Spur Gears Component Generator

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Spur Gears Component Generator (Version: 2010 (Build 140223002, 223))

29/11/2013

Project Info Guide

Design Guide - Center Distance Unit Corrections Guide - User Type of Load Calculation - Torque calculation for the specified power and speed Type of Strength Calculation - Check Calculation Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio Desired Gear Ratio Module Helix Angle Pressure Angle Center Distance Product Center Distance Total Unit Correction Circular Pitch Base Circular Pitch Operating Pressure Angle Contact Ratio i iin m a x p ptb 1,9756 ul 1,9756 ul 2,000 mm 0,0000 deg 14,5000 deg 122,000 mm 0,0000 ul 6,283 mm 6,083 mm 2,1664 ul 0,0120 mm 0,0060 mm

aw 122,000 mm

w 14,5000 deg

Limit Deviation of Axis Parallelity fx Limit Deviation of Axis Parallelity fy

Gears
Gear 1 Type of model Number of Teeth Unit Correction Pitch Diameter Outside Diameter Root Diameter Base Circle Diameter Work Pitch Diameter Facewidth Facewidth Ratio Addendum Clearance Root Fillet Tooth Thickness z x d da df db dw b br a* c* rf* s Component 41 ul 0,0000 ul Gear 2 No Model 81 ul 0,0000 ul

82,000 mm 162,000 mm 86,000 mm 166,000 mm 77,000 mm 157,000 mm 79,388 mm 156,840 mm 82,000 mm 162,000 mm 30,000 mm 0,2439 ul 1,0000 ul 0,2500 ul 0,3335 ul 3,142 mm 20,000 mm 0,1235 ul 1,0000 ul 0,2500 ul 0,3335 ul 3,142 mm

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Tangential Tooth Thickness Chordal Thickness Chordal Addendum Chordal Dimension Chordal Dimension Teeth Wire Diameter Limit Deviation of Helix Angle Limit Circumferential Run-out Limit Deviation of Axial Pitch Limit Deviation of Basic Pitch Virtual Number of Teeth Virtual Pitch Diameter Virtual Outside Diameter Virtual Base Circle Diameter

st tc ac W zw dM F Fr fpt zv dn

3,142 mm 2,945 mm 1,619 mm 21,731 mm 4,000 ul 3,500 mm 0,0120 mm 0,0210 mm 0,0075 mm 41,000 ul

3,142 mm 2,945 mm 1,619 mm 40,409 mm 7,000 ul 3,500 mm 0,0110 mm 0,0280 mm 0,0085 mm 0,0080 mm 81,000 ul

Dimension Over (Between) Wires M

87,055 mm 167,174 mm

fpb 0,0075 mm

82,000 mm 162,000 mm

dan 86,000 mm 166,000 mm dbn 79,388 mm 156,840 mm 0,3661 ul -0,2851 ul -0,4518 ul 0,0000 ul 0,9460 ul -0,2778 ul -1,5389 ul -1,7056 ul 0,0000 ul 0,9932 ul

Unit Correction without Tapering xz Unit Correction without Undercut xp Unit Correction Allowed Undercut xd Addendum Truncation Unit Outside Tooth Thickness Tip Pressure Angle k sa

a 22,6138 deg 19,1228 deg

Loads
Gear 1 Power Speed Torque Efficiency Radial Force Tangential Force Axial Force Normal Force Resonance Speed P n T Fr Ft Fa Fn 1,000 kW 9,549 N m Gear 2 0,980 kW 18,488 N m

1000,00 rpm 506,17 rpm 0,980 ul 60,235 N 232,910 N 0,000 N 240,572 N 4,294 mps

Circumferential Speed v

nE1 8718,509 rpm

Material
Gear 1 Gear 2 User material User material

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Ultimate Tensile Strength Yield Strength Modulus of Elasticity Poisson's Ratio Bending Fatigue Limit Contact Fatigue Limit Hardness in Tooth Core Hardness in Tooth Side

Su Sy E Flim JHV VHV

700 MPa 340 MPa 206000 MPa 0,300 ul 352,0 MPa 210 ul 600 ul 3000000 ul 6,0 ul 10,0 ul 2 ul

700 MPa 340 MPa 206000 MPa 0,300 ul 352,0 MPa 1140,0 MPa 210 ul 600 ul 3000000 ul 6,0 ul 10,0 ul 2 ul

Hlim 1140,0 MPa

Base Number of Load Cycles in Bending NFlim W?hler Curve Exponent for Bending W?hler Curve Exponent for Contact Type of Treatment qF qH type

Base Number of Load Cycles in Contact NHlim 100000000 ul 100000000 ul

Strength Calculation
Factors of Additional Load

Application Factor Dynamic Factor Face Load Factor Transverse Load Factor

KA

1,200 ul

KHv 1,264 ul 1,264 ul KH 2,764 ul 2,021 ul KH 1,636 ul 1,677 ul 1,000 ul

One-time Overloading Factor KAS

Factors for Contact

Elasticity Factor Zone Factor Contact Ratio Factor Life Factor Lubricant Factor Roughness Factor Speed Factor Helix Angle Factor Size Factor Work Hardening Factor
Factors for Bending

ZE ZH Z

189,812 ul 2,872 ul 0,782 ul

Single Pair Tooth Contact Factor ZB 1,000 ul 1,022 ul ZN 1,000 ul 1,000 ul ZL ZR Zv Z ZW 0,962 ul 1,000 ul 0,975 ul 1,000 ul 1,000 ul

ZX 1,000 ul 1,000 ul

Form Factor Stress Correction Factor Helix Angle Factor Contact Ratio Factor Alternating Load Factor

YFa 2,932 ul 2,716 ul YSa 1,612 ul 1,710 ul Y Y YA 1,000 ul 0,596 ul 1,000 ul 1,000 ul

Teeth with Grinding Notches Factor YSag 1,000 ul 1,000 ul

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Production Technology Factor Life Factor Notch Sensitivity Factor Size Factor Tooth Root Surface Factor
Results

YT YN Y YX YR

1,000 ul 1,000 ul 1,000 ul 1,000 ul 1,219 ul 1,233 ul 1,000 ul 1,000 ul 1,000 ul

Factor of Safety from Pitting Static Safety in Contact Static Safety in Bending Check Calculation

SH

2,070 ul 6,101 ul

2,025 ul 5,234 ul 1,804 ul

Factor of Safety from Tooth Breakage SF

SHst 1,844 ul

SFst 12,510 ul 10,610 ul Positive

Summary of Messages
13:17:40 Design: Gear 1: The Unit Correction (x) is less than the Unit Correction without Tapering (xz) 13:17:40 Calculation: Calculation indicates design compliance!

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