Foundation calculation of Air Product for PT MULIA GLASS

I.

Standard and Code 1. Tata Cara Perhitungan Struktur Beton untuk Bangunan Gedung , SNI 03-2847-2002 2. Peraturan Perencanaan Ketahanan Gempa untuk Bangunan Gedung SNI 03-1926-2002 Material 1. Concrete for pile cap and slab fc = 250 kg/cm2 2. Steel Reinforcement 12mm U39 , y min = 3900 kg/cm2 < 12 mm U24 , y = 2400 kg/cm2 3. Concrete pile : - Dimension 25 cm x 25 cm - Concrete quality min fc = 400 kg/cm2 Soil Data 3 bore hole with SPT value in area of project i.e BH-2 , BH 4 , BH 10 Equipment Data From Air Product i.e Weight , Height ,operating frequency etc Earthquake ( EQ ) EQ Force : V = C.I.Wt / R V = EQ force staticequivalen C = EQ coefficient = 0.3 for moderate soil at Zone 3 I = Important factor = 1.6 Wt = Total weight R = reduction factor = 1.6 Hence V = 0.33 Wt

II.

III.

IV.

V.

VI.

Bearing Capacity of Pile Soil interaction From of Nspt data of 3 borehole at the depth = 15.0 m Nspt( average ) = ( 39+29+32 )/3 = 33 Nspt min = 29 take this value for safety NsptAverage over the length of pile shaft (Nave ) = 26 Ultimate Bearing Capacity = Qult = 40*N*Ap + Nave*As/5 Where : Ap = area of pile tip = 0.25*0.25 = 0.0625 m2 As = Shaft area = 4*0.25*14 = 14 m2 1

So Qult = 40*29*0.0625 + 26*14/5 = 145.3 ton Allowable bearing capacity Qall = Qult /4 = 36.325 take Qall = 30 ton ( for fixed load ) Allowable bearing capacityfor temporary load Qall-t = 1.3 * Qall = 39 ton Pull out capacity = Nave * As /20 = 18.2 ton Compare with Virendell Formula Pull = *f***D*L^2 * tan2(45+/2 ) f = 0.33 for concrete pile = soil density = 1.7 t/m3 *D = perimeter = 4 * 0.25 = 1 m Pull = 63.1125 ton Ppull-all = Pull/4 = 15.8 ton take this .

VII.

Bearing Capacity for Equipment : 1. Adsorber Vessel - Total weightof equipment ( We ) = 60 ton. - Height ( H ) = 2.8 m ( the the highest , because no detail data available ) - Total thickness of concrete slab ( t ) = 50 cm - Total area of concrete slab = 8.53m x 14.28m = 121.81 m2 - Weight of cocncrete slab ( Wc ) = 121.81 m2 x 0.5 m x 2.4 t/m3 = 146.17 ton - Total weight ( Wt ) = We + Wc = 146.17 + 60 = 206.17 ton . - Number of pile ( n ) = 3 x 5 row = 15 - Zx = ( Xi2)/Xmax = ( 2 x 3 x 92 + 2 x 3 x 32 ) /9 = 60 Zy = ( Yi2)/Ymax = ( 2 x 5 x 2.52 ) / 2.5 = 25

Soil stress due to vertical load sv = 206.17 / 15 = 13.75 ton < Qall = 30 ton Earthquacke load ( EQ ) V = C*I*W/R C = coefficient of EQ = 0.33 moderate soil type with zone 3 ( Indonesia EQ map ) I = 1.6 We = 60 ton R = reduction factor = 1.6 V = 0.33 x 1.6 x We/1.6 = 19.8 ton Momen due EQ (Meq)= 19.8 x 1.4 ton = 27.72 ton meter . Soil stress at X direction sx = Wt/n Meq/Zx = 206.17/15 27.72/60 sx max = 14.21 ton < Qall-t = 1.3 * Qall = 39 ton OK sx min = 13.28 ton < Qall-t = 1.3 * Qall = 39 ton OK

Soil stress at Y direction sy = Wt/n Meq/Zy = 206.17/15 27.72/25 sy max = 14.85 ton < Qall-t = 1.3 * Qall = 39 ton OK sy min = 12.63 ton < Qall-t = 1.3 * Qall = 39 ton OK

2. Air Blower + Air Blower Motor + Vacum Blower

-Total weight of equipment ( We ) = 14 ton. - Height ( H ) = 2.2 m - Total thickness of concrete slab ( t ) = 100 cm - Total area of concrete slab ( Ac ) = 5.5 m x 11m = 60.5 m2 - Weight of coccrete base slab ( Wbc ) = 60.5 m2 x 1.0 m x 2.4 t/m3 = 145.2 ton - Weight of pedestal ( Wp ) = (1.8x1.85x0.2 + 1.8x3.4x0.76 + 1.8x2.0x0.540) x 2.4 = 17.43ton - Total Weight of concrete ( Wc ) = Wbc + Wp = 162.63 ton - Total weight ( Wt ) = We + Wc = 176.63 ton . - Number of pile ( n ) = 3 x 6 row = 18 - Zx = ( Xi2)/Xmax = ( 2 x 6 x 1.752 ) /1.75 = 21 Zy = ( Yi2)/Ymax = ( 2 x 3 x 4.3752 + 2x3x2.6252 + 2x3x0.8752 ) /4.375 = 36.75 - Soil stress due to vertical load sv = Wt/n = 176.63/18 = 9.82 ton < Qall = 30 ton - Earthquacke load ( EQ ) V = C*I*W/R C = coefficient of EQ = 0.33 moderate soil type with zone 3 ( Indonesia EQ map ) I = 1.6 We = 14 ton R = reduction factor = 1.6 V = 0.33 x 1.6 x We/1.6 = 4.62 ton Momen due EQ (Meq)= 4.62 x 2.2/2 ton = 5.1 ton meter . Soil stress at X direction sx = Wt/n Meq/Zx = 176.63/18 5.1/21 sx max = 10.6 ton < Qall-t = 1.3 * Qall = 39 ton OK sx min = 9.58 ton < Qall-t = 1.3 * Qall = 39 ton OK Soil stress at Y direction sy = Wt/n Meq/Zy = 176.63/18 5.1/36.75 sy max = 9.96 ton < Qall-t = 1.3 * Qall = 39 ton OK sy min = 9.68 ton < Qall-t = 1.3 * Qall = 39 ton OK

3. Discharge of Silencer

-Total weight of equipment ( We ) = 3.8 ton. - Height ( H ) = 2.5 m - Total thickness of concrete slab ( t ) = 50 cm - Total area of concrete slab ( Ac ) = 3.0 m x 3.03 m = 9.1 m2 - Weight of coccrete base slab ( Wbc ) = 9.1 m2 x 0.5 m x 2.4 t/m3 = 10.92 ton - Weight of pedestal ( Wp ) =0 - Total Weight of concrete ( Wc ) = Wbc + Wp = 10.92 ton - Total weight ( Wt ) = We + Wc = 14.72 ton . - Number of pile ( n ) = 2 x 2row = 4 - Zx = ( Xi2)/Xmax = ( 2 x 2 x 0.8752 ) /0.875 = 3.5 Zy = ( Yi2)/Ymax = = ( 2 x 2 x 0.8752 ) /0.875 = 3.5 - Soil stress due to vertical load sv = Wt/n = 14.72/4 = 3.68 ton < Qall = 30 tonOK - Earthquacke load ( EQ ) V = C*I*W/R C = coefficient of EQ = 0.33 moderate soil type with zone 3 ( Indonesia EQ map ) I = 1.6 We = 3.8 ton R = reduction factor = 1.6 V = 0.33 x 1.6 x We/1.6 = 0.33 x We = 1.254 ton Momen due EQ (Meq)= 1.254 x 2.5/2 ton = 1.57 ton meter. Soil stress at X direction sx = Wt/n Meq/Zx = 14.72/4 1.57/3.5 sx max = 4.13 ton < Qall-t = 1.3 * Qall = 39 ton OK sx min = 3.23 ton < Qall-t = 1.3 * Qall = 39 ton OK Soil stress at Y direction sy = Wt/n Meq/Zy = 14.72/4 1.57/3.5 sy max = 4.13 ton < Qall-t = 1.3 * Qall = 39 ton OK sy min = 3.23 ton < Qall-t = 1.3 * Qall = 39 ton OK

4. Gox Buffer Vessel / Tank -Total weight of equipment ( We ) = 25.242 ton. operating = 28 ton - Height ( H ) = 20.112 m - Total thickness of concrete slab ( t ) = 100 cm - Total area of concrete slab ( Ac ) = 5.0 m x 5.0 m = 25 m2 - Weight of concrete base slab ( Wbc ) = 25 m2 x 1.0 m x 2.4 t/m3 = 60 ton - Weight of pedestal ( Wp ) =0 - Total Weight of concrete ( Wc ) = Wbc + Wp = 60 ton - Total weight ( Wt ) = We + Wc = 88 ton . - Number of pile ( n ) = 3 x 3row = 9 - Zx = ( Xi2)/Xmax = ( 3 x 3 x 0.852 ) /0.85 = 7.65 Zy = ( Yi2)/Ymax = = ( 3 x 3 x 0.852 ) /0.85 = 7.65 - Soil stress due to vertical load sv = Wt/n = 88/9= 9.8 ton < Qall = 30 tonOK - Earthquacke load ( EQ ) V = C*I*W/R C = coefficient of EQ = 0.33 moderate soil type with zone 3 ( Indonesia EQ map ) I = 1.6 We = 28 ton R = reduction factor = 1.6 V = 0.33 x 1.6 x We/1.6 = 0.33 x We =9.24 ton Momen due EQ (Meq)= 9.24 x 20.112/2 ton = 92.92 ton meter . Soil stress at X direction sx = Wt/n Meq/Zx = 88/9 92.92/7.65 sx max = 21.92 ton < Qall-t = 1.3 * Qall = 39 ton OK sx min = -2.35 ton < Ppull-all = 15.8 ton OK Soil stress at Y direction sy = Wt/n Meq/Zy = 88/9 92.92/7.65 sy max = 21.92 ton < Qall-t = 1.3 * Qall = 39 ton OK sy min = -2.35 ton < Ppull-all = 15.8 ton OK

5. OX BLOW SKID -Total weight of equipment ( We ) = 15.0 ton. - Height ( H ) = 4.0 m - Total thickness of concrete slab ( t ) = 50 cm - Total area of concrete slab ( Ac ) = ( 9.862 + 5.338 ) x 4.90 m2 = 74.48 m2 - Weight of concrete base slab ( Wbc ) = 74.48 m2 x 0.5 m x 2.4 t/m3 = 89.38 ton - Weight of pedestal ( Wp ) =0 - Total Weight of concrete ( Wc ) = Wbc + Wp = 89.38 ton - Total weight ( Wt ) = We + Wc = 104.38 ton . - Number of pile ( n ) = 2 x 5 = 10 - Zx = ( Xi2)/Xmax = ( 2 x 2 x 6.02 + 2 x 2 x 32 ) /6.0 = 30 Zy = ( Yi2)/Ymax = = ( 2 x 5 x 12 ) /1 = 10 - Soil stress due to vertical load sv = Wt/n = 104.38/10= 10.44 ton < Qall = 30 tonOK - Earthquacke load ( EQ ) V = C*I*W/R C = coefficient of EQ = 0.33 moderate soil type with zone 3 ( Indonesia EQ map ) I = 1.6 We = 15 ton R = reduction factor = 1.6 V = 0.33 x 1.6 x We/1.6 = 0.33 x We =4.95 ton Momen due EQ (Meq)= 4.95 x 4/2 ton = 9.90 ton meter . Soil stress at X direction sx = Wt/n Meq/Zx = 104.38/10 9.90/30 sx max = 10.77 ton < Qall-t = 1.3 * Qall = 39 ton OK sx min = 10.11 ton < Qall-t = 1.3 * Qall = 39 ton OK Soil stress at Y direction sy = Wt/n Meq/Zy = 104.38/10 9.90/10 sy max = 11.43 ton < Qall-t = 1.3 * Qall = 39 ton OK sy min = 9.45 < Qall-t = 1.3 * Qall = 39 ton OK

6. Vaporize -Total weight of equipment ( We ) = 9.76 ton. - Height ( H ) =11.0 m - Total thickness of concrete slab ( t ) = 50 cm - Pedestal thickness ( tp ) = 50 cm - Total area of concrete slab ( Ac ) = ( 2.258 + 2.801/2 + 1.512/2 ) x 6.20 m2 = 27.37 m2 - Weight of concrete base slab ( Wbc ) = 27.37 m2 x 0.5 m x 2.4 t/m3 = 32.844 ton - Weight of pedestal ( Wp ) =0.80 x 0.80 x 0.50 x 2.4 = 0.768 ton - Total Weight of concrete ( Wc ) = Wbc + Wp = 33.62 ton - Total weight ( Wt ) = We + Wc = 43.37 ton . - Number of pile ( n ) = 2 x 2 = 4 - Zx = ( Xi2)/Xmax = ( 2 x 2 x( (2.258/2) 2) /( 2.258/2) = 4.516 Zy = ( Yi2)/Ymax = = 2 x 2 x( (2.258/2) 2) /( 2.258/2) = 4.516 - Soil stress due to vertical load sv = Wt/n = 43.37/4= 10.84 ton < Qall = 30 tonOK - Earthquacke load ( EQ ) V = C*I*W/R C = coefficient of EQ = 0.33 moderate soil type with zone 3 ( Indonesia EQ map ) I = 1.6 We = 9.76 ton R = reduction factor = 1.6 V = 0.33 x 1.6 x We/1.6 = 0.33 x We =3.22 ton Momen due EQ (Meq)= 3.22 x 11 tonmeter = 35.35 tonmeter . Soil stress at X direction sx = Wt/n Meq/Zx = 10.84 35.35/4.516 sx max = 18.68 ton < Qall-t = 1.3 * Qall = 39 ton OK sx min = 3.003 ton < Qall-t = 1.3 * Qall = 39 ton OK Soil stress at Y direction sy = Wt/n Meq/Zy = 10.84 35.35/4.516 sy max = 18.68 ton < Qall-t = 1.3 * Qall = 39 ton OK sy min = 3.003 < Qall-t = 1.3 * Qall = 39 ton OK

7. LOX Tank -Total weight of equipment ( We ) = 88.88 ton. - Height ( H ) =11.80 m - Total thickness of concrete slab ( t ) = 50 cm - Pedestal thickness ( tp ) = 15 cm - Total area of concrete slab ( Ac ) = ( 4.20 x 6.20 ) m2 = 26.04 m2 - Weight of concrete base slab ( Wbc ) = 26.04 m2 x 0.5 m x 2.4 t/m3 = 31.248 ton - Weight of pedestal ( Wp ) =4.20 x 4.20 x 0.150 x 2.4 = 6.3504 ton - Total Weight of concrete ( Wc ) = Wbc + Wp = 37.5984 ton - Total weight ( Wt ) = We + Wc = 126.48 ton . - Number of pile ( n ) = 3 x 3 = 9 - Zx = ( Xi2)/Xmax = ( 2 x 3 x 1.4752)/1.475 = 8.85 Zy = ( Yi2)/Ymax = = = ( 2 x 3 x 1.4752)/1.475 = 8.85 - Soil stress due to vertical load sv = Wt/n = 126.48/9= 14.05 ton < Qall = 30 tonOK - Earthquacke load ( EQ ) V = C*I*W/R C = coefficient of EQ = 0.33 moderate soil type with zone 3 ( Indonesia EQ map ) I = 1.6 We = 88.88 ton R = reduction factor = 1.6 V = 0.33 x 1.6 x We/1.6 = 0.33 x We =29.304 ton Momen due EQ (Meq)= 29.304 x ( 11.80/2+0.65) tonmeter = 191.94 tonmeter . Soil stress at X direction sx = Wt/n Meq/Zx = 14.05 191.94/8.85 sx max = 35.74 ton < Qall-t = 1.3 * Qall = 39 ton OK sx min = - 7.63 ton < Ppull-all = 15.8 ton OK Soil stress at Y direction sy = Wt/n Meq/Zy = 14.05 191.94/8.85 sy max = 35.74 ton < Qall-t = 1.3 * Qall = 39 ton OK sy min = -7.63 < Ppull-all = 15.8 ton OK

8. Silencer -Total weight of equipment ( We ) = 1.057 - Height ( H ) = 3.425 m - Total thickness of concrete slab ( t ) = 50 cm - Pedestal thickness ( tp ) = - Total area of concrete slab ( Ac ) = ( 2.93 x 3.0 ) m2 = 8.79 m2 - Weight of concrete base slab ( Wbc ) = 8.79 m2 x 0.5 m x 2.4 t/m3 = 10.55 ton - Weight of pedestal ( Wp ) = - Total Weight of concrete ( Wc ) = Wbc + Wp = 10.55 ton - Total weight ( Wt ) = We + Wc = 11.607 ton . - Number of pile ( n ) = 2 x 2 = 4 - Zx = ( Xi2)/Xmax = ( 2 x 2 x ( 1.75/2)2)/(1.75/2) = 3.5 Zy = ( Yi2)/Ymax = ( 2 x 2 x ( 1.75/2)2)/(1.75/2) = 3.5 - Soil stress due to vertical load sv = Wt/n = 11.607/4= 2.90 ton < Qall = 30 tonOK - Earthquacke load ( EQ ) V = C*I*W/R C = coefficient of EQ = 0.33 moderate soil type with zone 3 ( Indonesia EQ map ) I = 1.6 We = 1.057 ton R = reduction factor = 1.6 V = 0.33 x 1.6 x We/1.6 = 0.33 x We =0.35 ton Momen due EQ (Meq)= 0.35 x ( 3.425 /2 ) tonmeter = 0.60 tonmeter . Soil stress at X direction sx = Wt/n Meq/Zx = 2.90 0.60/3.35 sx max = 3.1 ton < Qall-t = 1.3 * Qall = 39 ton OK sx min = 2.73 ton < Qall-t = 1.3 * Qall = 39 ton OK Soil stress at Y direction sy = Wt/n Meq/Zy = 10.84 35.35/4.516 sy max = 3.1 ton < Qall-t = 1.3 * Qall = 39 ton OK sy min = 2.73 << Qall-t = 1.3 * Qall = 39 ton OK ton.

9. Piping Support -Total weight of equipment ( We ) = 3 ton. - Height ( H ) = - Total thickness of concrete slab ( t ) = 50 cm - Pedestal thickness ( tp ) = - Total area of concrete slab ( Ac ) = ( 3.0 + 3.25 ) x 14.164 m2 = 88.525 m2 - Weight of concrete base slab ( Wbc ) = 88.525 x 0.5 m x 2.4 t/m3 = 106.23 ton - Weight of pedestal ( Wp ) = - Total Weight of concrete ( Wc ) = Wbc + Wp = 106.23 ton - Total weight ( Wt ) = We + Wc = 109.23 ton . - Number of pile ( n ) = 2 x 5 = 4 - Soil stress due to vertical load sv = Wt/n = 109.23/4= 10.923 ton < Qall = 30 tonOK

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