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UNIT 2
CHARACTERISTICS OF MATERIALS
OBJECTIVES
GENERAL OBJECTIVE
To be able to gain knowledge regarding the properties of concrete and concrete mix
design.
SPECIFIC OBJECTIVES
INPUT 1
2.1 Introduction
It’s a good idea if you could refer to section 6 of BS 8110: Part 1 before going
through this unit. Section 6 of the code gives some guidelines on concrete materials,
2.2 Concrete
The selection of concrete grade and type that are to be used in design depends on the
strength required. For example, a concrete of higher strength is needed for ground
level column rather than increasing the column size, which will in turn decrease the
floor area.
The grade of concrete appropriate for use should be selected from the preferred grade
b) durability
According to clause 3.1.7.2, BS 8110, the lowest grade that could be used is C25 for
environment should use a denser and higher grade of concrete. For interior member,
such as, in school buildings and office blocks, a lower concrete grade is preferable.
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Generally, ordinary Portland cement is used for most building structures but other
types of cement could be used such as rapid hardening, low heat, and sulphate –
In design mix, the contractor should select the mix proportion in order to get the
required strength and workability of concrete. In specified mix, however the engineer
2.4 Reinforcement
Please refer to clause 3.1.7.4 and Table 3.1, BS 8110 regarding the strength of steel
reinforcement to be used. Reinforcements are in the form or round, mild steel bars,
high-yield bars and fabric reinforcement bars (BRC). Mast reinforcement is produced
by hot rolling process. Considerable advantage is gained from using these types of
reinforcement that has a high ductility. Ductility is the ability of a bar to be bent in a
small radius without loss of strength. This is of particular importance to tie the main
Fabric reinforcement gives considerable advantage when used in floor slabs, walls
and pavement. Construction and labour costs could be cut down drastically when the
designer are welding ability (potential loss of strength when welded), fatigue
possible, even though this may involve using a larger amount of reinforcement that
The standard sizes of reinforcing bars and the lengths in which they are readily
ACTIVITY 2a
INPUT!
………………………………………………………………………….
a)…………………………………………………
b)………………………………………………….
c)…………………………………………………
d)…………………………………………………
e)…………………………………………………
a)………………………………………………..
b)………………………………………………..
2.4 What is the lowest concrete grade that should be used with manual weight aggregate?
……………………………………………………………………………
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2.5 State 3 other types of cement other than Ordinary Portland Cement.
a)……………………………………………………
b)…………………………………………………….
c)……………………………………………………
a)……………………………………………………..
b)………………………………………………………
c)…………………………………………………….
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FEEDBACK 2a
The answers are as follows. Check whether your answers are correct before you
iii) very durable; i.e long lasting relatively cheaper than other material fire
resistance.
INPUT 2
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The aim in mix design is to select the optimum proportion of cement, water and
workability, durability and economy. Mix design methods are useful as guides in the
Mix design methods are based on the following two sample observations:
a) The free w/c ratio is the single most important factor that influences the
b) The water content is the single most important factor that influences the
In calculating w/c ratio in (a) above, only the weight of the free water is used. The
total water in the concrete mix consists of the water absorbed by aggregate and the
free water, which is the total water less than the absorbed water. It is available for the
The water content in (b) is expressed as the weight of the free water per unit volume
of concrete. The water content required for a specified workability depends on the
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maximum size, the shape, grading and surface texture of the aggregate but is
relatively independent of the cement content. (i.e. the weight of cement per unit
volume of concrete.)
(Please note that only DOE Method will be described in this unit)
ACTIVITY 2b
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Answer the following questions by indicating ‘Y, for Yes or ‘N’ for No for the
statements given.
2.7 The aim of mix design is to select the optimum proportion of the
Y/N
2.9 w/c refers to water/cement ratio.
Y/N
Y/N
2.10 w/c ratio influences the strength of concrete.
Y/N
Y/N
2.12Total water = free water + absorbed water. Y/N
Please check your answers here. Award 10 marks for every correct answer.
ANSWERS:
2.7 Y
2.8 N
2.9 Y
2.10Y
2.11Y
2.12Y
2.13N
2.14N
2.15Y
2.16Y
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INPUT 3
estimate of the mix proportions as a basis to make trial mixes to arrive at the final mix
a) Given the required characteristic strength at a specified age, use equation (1)
to obtain the target mean strength at that age, which is of compressive strength
…………………..equation 1
f m = f k + 1.64σ
fk = Characteristic Strength
σ = Deviation
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In the following example, we shall suppose that the target mean strength
b) Given the type of cement and aggregate, use Table (1) to obtain the
compressive strength, at the specified age that corresponds to a free w/c ratio
of 0.5. Ordinary Portland cement and uncrushed aggregate are used. Then
Table (1) shows that the compressive strength is 40N/mm 2 at 28 days. (and
27N/mm2 at 7 days and so on). This pair of data (40N/mm2, w/c ratio 0.5) will
now be used to locate the appropriate strength – w/c ratio curve in Figure (1),
as explained below.
c) In Figure (1), follow the ‘starting line’ to locate the curve which passes
through the point (40N/mm2, w/c ratio 0.5), in this particular case, it is the 4th
curve from the top of the figure. This curve shows that to obtain our target
mean strength of 43 N/mm2, we need a w/c ratio of 0.47. Note that in figure
(1) a curve happens to pass almost exactly through the point (40 N/mm2, w/c
ratio = 0.5), this does not always happen, so that in practice it is usually
Given the slump or VB time, determine the water content from Table (2). In using
Table (2), when coarse and fine aggregates of different types are used, the water
Where,
The aggregate type in Table (2) refers to all the aggregates used and not just the
coarse aggregate.
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…...equation (2)
The value given by equation (2) should be checked against any maximum and
If the cement content calculated from equation (2) below is a specified minimum, this
minimum must be used. If the calculated cement content is higher than a specified
maximum, try changing the type of cement and the type and maximum size of the
aggregate.
Where,
Therefore,
Where,
Refer to Table (3) to determine the fine and coarse aggregate content. In this table,
fine aggregate is classified into grading zones. For given slump and w/c ratio, the
proportion of fine aggregate can be determined from Figure (2) in which the grading
For example, suppose the slump is 10-30 mm. The w/c ratio is 0.47, and the fine
aggregate is in grading zone 3, then Figure (2) gives the proportion of fine aggregate
as between 32% and 38% by weight, say 35%. Therefore, for this particular example,
Note that Figure (2) is for use where the nominal maximum size of the coarse
aggregate is 10mm. The DOE document contains similar design charts for 20mm and
2.5.1 Example:
Using DOE method, design a mix if the target mean strength is 43 N/mm 2 at 28 days
and the required slump is 10 – 30 mm. The following data are given :
Aggregate type :
Maximum cement content : 550 kg/m3 (From Table 3.4, BS 8110 : Part 1)
Minimum cement content : 300 kg/m3 (From Table 3.4, BS 8110 : Part 1)
Solution:
Cement content =
180
0.47
= 385 kg/m3
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= 1815 kg/m3
ACTIVITY 2c
Fill in the blanks with the correct answers. Remember, you must do it on your own.
2.17 The final mix proportions should satisfy the strength, workability
and______________ requirements.
2.18In the DOE mix design method, only two (2) types of aggregates are considered.
b)___________________________
2.19 The data for workability include the _____________ and the
is___________________.
2.22There are five (5) steps to follow in the preparation of the concrete mix design
according to DOE Method. Match the steps according to the items needed at
each stage.
FEEDBACK 2c
2.17 Durability
2.18a) uncrushed
b) crushed
2.19a) slump
b) VB time
2.20 compressive
2.21 weights of materials per unit volume of fully compacted fresh concrete , kg/m2
25
2.22
SUMMARY
2. Workability is the ease with which concrete can be mixed, placed, compacted
and finished.
needed.
5. Mix design method is based on free water/ cement ratio and the water content
6. The average strength of concrete is called the target mean strength and is
7. DOE mix design method has three features. They are as follows:
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b) Data for workability include the slump and VB time but not the
compacting factor.
8. The DOE mix design method involves five steps in the design
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SELF-ASSESSMENT
Answer all the questions given by circling the alphabet corresponding to the correct
answer of your choice. Award one mark for every correct answer. Time allocation for
this test is 30 minutes. You may start now when you are ready. You may refer to BS
1. For structural design purposes, the unit weight of concrete made with normal
A. 0.24 kN/m3
B. 2.4 kN/m3
C. 24.0 kN/m3
D. 240 kN/m3
cube strength.
A. 5
B. 7
C. 14
D. 28
3. The following tests are to be performed if DOE method is used. Which of the
A. Compacting factor
B. VB Consistometer
C. Slump
D. Setting time
B. Cement content
A. kg/m3
B. g/m2
C. g/m3
D. mg/m2
6. Given that fcu is equal to 25 N/mm2 and σ = 4.5 N/mm2. The target mean
strength is ….
A. 0.32 N/mm2
B. 3.2 N/mm2
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C. 32.0 N/mm2
D. 324.0 N/mm2
7. The quantity 1.64σ represents the current margin by which the target mean
strength must ….
A. be less than
B. be exceeded
C. be equal to
A. Degree of supervision
9. One of the listed items need not be specified in the final mix proportion.
A. Admixture content
B. Aggregate content
C. Water content
D. cement content
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10. If w/c = 0.58 and the water content is 200 kg/m3, what is the cement content
A. 3.45 kg/m3
B. 34.5 kg/m3
C. 345.0 kg/m3
D. 3450 kg/m3
FEEDBACK OF SELF-ASSESSMENT
Now, check your answers below and calculate the percentage you have scored.
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Answers:
1.C
2. D
3.A
4. B
5. A
6. C
7. B
8. D
9. A
10. C
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You should score more than 80% to pass this unit. If your score is more than 80%,
you may proceed to the next unit. Congratulations! But if you scored less than 80%,
you should go through this unit again. You can go through the entire unit or only the
END OF UNIT 2