Professional Documents
Culture Documents
Client:
Factory Name: Factory Address: Supplier Name: Audit Date:
Report No.:ca200807001
July 09 2008
Comment:
The factory is professional in producing wafer valves, highly professional, production equipments and test equipment can all meet production capacity and quality control requirements, it has a relatively high market share in wafer valves market, doing OEM productions for many local big valve companies , and enjoy relatively high popularity, the entire product appearance and workmanship is relatively good. The factorys quality management system is still relatively weak, although it has the ISO9000 certificate, but the quality management systems operation is not very standardized, and is lack of the relative documents and records. The factorys scale is relatively small, but beginning from June because of the big increase in the output value and tax revenue, it has been upgraded from Yongjia County level of enterprise to Zhejiang Province level of enterprise. It is already in the search for a new plant, meanwhile the factory is applying for the related CE and API certification.
Follow up Action
No# 1.
Committed Deadline
N/A
www.ttc-test.com
Page 1 of 20
Index
Part 1 Part 2 Part 3 Part 4 Part 5 Factory Profile Factory Facilities / Machinery Conditions Production Capacity Quality Assurance System Special Instruction from Client Page 2 Page 8 Page14 Page15 Page20
27# jianshen road,tangtou industrial zone,oubei town,yongjia county,wenzhou Legal Status Private Owned Date of Foundation June 22 2000 Business Licence 330323000015659 Contact Person Xiaoxiao lin Tel / Fax / E-mail 0577-67996985 0577-67996987 nbvalves@163.com Main Products Wafer-type check valve Production Capacity 12000pcs /year Manufacturing Floors (S.Q. Meters): 800m2 Female Sub-total Male Employees Details Production line workers 35 0 35 Engineering Staff 2 0 2 Quality Control Staff 3 0 3 Administration Staff 1 1 2 Sales Staff 0 4 4 Others 4 0 4 Grand Sub-total 45 5 50 Total:
Main Subcontractors / Raw Material Suppliers Country of Origin / Location Shanghai Shanghai qingtian
Material/component
www.ttc-test.com
Page 2 of 20
Purchasing raw material IQC inspection Trimming of Die cast parts MachiningPolishingAssemblyTestingCleanness/dryingP aintingPacking Delivery
www.ttc-test.com
Page 3 of 20
Factory gate
Address label
Office
Office
Office
www.ttc-test.com
Page 4 of 20
www.ttc-test.com
Page 5 of 20
Production lines
Machining
Machining
Surface polishing
Factory Floor
Painting
www.ttc-test.com
Page 6 of 20
Assembly line
n/a
www.ttc-test.com
Page 7 of 20
Comment
1 2 3 4 5
www.ttc-test.com
Page 8 of 20
www.ttc-test.com
Page 9 of 20
N/A
Machine for making label and marking Made in China 1 In good condition
www.ttc-test.com
Page 10 of 20
2 3 4
Description Is the storage well organized? Does the capacity of the warehouse meet the maximum production capacity? Is the factory clean? Are samples well kept and in good condition?
Yes/No NO NO NO YES
Comment
Pictures
Semi-Product storage
www.ttc-test.com
Page 11 of 20
N/A
N/A
Comment
Pictures
N/A
Generator
N/A
www.ttc-test.com
Page 12 of 20
Delivery/Loading conditions
No. 1 2 Description Any trucks owned by the factory? Any shipping ports / airports nearby? Is there enough space for 2 or 3 containers to be loaded at the same time?
Pictures
Packaging Area
Delivery area
www.ttc-test.com
Page 13 of 20
Capacity Checking
Main process Trimming Surface Polishing Machining Painting Assembly Testing Machine Name By hand Polishing machine Machine tool By hand By Hand Testing machine Number Of Machines 20 5 12 1 0 1 Capacity per week 250pcs per week 250pcs per week 250pcs per week 250pcs per week 250pcs per week 250pcs per week 250pcs per week
www.ttc-test.com
Page 14 of 20
No
5 6 7 8 9 10
3 4 5 6 7
www.ttc-test.com
Page 15 of 20
No
Client Complaint Control :factory said there were never have complaint.
No.
1 2 3
Description
Is any clear procedure for handling customers complaint? Are corrective & preventive actions mechanism established and implemented effectively? Are corrective actions documented and followed up?
Yes/No
Comment
Pictures (Control of non-conforming product/WI/ inspection criteria used on site/quality system certificate)
www.ttc-test.com
Page 16 of 20
www.ttc-test.com
Page 17 of 20
N/A
www.ttc-test.com
Page 18 of 20
Torque test
Measuring equipments
www.ttc-test.com
Page 19 of 20
Products in workshop
End of Report
www.ttc-test.com
Page 20 of 20