Siemens Reference Power Plant Design Applied for Ultra-super-critical Steam Power Plant Luenen in Germany

Power-Gen India 19th to 21st April 2012 Dr. Alexander Tremmel

Siemens Energy, Fossil Power Generation

Siemens Protection AG 2011. notice All / Copyright rights reserved. notice

Overview
Luenen Plant based on Reference Power Plant

Overview on Project Luenen Reference Power Plant concept Ultra Supercritical steam parameters USC - highest efficiencies for todays Steam Power Plants Highly efficient, proven and reliable product portfolio Competence and references Conclusions
Page 2 April, 18th to 21st 2012 PowerGen India, New Delhi Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

USC Steam Power Plant Luenen

Luenen based on a Reference Power Plant Design
Luenen, Germany design data 1 x 813 MW 280 bar, 600 C / 610 C Financial closure, NTP August 2008

Milestones, scope, status Operation until mid of 2013 Full turnkey scope in consortium Webcam view, January 2012
Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Page 3

April, 18th to 21st 2012

PowerGen India, New Delhi

Luenen Plant Design

Design Data and key figures
Technical Data
Gross power output: 1813 MW; 50 Hz 280 bar/ 600 C/ 610 C (@ Boiler outlet) Final feedwater temperature: 308 C Condenser pressure: 30 / 45 mbar Net efficiency: ~45,6 % (LHV basis)

Major Components
Steam turbine: SST5-6000 with 4x12.5m Generator: SGen5-3000W Feedwater preheaters: 3 HP, 1x external desuperheater 5 LP, 1 feedwater tank

Boundary Conditions
Inland location, cooling tower (CT) Single unit Ambient cond.: +9 C, 80 % rel. humidity Bituminous coal, flue das discharge via CT

Luenen: state-of-the-art, highly efficient, proven technology

Page 4 April, 18th to 21st 2012 PowerGen India, New Delhi Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Reference Power Plant

Platform for 800 to 1000 MW USC SPP
Technical Data
Gross power output: 800+ MW (R.O.); 50 Hz Up to 300 bar/ 600 C/ 620 C (@ turbine inlet) Net efficiency* (LHV): 45.5-46.0 % Parallel or serial condenser configuration
* depends on the coal, the steam generator design, and the cooling conditions

Major Components
Steam turbine: SST5-6000 with 4- or 6- flow LP configuration Generator: SGen5-3000W, water-cooled 9-stage feedwater preheating SPPA-T3000 power plant automation system

Boundary Conditions
Turbine Island, single or multiple unit Sea shore and inland location Bituminous coal

Benefits of Reference Power Plants

Pre-engineered High quality and reliability of information available, e.g. quantities Easy adaptable to market needs
Page 5 April, 18th to 21st 2012

Early availability of drawings for permitting Interface data available for partners and customer Siemens AG 2012. All rights reserved
Tremmel, Nickl, Loeper

PowerGen India, New Delhi

Siemens Reference Power Plant Concepts

Modular design - flexible to adapt to market needs

Steam Turbine

2 50 % Condensate Pumps
...

3 50 % Condensate Pumps

2 50 % Condensate Polishing Plant

LP Heaters A1 A5

BENSON Type Boiler

2 50 % BFP (Motor)

Double Train Design HP Heaters A6 A8

HP Heaters A6 A8

HP Heaters A6 A8

HP Heaters A6 and A7

2 50 % BFP (Turbine)

Modular pre-engineered design to match customer requirements.

Page 6 April, 18th to 21st 2012 PowerGen India, New Delhi Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Siemens Reference Power Plant Solutions

Contribution to environmental compliance
technology status 1977 37.5 %
net efficiency

1997 42 %
net efficiency

2006 46 %
net efficiency

2016 >38 % net efficiency

Incl. CO2 capture

STEAG STPP Bergkamen 747 MW STPP Isogo 1 600 MW SC STPP Luenen 813 MW USC 750 MW USC with integrated CO2 capture plant

Reduction of CO2 emissions Basis - 11 % - 18 % - 90 %

Page 7

April, 18th to 21st 2012

PowerGen India, New Delhi

Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Development of Steam Power Plant Efficiency

USC parameter the next step
55%
Hard Hard Coal Coal Fired Fired Steam Steam Power Power Plant Plant Coal: LHV 25 MJ/kg Coal: LHV 25 MJ/kg 800 800 MWe MWe gross, gross, 50 50 Hz Hz 40 40 mbar mbar condenser condenser pressure pressure (cooling (cooling tower) tower) BFP: electrically driven with hydraulic coupling BFP: electrically driven with hydraulic coupling 8 8 or or 9 9 stages stages of of feedwater feedwater heating heating DeNOx DeNOx and and FGD FGD

53% 51%

net,LHV

49% 47%
255bar 565 C 565 C 167bar 538 C 538 C 167bar 565 C 565 C 270bar 600 C 610 C 285bar 600 C 620 C

+0.70 +0.1
9 Feedwater Preheaters

+0.8 +0.3

+0.1
BFPElectrically Frequency Controlled Flue Gas Heat Recovery System Double Reheat

45% 43%

+1.7

+0.2

Measures at Steam Turbine

+1.7
Base design SSP5-6000 (1x800 MW)
+Mill Air Heat Recovery System +External Desuperheater

+0.6

41% 39%

41.9%

BFP with VOITH VORECON

X20

P91

P92

Application range of materials Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Page 8

April, 18th to 21st 2012

PowerGen India, New Delhi

SST5-6000 steam turbine

Features and benefits
Bypass cooling for minimum wall thickness Advanced sealing technologies Barrel type: minimum radial clearances fast thermal loading capability Symmetrical casing design for minimum radial clearances High-performance LP blading for different sizes of exhaust area

high performance 3DVTM blading

Push rod arrangement for reduced axial clearances Power range: 600..1200 MW
PowerGen India, New Delhi Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Page 9

April, 18th to 21st 2012

Scaling of LP Blading
Flexibility to adapt to cold end conditions
Titanium blade
Straight axial blade root Integrated shroud Snubber

Steel blades
max. blade height 50Hz: ~1200mm Curved axial blade root Freestanding blade

Exhaust area (50Hz): 5.0 m2 Exhaust area (60Hz): 3.5 m2

6.3 m2 4.4 m2

8.0 m2 5.6 m2

10.0 m2 6.9 m2

12.5 m2 8.7 m2

16 m2 11.1 m2

Cooling (Water) Temperature / Condenser Pressure Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Page 10

April, 18th to 21st 2012

PowerGen India, New Delhi

References for USC Technology

Wai Gao Qiao 3, China

Max. proven power output: 1112 MW !

Power Output: 1040 MWel Main Steam: 270 bar/600 C Reheat Steam: 600 C Condenser: 0,053/0.042 bar With Stage Bypass (Overload) Fuel type: hard coal Comm. Operation: 2008

Asian Power Plant of the Year

Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Page 11

April, 18th to 21st 2012

PowerGen India, New Delhi

Boiler Technology and Design

Competence to team up with boiler partner

Siemens holds patent for BENSON Boilers since 1924 In-house consulting Technical service for licensees More than 1000 units from Siemens licensees installed Selection of boiler partner and technology for each project/application
Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Page 12

April, 18th to 21st 2012

PowerGen India, New Delhi

Maintenance Schedule
Major overhaul of steam turbine generator after 12 years

24,000

72,000

Operating hours
48,000 72,000 96,000 8 weeks

2 weeks

4 weeks

2 weeks

Generator Duration Unit Years

48,000

96,000

Turbine

Minor inspection Major overhaul Annual inspection Boiler inspection

12

Boiler
Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Page 13

April, 18th to 21st 2012

PowerGen India, New Delhi

Conclusions
Key to success of pre-defined RPP concept providing a reliable base for planning cost efficient design

The ultra-supercritical technology and the Siemens Reference Power Plant SPP5-6000 fit the needs of the Indian market High overall plant efficiencies, low emissions, proven components Operational flexibility, grid support, ease of maintenance, reliable power generation, minimising use of energy resources The RPP concept allows for implementation of Indian engineering competencies, design requirements and suppliers Siemens has the technical and commercial capability to execute complex and large projects Siemens has in-house capabilities to support financing schemes Siemens provides equity participation in selected projects

Thank you very much for your kind attention!

Page 14 April, 18th to 21st 2012 PowerGen India, New Delhi Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper

Disclaimer
This document contains forward-looking statements and information that is, statements related to future, not past, events. These statements may be identified either orally or in writing by words as expects, anticipates, intends, plans, believes, seeks, estimates, will or words of similar meaning. Such statements are based on our current expectations and certain assumptions, and are, therefore, subject to certain risks and uncertainties. A variety of factors, many of which are beyond Siemens control, affect its operations, performance, business strategy and results and could cause the actual results, performance or achievements of Siemens worldwide to be materially different from any future results, performance or achievements that may be expressed or implied by such forward-looking statements. For us, particular uncertainties arise, among others, from changes in general economic and business conditions, changes in currency exchange rates and interest rates, introduction of competing products or technologies by other companies, lack of acceptance of new products or services by customers targeted by Siemens worldwide, changes in business strategy and various other factors. More detailed information about certain of these factors is contained in Siemens filings with the SEC, which are available on the Siemens website, www.siemens.com and on the SECs website, www.sec.gov. Should one or more of these risks or uncertainties materialize, or should underlying assumptions prove incorrect, actual results may vary materially from those described in the relevant forward-looking statement as anticipated, believed, estimated, expected, intended, planned or projected. Siemens does not intend or assume any obligation to update or revise these forward-looking statements in light of developments which differ from those anticipated. Trademarks mentioned in this document are the property of Siemens AG, it's affiliates or their respective owners.

Page 15

April, 18th to 21st 2012

PowerGen India, New Delhi

Siemens AG 2012. All rights reserved Tremmel, Nickl, Loeper