TECHNIP KT INDIA LIMITED

MRPL MANGALORE -CDU VDU HEATERS

WELDING PROCEDURE SPECIFICATION

( QW - 482 AS PER ASME SECTION IX )
: TPKTI/MRPL/772/WPS-01 Welding Procedure Specification No :TPKTI/669/HGU/PQR/001 Supporting PQR No :SMAW Welding Process(es)

Date : 19.04.2010 Date : 06.05.2003 Types : MANUAL Automatic,Semi-automatic, manual,machine Type of joint

JOINTS (QW - 402 )

Joint Design Backing (Yes/No ) Root opening Groove angle Backing gouging
: FILLET 'T'JOINT : Yes PARENT METAL : NIL : NA

Yes / No

BASE METAL (QW - 403)

P.No : Specification Type & Grade Thickness & Dia of test coupon Qualified thickness range Qualified dia range FILLER METALS (QW - 404 ) SFA Specification AWS Specification Filler Metal F No Weld Metal Analysis A No Size of filler metal Deposited weld metal Brand name/make POSITION ( QW - 405 ) Position of groove Weld progression (Uphill/Downhill ) PREHEAT ( QW - 406 ) Preheat Temperature Interpass Temperature Pre-heat method
: NA : NA : NA : NIL : NA

P No. : IS 2062 A : 12 MM

Group No. to

P.No : -

Group No.

Specification Type & Grade : IS 2062 A

: FILLET UP TO 24 MM : NIL

: 5.1 : E 6013 :2 :1 : DIA 2.5 MM / 3.15 MM : FILLET 12 MM : JACOBS APPROVED BRAND

POST WELD HEAT TREATMENT (QW - 407) : NA Temperature range Rate of Heating Rate of cooling Soaking time Others
: NA : NA : NA : NA

Temperature measuring method,if any

: NA

GAS (QW - 408 )

ELECTRICAL CHARACTERISTICS (QW - 40) Percenatge Composition Current :60 - 80 AMPS

Volts :16 - 30 V

Gas(es)

Mixture

(Amps&volts range should be recorded for each electrode size,position and thickness.This Flow rate information may be listed in a tabular form similar to that shown below ) Tungsten electrode size
: NA : NA

Shielding Trailing Backing

: NA

Mode of metal transfer for GMAW

: NA : NA

Electrode Wire feed speed range

: NA

TECHNIQUE (QW - 410 ) Stringe or weave bead Orifice or gas cup size Intial and interpass cleaning Method of back gouging Oscillation Contact tube to work distance Multiple or single pass (per side ) Multiple or single electrode Travel speed range Peening Others Filler metal Weld Layer(s) Process Class / Dia
ROOT I PASS IINDPASS
ST

: Stringe for root weave for others ( Weaving restricted to 2.5 x Dia of electrode)
: NA : CHIPPING AND BRUSHING : NA : NA : NA : MULTIPLE : SINGLE : 40 mm / min. : NA : NIL

Current Type Polarity

EN EN EN

Amps range
60-80 80-110 80-110

Travel speed range

40 mm / min 40 mm / min 40 mm / min

Remar ks

SMAW SMAW SMAW

E 6013 E 6013 E 6013

TPKTI

JACOBS

TECHNIP KT INDIA LIMITED

MRPL MANGALORE -CDU VDU HEATERS

WELDING PROCEDURE SPECIFICATION

( QW - 482 AS PER ASME SECTION IX ) Welding Procedure Specification No : TPKTI/MRPL/772/WPS-02 REV.O Date :PPSL/UNIT-II/TECHNIP/PQR NO-939 Date Supporting PQR No :SMAW Welding Process(es) Types
: 12.05.2010 : 11.03.2010 : MANUAL

JOINTS (QW - 402 )

Joint Design Backing (Yes/No ) Root opening Groove angle Backing gouging
: DOUBLE " V " BUTT :YES FOR BACKGOUGING WELDING :3-4 MM : 60

Automatic,Semi-automatic, Manual, Machine Type of joint

Yes / No Group No. to P.No : Group No. Specification Type & Grade : IS
2062 B

BASE METAL (QW - 403)

P.No : Specification Type & Grade Thickness & Dia of test coupon Qualified thickness range Qualified dia range FILLER METALS (QW - 404 ) SFA Specification AWS Specification Filler Metal F No Weld Metal Analysis A No Size of filler metal Deposited weld metal Brand name/make POSITION ( QW - 405 ) Position of groove Weld progression P No. : IS 2062 B : 16 MM :GROOVE FROM 4.8 TO 32 MM : ABOVE 24" FILLET ALL

: 5.1 : E 7018 :2 :1 : DIA 3.2 MM / 4.0 MM : 16 MM : ADOR X-BOND

: 1G :FOREHAND

( Uphill/Downhill/Forehand/Backhand ) PREHEAT ( QW - 406 ) Preheat Temperature Interpass Temperature Pre-heat method

: 100C MIN. : NA : LPG BURNER

POST WELD HEAT TREATMENT (QW - 407) Temperature range Rate of Heating Rate of cooling Soaking time
: NA : NA : NA : NA : NA

Temperature measuring method,if any

: YES - TEMP.CRAYONS / DIGITAL THERMOMETER

Others

GAS (QW - 408 ) Percenatge Composition

ELECTRICAL CHARACTERISTICS (QW 409)

Current :80 - 170 AMPS Volts :24 - 31 V

Gas(es)

Mixture

Flow rate

(Amps&volts range should be recorded for each electrode size,position and thickness.This information may be listed in a tabular form similar to that shown below ) : NA Tungsten electrode size Mode of metal transfer for GMAW Electrode Wire feed speed range
: NA

Shielding Trailing Backing

: NA : NA : NA

: NA

TECHNIQUE (QW - 410 ) Stringe or weave bead Orifice or gas cup size Intial and interpass cleaning Method of back gouging Oscillation Contact tube to work distance Multiple or single pass (per side ) Multiple or single electrode Travel speed range Peening Others Weld Layer(s)
ROOT I PASS II PASS III
RD ND ST

: Stringe for root weave for others ( Weaving restricted to 2.5 x Dia of electrode)
: NA : CHIPPING AND BRUSHING : NA : NA : NA : MULTIPLE : SINGLE : 100-125 mm / min. : NA : NIL

Filler metal Process Class / Dia in mm

SMAW SMAW SMAW SMAW SMAW SMAW E 7018 / 3.12 E 7018 / 4.00 E 7018 / 4.00 E 7018 / 4.00 E 7018 / 4.00 E 7018 / 4.00

Current Volts Type Polarity

EP EP EP EP EP EP

Amps range
80 - 85 24-26 168-170 26-28 168-170 27-28 150-160 29-30 154-158 29-30 144-146 29-31

Travel speed range

100 - 125 100 - 125 100 - 125 100 - 125 100 - 125 100 - 125

Remarks

PASS

IVTH PASS VTH PASS

BACK CHIPPING
ROOT I PASS II PASS IIIRD PASS
ND ST

SMAW SMAW SMAW SMAW

E 7018/3.2 E 7018/4.00 E 7018/4.00 E 7018/4.00

EP EP EP EP

118-120 27-29 161-164 29-31 162-164 29-30 155-157 29-30

100 - 125 100 - 125 100 - 125 100 - 125

TPKTI

JACOBS