Client

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ENGINEERS INDIA LIMITED.

DocumentCalegory

.IAIHIND PROJECTS LIMITED.

()l- wt)RK,\ ti.+Ntt.. MECH;\NICAL JPL FORMAT No WORKS GStl & C2+ RECOVERY UNIT JPLlGSTI(]2+/MEC/PP/F-05
P(Ke: 0l ol02

(WPS) \\'ELDING PROCEDTIRE SPECIFICA'TION

)roject tttle

BRAHAM;\PtrTRAPETROCH EM ICA l- COM PLEX PROJECTS

lL Standard spec No r 5-82-1'100 Rev'l
EIL FormatNo M 5 REV I | /l/j t: N'r, j 00

Ep E C t F t C A T | O w E t D t N G p R O C E D U RS (N WpS) ( S e c t i oln X ,A S M E B o i l ea r n dP r e s s u rV ee s s e l ode) C

projec it N a mo efw o r k .
JobNo i

Brahamaputra c r a c k e ra n d p o l v m e r l i m i t e d . MECHANICA LO R K S W
6907 J P L l E t L / B C P L / P P lC c2 S+ U/ W p s - o 7 Oate : 29-06-2011

unit:

G S UC 2 +U N I T

c o n t r a c tI o J r AIHIND PROiECT LS IMITED

S u p p o r t i np gC t R No (s)

W e l d i nP sr o c e d uS re p e c i f i c a tN io on R e v i s i oN no /veldinB Process{es) | 0L :

: JpLlEtt/BCpL/pplLLDpE/pe RE -o iR V7 .00)

GIAW/SMAW

1ypes

: MANUAL
(Automatic, Manual, Machineor Semi- Auto )

Applicable Classes : A 1 K A ? 6 K . A l 7 K . A 2 9 K . A 3 K , BI K , B 2 8 K . 8 2 5 K . t ) 2 5 K . F 2 K . A I K

ofNTs{QW-402) o i n tD r s i s n
( Yes lackinB ): lackins M a t e r i a(lT y p e)

Det"itr,

37hDe++t,,o"*,, t.

SINGLE V B U T TW E t D
( No) NO _ N/A _ Dia :6" (inch) Sch 405 i6 02mm 1 smm z,s..,o r..

*BAsE METALS ( QW - 403 )

Group No LJnassigned Speclf cation Type and Grade l Specification Typeand Grade: OR Chem /\nalysis and Mech Prop Thickness Range I B a s eM e t a l . G r o o v e : 1 5mm to 12 04rnm Fi l l e t I N/A toPNo Group No Unassigned

A S T MA 3 1 2 T P 3 O 4 , A S T M 4 3 1 2 T P 3 0 4 1 ,A S T M A 3 5 8 T P 3 0 4 C L 1 , A S T M4 3 5 8 T P 3 O 4 L CL1 O'T' O''' TP 3O4,ASTM A 3 1 Z T P 3 0 4 1 ,A S T MA 3 5 8 T P 3 0 4 C L 1 , A S T M4 3 5 8 T P 3 O 4 LC L 1

PipeDia Range Other

: ALL

Fillet

ALL

+ FTTLE MR ETATS FNo ANo : ; ,

GTAW 6 8 A 5.9 ER-3081 2 5mm 8mm

SMAW 4 8 A 5.4 E3081-16 3 2 mm 4,O4mm

Other Other

s p e cN o ( s F A ) AWSNo(class)

S i zo e f f i l l em r etals r D e p o s i tW ed eld M e t ail

ElectrodeFlux(Class) Flux t r a d en a m e C o n s u m a biln es e r t :

N/A N/A N/A

E a c hb a s e m e t a l - f i l l e r m e t a l c o m b i n a i o ns h o u l d b e r e c o r d e d i n d i v i d u a l i v

JPL S I G N A T U R:E SIGNATURE :

,/

ett

NAME:
rEsrGNArtoN, \./' )ArE: \

\S rl -L',/ . - f \'..rgY
\H ,as\1.e\v;.1". .r0La -te.Y,.OtLY."cl;"o"t*9.

N A M E: D E S I G N A T I O: N DATE :

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Clienl :

B R A H M A P L I T R A C R A C K E R A N D P O L Y N , I E RL I M I T E D
.PMC: ('oN|'tU( ft)R :

ENGIn.EERS INDIA LIMITED.

)ocumentCategory WELDING
)rcject title

JAIHIND

PROJECTS

LIMITED.

NAMI' OI WORKS: PROCEDI IRE SP[',CIF'I(- ATIfiN MECHANICAL WORKS CSU& C2+RDCOVERY UNIT JPL FORMAT No JPL/GStic2+/MEC/PP/F_05
| trt t. .t,, 00
Pil;:e : 02 ol 02

BRAHAMAPTITRA PETROCHEM I(]AL COMPLEX PROJE(]TS

=lL Standard spec No 6-82-1100 Rev t EtL FomatNo M 5 REV |
Velding Procedure Specification No

JPLl EIL/BCPL. PP / G'U C2+ lw Ps-07 POSTWELD HEAT TREATMENT ( QW.4O7 I : N/A N/n

qW.405 P O S T T T O N(S Position (s) of Groove : Welding Progression: Position (s) of Fillet I

) ALL (6G) Up ALL UPHILL Down

Temperature Range Timerange

(T PREHEA QW.406 } Pre HeatempMin nterpassTem pa x : M Preheatmaintenance I 1 0 " CA m b i e n t D r y 175"CMAX N/A

GAS(QW-408) shieldin ea s (es) G A R GO N gg g9S%

Percent composition (mixtures)

Continuous or special heating whereapplicable should be recorded)

rtow nate _8-12 Gas Backins

litres,/minute

e- 8 L I T R E / M I N N/A

Trailing Shieldin8 Gas Composition tECTRICAt ( QW 4O9I CHARACTERISTTCS

:urrent AC or DC Lmps (rangel

__ 103-125{GTAW)/76-83(SMAW)

porarity Polarity vortag e ans {R )e

Maps end volts range should be reco'ded for each elctrode sssize, position, and thicriness, etc This information may be lrsted in a tabular form simirar to that shown below )

_______!EEN(GTAW)/DCEP(5MAW) r\a / -? 9A -l 1 {G T1 A_ W r( 1 ?A /qW _9-11(GT W )/2 2/) 3 S M ) \^/\

ungsten ElectrodeSizeand Type

lode of Metal Transferfor GMAW

ectrode wire feed speed range

StrinBor Weave Eead Orifice or Gas Cup SizeI lnitial and InterpassCleaninB { Brushing,GrindinB etc )

Both,maximum b e a dw i d t h 8 m m 8mmminimum-19mmaximum P o w e rG r i n d e r / W i r e b r u s hd e d i c a t e d for SS N/A N/A N/A M U L T I P LP EA S S SINGLE s 2 4 - 5 28 ( G r A W ) / s 8 ( S M A W ) NONE

Method of Back Gouging: Oscillation: Contact Tube to Work Distancei M u t i p l eo r S i n g l e ( p e r s i d e ): Pass Multiple or singleelectrodes : Travel Speed ( Range) Peening: Other:

F I L L EM R ETAL (5) WELD LAYER ROOT HOT FINAL PROCESS CLASS GTAW GTAW SMAW ER-3081 ER-3081 E 3 0 8 1 -6 1 DIA

CURRENT
TYPE POLAR AMPR RANGE

VOLT RANGE 09-10 0 9 - 11

T R A V ES LP E E D l A N G Em m / m i n

OTHER

25
z > 5 1

DCEN DCEN DCEP

1031 - 12 120-1.25 76-83

524mm/min 62 8mm/min 58 07mm/min

JPt

iIGNATURE :

NWU
;IGNATURE' \ ^\

\l

$",Or,Ft i

DESIGNATION: \

s f \

rY "N":, v
\

th-T/
i Fl) r-NclllE[Rs INL]iaL 441 i1';1; 164*q-''i Pilo'iECl '/5Aee.#

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irfaiiai

DATE:

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.lrlI lJ]t Nt) t't{().f t,]( :,t,S t.t t\4 t:t.l)t).

u,oltA,\
Jull( |l'4l\t( /tI t\/Ottt(S t,t,t)pt,:/tIt)t,t,, ItNt,l

EIL FornwtNo M O REV 1

, t'f.,/t,t.t)f,f,:-r I t)t,t t./Ml,:<,/pl,/lt_1 6

PROCEDUREOUAT@ ( Section lX,ASME Boiler andpressure Vessel Code)

i BCpf of Work : MECHANTCAT WORK'. Dirp tlnil : z2/06/2OtL

: LtDpE/HDpE uNtT

Qualification Record No

tpL/ EtL/ BCPL/ pp / LLDpE/pQR.07 (REV 0O)

TypilManual,

Automatic, Semi - Auto)

: MANUAT-

Spec
or Grade NO: 8

: ASTM A 312Tp 304

: lopNo i 8

HEATTREATMENT (QW . 407}

TYpeof Gas or Gases

; ARGoN

METALS(QW.4O4)
Weld MetalAnalysis of electrode Metal FNo : : A No,

GTAW
:E 2.5 6

SMAW
8 g.z 4

ocEN(GTAW)/DCEP(SMAW}, votts :9_11(GTAW)/21-23(SMAWI

Aspecification
AWJ Cldsification

:
:

A59
ER-3081

103-125{G7AW)/76 83(sMAw)

A5.4
E 3O8L_16

ofcroove Progression

6 6

(Uphill, Downhill)

to::o or Weave
: UpHtLt

i s24-62.Bmm/min(GTAW)/s8mrr/min(SMAw) I STRING FoR RooT & WEAVE EEAD FoR FIITUP,HoT PAs& FINAL : 2.5TIMES OF ELECTRODE CORE DtA

Multipass or Single pass ( per Side ) : or Mulriple Electrodes :

MULTIPASS STNGLE

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I

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)oL\tilteul

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N . l i t / () t l t ( ) R ^ ,

l,lt(x t,l) l l l i l ' l

Prcjc'cl hlle BttAt tAM EIL SlaFdard spec No

QlrAl.llrl(

r\'t tON

t r i (o t { l ) ( t ' Q n )

P tr ' tt { A t , t i l t i x i l I t A 4 t A ( t,cOMt,t,E
6-82.i100 Rov I EILFDilnaINo I M6REV,'I

o , t t i ( ' ts

l;,;,;^;
t".1': t,r""-r_,f !::ujred
611.7

.l Pt,/t.t,t)pl,t-| | t)r'ti/M Ii( /t,t7lr-t)6

Procc:durcQuaflficatjonRecofdNo to"t't"n

tpL/EIL/BC7L/pp/ttopE/peR

7 ( R E V0 0 )

- ----T---I charact,:r of faiiurcI Locailon

Boken -weld-f racture ducdle Eoken -weld-tracture ducille Acc

"' 1.
T1

*,0,n

fhlcknesr

Area

Ultimate

Load N

20.20 mm 1 0 . 2m 0m

6,13 mm 6.21 mm

23,83 mm'l

75750 79000

1 2 54 4 m m r

629.7

Aca

Guided BendTests(aW - 160)

rpecrmen FB.1 Thickne5s Type and Figure No Obrervation Trans Root behd test satisfactory

24.00 mm 24.00 mm
24 00 mm 24 00 mh

FB-2
RB-1

Trans Rootbendtestsatistactory
trans Root bend test satisfactory frans Root behd test satisfactory

Acc

RB.2

Acc

(Test Toughness Test {eW - 170)

Specimen No Notch Iocation Notch TYPe Tes Temp. Lateral Ixp.
Yo Sheal

lmpact Values

Drop Weltht

M/s

Break

No grerk

Fillet Weld Test (qW - 180)

I
penetration into parent Metal yes : _ Macro results OTHEREXAMINATION No

ul
(
6 . 7% . 7 Z % 0.53%-0.69%

r$.

4l RADIOGRAPHIC TESTING : RT REPORT No.

09

OATE | 3OlO4/20tt

Welder's Name Tests conducted by: Met Heat neinee.s private Ltd

Clock No --

Stamp No

taboratory TestNo

103-CX/2011

we cenify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requireFQnts of section tx of the AsME code

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Manufadurer

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Client;BMIIAMApUTRA ORACKER ANDPOLYMER LTD. EPMC:ENGINEER INDIALIMITED.

Document Categoryj RADTOGR/qPHY INTERPREATION REPORT NAMEOFI/W\?K;MICHANICALwoRKs LLDPDiI{DPI IIN :BRA|IAIIIIAPIJIRA PEIROCHEMOAL COMFI.EX PROJECT$ r PLFoRM Ar N o. JPL I LLDPB-HD,pDDFTF-ft Standard spec No.: 6-82-1100 Rev.1 EIL FORMAT NO. M16 NrVr-INilIE]O
RADIOGRAPFIYTECHNTeUE ; SWS|/DWQ!{DWDI ACCEPTANCE STANDARp:ASME B 3Tt/ASMESEC. vilt SOURCE : X-MY KV/ IRTfr,/sE-N S

CoNTRACT1IR ; .IAIHIND PRoJEcTs LIMITED.

L_

MDIoGRAPHYINTETPRETATIo REF6nT

DENSIT : ,S LY -3

ilo* orr".noe^rc#irs
LINENO./ ISOMETRIC NO.

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sENstrMry(r-22(;) Lf

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A: ACCEPTANCE R:REPAIR CS:CHECKSURFAGE

RT: RE-TAKE RS:RESHOOT H: HOLD

GRS: GRTNDAND RESHOOT DRS:DRESSAND REsHooT

Name' of The Customer

J A I H I N D P R O J E C TL T D * B C P L PROJ LEPETKATA,
D T B R U G A R H( A S S A F 1 ) P7N*786 0@6

TestReporr No. Date

: LOr*CX/ZoI )t : oq/ od/ Z@tl

Particularso t^ Sfa m p l e S u l b m i t t e d :JeLded TesL

pIECE 6'. DIA

._.pate T H K of Receipt :@L/A6/7611 X 6.@?Nn . PIPE

Material Specification ldentification of fiample Type of Test Required Customer's Ftefen6nce No.

. A - 3 1 . 2 G R A D E * T pS o 4 : Z @ I O . $ b a r n p e dA s ' E r L - 7 7 3 ' o f FERRITE CONTENT TEST

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collect thg safi

AuthorisedSignatory r-/ A. M. Dave(OM)/ M. G. DavelMD);N. M. Dave(TM)

"po,*"r of MHEpL

Witnessed 6i