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HC-278H MODEL BOOK No. 849 SERIAL No.

CALIFORNIA

Proposition 65 Warning
Diesel engine exhaust and some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.

MACHINE SERIAL NUMBER


The crane serial number is on the Crane Rating Manual located inside the operator's cab. The serial number should always be furnished when ordering parts for the crane or when corresponding with the distributor or factory concerning the crane. Providing the serial number is the only way of ensuring the correct parts and/or information can be furnished. In the event the serial number is not readable, a number is stamped on the upper revolving frame which can be used to identify the crane. On cable cranes this number is located on the on the front face of the upper frame, between the boom foot mounting lugs. On hydraulic cranes and excavators the number is stamped just below the boom hoist cylinder mounting lugs.

Link-Belt Construction Equipment Company

LinkBelt Construction Equipment Company 2651 Palumbo Drive P.O. Box 13600 Lexington, Kentucky 405833600 8592635200 http://www.linkbelt.com

Technical Bulletin
DATE: 1001 SUBJECT: JIB BACKSTOP ADJUSTMENT MODELS AFFECTED: HC/LS-248H, LS-248H II, and HC/LS-278H The purpose of this bulletin is to advise of the use of spacers to adjust the right and left side jib backstops so they contact simultaneously. This will eliminate the side-loading of the jib mast upon full compression of the jib backstops. SERIES: 138-278 NO: 37

1 2

6 3 Approximately 0.5 in (12.7mm ) of travel.

B A

B
Approximately 10.0 in (25.4cm) of travel. 2 5
1. Rear Backstop Inner Pipe 2. Shims (Part Number TA 0124) 3. Rear Backstop Outer Pipe 4. Front Backstop Inner Pipe 5. Front Backstop Outer Pipe 6. Jib Mast

Jib Backstops 1. Use shims (2) as required to equalize the travel distance of the rear jib backstops on the right and left side of the attachment. Place the shims (2) between the rear backstop inner pipe (1) and rear backstop outer pipe (3). In the erected position, at the 5 jib offset position, the rear backstop travel is approximately 0.5 in (12.7mm ). Once the spacers are added to adjust the backstops so they contact simultaneously, tack weld the spacers to the outer pipe to hold them in place. 2. Repeat process on front backstops. In the erected position, at the 5 jib offset position, the front backstop travel is approximately 10 in (25.4cm).

138-278 Series No. 37

RLinkBelt

is a registered trademark.

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Operator's Manual

Crane Serial Number

The crane serial number is written on the Crane Rating Manual. The Crane Rating Manual is located in the upper cab. The crane serial number should always be furnished when ordering parts for the crane, or when corresponding with the distributor or factory regarding the crane. The serial number is the only method the distributor or factory has of ensuring that the correct parts will be furnished.

In the event the serial number can not be found on the Crane Rating Manual, a number is stamped on the bumper on the left side of the carrier and on the front face of the upper frame between boom foot lugs. This number can then be used to identify the crane.

BOOK 849 F6112202 RSW

Preface

Operator's Manual WARNING


CONSTRUCTION EQUIPMENT CAN BE DANGEROUS IF IMPROPERLY OPERATED OR MAINTAINED. THIS MACHINE SHOULD BE OPERATED AND MAINTAINED ONLY BY TRAINED AND EXPERIENCED PEOPLE WHO HAVE READ, UNDERSTOOD, AND COMPLY WITH THE OPERATOR'S MANUAL.
The productive life of construction equipment depends largely on the care and consideration given to it. This especially holds true for truck cranes. This operator's and maintenance manual was compiled to explain the procedures and adjustments necessary for proper op eration of this crane. A study of this manual will acquaint the operator and service personnel with the construction of this crane. It will enable them to identify and remedy most problems that may occur. Any questions pertaining to the care and upkeep of this crane which are not covered in this manual should be directed to your nearest distributor. In addition to the Operator's & Maintenance Manual, safety manuals are supplied with the crane. These in clude the Link-Belt Crane Operating Safety" and Personnel Handling Guidelines", and the CIMA "Safe ty Manual". Read and understand all safety guidelines before operating the crane. Additional copies of all manuals are available through your distributor.

Preface

Operator's Manual
Throughout this manual, reference is made to the left, right, front, and rear pertaining to direction and locations. These reference directions are relative to the operator sitting in the operator's seat with the upper directly over the front of the carrier, unless otherwise stated. Danger, warning and caution captions as well as special notes are used throughout this manual and on the crane to emphasize important and critical instructions. If any instruction, caution, warning, or danger labels, decals, or plates become lost, damaged, or unreadable, they must be replaced. Information contained on such labels, decals, and plates is important and failure to follow the information they contain could result in an accident. Replace ment labels, decals, and plates can be ordered through your distributor. For the purpose of this manual, and the labels which are placed on the crane, danger, warning, and caution captions and notes are defined as follows:

DANGER
An operating procedure, practice, etc. which, if not correctly followed, may result in severe personal injury, dismemberment or loss of life.

WARNING
An operating procedure, practice, etc. which, if not correctly followed, may result in per sonal injury.

CAUTION
An operating procedure, practice, etc. which, if not correctly followed, may result in damage to or destruction of equipment or property.

NOTE
Note: An operating procedure step, condition, etc. which is essential in order for the process to be completed properly.

Preface

Operator's Manual
General Index
A detailed table of contents for each section of this manual is included at the beginning of each section. The following is a description of each section:
Section 1 - Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 1-1 Thru 1-114
Section 1 includes the necessary information for safe, productive crane operation. It includes the nomenclature and operation of all control switches, levers, pedals, and instrumentation of the crane.

Section 2 - Lubrication And Preventive Maintenance . . . . . . . . . . . . . . . Pages 2-1 Thru 2-38


Section 2 includes the necessary information for proper lubrication and preventive maintenance for daily opera tions. It includes the check/change intervals and procedures for maximizing the service life of the crane under nor mal working conditions. It also includes lubrication types and specifications approved for use in the crane.

Section 3 - Periodic Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 3-1 Thru 3-28


Section 3 includes the adjustments which must be made periodically to keep the crane in proper, safe working order. It includes the procedures and necessary information for adjusting the brakes, mechanical linkages, and hydraulic pressures on the crane.

Section 4 - Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 4-1 Thru 4-42


Section 4 includes the use and operation of the crane attachments. It includes the necessary information for installa tion, erection, storage, and removal of the live mast, boom and jib.

Section 5 - General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 5-1 Thru 5-38


Section 5 includes general information on the serial number and the Crane Rating Manual used on the crane. It also includes general information on wire rope specifications, inspection, replacement, connections,reeving, and sche matics.

Section 6 - Fundamental Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 6-1 Thru 6-2


Section 6 includes a list of terms which are used to refer to crane functions, assembly, operation, and maintenance. These terms are defined as to how they are used in this manual.

Preface

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