2-pole safety relay, transistor outputs can also be used as output for the status and error indication.
Technical data
Safety speed monitor DD110S Evaluation system for safe speed monitoring Operating voltage Nominal voltage Current consumption Sensor supply Protection Input characteristics Adjustable speed range Adjustable frequency range Input frequency [rpm] [Hz] [Hz] [V DC] [V DC] [mA] 19.2...28.8; incl. 5 % residual ripple 24 125 24 V DC / 70 mA IP 20 / II Pulse inputs S34, S43: 1: 6 mA / 24 V DC 10...49500 0.1...990 5000 2 safety-related switching outputs (floating contacts) 1 fault output Fault (positive switching) 1 diagnostic output Overspeed (positive switching) Fault output Fault Y7 and diagnostic output Overspeed Y8 20 mA, 24 V DC, voltage drop 2 V DC, short-circuit proof, non safe 6 A, 250 V AC / 24 V DC ( 6 mA); resistive load [C] [C] [%] -40...55 -40...75 95, non condensing PA (polyamide) Rail TH35 (according to EN 60715)
Output function
Dimensions
22,5 114,5
Output characteristics
LED 2
99 108
35,5
Contact rating
3
Ambient temperature
1
Storage temperature Max. permissible relative humidity Housing materials Mounting Connection
1) Screw terminals 2) Rotary switch 3) DIN rail mounting
Wiring diagram
VCC = 24 V DC Sensor 1 Sensor 2
L- L+ S33 S34 S35 (GND)
S44 S43 S45 (GND)
13
23
DD11xS
24 V DC Y3 Y4 Y2 Y1 Y5 Y6 Y7 Y8 14 24
Enable 1
K1 K1 Restart K2 K2 24 V Fault Overspeed
Enable 2

11.2013
49
INNOVATIONS
Screw terminals; 0.5...2.5 mm (AWG 12...30)
Analogue frequency transmission

Frequency-to-current converter for the conversion of pulse sequences into standard signal
Frequency-proportional current or voltage output High input frequency of up to 60,000 pulses / minute Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 C
Converting frequencies into standard signals The programmable frequency-to-current converter receives pulses from external pick-ups and calculates their frequency according to the interval measurement principle. Based on the set parameters, it generates an analogue standard signal (0/4...20 mA or 0...10 V) proportional to the calculated frequency / rotational speed. Configurable switching outputs The DW2503 has one transistor output and one relay output that switch on or off in case the set limit frequency is exceeded or not reached. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.
The rotational speed of the master belt is transmitted as an analogue target value to the controller of the other conveyor belts.
50

Function
Nominal voltage [V]
Analogue outputs
Pulse inputs
Order no.
Application: Conversion of pulse sequences into analogue standard signals 1 output with a switch point to monitor if the preset value is exceeded or not reached or to indicate the acceptable range while providing the detected frequency as analogue current or voltage signal. 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)
0/4...20 mA; 0...10 V
PNP / NPN; NAMUR (24 V)
DW2503
Application example A typical application is the synchronisation of interacting conveyor belts. The rotational speed of the master belt is detected with a frequency-to-current converter. The speed of the second conveyor belt is re-adjusted by means of an analogue preset value from a frequency converter. Analogue output With a withstand voltage of 500 V DC, the analogue output is electrically isolated from the supply voltage of the pulse pick-ups. The value of the output signal changes either in proportion or out of proportion to the input frequency. Configurable output functions When the limit frequency is exceeded or not reached, the relay and transistor outputs are switched on or off. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, for example, be connected directly to a PLC in order to transmit status messages.
Further technical data 1 changeover contact; potential-free 6 A (250 V AC); B300, R300 1 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection [Imp/min] [C] [C] 1...60000 (0.1...1000 Hz) -40...60 -40...85 IP 50 IP 20 OLED display; 128 x 64 pixels luminous LED LED yellow green
Relay outputs
Transistor outputs
Setting range Ambient temperature Storage temperature Housing protection rating Terminal protection rating Function display Input signal indication Switching status indication
Dimensions
45
1 7 2 8 3 9 4 10 5 11 6 12
124,7
1 2 3
13
14
15
16
17
18
19
20
21
22
23
24

04.2013
51
INNOVATIONS
1) OLED display 2) Programming buttons 3) LEDs
35,5
78
Rotational speed monitoring and standstill detection

Speed monitor family with extended functions
Monitoring of two limit values with separate output relays High input frequency of up to 60,000 pulses / minute Configurable functions, speed-proportional analogue output Clearly readable, luminous OLED display Extended operating temperature range down to -40 C
Versatile speed monitoring The speed monitors calculate the rotational speed by evaluating pulses. The transistor and relay outputs switch when adjustable limit values are exceeded or not reached. This allows, for example, reliable overspeed and standstill detection. Versions The speed monitors DD2503 and DD2603 monitor the rotational speed of one channel with two separately adjustable limit values. A separate output is assigned to each limit value. The speed monitors DD2505 and DD2605 monitor two separate input channels, each having one switch point. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.
Speed monitors switch when critical rotational speeds are exceeded or not reached.
52

Switching function
Nominal voltage [V]
Analogue outputs
Pulse inputs
Order no.
Application: Single pulse evaluation system with microprocessor for frequency; rotational speed; speed; pulses and machine cycles 1 input with 2 switch points to monitor if the preset value is exceeded or not reached or to indicate the acceptable range 2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached or to indicate the acceptable range 1 input with 2 switch points to monitor if the preset value is exceeded or not reached or to indicate the acceptable range 2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached or to indicate the acceptable range 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 0/4...20 mA PNP / NPN; NAMUR (24 V) PNP / NPN; NAMUR (24 V) NAMUR (EN 50227) NAMUR (EN 50227) DD2503
DD2505
0/4...20 mA
DD2603
DD2605
Overspeed monitoring: Centrifuges, carousels or wind turbines are monitored for exceeded maximum rotational speed. The speed monitor gives a switch-off signal as soon as the speed is too high. This makes sure that the resulting centrifugal forces will not destroy the system. Standstill monitoring Standstill monitoring is used to detect torn conveyor belts, to monitor the V-belts of ventilators or to detect blocked screw conveyors. The speed monitor signals a dysfunction in case of unexpected standstills of the non-driven side of the machine. Versions including wire monitoring The monitors DD2603 and DD2605 offer sensor cable monitoring. In this case, NAMUR sensors must be applied. Configurable output functions The relay outputs are switched on or off in case the limit values are exceeded or not reached. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays simultaneously. These can, for example, be connected directly to a PLC in order to transmit status messages.
Further technical data DD2503, DD2505, DD2603, DD2605 2 changeover contacts 6 A (250 V AC); B300, R300 2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection [Imp/min] [C] [C] 1...60000 (0.1...1000 Hz) -40...60 -40...85 IP 50 IP 20 OLED display; 128 x 64 pixels luminous LED LED yellow green
Relay outputs
Transistor outputs
Dimensions
45
1 7 2 8 3 9 4 10 5 11 6 12
124,7
1 2 3
13
14
15
16
17
18
19
20
21
22
23
24

04.2013
53
INNOVATIONS
35,5
78
The taming of physical variables

Threshold relay for the detection and processing of analogue measuring values
Two analogue current inputs Monitoring of two limit values with separate output relays Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 C
Limit values of analogue signals The threshold relay DL2503 is a programmable analogue unit designed to evaluate physical variables that are available as analogue standard signals / sensor signals (0/4...20 mA). Extensive parameter setting options make it easy to meet the requirements of the application. Typical applications Limit value monitoring of flow, pressure, temperature or level. Monitoring of the difference between inflow and return flow Pressure difference monitoring. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.
Analogue sensor signals are evaluated. The output switches if limit values are exceeded or not reached.
54

Switching function
Nominal voltage [V]
Analogue outputs
Analogue inputs
Order no.
2-channel analogue threshold relay for analogue standard signals 2 switch points in mA or of the physical unit [C; bar; etc.) 6 switching functions (limit value exceeded or not reached, window range) Subtraction and summation by means of signal combination (In1-In2; In1+In2)
110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC)
1x 0/4...20 mA
2x 0/4...20 mA for sensors or transmitters
DL2503
Operating principle The analogue current signals at both inputs can be scaled, displayed and monitored separately. The start and end values of the current signal can be assigned any numerical value corresponding to the measuring range of the sensor (e.g. 4 ... 20 mA = 10 ... 25 bar). The monitor compares the actual signal values with the set limit values and switches the assigned outputs according to the set parameter values and functions. The input signals can be scaled according to the measuring range of the sensor, so that the user may read the physical units of the measured values directly on the display. The analogue output provides the input signal IN 1 unchanged or scaled for further use. Comparator mode In the comparator mode, the monitor DL-2503 forms the difference or the total from the two input signals (IN 1-IN 2, IN 1+IN 2). The differential or the total value can be displayed, evaluated, compared with the set limit values and provided as an analogue signal. The outputs switch according to the set parameters and functions.
Relay outputs
2 changeover contacts 6 A (250 V AC); B300, R300 2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection [Imp/min] [C] [C] 1...60000 (0.1...1000 Hz) -40...60 -40...85 IP 50 IP 20 OLED display; 128 x 64 pixels luminous LED LED yellow green
Transistor outputs
Dimensions
45
1 7 2 8 3 9 4 10 5 11 6 12
124,7
1 2 3
13
14
15
16
17
18
19
20
21
22
23
24
35,5
78

04.2013
55
INNOVATIONS
Direction monitoring
Direction monitor with integrated rotational speed and standstill monitoring
Rotational direction monitoring by means of staggered pulse sequences High input frequency of up to 60,000 pulses / minute Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 C
Monitoring the direction of rotation The direction monitors detect the direction of a shaft rotation by means of staggered pulses. Typically, two inductive sensors serve as pulse pick-ups. Depending on which sensor is dampened first by the switching cams, the direction of rotation can be determined. Versions The DR2503 has a switching output indicating the direction of rotation and another switching output for speed monitoring. The DR2505 has one switching output for clockwise and another one for counter-clockwise rotation while offering simultaneous standstill detection. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.
In case of overload or brake failure, the direction monitor detects the unintentional lowering of the load.
56

Switching function
Nominal voltage [V]
Pulse inputs
Order no.
Pulse evaluation system with microprocessor for direction monitoring and frequency, rotational speed and speed 1 input with 1 switching output signalling the direction; 1 switching output to monitor if the limit value is exceeded or not reached or to indicate the acceptable range 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) PNP / NPN; NAMUR (24 V)
DR2503
Pulse evaluation system with microprocessor for direction monitoring with separate indication of right and left rotation 1 input with 2 switching outputs for separate direction signals; adjustable reset times for standstill monitoring 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) PNP / NPN; NAMUR (24 V)
DR2505
Application example: Lifting systems The unit monitors if the load hook is lifted or lowered as expected. In case of overload or brake failure, the unintentional lowering of the load can be detected and avoided. Pumps The unit monitors if the pump rotates in the correct direction. Configurable output functions If clockwise / counter-clockwise rotation or under / overspeed are detected, the relay outputs will be switched on or off. All outputs may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays simultaneously. These can, for example, be connected directly to a PLC in order to transmit status messages.
Further technical data DR2503, DR2505 2 changeover contacts 6 A (250 V AC); B300, R300 2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection [Imp/min] [C] [C] 1...60000 (0.1...1000 Hz) -40...60 -40...85 IP 50 IP 20 OLED display; 128 x 64 pixels luminous LED LED yellow green
Relay outputs
Transistor outputs
Dimensions
45
1 7 2 8 3 9 4 10 5 11 6 12
124,7
1 2
13
14
15
16
17
18
19
20
21
22
23
24

04.2013
57
INNOVATIONS
35,5
78
Monitor relative speed to eliminate slip-ups

Slip monitor with integrated speed monitoring
One switch point for rotational speed and one for slip monitoring High input frequency of up to 60,000 pulses / minute Functions with parameter setting Clearly readable, luminous OLED display Extended operating temperature range down to -40 C
Slip monitoring Slip is the rotational speed difference between the driven and the non-driven side of a power train. Rotational speed differences may occur as a result of a slipped coupling, V-belt or drive belt. The slip monitor calculates the rotational speed difference in per cent and switches off as soon as the limit value is reached. This avoids tear or damage caused by friction heat. Limit values Two separate limit values can be monitored for slip and rotational speed. The unit can be set to monitor if the limit values are exceeded or not reached. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.
Slip monitors monitor the rotational speed of the deflection rollers and detect slipped drive belts.
58

Switching function
Nominal voltage [V]
Pulse inputs
Order no.
Pulse evaluation system with microprocessor for slip / synchronous monitoring as well as frequency, rotational speed and speed 1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded or not reached or to indicate the acceptable range 1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded or not reached or to indicate the acceptable range 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) PNP / NPN; NAMUR (24 V) NAMUR (EN 50227)
DS2503
DS2603
Application example: Typical applications for slip monitoring can be found on couplings of internal combustion engines (for example emergency power generators in hospitals, diesel drives of ships and locomotives) but also on interlinked machines like mobile machines, spinning mills, sewing machines or machine tools. Configurable output functions The relay outputs are switched on or off in case the limit values are exceeded or not reached. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, for example, be connected directly to a PLC in order to transmit status messages. Sensor wire monitoring The slip monitor DS2603 offers sensor cable monitoring. In this case, NAMUR sensors must be applied. Slip or synchronous monitor? At first sight, slip and synchronous monitors seem to work identically. However, they evaluate differently and are designed for different applications. Whereas the slip monitor detects the deviations of two rotational speeds in per cent (pulse difference per rotation), the synchronous monitor detects absolute pulse differences.
Further technical data DS2503, DS2603 2 changeover contacts 6 A (250 V AC); B300, R300 2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection [Imp/min] [C] [C] 1...60000 (0.1...1000 Hz) -40...60 -40...85 IP 50 IP 20 OLED display; 128 x 64 pixels luminous LED LED yellow green
Relay outputs
Transistor outputs
Dimensions
45
1 7 2 8 3 9 4 10 5 11 6 12
124,7
1 2 3
13
14
15
16
17
18

04.2013
59
INNOVATIONS
19
20
21
22
23
24
35,5
78
Monitor absolute speed difference to keep it straight

Synchronous monitor for slip and synchronous monitoring
Monitoring of two limit values with separate output relays High input frequency of up to 60,000 pulses / minute Configurable functions Clearly readable, luminous OLED display Extended operating temperature range down to -40 C
Synchronous monitoring The synchronous monitor compares the pulse sequences generated on two moving machine parts. As soon as these two parts move at different speeds or at different angles of deflection, the synchronous monitor switches. Operating principle The synchronous and slip evaluation is done by means of pulse differences. Both the reset time and the number of pulse differences that are just about acceptable can be set by the user. Convenient The high-contrast luminous OLED display and the menuguided parameter setting are designed for maximum user-friendliness.
Synchronous monitors are used when several power trains are to be synchronised.
60

Switching function
Nominal voltage [V]
Pulse inputs
Order no.
Pulse evaluation system with microprocessor for slip and synchronous monitoring, evaluation of pulse differences 1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences 1 input with 2 switch points for synchronous monitoring by means of pulse differences 1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) 110...240 AC (50...60 Hz) / 27 DC (typ. 24 DC) PNP / NPN; NAMUR (24 V) PNP / NPN; NAMUR (24 V) NAMUR (EN 50227)
DS2505
DS2506
DS2605
Application example: Lifting platform Both pairs of scissors of the lifting platform must be synchronised to make sure that the platform will be lifted horizontally. Each of them is moved by a spindle drive. The synchronous monitor detects the number of revolutions of both spindles. Gantry crane The platform of the gantry crane has to be moved with great precision to avoid wedging. On each side of the platform, the distance is measured by means of inductive sensors detecting the teeth of a rack. Configurable output functions The relay outputs are switched on or off in case the limit values are exceeded or not reached. They may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time. The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, for example, be connected directly to a PLC in order to transmit status messages. Sensor wire monitoring The synchronous monitor DS2605 offers sensor cable monitoring. In this case, NAMUR sensors must be applied. Slip or synchronous monitor? At first sight, slip and synchronous monitors seem to work identically. However, they evaluate differently and are designed for different applications. Whereas the slip monitor detects the deviations of two rotational speeds in per cent (pulse difference per rotation), the synchronous monitor detects absolute pulse differences.
Further technical data DS2505, DS2506, DS2605 2 changeover contacts 6 A (250 V AC); B300, R300 2 x PNP; externally supplied 24 V DC / max. 15 mA; short-circuit protection [Imp/min] [C] [C] 1...60000 (0.1...1000 Hz) -40...60 -40...85 IP 50 IP 20 OLED display; 128 x 64 pixels luminous LED LED yellow green
Relay outputs
Transistor outputs
Dimensions
45
1 7 2 8 3 9 4 10 5 11 6 12
124,7
1 2
13
14
15
16
17
18
19
20
21
22
23
24

04.2013
61
INNOVATIONS
35,5
78
Industrial imaging
Even more at a glance: 3D vision sensor

Visual assessment of distance, level or volume
Wide-angle version with an angle of aperture of 64 x 48 Operating principle: Time-of-flight measurement based on pmd technology Illumination, time-of-flight measurement and evaluation in one housing 3,072 distance values per measurement for the detailed assessment of the application 4...20 mA / 0...10 V analogue output or 2 switching outputs for providing the result
Object detection in three dimensions efector PMD 3d efector pmd 3d is the first industrial 3D sensor that can detect objects in three dimensions at a glance. The new wide-angle version provides a wider angle of aperture of 64 x 48. The time-of-flight measurement in three dimensions enables the assessment of different applications, for example the detection of volume, distance or level. Special feature: The time-of-flight measurement and evaluation are integrated on one chip. The sensor chip has 64 x 48 pixels. Each pixel of this chip matrix evaluates its distance to the object. This results in 3,072 distance values at the same time. The image of the object on the chip matrix and the respective distance values correspond to a 3D image. These values enable the detailed assessment of the objects or scenes characteristics up to a range of 5.5 m with an unambiguous range up to 48 m.
62
Industrial imaging
3D sensors / 3d cameras
Type
Type of sensor
Resolution pixels [pixesl]
Angle of aperture horizontal x vertical []
Illumination
Max. sampling rate [Hz]
Order no.
PMD 3D sensor Type O3D M12 connector Infrared LED (850 nm) 20 (adjustable)
PMD 3D chip
64 x 48
64 x 48
O3D222
PMD 3D camera Type O3D M12 connector Infrared LED (850 nm) 20 (adjustable)
PMD 3D chip
64 x 48
64 x 48
O3D223
Accessories
Type Description Order no. Function display Result display / dialogue Operating software for 3D sensor E3D200 Operating voltage Current consumption Mounting set for clamp mounting, 14mm / stainless steel Current rating E3D103
Technical data O3D222, O3D223 LED 4 x yellow, 4 x green 4-digit 10-segment display [V] [mA] [mA] 24 DC ( 10 %) < 1000 (max. 2500) 100 (per switching output) [C] [C] Housing Front lens Display window -10...50 -40...85 IP 67, III Diecast aluminium PMMA PC External: 24V PNP acc. to IEC 61131-2 type 2, internal Max: 2 (configurable), 24 V PNP to. IEC 61131-2 type 2 Max: 2 (configurable) 24 V PNP 4...20 mA to IEC 61131-2, Max. load current 300 0...10 V to IEC 61131-2, Min. load 10 k Via PC / notebook or 10-segment display and 2 pushbuttons Ethernet 10Base-T / 100 Base-TX
Short-circuit protection, pulsed Overload protection Ambient temperature
Rod, 100 mm, 14mm, M12 thread, stainless steel
E20939
Storage temperature Protection rating, protection class Material
Rod, 200 mm, 14mm, stainless steel Rod, 300 mm, 14mm, stainless steel Rod, 500 mm, 14mm, stainless steel Switched-mode power supply 24 V DC, primary, output current 2.5 A, regulated Switched-mode power supply 24 V DC, primary, output current 2.5 A, regulated
E21228 E21229 E21232 Trigger
Switching inputs
DN3011
Switching outputs Analogue output configurable scalable
DN1031
Parameter setting options Ethernet, cross-over patch cable, 2 m, PUR cable, M12 / RJ45 Ethernet, cross-over patch cable, 10 m, PUR cable, M12 / RJ45 Ethernet, cross-over patch cable, 20 m, PUR cable, M12 / RJ45 Socket, M12, 2 m, PUR cable, 8 poles Socket, M12, 5 m, PUR cable, 8 poles Socket, M12, 10 m, PUR cable, 8 poles E11898 Parameter setting interface E12204 E12205 E11950 E11807 E11311

11.2013
63
INNOVATIONS
Industrial imaging
Vision sensors in the right light

External LED illumination for sophisticated object recognition
Homogeneous and virtually shadow-free illumination of the object Permanent light or pulse operation with the option of additional high light intensity White light, red light and infrared versions Compact design and robust, industrially compatible housing Combination with a diffuser attachment possible for cloudy day illumination
Sophisticated object recognition The high-quality LED illumination creates homogeneous light either for virtually shadow-free object illumination or for emphasising surface characteristics such as dotpeened codes, scratches or nicks. They are available as M12 connector versions with visible white, red or invisible infrared light. Practical accessories A diffuser attachment made of high-quality glass for the ring lights additionally ensures homogeneous illumination without disturbing reflections in applications with reflective surfaces in the close range. The optional angle bracket and the tried-and-tested ifm mounting system facilitate the alignment of the different types of additional illumination.
64
Industrial imaging
Illumination units
Dimensions [mm]
Active lighting source size [ mm]
Angle of aperture
Protection
Pigtail, 0.3 m
Order no.
Ring light, red light 617 nm 122 20.5 106 / 66 800 / 1300* 60 IP 65 O2D915
Ring light, infrared light 875 nm 122 20.5 106 / 66 800 / 1400* 50 IP 65 O2D917
Ring light, white light 5600 K 122 20.5 106 / 66 800 / 1200* 120 IP 65 O2D919
Bar illumination unit red light 617 nm 116 x 18 x 13 200 x 18 x 13 10 x 75 10 x 150 225 / 375* 460 / 700* 60 60 IP 65 IP 65 O2D921 O2D924
Bar illumination unit infrared light 875 nm 116 x 18 x 13 200 x 18 x 13 10 x 75 10 x 150 185 / 325* 415 / 640* 50 50 IP 65 IP 65 O2D922 O2D925
Bar illumination unit white light 5600 K 116 x 18 x 13 200 x 18 x 13 10 x 75 10 x 150 165 / 275* 265 / 475* 120 120 IP 65 IP 65 O2D923 O2D926
Dark field illumination red light 617 nm 155 x 130 x 10 90 400 IP 54 O2D920
Automatic deactivation at a housing temperature of 65 C. * current consumption at high light intensity
Accessories
Type Description Order no. Light source Operating voltage Diffuser for ring light E2D202
Common technical data LED [V] [C] 24 DC -10...55 aluminium anodised glass [V] 5...24, PNP M4 screws IEC 62471
Ambient temperature Material housing Material optical area Trigger Protected against reverse polarity Short-circuit proof
Mounting kit for ring light
E2D201
Mounting kit for bar illumination unit
E2D114
Fixing Eye safety
Mounting kit for 4 bar illumination units 10 x 75 mm
Wiring diagram
E2D116
1 4 2
L+
Pigtail: 4 trigger 2 high light intensity No high light intensity for O2D920
Mounting kit for dark field illumination
E2D115
Socket, M12, 2 m black, PUR cable Socket, M12, 5 m black, PUR cable
EVC001 EVC002

11.2013
65
INNOVATIONS
Process sensors
Small, compact and cost-saving pressure transmitter

Optimised PT pressure transmitter with analogue current output
Slim, compact design with G 1/4 process connection Measuring accuracy 0.5 %, repeatability < 0.05 %. Easy connection via M12 connector Optimised price / performance ratio Completely made of stainless steel
Optimised price / performance ratio The new generation of PT pressure sensors now has an integrated thin film cell instead of a strain gauge measuring cell. Thanks to this, PT540x series pressure sensors offer greater accuracy at the best possible price / performance ratio, complementing the range of ifms pressure sensors. The applications The PT type sensors are optimised for industrial applications with oils, compressed air or water. Since the measuring cell is welded directly to the housing, no separate seal is required. The measuring cell is resistant to pressure peaks. High vibration and shock resistance as well as protection rating IP 67 and IP 69K perfectly comply with the requirements of this field of application.
Monitoring of hydraulics on a press
66
Process sensors
Pressure sensors
Wiring diagram
1
L+
Relative pressure measuring range [bar]
Poverload max. [bar]
Pburst min. [bar]
Order no.
Output function 420 mA

2
L
0...10 0...25 0...100 Order no. 0...250 0...400
25 60 200 500 800
300 600 1000 1200 1700
PT5404 PT5403 PT5402 PT5401 PT5400
Type Description
Common technical data EVC001 EVC002 EVC004 EVC005 Operating voltage Reverse polarity protection Accuracy / deviations (in % of the span) Deviation of the characteristics Linearity Hysteresis Temperature coefficients in the temperature range -25...90C (in % of the span per 10 K) Temperature coefficient of zero Temperature coefficient of the span Medium temperature Protection Wetted parts Step response time [ms] [C] [V DC] 8.5...36
< 0.5 < 0.1 BFSL / < 0.2 LS < 0.2
< 0.1 < 0.1 -40...90 IP 67 / IP 69K NBR, high-grade stainless steel (1.4542) 1
Accessories
Adapter; G 1/4 - G 1/2, stainless steel (1.4571 / 320S31)
E30135

04.2013
67
INNOVATIONS
Process sensors
Compact analogue pressure sensor

For efficient compressed air control and filter monitoring
One analogue output and one programmable switching output For differential or relative pressure measuring Two-colour LED display for immediate status detection Moisture-proof silicon measuring cell Measuring range -1...1 bar and -1...10 bar.
Filter monitoring, pneumatics and energy efficiency Relative or differential pressure the improved PQ series pressure sensors measure both. Ideal for conditionbased maintenance, for example when a filter is exchanged or leakage is detected by pressure loss. Moisture-proof and precise The coated silicon measuring cell guarantees high overload resistance and an accuracy of 0.5 %. The special coating protects the measuring cell from air humidity and condensate. Parameter setting The parameter setting can be carried out via two pushbuttons or IO-Link interface. The compact sensors offer an analogue and a switching output, both of which are configurable.
Pressure monitoring in pneumatic systems
68
Process sensors
Pressure sensors
Measuring range [bar]
Pburst min. [bar]
Set point SP1 [bar]
Reset point rP1 [bar]
Order no.
M8 connector output function 1 x NO/NC programmable + 1 x current output -1...1 -1...10 20 20 30 30 -0.97...1 -0.90...10.00 -0.98...0.99 -0.95...9.95 Further technical data Description Order no. Operating voltage Short-circuit protection DIN rail clip with M4 socket head screws, stainless steel (1.4310/301S21) E37340 Reverse polarity protection IO-Link device transmission type Accuracy / deviation (in % of the span) Linearity error Linearity Hysteresis Repeatability Long-term stability Temperature coefficients (TEMPCO) in the temperature range 0...60C (in % of the span per 10 K) TEMPCO of zero TEMPCO of the span Medium temperature Shock resistance E30398 Vibration resistance Protection Wetted parts IO-Link interface, current consumption from USB port E30396 [C] [V DC] 18...32 COM2 (38.4 kbaud) PQ3809 PQ3834
Accessories
Type
Adapter R1/8 - R1/8, rotatable, nickel-plated brass
E37350
T-pipe mounting set G1/2 with reducer, nickel-plated brass
E37360
< 0.25 (BFSL), 0.5 (LS) < 0.15 < 0.25 < 0.1 < 0.05
Connector for standard tube, 6 mm, 4 pcs. Connector for standard tube, 8 mm, 4 pcs. Memory plug, parameter memory for IO-Link sensors
E30076 E30077
< 0.2 < 0.2 0...60 50 g 20 g IP 65 brass, FPM (Viton), silicon (plated), PBT (Pocan)
Type FDT framework software for parameter setting and analysis of units with DTM specification LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors E30110 M8 socket, 2 m black, PUR cable ZGS210 M8 socket, 5 m black, PUR cable M8 socket, 2 m black, PUR cable M8 socket, 5 m black, PUR cable EVC150 EVC151 EVC153 EVC154 Description Order no.

04.2013
69
INNOVATIONS
Process sensors
Hygienic pressure sensor for high temperatures

Hygienic pressure sensor with diaphragm seal for high temperature applications
Pressure monitoring in the temperature range from -25 to 200 C Integrated 1.5" or 2" clamp diaphragm seal with stainless steel membrane All wetted parts made of stainless steel Programmable analogue output in 2-wire operation and display 6-point factory calibration certificate supplied
Application The PI22 /PI23 series pressure sensors are designed for high-temperature applications as can among others be found in UHT plants (ultra high temperature). Flexible: 2, 3 or 4 wires The pressure sensors with clearly visible LED display can not only be connected as 3- or 4-wire units but also as loop-powered 2-wire units. This reduces the wiring complexity in new installations and facilitates exchange in existing 2-wire connections. Parameter setting The parameters can either be set via the buttons on the sensor or via IO-Link interface: via USB IO-Link master, PLC or memory plug.
70
Process sensors
Pressure sensors
Relative pressure measuring range [bar]
Analogue start point [bar]
Analogue end point [bar]
Set point SP1 [bar]
Reset point rP1 [bar]
Step increment [bar]
Order no.
Clamp 1.5" output function switching output PNP/NPN programmable + analogue output programmable -1...25 -1...10 -1...4 -0.124...2.5 -0.05...1 -1...1 80 50 30 20 10 10 -1.00...18.74 -1.0...7.5 -1.00...3.00 -0.124...1.880 -0.05...0.75 -1...0.5 5.24...25.00 1.5...10.00 0.00...4.00 0.500...2.500 0.2...1.00 -0.5...1 -0.96...25.00 -0.98...10.00 -0.990...4.000 -0.120...2.500 -0.048...1.00 -0.998...1 -1.00...24.96 -1.00...9.98 -1.000...3.990 -0.124...2.496 -0.05...0.998 -1...0.998 0.02 0.01 0.005 0.002 0.001 0.001 PI2203 PI2204 PI2205 PI2206 PI2207 PI2209
Clamp 2" output function switching output PNP/NPN programmable + analogue output programmable -1...25 -1...10 -1...4 -0.124...2.5 -0.05...1 -1...1 80 50 30 20 10 10 -1.00...18.74 -1.0...7.5 -1.00...3.00 -0.124...1.880 -0.05...0.75 -1...0.5 5.24...25.00 1.5...10.00 0.00...4.00 0.500...2.500 0.2...1.00 -0.5...1 -0.96...25.00 -0.98...10.00 -0.990...4.000 -0.120...2.500 -0.048...1.00 -0.998...1 -1.00...24.96 -1.00...9.98 -1.000...3.990 -0.124...2.496 -0.05...0.998 -1...0.998 Further technical data 20...32 (2-wire), 18...32 (3-wire) 250 (3-wire) 3.6...21 (2-wire), < 45 (3-wire) COM2 (38.4 kbaud), IO-Link 1.0 0.02 0.01 0.005 0.002 0.001 0.001 PI2303 PI2304 PI2305 PI2306 PI2307 PI2309
Wiring diagram
1
1 L+
2
1 2 4 L 3 L+ OUT2 OUT1 L
Operating voltage Current rating Current consumption
[V DC] [mA] [mA]
IO-Link Device type of transmission

3
1 2 4 3 P L L+
1) connection for 2-wire operation 2) connection for 3-wire operation 3) connection for IO-Link parameter setting (P = communication via IO-Link)
Accessories
Accuracy / deviation (in % of the span) turn down 1:1 Deviation of the switch point Linearity error Linearity Hysteresis Repeatability Long-term stability Temperature coefficients (TEMPCO) in the temperature range 0...70C (in % of the span per 10 K) Greatest TEMPCO of zero Greatest TEMPCO of the span Medium temperature [C] [C]
< 0.2 < 0.2 < 0.15 < 0.15 < 0.1 < 0.1
< 0.05 < 0.15 -25...200 -2580 (< 160 C), -2560 (< 200 C) IP 68 / IP 69K stainless steel (1.4435 / 316L)
Ambient temperature Protection
E30396
Wetted parts
LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors Type ZGS210 Socket, M12, 4-pole, 5 m orange, PVC cable E30390 Socket, M12, 4-pole, 2 m orange, PVC cable Description Order no.
EVT004 EVT067
USB IO-Link master for parameter setting and analysis of units

11.2013
71
INNOVATIONS
E30398
Process sensors
Flow sensor with Germanischer Lloyd approval

Two switching outputs programmable
High repeatability across the extended measuring range. Simple setting mode for quick set-up. Variable process connection using adapters. Reliable monitoring of liquids. Electronic locking of the setting values.
Simple, fast and flexible installation Thanks to a broad selection of process adapters, the SI0521 flow sensor can easily be integrated in almost any application. The robust stainless steel housing provides high reliability even in cases of harsh environmental conditions. The unit is unaffected by the orientation of the sensing face with respect to the direction of flow, providing increased flexibility of installation. Easy handling and high functionality A pushbutton is used to set the flow range and adjust the switch. Current flow and switch point are indicated locally by multi-coloured LEDs. Electronic locking of the settings and factory reset of the parameters provide additional safety.
Flow sensor in a cooling water monitoring application.
72
Process sensors
Setting range liquids [cm/s]
Largest sensitivity [cm/s]
Medium temperature [C]
Response time [s]
Ub [V]
IB [mA]
Order no.
M12 connector 2 x normally open / normally closed programmable 3...300 3...100 -15...70 1...10 18...32 DC 2 x 250 SI0521
Dimensions
1 50 2 63

Type SI0521 Nominal pressure
M12 x1
[bar] [s]
75 10 1...5 (5...100 cm /s) / IP 67, III
Power-on delay time Repeatability (% of the measured value) Short-circuit protection, pulsed Reverse polarity protection / overload protection Protection rating / protection class Ambient temperature
14
45
22 3
60 65
113
27
[C]
-25...80 Via pushbutton
8,2
Switch point setting 1) LED bar display 2) Set button 3) Tightening torque 25 Nm Optical function indication Sensor material / housing LED
10 High-grade stainless steel (316L/1.4404) / stainless steel (1.4301/304)
Wiring diagram
1
L+
4 2
3
S2 S1
Accessories
Adapter M18 x 1.5 - L18 for mounting in T pieces
E40104
Adapter, M18 x 1.5 - G 1/2
E40096
Adapter, M18 x 1.5 - G 1/4
E40099
Welding adapter, M18 x 1.5 - 24 mm
E40124

11.2013
73
INNOVATIONS
Process sensors
Great value for money the TS series temperature sensors

Screw-in, bolt-on and cylindrical Pt100 temperature sensors
Cylindrical design 6 mm or 10 mm M5 and M6 screw-in sensors, bolt-on sensors for M6 screws Simple and 100 % sealed connection via ecolink M12 connector PUR cable for lower cost Different cable lengths from 2 to 5 m
Suits many different requirements Every application has its own requirements as regards the temperature sensors to be used. Criteria such as basic and housing material or design are as important as the connection to control monitors. The new ifm electronic screw-in and bolt-on sensors are designed to cover a large range of applications in various industries (machine tools, etc.).
Pt100 temperature sensor attached to an oil tank to monitor the housing temperature.
74
Process sensors
Temperature sensors
Type
Measuring range [C]
Housing material
Connection
Response dynamics T05 / T09 [s]
Order no.
Measuring element Pt100 Bolt-on sensor 12 x 35 for M6 Bolt-on sensor 12.,5 x 34 for M6 Screw-in sensor M5 Screw-in sensor M6 Cylindrical 10 mm, l 50 mm Cylindrical 6 mm, l 45 mm Cylindrical 10 mm, l 50 mm Cylindrical 6 mm, l 45 mm Cylindrical 6 mm, l 45 mm -25...90 -25...90 -30...90 -40...90 -40...90 -40...90 -40...90 -40...90 -40...90 stainless steel (1.4303 / 304) stainless steel (1.4303 / 304) high-grade stainless steel (1.4404 / 316L) high-grade stainless steel (1.4404 / 316L) high-grade stainless steel (1.4404 / 316L) high-grade stainless steel (1.4404 / 316L) high-grade stainless steel (1.4404 / 316L) high-grade stainless steel (1.4404 / 316L) high-grade stainless steel (1.4404 / 316L) PUR cable, 2 m M12 connector PUR-Kabel, 2 m PUR cable, 2 m M12 connector PUR cable, 2 m M12 connector PUR cable, 2 m M12 connector PUR cable, 2 m M12 connector PUR cable, 5 m M12 connector PUR cable, 5 m M12 connector PUR cable, 2.5 m M12 connector 9 / 15 12 / 39 3/8 3/9 6 / 25 3 / 10 6 / 25 3 / 10 3 / 10 TS2229 TS2239 TS2789 TS2689 TS2089 TS2289 TS5089 TS5289 TS9289
Dimensions
51 14 35 12
Evaluation electronics
TS2229 Description Order no.
M12 x1
49,5
6,5 1,8 8,7
Control monitor, 1 x analogue output, 1 x PNP/NPN Control monitor 2 x PNP/NPN Measured signal converter, Pt100 / Pt1000 in 4...20 mA, scaling 0...100 C
TR2432 TR7432 TP3237 TP3231 TP3232 TP3233 TP9237
17
47 34 12,5
TS2239
Measured signal converter, Pt100 / Pt1000 in 4...20 mA, scaling 50...150 C Measured signal converter, Pt100 / Pt1000 in 4...20 mA, scaling 50...300 C Measured signal converter, Pt100 / Pt1000 in 4...20 mA, scaling 0...300 F Measured signal converter, Pt100 / Pt1000 in 0...10 mA, scaling 0...100 C
6,5 2,7 8,7 17
TS2789
25,7 4 M5
14
Dimensions
TS2089, TS5089
72 48
49,5
5,4
8
M12 x1
12
1) tightening torque 1.5 Nm TS2289, TS5289, TS9289

M12 x1
4 M6 49,5 M12 x1 8 6 26
TS2689
72 48 45
13

11.2013
7 10
50 42
75
INNOVATIONS
M12 x1
AS-i CompactM8 modules with reliable ecolink connection

Compact and flat AS-i M8 modules for limited space
The mechanical end stop protects the O-ring from destruction Also available as passive splitter boxes Complete current supply from AS-i Particularly shock and vibration resistant due to full potting
Extremely small The CompactM8 product family convinces by its flat and slim design. The modules are therefore ideal for robotics, handling and assembly technology. They are available in tried-and-tested AS-i technology or as a passive version. The modules are installed via two fixing holes each from the front or from the side. ecolink technology: The new ecolink technology prevents incorrect mounting. An integrated mechanical end stop protects the O-ring from destruction. So rapid and secure installation is possible without an expensive torque wrench.
Vibration-resistant modules for robotics, handling and assembly technology.
76
AS-Interface I /O modules
Advantages and customer benefits Protection rating Due to the high protection rating the modules can be used in the field, i.e. close to the process. There are no long distances between sensors / actuators and the control cabinet. Require little space and are light The CompactM8 modules require very little space due to their small width of only 30 mm. Therefore they are the first choice when it comes to installation in handling and assembly areas or on robot arms. Another advantage: The full potting ensures that they are extremely shock and vibration resistant. Application The AS-i modules are addressed via the front M12 plug. The modules can be connected to the addressing unit using the standard connection cable. The M8 modules are available as passive splitter boxes with round cable connection, M12 (8 poles), M16 (14 poles) and as AS-i version. The AS-i modules will be available with 4 inputs, 2 inputs and 2 outputs and 8 digital inputs. All three modules will be exclusively supplied via AS-i; an additional 24-V voltage source is not required. The FAULT LED on the module ensures easy fault localisation by the user. A red-flashing LED signals a peripheral fault and indicates a short-circuit of the sensor supply. A permanently lit red LED however indicates a communication fault. Dimensions
4,2 30 16
The products
CompactM8 4 DI A/B slave
AC2484
CompactM8 2DI 2DO A/B slave
AC2482
CompactM8 8 DI A/B slave (1 slave address)
AC2488
Common technical data Operating voltage (AS-i) Input circuit Extended addressing mode Protection Ambient temperature AS-i specification [C] [V DC] 26.5...31.6 PNP IP 65, IP 67, IP 68 -25...60 2.1 + 3.0
Zubehr
AS-i flat cable, yellow, EPR (ethylene-propylene); rubber blend Example AC2484
17
E74000
90,5 57 22
11
4,2
FC insulation displacement connector, round cable 0.6 m to M12 socket

M8x1
E70483
FC insulation displacement connector, M12

4,2
E70096
M12x1
23,5
FC insulation displacement connector, M12
AC5005
Connection cable, M8, 1 m, orange, PVC cable
EVT162
Connection cable, M8, 1 m, black, PUR cable
EVC267

04.2013
77
INNOVATIONS
Connecting IO-Link sensors to Profibus DP

FieldModuleDP compact fieldbus module for Profibus DP with IO-Link
Thanks to IO-Link: process data, configuration and diagnosis via Profibus DP Direct integration into the machine without control cabinet Full potting for greater mechanical resistance Compact Easy set-up via GSD file
New product family for direct connection With the compact fieldbus module, IO-Link sensors and other ifm sensors can be connected directly to Profibus DP. Configuration and diagnosis comply with Profibus standard IEC 61158 (DP V1), which allows acyclic data transmission. Further members of the product family have digital or analogue inputs and outputs. Offering maximum flexibility, the FieldModuleDP is the ideal solution for manufacturing and process automation applications. Quick integration Compact, sturdy and using standardised M12 connections for sensors and actuators quickly integrated into the machine, with no need for a control cabinet, this module is the top choice. Moreover, the corresponding GSD file provides a full and unambiguous description of the unit type characteristics in a precisely defined format.
78
Fieldbus components IO-Link components
IO-Link sensors (extract)
Type of sensor Designation
Products
Inputs / outputs Description Order no.
Capacitive sensors
KQ60...
FieldModuleDP 4 IO-Link ports IO-Link v1.0 4 x 2 DI 2 x 2DI, 2 x 2DO 0...10 V 4...20 mA PT100 4...20 mA AC2625 AC2630 AC2631 AC2638 AC2636 AC2634 AC2637
Pressure sensors
PI22..., PI27..., PI28
8 digital inputs 4 digital inputs and outputs 4 analogue inputs 4 analogue inputs 4 analogue inputs
Pressure sensors
PN20, PN22..., PN70
Pressure sensors
PP
Pressure sensors
PQ3809, PQ3834
4 analogue outputs
SD2000, SD5000, SD6000, SD8000, SD9000 SM9000, SM2000, SM9100, SM2100
Accessories
Level sensors
LMT121
Profibus terminating resistor M12 connector, 4-pole, B-coded Profibus cable, M12 connector / M12 socket, 2 m, PUR cable
E12315
E12316
Level sensors
LR
Profibus cable, M12 connector / M12 socket, 10 m, PUR cable M12 jumper, M8, 0,3 m, orange, PVC cable M12 jumper, M8, 0,6 m, orange, PVC cable M12 jumper, M8, 2 m, orange, PVC cable Further cable lengths on request
E12317
Temperature sensors
TAD
EVT196 EVT197 EVT199
Temperature sensors
TD28..., TD29..., TD25...
Temperature sensors
TN2531, TN7531
Temperature sensors
TR2432, TR7432
Measured signal converter for temperature sensors
TP9237, TP32

04.2013
79
INNOVATIONS
RF identification systems now also with Profinet

Evaluation unit and antennas for production and conveying
RFID DTE101 with web server for device setup, diagnosis and monitoring New: integrated Profinet switch with 2 ports Profinet certification Conformance Class B Connection of RFID antennas, sensors or actuators up to 1 A Simple connection of the antennas via cables up to 20 m
RF identification with web server Like the Profibus and EtherNet /IP versions, the new RFID evaluation unit DTE101 with Profinet fieldbus interface has been optimised for use in quality assurance. In combination with antennas and transponders, the RFID system can be used in the production process like an electronic route card. With the IP 67 protection rating, it can be widely used in conveying, in rugged industrial environments as well as in assembly and handling in the automotive industry. RFID antennas New robust antennas in M12 design for use in the automation and handling technology are now available. Also, they are suited for the food industry, as long as they are not in direct contact with the medium. Industrially compatible M12 plugs and connection technology from ifm electronic guarantee simple and quick connection of antennas and sensors without complicated wiring.
80
RFID 125 kHz / RFID 13.56 MHz
Further information about the RFID evaluation unit The RFID evaluation unit DTE100 with integrated Profibus DP interface as well as the new evaluation unit DTE101 with Profinet interface are in particular intended for customers with a Siemens controller. Data access to the transponders is fast and simple, via the provided function blocks as well as directly via the process image of the controller. The RFID evaluation unit DTE102 with EtherNet / IP interface is the ideal choice for systems using controllers from Schneider Electric or Rockwell Automation. Integrated web server The web server is part of the evaluation unit. The user can log in via an http address and can set the evaluation units parameters online from his desk (device setup). Advantages: For parameter setting, the evaluation unit neither has to be connected to a fieldbus, nor does a controller already have to be present in the system. This means the system can be tested prior to installation. Socket assignment The DTE10x evaluation unit has a total of four sockets for connection of up to four RFID antennas. Optionally, unused RFID antenna inputs can also be used for the control of outputs or the detection of digital input signals. Two digital sensors can be connected to each socket set as an input; and an actuator to each output. So, a simultaneous mixed operation of antennas, digital sensors and actuators is possible. The connected sensors and actuators are supplied directly from the RFID evaluation unit DTE10x. No further wiring is required.
Products
RFID evaluation unit RFID evaluation unit, EtherNet/IP interface RFID evaluation unit, Profinet interface RFID evaluation unit, Profibus DP interface DTE102 DTE101 DTE100
RFID antennas RFID antenna 13.56 MHz, M12, flush ANT410
RFID antenna 13.56 MHz, M12, non flush
ANT411
RFID antenna 125 KHz RFID antenna 13.56 MHz, ISO 15693 RFID transponders for ANT512 ID tag/30X2.5/05 125 KHz 256 bits ID tag/30X2.5/05 125 KHz 2048 bits RFID transponder for ANT513, ANT410, ANT411 ID tag/30X2.8/0313.56 MHz 16 Kbits FRAM
ANT512 ANT513
E80360 E80361
E80370 E80371 E80377
Accessories DTE102, DTE101

ID tag/30X2.5/06 13.56 MHz 896 bits ID tag/R20X2.5/06 13,56 MHz 896 bits
Ethernet jumper, M12 plug / M12 plug 2 m, PVC cable Ethernet jumper, M12 plug / M12 plug 5 m, PVC cable Ethernet jumper, M12 plug / M12 plug 10 m, PVC cable Ethernet, cross-over patch cable, 2 m, PVC cable, M12 / RJ45 Ethernet, screened patch cable, 2 m, PUR cable, M12 / RJ45
E21138
E21139
E21137
E11898 E12090

11.2013
81
INNOVATIONS
Vibration sensor with high resolution

For structural vibrations with low acceleration
Low noise up to 3.3 g Saturation-free behaviour in case of overload Calibration free due to integrated self-test M12 standard connector High protection rating IP 69K
Reliable monitoring of structural vibrations The monitoring of structural vibrations and movements requires a high resolution within a small measuring range. VSA101 is the ideal sensor to detect vibratons on stationary or moving structures. Due to the proven ifm MEMS technology the sensor is not influenced by saturation or bent cables under overload conditions. The integrated self-test in combination with the relevant diagnostic electronics VSE enables reliable and highly accurate monitoring of structural vibrations, e.g. for wind turbines, rotor blades, bridges or buildings.
82

Dimensions
Technical data
Vibration sensor VSA101 for connection to external diagnostic electronics type VSE
17
M8x1,25
24
M12 x1
53
18,5
Measuring range Frequency range Protection Ambient temperature
[g] [Hz]
3.3 0...10000 IP 68 / IP 69K -30...125, for UL applications: max. 70 C high-grade stainless steel 316L (1.4404) M12 connector
8 17
[C]
1) Conical angle = 90 Housing material
Wiring diagram
2 3 1 4
Connection
Pin 1: L+ (+9 V) Pin 2: I out Pin 3: GND Pin 4: Test
Accessories
PEEK adapter, M8 M8, galvanic isolation
E30132
Conical washers packing quantity: 5 pcs
E30115
Socket M12 screened, 5 m black, PUR cable, 5-pole Socket M12 screened, 10 m black, PUR cable, 5-pole Socket M12 screened, 30 m black, PUR cable, 5-pole
EVC533 EVC534 EVC561

11.2013
83
INNOVATIONS
Vibration sensor for potentially explosive atmospheres

Vibration monitoring in ATEX zones 1G and 1D
Protection against permanent machine overloads and unexpected standstills Extended measuring range up to 80 g For connection to VSE diagnostic electronics Optimum price / performance ratio System comprising sensor and evaluation unit for monitoring, analysis and documentation
Application The VSP acceleration sensor is used to detect measurement values in atmospheres with a highly explosive potential as in the chemical, pharmaceutical and mining industries. Function Worn-out rolling element bearings need to be detected as early as possible since they cause high temperatures exceeding the acceptable range. Due to unbalance or misalignment, machine vibration can quickly exceed a permissible level. Result: high risk potential. The VSP sensor receives vibrations up to 80 g and transmits them via a splitter box (within the ATEX zone) and an intrinsically safe isolated barrier (outside the ATEX zone) to the IEPE input (= Integrated Electronics Piezo Electric = charge amplifier) of the VSE evaluation electronics (outside the ATEX zone). These evaluation electronics monitor, analyse and document the incoming measured values.
Intrinsically safe VSP vibration sensor monitors the ATEX zone category 1D / 1G.
84

Dimensions
64,7 47,5 23,5
Products
Approval Marking of the unit Order no.
VSP vibration sensor with ATEX approval group II, category 1D / 1G

37
25,5
30
Baseefa12ATEX0248X IECEx BAS 12.0133 X Baseefa12ATEX0247 IECEx BAS 12.0132
Ex ia IIC T4 Ga Ex ia IIIC T130C IP65 Da Ex ia IIC T6 Ga Ex ia IIIC T80C IP65 Da Ex I M1 Ex ia IMa
VSP01A
M8x1
VSP02A
Wiring diagram
white: black: screen: sensor supply / signal 0V housing over drain wire Measuring range Operating voltage Frequency range Sensitivity Protection Shock resistance Housing material Connection
Further technical data [g] [V DC] [Hz] [mV/g] 80 10...12 2...10000 100 IP 68, for 1D applications: IP 65 [g] 5000 stainless steel PUR cable,10 m
Accessories
Safety barrier
ZB0633
Diagnostic electronics for vibration sensors
VSE100
Parameter setting software for VSE diagnostic electronics
VES003

04.2013
85
INNOVATIONS
Continuous oil condition monitoring

Particle monitor LDP100 monitors the contamination of oils
Analysis of particle concentration for trend monitoring Displays the cleanliness levels according to ISO 4406:99 or SAE AS4059E Robust aluminium die-cast housing for operating with pressures of up to 420 bar Intensely illuminated graphic display, intuitive push-button set-up CAN-Bus, analogue and switching outputs
Recognising contamination LDP100 monitors the degree of cleanliness or the level of contamination in fluids. Compatible media are mineral oils, ester oils and biodegradable oils. The integrated data memory allows data recording over a longer period. The LCD display indicates the cleanliness level. Measuring principle The optical particle monitor LDP100 operates according to the light extinction principle. The changes to light intensity of a laser beam caused by particles in the medium flowing through the measurement cell are detected by a photo detector. The calibration is made in accordance with ISO 11943. Connection On the fluid side the LDP100 is equipped with two Minimess connections with which the unit can be mounted in the off-line circuit of the oil cycle. The electrical connection is installed using an 8-pole M12-plug.
86

Systems for oil quality monitoring
p-Q-characteristics for different viscosities

y
20 18 16 14 12 10 8 6 4 2 0 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 55 mm/s 197 mm/s 410 mm /s
Technical data
Particle monitor LDP100 Operating voltage Current consumption Pressure range Flow Display Size channels [m] [V DC] 9V 30 V [bar] [ml / min] 9...33 180 mA 65 mA up to 420, dynamic 50...400 Cleanliness level according to ISO 4406:99 and SAE AS4059E 4, 6, 14, 21 ISO 4...25 at 10 % optical coincidence [C] Oil Ambient Storage -10...80 -10...60 -20...60 Mineral oils (e.g. HLP), ester oils (e.g. HEES) and biodegradable oils (e.g. HETG), phosphate ester optionally IP 67 (with display IP 65) analogue output 4...20 mA configurable, digital alarm output, digital input to start and stop readings 3000 data records Via push buttons or digital I/O M12 x 1, 8-pole Minimess M16 x 2 High grade stainless steel, sapphire, NBR
Concentration limit Temperature range
x: Volume flow in [l /min] y: p in [bar]
Dimensions
Fluid compatibility
51,5 23,5 2 x LED 140,3 89
Protection rating
M16x2
78
Interface
2 1 M12x1
Data memory Setting
1) Setbutton 2) LCD display
Electrical connection Process connection Description Order no. E43330 E43331 E43332 CR0451 M12 socket, 5 m, PUR cable, 8-pole Wetted materials, sealing materials
Accessories
Screw coupling, 0.18 mm Screw coupling, 0.22 mm CAN adapter cable BasicDisplay
Type Description
E12166
M12 socket, 5 m, PUR cable, 8-pole
E12168

11.2013
87
INNOVATIONS
Order no.
Cost-optimised mini controller for mobile applications

32-bit SmartController with high protection rating IP 67
Analogue and digital I/Os with diagnostic function for mobile applications For use as intelligent I/O module with integrated control function 2 CAN interfaces with CANopen and SAE J1939 protocol Freely programmable with CODESYS 2.3 to IEC 61131 E1 type approval from the Kraftfahrtbundesamt (German Federal Motor Transport Authority)
High performance at low cost ifm electronic has launched the SmartController in response to market demand for a low-cost mini controller for mobile applications. As well as being used as the main controller for small machines or applications, the 32-bit SmartController is also suited for use as an intelligent I/O module for decentralised preprocessing of sensor signals in complex control systems. Flexible networking Networking of the modules with the CANopen protocol on the powerful CAN bus allows quick implementation of the application. Two integrated CANopen interfaces serve for the flexible and powerful extension of the system with further I/O or control modules. Also, the exchange of SAE J 1939 engine data and CANopen data is easy to carry out via these interfaces.
88

Mobile controllers
Functions and advantages Mechanical design All necessary connections for the inputs and outputs, communication and programming can be made via the reverse-polarity protected central plug in the controller integrated into the compact metal housing Powerful electronics The integrated 32-bit processor and the electronics are optimised for mobile applications. The inputs and outputs can be configured to the application via the user program. The two-colour status LED displays the most important system messages. Configurable inputs/outputs The inputs / outputs can be freely configured by the user. Digital inputs, analogue inputs for current or voltage, inputs with diagnostic capability and fast pulse inputs are available. The outputs can be set as digital outputs, PWM and current-controlled outputs. Programming to IEC 61131-3 The CODESYS software enables clear and easy creation of the application software. The SmartController supports all common CODESYS programming languages. Simple and clearly structured function libraries are available for communication and special device functions. CAN communication interfaces The SmartController is equipped with two CAN interfaces to ISO 11898. Using these, data can for example be exchanged with a display, further I/O modules or an engine controller. Among others, the interfaces support the CANopen protocol and the J1939 protocol. The CAN interfaces are also used for programming. To do so, the device electronics are directly and conveniently activated via the powerful PC interface CANfox. Using this, operating system and application program can be loaded or parameters changed. Applications: complex construction machines attachable units mini vehicles
Products
Description Order no. CR2530 EC2013 EC2086 EC2097 CP9006 CP9008
SmartController, 32 bits, 16 I / 16 O Connector, 55 poles (wirable) Cable with connector 55 poles, 1.2 m Cable with connector 55 poles, 2.5 m, sealed Programming software CODESYS, German V2.3 Programming software CODESYS, English V2.3
Technical data
SmartController CR2530 Housing closed metal housing with flange fastening AMP connector 55 poles latched, protected against reverse polarity IP 67 [V DC] [mA] operation [C] storage [C] 8...32 45 mA -40...85 -40...85 PowerPC 5517E 50 MHz LED [kB] [kB] [kB] red / green 592 1536 1 16 6 4 4 2 16 10 2 2 2
Device connection Protection Operating voltage Current consumption Temperature range Processor Indicators Data memory SRAM Data memory Flash Data memory (retain), FRAM
Inputs (total) digital digital, analogue (0...10/32 V, 0...20 mA) digital, frequency ( 30 kHz) digital, resistance measurement Outputs (total) digital, PWM (2 A) digital, PWM, current-controlled (2 A) digital, PWM / analogue 0...10 V, (2 A) digital, PWM (4 A) Supported CAN protocols Standards and tests (extract)
CE, E1 (UN/ECE R10)

04.2013
89
INNOVATIONS
CANopen (DS 301 V4.1) SAE J 1939
Robust controller for more mobility on wheels and tracks

32-bit ExtendedController with 64 multifunctional inputs and outputs
Analogue and digital I /Os with diagnostic function for mobile applications For complex control functions in mobile machines 5 CAN interfaces with CANopen and SAE J1939 protocol Freely programmable with CODESYS 2.3 to IEC 61131-3 E1 type approval of the Kraftfahrtbundesamt (German Federal Motor Transport Authority)
ExtendedController for mobile machines The mobile controller meets the requirements of modern electronics. The large number of inputs and outputs allows to simultaneously process sensor signals and proportional functions. The controller was developed particularly for use in off-highway and mobile machines on the basis of the current standards and long-term experience. Connection and interfaces Besides the multifunctional inputs and outputs each control module is equipped with 5 CAN interfaces. They support all important bus protocols, different baud rates and also the transparent and preprocessed data exchange. Programming to IEC 61131-3 ensures that all control functions can be easily integrated in the application program.
90

Mobile controllers
Functions and advantages Mechanical design The control electronics integrated into a compact metal housing provides all necessary connections for the inputs and outputs, communication and programming via the reverse-polarity protected central plugs suitable for mobile applications. The RGB status LED displays the most important system messages. Powerful electronics The core of the controller designed according to the applicable standards for electronics for mobile applications is a modern 32-bit processor. Monitoring and protection functions enable safe operation even under extreme operating conditions. The input / output extension is connected to the main controller via a CANopen interface. Configurable inputs and outputs By means of the application software the inputs and outputs can be configured to adapt to the respective application. Depending on the type of input, a configuration as digital, frequency or analogue input with diagnostic function or as digital input or input for resistance measurement is possible. In addition some of the inputs support the evaluation of positive and negative digital input signals. The analogue inputs enable both current and voltage measurement. Most outputs provide a configuration as digital or PWM output with diagnostic capabilities, with and without current control. Programmable to IEC 61131-3 with CODESYS Programming with the standardised IEC 61131-3 languages enables the user to create clear and easy application software. In addition, libraries are available for special functions of the controller. CAN-interfaces with CANopen protocol The controller is equipped with five CAN interfaces to ISO 11898. The data is exchanged with all connected bus participants via these interfaces. The CANopen protocol enables quick and flexible connection to the bus. For communication with the motor and the power train all interfaces can be reconfigured to the J1939 protocol. Applications: Complex construction machines, agricultural machines, municipal vehicles
Technical data ExtendedController CR0133 Housing Closed metal housing with flange fastening AMP connector 55 poles latched, protected against reverse polarity IP 67 [V DC] [mA] [C] 8...32 210 -40...85 RGB LED Infineon TriCore 1796
Device connection Protection Operating voltage Current consumption Temperature range Indication Controller Number of inputs (configurable) Digital (positive / negative sensor signals) Analogue (0...10 / 32 V, 0...20 mA, ratiometric) Frequency ( 30 kHz) Digital (positive / negative sensor signals) Analogue (0...10 / 32 V, 0...20 mA, ratiometric) Digital (positive sensor signals) Resistance measurement (3...690 / 16 ...30 k) Digital (positive sensor signals) Frequency ( 30 kHz) Digital (positive sensor signals) Number of outputs (configurable) Digital, positive / negative switching PWM output (2/4 A, 3 A, H-bridge) Current-controlled (2/4 A, 3 A) Digital, positive-switching, PWM output (2 A) Current-controlled (2 A) Digital, positive-switching, PWM output (2 A) (2 of which analogue output 0...10 V) Digital, positive-switching, PWM output (4 A) Digital, positive-switching (2 A) Sensor supply 5 / 10 V DC, 400 mA Interfaces Supported CAN protocols Program memory Data memory RAM Data memory FRAM Data memory non-volatile Data memory auto-save Programming software Standards and tests (extract) [MB] [kB] [kB] [kB] [kB]
12
4 6 4 6
16 2 8 2 4 1 5 x CAN, 1 x RS232 1 x virt. COM port (USB) CANopen (CiA DS 301 V4) SAE J 1939 1,2 256 48 4 4 CODESYS V2.3 CE, E1 (UN-ECE R10) EN50155 / EC50121

11.2013
91
INNOVATIONS
Dialogue module PDM360 NG Touch for mobile machines

Resistive 7.0" TFT touch display with a resolution of 800 x 480 pixels
Backlit function keys with tactile feedback Rocker switch for easy menu navigation Internal mass storage, USB interface, interfaces for analogue cameras 4 CAN interfaces with CANopen and SAE J1939 protocol Programmable to IEC 61131-3 with CODESYS 2.3
Dialogue module with touch screen In almost any mobile machinery a powerful process and dialogue unit is needed for machine operation and for indication of system messages. With its high-resolution graphic display, the powerful 32-bit controller and the flexible programming according to IEC 61131-3, the PDM360 NG Touch is such a user interface. The resistive touch display allows easy and intuitive handling. Its robust housing with protection rating IP 65 / IP 67 enables mounting inside or outside the cabin. It has been designed for surface and panel mounting. Connection Four CAN interfaces, Ethernet, USB and video input together with the Linux operating system form a universal platform for networking and communication with other vehicle components. As an option, analogue cameras can be connected to have a view of unmanageable machine areas.
92

Dialogue modules / displays
Functions and advantages High-resolution display Protected by a scratch-resistant glass pane, the modern touch display, which can even be read in sunlight, provides a resolution of 800 x 480 pixels with an aspect ratio of 15:9. Images and graphics can be shown with a colour depth of up to 18 bits. Mechanical structure The PDM360 NG Touch has a fully sealed diecast aluminium housing with protection rating IP 65 / IP 67. The integrated M12 connectors provide all important connections for supply, inputs /outputs and communication. It can be used as surface mount devices using the tried-and-tested RAM mount system or can be mounted in a wall. The service lid on the back allows the exchange of the battery for the real-time clock as well as access to the USB 2.0 service interface. The powerful electronics The integrated 32-bit controller and the operating system Embedded Linux are the basis for the visualisation of the high-resolution graphics, the processing of the application program and the unit functions. Embedded Linux furthermore provides many possibilities as regards communication and networking with other systems and networks. Programming to IEC 61131-3 The CODESYS software enables a clear and easy creation of the application software for the user. Function libraries are available for the special functions of the touch display. The graphic elements are created via the integrated visualisation editor and can be selected by touching the screen. The communication interfaces The PDM360 NG Touch is equipped with four CAN interfaces to ISO 11898. They support the CANopen and the J1939 protocol among others. The integrated USB 2.0 interfaces provide easy data exchange with modern storage media. The Ethernet interface cannot only be used for programming but also for communication with other network participants. Versions Other PDM 360 NG variants without touch function are also available, for example with an encoder for data entry or with an analogue video input for direct connection to a camera. Applications: Complex construction machines Agricultural machines Municipal vehicles
Products
PDM360 NG touch display with rocker switch, 9 function keys and video input Mounting frame for panel mounting USB adapter cable, M12 / RJ45 socket, 1.5 m Ethernet, cross-over patch cable, 2 m, PUR cable, M12 connector / RJ45 connector Programming software CODESYS, German version Programming software CODESYS, English version
CR1082 EC2110 EC2099 E11898 CP9006 CP9008
Technical data
Dialogue module PDM360 NG Touch CR1082 Housing Device connection Protection Operating voltage Current consumption Temperature range [V DC] [mA] operation [C] storage [C] closed, diecast aluminium M12 IP 65, IP 67 10...32 300 -30...65 -30...80 800 x 480 pixels 18-bit colour depth 5-wire, resistive Input tool: stylus pen or finger RGB LED MPC5121 / PPC, 400 MHz [MB] [GB] pushbuttons rocker switch 128 / 128 1 9 1 1 x digital / analogue 1 1 4 x CAN 1 x Ethernet 100 Mbits 2 x USB 2.0 2 x video input for analogue camera CANopen (DS 301 V4) SAE J 1939 CODESYS V2.3 CE, E1 (UN/ECE R10), EN 50 155
7" TFT LCD colour display
Touch screen Indication Processor Data memory Flash / SRAM Internal mass storage Operating elements (backlit) Inputs Inputs with special functions: Internal temperature sensors Photoelectric sensor Outputs Interfaces Camera interfaces CR1083, CR1084, CR1085 Supports CAN protocols Programming software Standards and tests (extract)

04.2013
93
INNOVATIONS
1 x digital, 1 x buzzer
ecolink the reliable connection even with strong noise field interference
For users in factory automation and the machine tool industry
Connection technology meets the M12 standard (EN 61076) The mechanical end stop protects the O-ring against destruction Permanent vibration protection with saw tooth contour Continuously high EMC interference protection
ecolink M12 for standard applications Most applications require special solutions. Only reliable production processes and faultless assembly lead to success in the long run. The integrated end stop protects the O-ring against destruction caused by over-tightening the nut. No tools needed for installation and removal. The asymmetrically acting vibration protection holds the coupling nut tight in its position ensuring a low contact resistance between the nut of the connector and the housing of the connected device. This is extremely important for permanently high protection against strong noise interference.
ecolink The new dimension in connection technology.
94
Sockets
Technical data: Operating voltage: 4 poles: 50 V AC / 60 V DC 5 poles: 30 V AC / 36 V DC Nominal current: 4 A Protection: Screen not connected: IP 65, IP 67, IP 68, IP 69K / III Screen connected: IP 65, IP 67 / III In locked condition with the matching counterpart. Tightening torque nut: 0.6...1.5 Nm Note the maximum value of the counterpart. Ambient temperature: -25...90 C, cable firmly laid -25...90 C, cable moved Cable characteristics: Drag chain, 2 million cycles Materials: Housing / moulded body: TPU Contact carrier: TPU Coupling nut: Nickel-plated brass Contacts: Gold-plated Sealing ring: Viton Cable: PUR halogen-free, shielded, 4 x 0.34 mm2, 4.9 mm 5 x 0.25 mm2, 4.9 mm Approvals: cRUus in preparation Shielding characteristics
y
0 -10 -20 -30 -40 -50 -60 -70 1 10 100
Type
Connection / cable
Number of poles
Order no.
Screen not connected 2.0 m 5.0 m 10.0 m 2.0 m 5.0 m 10.0 m 2.0 m 5.0 m 10.0 m 2.0 m 5.0 m 10.0 m Screen connected 2.0 m 5.0 m 10.0 m 2.0 m 5.0 m 10.0 m 2.0 m 5.0 m 10.0 m 2.0 m 5.0 m 10.0 m 4 4 4 4 4 4 5 5 5 5 5 5 EVC538 EVC539 EVC540 EVC541 EVC542 EVC543 EVC544 EVC545 EVC546 EVC547 EVC548 EVC549 4 4 4 4 4 4 5 5 5 5 5 5 EVC526 EVC527 EVC528 EVC529 EVC530 EVC531 EVC532 EVC533 EVC534 EVC535 EVC536 EVC537
Dimensions
Example EVC526
15,5 14
1000
x
M12x1 45
x: Frequency in [MHz] y: Shielding characteristics in [dB] Example EVC529

15,5 26,5
M12x1
36,5
14

11.2013
95
INNOVATIONS
ecolink M12, the secure connection for standard applications

The low-cost alternative for use in factory automation
Connection technology meets the M12 standard (EN 61076) The mechanical end stop protects the O-ring against destruction Permanent vibration protection with saw tooth contour LEDs clearly visible even under bright lighting
ecolink M12 for standard applications Most applications require special solutions. Only assured production processes and faultless assembly lead to success in the long run. The integrated end stop protects the O-ring against destruction caused by over-tightening the nut. No tools needed for installation and removal. The asymmetrically acting vibration protection holds the nut tight in its position, guaranteeing an optimum and permanent seal.
ecolink a new dimension in connection technology.
96
Sockets
Technical data: Operating voltage: without LED: 250 V AC / 300 V DC with LED: 10...36 V DC Nominal current: 3 A Protection: IP 65, IP 67 in locked condition with the matching counterpart. Tightening torque nut: 0.6...1 Nm (note the maximum value of the counterpart!) Ambient temperature: -25...70 C, firmly laid 5...70 C, moved Cable characteristics: conditionally suitable for drag chains Materials: Housing / moulded body: TPU Contact carrier: TPU Coupling nut: diecast zinc, nickel-plated Contacts: gold-plated Sealing ring: Viton Cable: PVC, 3 x 0.25 mm2, 4.5 mm Approvals: cRUus in preparation
Type
Description
LED
Order no. NEW
M12 sockets 2.0 m 5.0 m 10.0 m 2.0 m 5.0 m 10.0 m 2.0 m 5.0 m 10.0 m EVS001 EVS002 EVS003 EVS004 EVS005 EVS006 EVS007 EVS008 EVS009
Dimensions
Example EVS001
15,5 14
M12x1
45
Example EVS004
15,5 26,5
M12x1
36,5
14
Example EVS007
15,5 26,5
M12x1
36,5
3 LED
14

04.2013
97
INNOVATIONS
Small but effective M8 splitters with secure ecolink connection

Compact low-profile M8 splitters for confined spaces
O-ring protection by a mechanical end stop Perfect ingress resistance even when mounted without tools High-quality materials for permanent reliability Connection technology meets the M8 standard (EN 61076) Little space required due to lean and flat design
Small design maximum protection In particular where space is at a premium, e.g. in robotics, handling and assembly technology, most applications require special solutions. Here the new, lean and flat M8 splitter with the tried-and-tested safe ecolink technology is a convincing solution. Only high-quality materials, safe production processes and fault-free installation ensure high machine uptime in the long run. ecolink technology The new ecolink technology prevents incorrect mounting. An integrated mechanical end stop protects the O-ring from destruction. So, rapid and secure installation is possible without an expensive torque wrench.
98
Splitter boxes
Applications: Factory automation, machine tools, hydraulics Technical data: Operating voltage: with LED 10...30 V DC Nominal current: total max. current rating 6 A max. 2 A per location with M12 connection total max. current rating 2 A max. 2 A per location Protection: cable connection IP 65, IP 67, IP 68 connector IP 65, IP 67 in locked condition with the matching counterpart. Tightening torque M8 connector: 0.3...0.6 Nm, adhere to the maximum value of the counterpart Ambient temperature: -25...80 C Materials: Housing: PUR Contact carrier: PA Fitting: CuZn/ Ni Contacts: gold-plated Sealing ring: Viton Cable: PUR, halogen-free Dimensions
4,3 30 16
Type
Signals on pin
Connection/ Cable [m]
Order no. NEW
Splitter with cable connection LED PNP 4 4 2 and 4 2 and 4 4 4 2 and 4 2 and 4 5 10 5 10 5 10 5 10 EBC048 EBC049 EBC051 EBC052 EBC054 EBC055 EBC056 EBC057
Splitter with M12 connection LED PNP 4 EBC050
Splitter with M16 connection LED PNP 2 and 4 EBC053
Type Example EBC066

17
Signals on pin
Order no. NEW
Splitter with cable connection LED NPN

M8x1
129,5 101
4 4 2 and 4 2 and 4 4 4 2 and 4 2 and 4
5 10 5 10 5 10 5 10
EBC058 EBC059 EBC061 EBC062 EBC064 EBC065 EBC066 EBC067
11
22
4,5
4,5
20
4
4,3 30 16
EBC060
Example EBC050
17
57 22
Splitter with M16 connection LED NPN

M8x1
2 and 4
4,5
EBC063
23,7
M12x1

04.2013
99
INNOVATIONS
Splitter with M12 connection LED NPN
85,4
11
4,5
Splitter with ecolink technology, the secure connection

From factory automation to machine tool industry
The mechanical end stop protects the O-ring from destruction Optimum sealing even when mounted without tools Connection technology meets the M12 standard (EN 61076) High-quality materials for a high plant uptime
Splitter with ecolink technology for demanding applications. Most applications require special solutions. Only highquality materials, assured production processes and faultless assembly lead to success in the long run. ecolink technology: The new ecolink technology prevents incorrect mounting. An integrated mechanical end stop protects the O-ring from destruction. So rapid and secure installation is possible without an expensive torque wrench.
100
Splitter boxes
Applications: Factory automation, machine tools, hydraulics Technical data Operating voltage: without LED 30 V AC / DC with LED 10...30 V DC Nominal current: total max. current rating 12 A max. 4 A per location Protection rating: IP 65, IP 67, IP 68 in locked condition with the matching counterpart Tightening torque M12 connector: 0.6...1.5 Nm, Note the maximum value of the connector Ambient temperature: -25...80 C, -5...60 C for flexible cabling Cable characteristics: drag chain > 2 million cycles Bending radius for flexible use: min. 10 x cable diameter Materials: Housing: PA M12 connector: CuZn / Ni Contacts: gold-plated Sealing ring: Viton Cable: PUR, halogen-free Dimensions
54 18
Type
Signals on contact
LED
Order no.
Splitter with cable connection 4 4 4 4 2 and 4 2 and 4 2 and 4 2 and 4 4 4 4 4 2 and 4 2 and 4 2 and 4 2 and 4 4 4 4 4 2 and 4 2 and 4 2 and 4 2 and 4 Type Signals on contact LED 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 Connection EBC013 EBC025 EBC015 EBC027 EBC014 EBC026 EBC016 EBC028 EBC017 EBC029 EBC019 EBC031 EBC018 EBC030 EBC020 EBC032 EBC021 EBC033 EBC023 EBC035 EBC022 EBC034 EBC024 EBC036 Order no.
Example EBC017
100 73 27
Splitter with M23 connection

1 2
32,7
M12x1
33 39
22
4 4 2 and 4 2 and 4 4 4 2 and 4 2 und 4 4 4 2 and 4 2 and 4
M23 M23 M23 M23 M23 M23 M23 M23 M23 M23 M23 M23
EBC001 EBC002 EBC003 EBC004
4,7
4,5
54
18
Example EBC024
32,7
M12x1
4,7
33 39
4,5
22

04.2013
101
INNOVATIONS
127
34
73 27
www.ifm.com Information around the clock and around the globe in 23 languages on the internet.
Information - product innovations - company news - exhibition info - locations - jobs Documentation - data sheets - operating instructions - manuals - approvals - CAD data Communication* - request for documents - recall service - live advice - newsletter
Selection - interactive product selection aids - configuration tools - data sheet direct Animation - virtual product animations - flash movies (video sequences) Application - applications - product recommendations - calculation aids Transaction* - e-shop processing - e-procurement catalogues
* Some offered information is available country-specific.
102
Convenient order processing via the e-shop** on the internet.
Secured authentication Customer-related price indication Real time availability check Personal product favourites Online parcel tracking
Individual order history Convenient quick input form Simple order processing Management of shipping addresses Confirmations by e-mail
** Already available in many countries.
103
Cert no. IMO-COC-027827
Visit our website: www.ifm.com
Overview ifm product range:
Over 70 locations worldwide at a glance at www.ifm.com

ifm electronic gmbh Friedrichstrae 1 45128 Essen Tel. +49 / 201 / 24 22-0 Fax +49 / 201 / 24 22-1200 E-mail info@ifm.com
Position sensors
Industrial imaging
ifm article no. 78000318 We reserve the right to make technical alterations without prior notice. Printed in Germany on non-chlorine bleached paper. 10/13
Safety technology
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Innovations English 2013-2014

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Innovations 2013/2014

Photoelectric sensors for general applications

Laser sensors / distance measurement sensors

Sensors for motion control

Condition monitoring systems

AS-i power supplies

The first capacitive sensor with IO-Link

Setting range [mm]

Protection rating / class

M12 connector 3 wires

4...24 2...14 5...40 5...40 2...12 2...12 3...26 3...26

KG5066 KG5071 KI5082 KI5083 KI5084 KI5085 KI5086 KI5087

* automatic detection of the load

Mounting adapter for free-standing mounting, PBT

M12 socket, 2 m black, PUR cable

M8 socket, 2 m black, PUR cable

Memory plug, parameter memory for IO-Link sensors

IO-Link interface, current consumption from USB port

For further technical data please go to: www.ifm.com

PBT, PC, TPE-U

High-performance O6 wetline photoelectric sensors

Light spot diameter [mm]

Light-on / dark-on mode

Current consumption [mA]

Switching frequency [Hz]

Order no. NPN

Order no. PNP

NPN O6H305 NPN

Through-beam sensor transmitter PVC cable, 2 m 2-wire DC 0...10000 300* 20 O6S300

Through-beam sensor receiver PVC cable, 2 m 3-wire DC 0...10000 adjustable

* at maximum range ** referred to prismatic reflector 80 mm

Light spot diameter [mm]

Light-on / dark-on mode

Current consumption [mA]

Switching frequency [Hz]

Order no. NPN

Through-beam sensor transmitter M8 connector 3-pole 2-wire DC 0...10000 300* 20 O6S302

Through-beam sensor receiver M8 connector 3-pole 3-wire DC 0...10000 adjustable

Through-beam sensor receiver M8 connector 4-pole 3-wire DC 0...10000 adjustable

* at maximum range ** referred to prismatic reflector 80 mm

Switching status indication Operation Current rating Voltage drop

Bracket for free-standing mounting, stainless steel

Protective bracket, stainless steel

Mounting rod, 120 mm, 10 mm, M8 thread, stainless steel

Mounting set for reflector E21270, clamp mounting, stainless steel

For further technical data please go to: www.ifm.com

PMDLine series a new generation of photoelectric sensors

Measuring range [mm]

Background suppression [m]

Switching frequency [Hz]

Spot at max. range [mm]

Current consumption [mA]

Photoelectric distance sensor, laser protection class 2 M12 connector, complementary

* black (6 % remission) in case of max. range

Mounting bracket for rod, complete set incl. clamp

Protective bracket for rod, complete set incl. clamp

Rod, 100 mm, 12 mm, M10 thread, stainless steel

Output function Current rating

Cube for mounting on an aluminium profile, M10 thread, diecast zinc

Universal angle bracket

Ambient temperature Material

Bracket for free-standing mounting

EVC001 EVC002 EVC004 EVC005

Memory plug, parameter memory for IO-Link sensors