DESIGN OF BOX CULVERT

Size of Haunch Box length C/L to u/s side Box length C/L to d/s side Distance between box & drop wall Distance between box & curtain wall Length of curtain & drop wall Density of Soil (Saturated) Density of Concrete Angle of Internal friction Density of Water Clear cover on all faces Intensity of Surcharge Spacing of Haunch bars Thickness & Projection of L.C Depth of Over-burden soil @ Centre Maximum Foundation Pressure Length of Box DATA FOR DESIGN Clear Span Clear Height Bed Level(Top of W.C) Formation Level

= = = = = = = = = = = = = = = = = = = = =

GENERAL DATA Bed Slope H.F.L ASSUMPTIONS Grade of Concrete Weight of Track & Ballast Ballast Cushion Loading Standard Thickness of Wearing Coat Grade of Steel Equivalent U.D.L Formation Width RESULTS Thickness of Top Slab Thickness of Bottom Slab Thickness of Vertical Wall Effective Span Effective Height

= = = = = = = = = = = = = = =

Per. tesile stress in Steel GENERAL : Coe of Active Earth Pres're Effective Span Height of Surcharge Clear Disperson Width Total Fill C.D.A

Equivalent U.D.L DEAD LOAD Weight of Top Slab Weight of Earth Weight of Track & Ballast Total Dead Load LIVE LOAD Effective Span Effective Height Equivalent U.D.L. with CDA Live Load

Total Load on Top Slab Total Load on Bottom Slab (Incl. W.C. weight&Wt. of Bottom Sla TOTAL PRESSURE ON SOIL Reaction from Bottom Slab Water Weight Total Pressure Bearing Capacity Should not be less than SIDE PRESSURE Height From F.L. to Centre of Top Slab Height From F.L. to Centre of Bottom Slab

Disprn Width for Top Slab Disprn Width for Bott Slab Density of Submerged Soil Lat..Presure of Soil @ Top Lat..Presure of Soil @ Bot Side Pressure @ Centre of Top Slab ( Lat.Pr. due to D.L + L.L + E.Pr.) Side Pressure @ Centre of Bottom Slab ( Lat.Pr. due to D.L + L.L + E.Pr.) Side Pressure @ centre of Top Slab(Lat.Pr.due to D.L+E.P) Side Pressure @ centre of Bottom Slab(Lat.Pr.due to D.L+E.P) MOMENTS Mab Mcd Mad Mda DISTRIBUTION FACTORS i i i i ab ad cd da

MOMENTS @ CENTRE

Mc ab Mc cd Mc ad,bc

DESIGN CONSTANTS Perm.Bending Stress N.A. constant L.A. constant M.R. constant NET MOMENT @ CENTRE For Top Slab For Bottom Slab For Vertical Wall (Max +ve @ Center) For Vertical Wall (Max -ve @ Center) DESIGN TOP SLAB : Moment Depth required Overall depth Depth provided Effective Depth Ast required @ Edge Ast required @ Center Spacing of Bars @ Edge Spacing of Bars @ Center *** Provided Spacing @ Center BOTTOM SLAB : Moment Depth required Overall depth Depth provided

Effective Depth Ast required @ Edge Ast required @ Center Spacing of Bars @ Edge Spacing of Bars @ Center Provided Spacing VERTICAL WALL : Moment Depth required Overall depth Depth provided Effective Depth Ast required @ Edge for -ve Moment Ast required @ Center for -ve Moment Ast required @ Center for +ve Moment Minimum dia required Suggested dia Spacing of Bars Provided Spacing Minimum Area of Main Steel DISTRIBUTION STEEL Area of Steel No. of Bars Minimum dia required Suggested dia Spacing of Bars Provided Spacing

SHEAR CALCULATIONS 1) @ Face of wall Clear span EUDL FOR SHEAR EUDL With CDA Live Load Tl. load on top slab Tl. load on bot slab a) Top Slab Shear Force Shear Stress Percentage of Steel Permissible Shear Stress Balance Shear Force b) Bottom Slab Shear Force Shear Stress Percentage of Steel Permissible Shear Stress Balance Shear Force c) Vertical Wall Shear Force Shear Stress Percentage of Steel Permissible Shear Stress Balance Shear Force

DESIGN OF SHEAR LINKS a) Top Slab : Spacing of distributors (Twice) No of links /metre Spacing along Box reqd. Spacing provided: i) Along Box ii) Along span b) Bottom Slab : Spacing of distributors (Twice) No of links /metre Spacing along Box reqd. Spacing provided: i) Along Box ii) Along span c) Vertical Wall : Spacing of Main bars No of bars /metre Spacing along span Spacing provided: i) Along Box ii) Along span 2) Check for shear after haunch Clear span EUDL FOR SHEAR EUDL With CDA Live Load

Tl. load on top slab Tl. load on bot slab a) Top Slab Shear Force Shear Stress Percentage of Steel Permissible Shear Stress Balance Shear Force b) Bottom Slab Shear Force Shear Stress Percentage of Steel Permissible Shear Stress Balance Shear Force c) Vertical Wall Shear Force Shear Stress Percentage of Steel Permissible Shear Stress Balance Shear Force DESIGN OF SHEAR LINKS a) Top Slab : Spacing of distributors (Twice) No of links /metre Spacing along Box reqd. Spacing provided: i) Along Box

ii) Along span b) Bottom Slab : Spacing of distributors (Twice) No of links /metre Spacing along Box reqd. Spacing provided: i) Along Box ii) Along span c) Vertical Wall : Spacing of Main bars No of bars /metre Spacing along span Spacing provided: i) Along Box ii) Along span

200 5.525 5.750 3.469 3.333 9.540 1.900 2.500 35 1.000 50 15.800 200 0.10

mm m m m m m t/cum t/cum Degrees t/cum mm t/m mm m

1.080 m 15 t/sq.m 11.275 m 2.000 1.500 152.610 155.390 m m m m

1 IN 100 0.000 M 5.500 0.350 HMLS 0.150 Fe 415 60.000 6.950 25 t/m m m t m

35 cm 35 cm 35 cm 2.350 m 1.850 m

= = = = = = =

2000 Kg/sq.cm 0.542 2.400 1.115 5.215 1.465 0.406

m m m m m

= = = = = = = = = = = = = = = =

60.000 t 0.875 2.118 1.131 ---------------4.124 ---------------t/sqm t/sqm t/sqm t/sqm

2.400 m 1.900 84.353 t 6.740 t/sqm 10.864 t/sqm 13.192 t/sqm 13.192 t/sqm 1.350 t/sqm 14.542 t/sqm 15.000 t/sqm

= =

1.315 m 3.215 m

= = = = = = = = = = = = = = = = = = = = 5.214 6.332 1.349 1.418 0.442 0.558 0.442 0.558 7.822 9.498 2.075

4.315 m 6.215 m 0.900 t/cum 1.354 t/sqm 3.310 t/sqm 4.029 t/sqm 5.168 t/sqm 2.045 t/sqm 3.790 t/sqm t-m t-m t-m t-m

t-m t-m t-m

= = = = = = = =

0.319 0.894 11.521 4.437 5.215 -1.758 -2.725 t-m t-m t-m

= = = = = = = = =

4.796 20.404 26.404 35.000 29.000 6.661 9.25392381 47.162 33.949 25.000

t-m cm cm cm cm sq cm cm cm

= = = =

5.580 22.007 28.007 35.000

t-m cm cm cm

= = = =

29.000 8.387 10.765 37.457 29.183 25.000

cm sq cm cm cm

= = = = = =

4.347 19.425 25.425 35.000 29.000 8.387 5.25734526 14.6142643 12 37.457 20.000

t-m cm cm cm cm sq cm

= = = = = = = = = = =

mm mm cm cm

2.625 3.342 8.17588381 10 29.920 20.000

sq cm mm mm cm cm

= = = = = = = = = =

2.000 77.440 108.871 7.732 11.856 14.200 12.008 2.451 0.231 2.123 1602.712

m t t t/sqm t/sqm t/sqm t Kg/sq cm % Kg/sq.cm Kg

= = = = = = = = = =

14.345 2.927 0.231 2.123 3939.740 4.099 0.837 0.231 2.123 -6305.871

t Kg/sq cm % Kg/sq.cm Kg t Kg/sq cm % Kg/sq.cm Kg

= = = = =

200.000 5.000 260.752 200.000 200.000

mm mm mm mm

= = = = = = = = = =

200.000 5.000 260.752 200.000 200.000 200.000 5.000 260.752 200.000 200.000 2.000 77.440 108.871 7.732

mm mm mm mm mm mm mm mm m t t t/sqm

= = =

= = = = = = =

11.856 14.200 9.636 3.323 0.390 2.748 1667.348

t/sqm t/sqm t Kg/sq cm % Kg/sq.cm Kg

= = = = = = = = = = = = = =

11.505 3.967 0.390 2.748 3535.627 3.134 1.081 0.390 2.748 -4835.311 200.000 5.000 217.500 200.000

t Kg/sq cm % Kg/sq.cm Kg t Kg/sq cm % Kg/sq.cm Kg mm mm mm

200.000

mm

= = = = = = = = = =

200.000 5.000 217.500 200.000 200.000 200.000 5.000 217.500 200.000 200.000

mm mm mm mm mm mm mm mm