FLOW CONTROLS

Flow Control Valves Flow Control and Check Valves

These valves are pressure and temperature compensating type valves and maintain a constant flow rate independent of change in system pressure (load) and temperature (viscosity of the fluid). They control flow rate of the hydraulic circuit and eventually control speed of the actuator precisely. Valves with an integral check valve allow a controlled flow and reverse free flow.

Ratings
Model Numbers FG - 01 4 -*-11 8 FCG FG - 02-30-*-22801 FCG FG - 03-125-*-22801 FCG Max. Metered Flow Capacity l/min 4 8 30 125 Min. Metered Flow Capacity l/min 0.02 (0.04)* 0.05 210 0.2 7.9 Max. Operating Pressure kgf/cm2 140 Mass kg

1.3 3.8

* The figures in the bracket are for pressures above 70 kgf/cm2

Model Number Designation

F
Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

FC
Series Number F:

G
Type of Mounting

-01
Valve Size 01

-8
Max. Metered Flow Capacity l/min 4:4 8:8 30:30 125:125

-N
Pres. Compensator Stroke Adjustment N: Applicable only for Pres. Conpensator Stroke Adjustment (option) (Omit if not required)

-11
Design Number 11

Flow Control Valves FC: Flow Control and Check Valves

G: Sub-Plating Mounting 02

22801

03

22801

Also available with locking feature with key & model no. Please refer drawing

FG 02 - * - * - 22801HO1 03

Attachment
Mounting Bolts
Valve Model Number F*G-01 F*G-02 F*G-03 Socket Head Cap Screw M5 x 55 Lg. M8 x 60 Lg. M10 x 80 Lg. Qty. 4 4 4 Bolt Kit Model Number BKFG - 01-10 BKFG - 02-22 BKFG - 03-22

Graphic Symbols

FG

Option
Pres. compensator stroke adjustment Can reduce jumping at the start of the actuator
FCG

Flow Control Valves Flow Control and Check Valves

FLOW CONTROLS FLOW CONTROLS

Sub-Plates
Valve Model Number FG -01 FCG Sub-Plate Model No. FGM-01 X-1080 FGM-02-2080 FG -02 FCG FGM-02X-2080 FGM-02Y-2080 FGM-03-2080 FG -03 FCG FGM-03X-2080 FGM-03Y-2080 Piping Size 1/4 BSP.F 1/4 BSP.F 3/8 BSP.F 1/2 BSP.F 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F Mass kg. 0.8 2.3 2.3 3.1 3.9 3.9 5.7

Subplates are available. Specify sub-plate model from the table above. When sub-plates are not used the mounting surface should have a good machined finish.

Instructions
Min. required pressure difference
Min required pressure differential between inlet and outlet port is required to obtain the optimum pressure compensation. It varies accordingly to the flow rate to be set. For details, please refer to the performance curve.

Free flow
Check valve pressure drops vary with flow rates. If models with check valves are used, see free flow pressure drop characteristics.

Flow adjustment
[F*G - 01] Loosen locking screw and turn flow adjustment dial clockwise for increase, and anti-clockwise for decrease. The dial makes about 4 revolutions from zero to full flow and the valve opening is indicated on the revolution indicator. (Refer to characteristic of "Metered Flow vs. Dial Position") Also Flow adjustment, tighten locking screw. [F*G - 02/03] ---- Anticlockwise for increase and clockwise for decrease.

Line filter
To carry out flow adjustments by as small degree as 2 l/min of less, be sure to use a line filter, 10 m or less, near the valve inlet.

FG -01-*-*-11 FCG

DIMENSION IN MILLIMETERS

Flow Control Valves Flow Control and Check Valves

121

FLOW CONTROLS
F*G-02-30-*-22801/22801H01
Locking Feature with key
160 (Fully Extended) 137 (Fully Extended)

KEY

40.5 79 120.4 96 76.2 38.1

(Fully Extended)

140 71 50 23 6

9.9

f 8.8 Thru. f 14 Spot Face

4-Places

Controlled flow inlet or reversed free flow outlet Controlled flow outlet or reversed free flow inlet Mounti ng Surface ( ORings furnished)

F*G-03-125-*-22801/22801H01

DIMENSION IN MILLIMETERS

Locking Feature with key

189 (Fully Extended) 166 (Fully Extended)

Locking Screw

Revolution Indicator 79 Fully Extended Controlled flow inlet or reversed free flow outlet Pressure Compensation Stroke Adjustment for 'N' Models only

149.4 12.5 11.7 HD Thru. 17.5 Spot Face 4 Places 50.8 101.6

152 100 65 41

6 Two Location PIN Mounting Surface (O-Rings Furnished) Controlled flow outlet or reversed free flow inlet

Flow Control Valves Flow Control and Check Valves

FLOW FLOW CONTROLS CONTROLS

Sub-plates FGM-01X-1080
1/4 BSP.F Thd. 2 places M5 x 0.8 Thd. 14 Deep 4 places

D
DIMENSION IN MILLIMETERS

02 FGM-02X-2080 02Y
Sub-Plate 'O' Thd. Model BSP.F Number 1/4 FGM-02-2080 FGM-02X-2080 3/8 FGM-02Y-2080 1/2
B

"A" Dia. 2 Places

M8 Thd. 14 Deep 4 places

A 11.7 15.2 15

B 54 54 51

C 11.1 11.1 14

9.5

Weight Sub-Plate D Approx. Model kgf. Number FGM-02-2080 25 2.3 FGM-02X-2080 25 2.3 FGM-02Y-2080 35 3.1
'O' Thd. 2 Places D

03 FGM-03X-2080 03Y

Sub-plate Model Numbers FGM-03-2080 FGM-03X-2080 FGM-03Y-2080

"A" thd 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F

"B" thd M10 M10 M10

C 18 18 18

D 15.0 19.0 23.0

E 75 70

F 20.6 25.6

G 11.1 16.1

H 86.5 81.5

J 25 40

Flow Control Valves Flow Control and Check Valves

123

FLOW FLOWCONTROLS CONTROLS

Metered Flow Vs. Differential Pressure
FG 4 -01 FCG 8

Metered Flow Vs. Viscosity

FG 4 -01 FCG 8

cSt

kgf/cm2

FG FCG -02- 30

FG FCG -02- 30

cSt

kgf/cm2

FG FCG -03- 125

FG FCG -03- 125

cSt

kgf/cm2

1. For any other viscosity, multiply by the factors in the table below.
Viscosity Factor cSt SSU 20 98 0.87 40 186 1.03 60 278 1.14 80 371 1.23 100 464 1.30

2. For any other specific gravity, use the formula : G' P' = P G Where P is each value in the chart above, and G is 0.850 specific gravity.

Flow Control Valves

Flow Control and Check Valves

FLOW CONTROLS
Metered Flow Vs. Dial Position
FG 4 -01 FCG 8

Minimum Pressure Difference Required Between Inlet And Outlet Port

kgf/cm2

FG 4 -01 FCG 8

l/min

FG FCG -02- 30
kgf/cm2

FG -02- 30 FCG

l/min Handle Position

FG FCG -03- 125

kgf/cm2

FG FCG -03- 125

l/min l/min Handle Position

Pressure Drop for Reversed Free Flow

4 FCG-01- 8
kgf/cm2 kgf/cm2

FCG -02- 30

l/min

kgf/cm2

FCG -03- 125

Flow Control Valves Flow Control and Check Valves

125