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TurboCare is a leading aftermarket supplier of support and replacement parts for nearly all turbomachinery in operation today, including steam turbines, gas turbines, centrifugal compressors, thrust bearings, couplings, and fuel nozzles. We command the resources needed to ensure responsive design, manufacture and application of engineered component upgrades and replacements.
Our mission
TurboCares mission is to provide operating improvements to turbomachinery equipment through:
Industries Served
Operating a turbine at optimum efficiency and availability requires knowledgeable responsive service and support. TurboCares approach to turbomachinery aftermarket support begins with understanding differing market conditions faced by todays operators of turbomachinery in each sector:
Industrial / Process Refining Petrochemical Oil and Gas Pulp and Paper Mining All Others
Our active commitment to research and development produces engineered upgrades, which improve availability and efficiency of rotating equipment. From Ethylene to Ammonia, Gas, Steam or Nuclear Power Generation, we make it our business to understand yours.
TurboCare, a division of a multibillion dollar corporation and a Fortune Global 50 company is ready, able and willing to secure your interest on this project. TurboCare is ISO 9001 certified, ensuring high quality engineering and company manufacturing. We have a proven record of meeting our delivery commitments on critical projects. We are the worlds leading independent aftermarket company dedicated to the repair and improvement of all makes of critical turbomachinery.
Over 150 years cumulative engineering experience in turbine design, using stateof-art computer assisted tools, managed by the leading engineers in the industry. Largest engineering staff in the industry geared to aftermarket repairs to assist with decision making process for repairs during the outage. Single source for entire project including any engineering required. TurboCare will supply experienced personnel to perform all described activities and technical direction.
Engineering Capabilities
With engineered design, manufacturing and repair experience on over 40 different OEM designs of gas turbines and steam turbines, TurboCare has a proven capability to translate custom engineered design solutions into enhanced products.
TurboCare Advantages
Experience on over 40 different turbomachinery OEMs. Field repair capabilities. Over 5 million dollars in turbomachinery certified raw
material in stock inventory. We use the latest failure analysis and design tools to complete work within promised delivery schedules, reducing costly downtime and repeat component failure.
Technical Resources
Turbine blades frequency testing
capabilities Operating speed rotor balancing bunker Portable coordinate measuring machines (CMM) Airfoil failure analysis and redesign Metallurgical evaluation CAD/CAM expertise Equipment retrofits Rotor dynamic analysis Bearing analytical capabilities
CHICOPEE OPERATIONS
Components
TurboCares extensive inventory of turbomachinery certified raw material ensures quick response and rapid turnaround.
Components
Pins Rivets Screws Keys Studs Nuts Bolts Washers Bushings Retractable packing Packing installation Packing springs Spill strips Valve parts ERA package Inlet seals Fasteners Conventional seals Snout rings
MANCHESTER OPERATIONS
Design to Installation
Rerates and redesign. Material upgrades. Rapid turnaround. Efficiency and reliability improvements. State-of-the-art manufacturing facility. Experience with all OEMs. Alternative erosion protection. Blade installation. Banding. Machining. On-site or OpSpeed Balance.
As received
Fast lead time jobs start with bar stock. l We stock millions of dollars of stock of various alloys and sizes. l Most common alloys are stocked in bulk form.
Winston Salem, NC
305,000
square feet of blade manufacturing. Four and five axis machining Diaphragm and nozzle blocks. Compressor Blades Capable of producing over 24,000 blade styles. Large forged blade capabilities. 6 Shifts 24 Hour coverage, 7 days a week On-time Deliveries ISO 9001 Certified
start with bar stock l We stock Millions of dollars of stock of various alloys and sizes. l Most common alloys are stocked in bulk form.
frequently TurboCare uses composite or envelope forgings. l We own a large quantity of forging dies and frequently stock raw forgings for quick delivery.
machined using CNC multi axis milling centers. l In addition TurboCare frequently utilize Wire EDM equipment and other custom made airfoil Machines.
14,000 sq.ft. (4,250 m). Report to Airfoil GM. Independent staff. 30+ employees. Operational on July 2000.
Capabilities
TurboCare is committed to providing operators of gas turbines with a complete range of manufacturing and repair options including:
Open and close services. Efficiency improvements. Component manufacturing and repairs. Component replacement Replica or advance design. Turbine spares. Turbine parts.
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Services
Turbine blades failure analysis
and redesign for reliability Reverse engineering Finite element stress and heat transfer analysis Thermodynamic performance evaluation Rotor dynamic analysis, high speed balance and bearing design Rotating equipment overhaul Technical field assistance STEAM evaluations Advanced weld repair technology Mechanical and aerodynamic design technology
HOUSTON OPERATIONS
h 100 Ton Crane 39 Ft Hook h 125,000 sq. Foot Facility h 60 Foot High Bay
Field Services
TurboCare field services delivers highly trained technicians and field engineering support services to reduce the demands placed on plant resources and personnel during outages. Equipped with a fleet of mobile CNC work centers and backed-up by a full team of experienced engineers, TurboCare Field service technicians are available 24 hours a day, anywhere in the world.
l l l
Diaphragm Grooves
Quality Control