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BRAIiMAPaTRA-c;lc-xunllropor-Tilrenr'lUneo

r-woixs csu & (:21-!!.!I


---ntlrLnAl'tnP
Revl Elsuna*o.Pu" No :6-82-1100

ElLFormatNo:M5REv'l

05107/2012 __--& C 2 +U N I T GSU LlrvIJES. ECTS JArr-tlNg PROJ )No: W! & c-2lA4e5:121-B!!!Q) oate No IPL/EIL/BCPL/PPlcsu specirication Procedure werdins
: GTAW/SMAW ..--

I lE1-Z(W--supporting
TYpes

No PQR

'.lPv!-lqBcPt/PPIGSU & c2+/PQR-12

No, Revision

Process(es) weldins

( Automatlc,

Machine o. Semi - Auto )

t'

lo nt Oesign Backing { Yes)

i t 1 1 2m n

Dia : 4" (inch)/XXS


the parts tp be weided where applicable' should show the generalarrangementofthe or written Description for multiple prl tches,Productionorawings,weld symbols g , for notch togghnessprocedures' e sequence, anJbead layers joint weld design, mav be attachedto illustrate ion of the lMfgr, sketches

Z.5mm to 3mm groove mav be specified ( At spacingand the detailsof the weld etc procedures,

l * "

: andGrade iation Type : rvpeandGrade )ation OR andMech ProP Analvsis

42 ASTM A335 GR P22,ASTMA335 A691GR 2 25CR CL 42 CL 2 25CR A691GR A335 ASTM A335 GR P22'ASTM

: N/A

P pe Dia Range:

Groove

: ALL i YES----

< 13 MM THICKNESS MAXIMUM PASS

GTAW
o

SMAW 4 5.5 E8018-B3L 3,2 26.24mm

3 s.28
Ws No{Class) |

ER-8OS-83! 2.4mm 8mm

Flux ( Class )

tach basemetal - filler metai combinaionshould be

'SHt ,lit:,-,i

Lll\'tlr BF-nHMfFfTnAc'lrAdxen ANDPoLYMER INDIA LIMITED. ENGINEERS


(WPS) SPECIFICATION WELDINGPROCEDTIRE PETROCHEMICAL BRAHAMAPUTRA
Rev I spec No :6-82-1100 EILSlandard ElLFormatNo:MOREV.t

LIMITED. JAIHIND PROJECTS


MECHANICAI, WORKS CS[J& C2+ LJNlT

JPLiGSU& C2+iMEC/PP/F.o5

roNs( Qw - 40s)
Position (s) of Groove !1/eldingProgressionI s )o f F i l l e t : P , c s i t r o(n

A L L( 6 G ) up ALL UPHILL Down

( AW - 4P7} TREATMENT HEAT POSTWELD , Range 620.660'C remperature


time-1 hr,/inchthk(2 hr min)

( ew - 406 ) PREHEAT

l P r e H e a tt e m p . M i n . :

MIN 150"c
250'C MAX (mrxtures) composition 99.995%

Ts e m oM . a x .: jtnterpas

:e Maintained till end of welding l p r eh e a tm a i n t e n a n c I be recorded) should heatlng whereapplicable or special i{t:ontlnuous

I I

( QW 409) CHARACTERISTICS E:LECTRTCAL

18-28(SMAW)

l/ode of Metal Transfer for GMAW

i i lect,ode wire feed speed range

N/A

WEAVE BEAD A N DO T H E R ROOT STRING


i orGas C u ps r z e lllrifice I G.inding etc ) cleaning { Brushing, lln.traandlnterpass i i I Vlethod Gouging i of Back I :n jcscrllarro :e to WorlDistanc l : o n r a cT t ube sp e rs i d e : ) o r S i n g lP e a s( 1v u t i p r e jM!ltrple or singlelectrode ;s i lravelSpeed { Range ):
I^ I feenrngi

MAX 8mm MlN,19mm B R U S H I N& GG R I N D I N G N/A DIA 2.5TIMES CE ORE OFELECTROD N/A PASS MULTIPLE LE SING TABLE SEE NONE

, I orhu, i

F I L L EM RETAL (S) W E L DL A Y E R ROOT HOT FILLER-I FILLER-II FILLER-III F IN A L - I FINAL-II

T R A V ES LPEED RANGE mm/min

ER-8OS-83L E8018 83L E8018 83L E8018 83L E8018 83L E8018 83L

JPL

I {
iNAME:

D E S I G N A T I O N:

':1""
B C P L Proiect,

i oerE:

BRAHMAPUTRACRACKERAND POLYMER LTD'

JAII{IND NROJECTSLIMITED.
NAME OF WORKS: QUALIFICATION RECORD(PQR) PROCEDURE PETROCHEMICALCOMPLEX PROJECTS BRAHAMAPUTRA
Rev t spec No | 6'82-1100 EILSlandard lLFormatNoM6REV.1
MECHANICAL WORKS GSU & C2+ IJNIT

(PQR) REcoRD ouALlFtcArloN FFoCEEuRE


( Section lX, ASME Boiler and PressureVessel Code) Date I 0542'2012 & c2+UNIT : GsU

i BcpL
Nameof Work WORKS' : MECHANICAL

unit

No Record Qualitication Procedure


No

(REv'00) & C2+/PQR-12 I tPLlElLlBcPVPPlGsu


I & C2+/PQR-12 |REV 00) |PL/EILIBCPLIPPIGSU

Type(Manual,Automatic,Semi-Auto)

:MANUAL

BASE METALS (QW - 4O3I aterial Spec, ASTM A 335

(QW - 407) posnvelo nelr TaEATMENT Temoerature :620-660'C

ypeor Grade NO: ickness 5A

:GR'P'22 toPNo: : 1 7 . 1 2m m 5A

of Gas or Gases

: ARGoN

GTAW
Metal Analysls A No :

SMAW 3 3,15
{

3 2.4
b

]ps, her

95-110(GTAW)/117-130(SMAW)

volts

:9-14(GIAW)/18-28(SMAW)

5,28 ER-80S-B3t

5.s E8018-83L

(QW- 410} IECHNIQUE Travelspeed or Weave String


ProBression (Uphill, Downhill) : I'JPHlLL

: 43'18-53.39mm/min(GTAW)/23'02-72'51mm/min{sMAw} pAss & F|NAL FoR FtrrUp,HoT BEAD RooT & wEAvE FoR : sTRtsG DIA CORE OFELECTRODE : 2.5TIMES MUtTlPAss SINGLE

ion

( PerSide) : Pass or single

T lnterpas se m p

250'C

Client:

BRAHMAPUTRA CRACKER AND PSLYMER LTD'

EPMC: E N G I N T , E R SI N D I A L I M I T E D .
Category Document PROCEDURE QUALIFICATION
. , , . . ' . , N )rcject title : BRAHAI\{APUTRA PETROCHEMICAL COMPLEX PROJECTS ?i:l Nrr r 00

]ONTRACTOR: I ^ IIIINN PRO.IECTSLIMI'I'ED.

RECORD (PQR)

spec No : 6-82'1100Rev'l EIL Standard

:lLFomatNo ; M 6 REV.1

Specimen width No, NO.1 NO.2 !2.14mm

Thickness

;;;;T ,'*.;l
Areammr I
Load N. I

Tensile Strength( Mpa)

r::ffi
BroLen -garent metal lractuf e-ductile

Obseryation

Acc Acc

17.20mm 17.14mm

383.56mm'l 379.48mm'l

185000

481 Mpa 473Mpa


r ,, ,

180000

Broken-parent metal fracture-ductile'


. , , . ' . -

'

'

s (Ow - 160) Tests Bend Guided


Observation Jlts

ipecimen

Thickness/Dia

Type and FiBure

Acc Satistadory Satisfactory


Acc

tB-r tB-2
RB.1 Satisfactory RB.2 vlE-5ec.lx/2010,QW451.1) T( st (QW - 170) Toughness

Acc

Notch No. Location Notch Tvpe

Test Temp,

t xp, Lateral
% Sheal

DroP Weight

lmpact Values

M/s

Break

No Bteak

Filletweld esr{Qw- r80} No --.-Metal: Yes into Parent Penetration


Macro results 4INATION AN EX OTHER , No-

esults - SatisfactorY:Yes --ype and character of Flt : Micro

: HV-10 SURVEY HARDNESS I VICKERS

t3 1982(Ra-20 E-92r METHOD: TEST

HARDNESS @ WETD HARENESS @ HAZ HARDNESS @ PARENT

170HV 10 160 HV 10 155HV 10

t26l7ll20rr NO t 47ODAIE REPORT : PWHT TREATMENT HEAT WELD z)PosT | 30/1:n01,: DArE & c2+) No. 391lGsU Rr REPoRT rEsrlNG: 3)RADIoGRAPHIC
BURAGOHAIN-(G'24) IBR LAKHINATH TEST Clock No 'Stamp No

Welder's Name I

Tests conducted bY -DELHI

NC Laboratory REPORT

22I 11214GEN 203551

lx of the AsME code in accordance with the requirements of section that the test welds were prepared' wel led and tested We certifv that the statements in thls record are correct and

Manufacturer _ B v -

FOR JPL
lAME; NAME: GN

;lcN'

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: DATE ;EsrcNATroN, 6

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LTD' CRACKER ANDPOLYMER Client ; BRAHMAPUTRA EPMC : ENGINEER INDIA LIMITED.


D ocument CategoD,j RADIOGRAPHY INTERPREATION REPORT

CONTRACTOR:J
: MECH WORKS NAME0F

UNIT & C2+ RECOVERY WORKSGSU

ect title : BRAIIMAPUTRAPTTROCHE : tr[ 16Rev.I I EIL.FORMATNO. Rev. No.: G82'1100 spec. EIL,Standard

RADIOGRAPHY : SWSI/DWSI/DWDI TECHNIQUE RADTOGRAPHY VIII ASME SEC. STANDARD CEPTANCE

rYpD Elp,1o;6o'l{
LINE NO. / ISOMETRIC NO.

I.EGEND

: A : ACCEPTAIICE R : REPA.IR C S : CHECKSURFACE

RT : RE-TAKE RS : RESHOOT H : HOLD

GRS : GRINDANDRESIIOOT DRS : DRESSAIIDRESHOOT CRS : CLEAI\TANDRESHOOT

br !-Ej i glJt'

HOUSE' TEST DELHII


to: Issued Manager Construction The Resident Limited India Enginners 86006 garh(Assam)-7 B.C.P.L.,Lepetkata,Dibru

033(lNDlA) Delhi-110 Azadpur, Cinema, Hans Opp, Area, Industrial Road, Karnal G.T, A-G213, 35 0L : +91-1-47075550 F)a x ESTD.1975 5i n e s P h o n:e+ 9 1 - 1 1 - 4 7 0 7 5(5 : info@delhitesthouse.com e-mail

QR-O302 1214G8N221 No: 2035511 Report l5-12-2011 Date: 14-12'2011 Dateof Rec[ept: -421 I C-49 I 19 IEIS 6907 No : Ref Party ll2l20ll date: 07 IIeVS-9l66.Letter

- weldment of pipe 17.12mm (4" inch ) '(SampleNo : wPS-i2).A 335 GR.P22(IBR) SampleDescription Unit,BCPL ProjectSite,Dibpugarh.FoA and Piping Works For GSU + C2 Recovery Marks : Mechanical 1I 12 I 2010.,M/s Jaihindprojectslimited 58/20I 0 dtd.o lT -003/sKi No. BCpL/C&p I 6907

TEST REPORT
Protocol: ASME SECTION lX (1) TensileTest :Specimen

with'B' (mm)

Thickness 'T'(mm)

Cross Sectional area (BxT)


( --t)

Maximum Tensile Load (N)

Cdrrected Terlsile Load (N)

Tensile Strength (mpa)

Remarks

No.l

22.30

't7.20

383.56

I 85000

184667

48t

The sample Fracturedfrom parentmetal The sample fiom Fractured oarentmetal

No.2

22.14

t7.t4

379.48

I 80000

179676

473

(2) Guide Bend Test:FaceBend(FB-l) FaceBend(FB-2) RootBend(RB-1) Root Bend(RB-2) Satisfactory Satisfactory Satisfactory Satisfactory

(3) Hardness Survey(HV) Weld Metal :170 HAZ :160

\,\>--

ParentMeta :1 l 55

DOC-I5/12n1 DOS-14n2t11

ISO-9001 : 2008CERTIFIED LABORA]TORY

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