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OPERATING PROCEDURES
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04/25/11
HIS SECTION PROVIDES STANDARD FOR ESTABLISHING Qualified Welding Procedures and summaries of the Qualified Welding Procedure Specifications (QWPS) used by the Company. These procedures shall be based on Welding Procedure Specifications established by ASME Section IX, Article 2.
GENERAL
The individual overseeing welding activities will establish and qualify detailed welding procedure specifications for each welding process approved for use by persons performing welding on the Companys process piping as defined by ASME 31.3 Process Piping. Weld quality will be determined by destructive testing in accordance with Section 3.01 (Destructively Testing Welds) based on guidelines established from AMSE Section IX QW210 Qualification of Test Coupons, QW462.3(a) Face and root Bends Transverse and QW462.1(b) Tension Reduced Section Pipe . Sample test welds shall be joined by following the QWPS. Welds must be made by an experienced welder. Weld test specimens will be broken, pulled or bent, and examined by a qualified Company representative. QWPS must be completed for each welding procedure in accordance with the welding process and the pipe and fitting materials used and maintained as long as the procedure is current. QWPS include essential, supplementary essential, and non-essential variables. Essential variables are those factors which must be recorded and if they are changed in any way, the procedure must be retested and re-qualified. Supplementary essential variables are required for metals for which specify notch-toughness tests are required and are in addition to the essential variables for each welding process. Nonessential variables are usually of less importance and may be changed within prescribed limits and the procedure need not be re-qualified.
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OPERATING PROCEDURES
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04/25/11
Paragraph
QW-402 Joints
Brief of Variable
Groove Design Backing Root Spacing Retainers
Essential
Supplementary Essential
NonEssential
X X X X
Group Number T Limits Impact (T = Wall Thickness) T Qualified t pass> P-number qualified X X X X X
X X
F-number A-number Diameter Diameter > Classification t (t = weld metal thickness) Classification
X X X X X X X X X X X X X X X X X X X X X X X X
QW405 Positions
QW406 Preheat
Decrease > 100 deg F Preheat Maintenance Increase > 100 deg F
QW410 Technique
String/Weave Method of Cleaning Method of back gouge Multiple to Single Pass pass/side Manual/Automatic Peening Use of Thermal Processes
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OPERATING PROCEDURES
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04/25/11
Paragraph
QW-402 Joints
Brief of Variable
Groove Design Backing Root Spacing Retainers
Essential
Supplementary Essential
NonEssential
X X X X
X X
F-number A-number Diameter Classification Filler Metal Product Form Supplemental Alloy Elements t (t = weld metal thickness) t limits (S. cir. Arc) Classification
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
QW405 Positions
QW406 Preheat
Decrease > 100 deg F Preheat Maintenance Increase > 100 deg F
QW408 Gas
Trail or comp Single, mixture, or % Flow Rate Backing flow Backing or comp Shielding or trailing
QW410 Technique
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OPERATING PROCEDURES
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04/25/11
Paragraph
QW410 Technique (contd.)
Brief of Variable
Method of back gouge Oscillation Tube-work distance Multiple to Single Pass pass/side Single to multiple electrodes Electrode spacing Manual/Automatic Peening Use of Thermal Processes
Essential
Supplementary Essential
NonEssential
X X X
X X
X X X X X
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OPERATING PROCEDURES
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Paragraph
QW-402 Joints
NonEssential
X X X X
X X
Size F-number A-number Classification Filler Consum. Insert Filler Metal Product Form t (t = weld metal thickness) Classification Flux X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
QW405 Positions
Decrease > 100 deg F Increase > 100 deg F Trail or comp Single, mixture, or % Flow Rate Backing flow Backing or comp Shielding or trailing
QW410 Technique
String/Weave Orifice, cup, nozzle size Method of Cleaning Method of back gouge
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OPERATING PROCEDURES
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Paragraph
QW410 Technique (contd.)
Essential
Supplementary Essential
NonEssential
X X
X X X
If questions arise regarding specific variables within the procedure, contact the individual overseeing welding activities for guidance. These variables are detailed in ASME Section IX, Article II, QW250 Welding Variables and Article IV Welding Data for procedure qualifications.