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05107/2012 __--& C 2 +U N I T GSU LlrvIJES. ECTS JArr-tlNg PROJ )No: W! & c-2lA4e5:121-B!!!Q) oate No IPL/EIL/BCPL/PPlcsu specirication Procedure werdins
: GTAW/SMAW ..--
I lE1-Z(W--supporting
TYpes
No PQR
No, Revision
Process(es) weldins
( Automatlc,
t'
i t 1 1 2m n
Z.5mm to 3mm groove mav be specified ( At spacingand the detailsof the weld etc procedures,
l * "
42 ASTM A335 GR P22,ASTMA335 A691GR 2 25CR CL 42 CL 2 25CR A691GR A335 ASTM A335 GR P22'ASTM
: N/A
P pe Dia Range:
Groove
: ALL i YES----
GTAW
o
3 s.28
Ws No{Class) |
Flux ( Class )
'SHt ,lit:,-,i
JPLiGSU& C2+iMEC/PP/F.o5
roNs( Qw - 40s)
Position (s) of Groove !1/eldingProgressionI s )o f F i l l e t : P , c s i t r o(n
( ew - 406 ) PREHEAT
l P r e H e a tt e m p . M i n . :
MIN 150"c
250'C MAX (mrxtures) composition 99.995%
Ts e m oM . a x .: jtnterpas
:e Maintained till end of welding l p r eh e a tm a i n t e n a n c I be recorded) should heatlng whereapplicable or special i{t:ontlnuous
I I
18-28(SMAW)
N/A
MAX 8mm MlN,19mm B R U S H I N& GG R I N D I N G N/A DIA 2.5TIMES CE ORE OFELECTROD N/A PASS MULTIPLE LE SING TABLE SEE NONE
, I orhu, i
ER-8OS-83L E8018 83L E8018 83L E8018 83L E8018 83L E8018 83L
JPL
I {
iNAME:
D E S I G N A T I O N:
':1""
B C P L Proiect,
i oerE:
JAII{IND NROJECTSLIMITED.
NAME OF WORKS: QUALIFICATION RECORD(PQR) PROCEDURE PETROCHEMICALCOMPLEX PROJECTS BRAHAMAPUTRA
Rev t spec No | 6'82-1100 EILSlandard lLFormatNoM6REV.1
MECHANICAL WORKS GSU & C2+ IJNIT
i BcpL
Nameof Work WORKS' : MECHANICAL
unit
Type(Manual,Automatic,Semi-Auto)
:MANUAL
:GR'P'22 toPNo: : 1 7 . 1 2m m 5A
of Gas or Gases
: ARGoN
GTAW
Metal Analysls A No :
SMAW 3 3,15
{
3 2.4
b
]ps, her
95-110(GTAW)/117-130(SMAW)
volts
:9-14(GIAW)/18-28(SMAW)
5,28 ER-80S-B3t
5.s E8018-83L
: 43'18-53.39mm/min(GTAW)/23'02-72'51mm/min{sMAw} pAss & F|NAL FoR FtrrUp,HoT BEAD RooT & wEAvE FoR : sTRtsG DIA CORE OFELECTRODE : 2.5TIMES MUtTlPAss SINGLE
ion
T lnterpas se m p
250'C
Client:
EPMC: E N G I N T , E R SI N D I A L I M I T E D .
Category Document PROCEDURE QUALIFICATION
. , , . . ' . , N )rcject title : BRAHAI\{APUTRA PETROCHEMICAL COMPLEX PROJECTS ?i:l Nrr r 00
RECORD (PQR)
:lLFomatNo ; M 6 REV.1
Thickness
;;;;T ,'*.;l
Areammr I
Load N. I
r::ffi
BroLen -garent metal lractuf e-ductile
Obseryation
Acc Acc
17.20mm 17.14mm
383.56mm'l 379.48mm'l
185000
180000
'
'
ipecimen
Thickness/Dia
tB-r tB-2
RB.1 Satisfactory RB.2 vlE-5ec.lx/2010,QW451.1) T( st (QW - 170) Toughness
Acc
Test Temp,
t xp, Lateral
% Sheal
DroP Weight
lmpact Values
M/s
Break
No Bteak
t26l7ll20rr NO t 47ODAIE REPORT : PWHT TREATMENT HEAT WELD z)PosT | 30/1:n01,: DArE & c2+) No. 391lGsU Rr REPoRT rEsrlNG: 3)RADIoGRAPHIC
BURAGOHAIN-(G'24) IBR LAKHINATH TEST Clock No 'Stamp No
Welder's Name I
NC Laboratory REPORT
lx of the AsME code in accordance with the requirements of section that the test welds were prepared' wel led and tested We certifv that the statements in thls record are correct and
Manufacturer _ B v -
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CONTRACTOR:J
: MECH WORKS NAME0F
ect title : BRAIIMAPUTRAPTTROCHE : tr[ 16Rev.I I EIL.FORMATNO. Rev. No.: G82'1100 spec. EIL,Standard
rYpD Elp,1o;6o'l{
LINE NO. / ISOMETRIC NO.
I.EGEND
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033(lNDlA) Delhi-110 Azadpur, Cinema, Hans Opp, Area, Industrial Road, Karnal G.T, A-G213, 35 0L : +91-1-47075550 F)a x ESTD.1975 5i n e s P h o n:e+ 9 1 - 1 1 - 4 7 0 7 5(5 : info@delhitesthouse.com e-mail
QR-O302 1214G8N221 No: 2035511 Report l5-12-2011 Date: 14-12'2011 Dateof Rec[ept: -421 I C-49 I 19 IEIS 6907 No : Ref Party ll2l20ll date: 07 IIeVS-9l66.Letter
- weldment of pipe 17.12mm (4" inch ) '(SampleNo : wPS-i2).A 335 GR.P22(IBR) SampleDescription Unit,BCPL ProjectSite,Dibpugarh.FoA and Piping Works For GSU + C2 Recovery Marks : Mechanical 1I 12 I 2010.,M/s Jaihindprojectslimited 58/20I 0 dtd.o lT -003/sKi No. BCpL/C&p I 6907
TEST REPORT
Protocol: ASME SECTION lX (1) TensileTest :Specimen
with'B' (mm)
Thickness 'T'(mm)
Remarks
No.l
22.30
't7.20
383.56
I 85000
184667
48t
No.2
22.14
t7.t4
379.48
I 80000
179676
473
(2) Guide Bend Test:FaceBend(FB-l) FaceBend(FB-2) RootBend(RB-1) Root Bend(RB-2) Satisfactory Satisfactory Satisfactory Satisfactory
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DOC-I5/12n1 DOS-14n2t11