Network&Substations

HVSUBSTATIONPROJECT
Speaker:SIMONBATTANI&NICOLASCHIDIAC Company:MATELEC

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CONFERENCE OUTLINE

- ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS: MANAGEMENT & PROCUREMENT. PRIMARY & SECONDARY ENGINEERING. ENGINEERING CONSTRUCTION & ERECTION. TESTING & COMMISSIONING. - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.

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ENGINEERING & CONTRACTING DIVISION HISTORY

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BRIEF HISTORY

Established E t bli h d in i 1987 for f the th realization li ti of f complex l HV HV, MV and d LV projects. The Division starts with 5 engineers in the Construction of the Congress Palace 60/20kV S/S in Syria and the Rehabilitation of Jamhour & Bsalim 150kV S/S in Lebanon. Kept growing up and making new challenge in working for new markets k and d diff different standards. d d Nowadays, the division count more than 100 Engineers, works in more than 10 countries and have build around 60 Substations.

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Extension of (9) 220 & 60kV AIS S/S. Nigeria : Construction of (2) 330 & 132kV AIS S/S. Extension of (1) 330/132kV AIS S/S.

ACHIEVED PROJECTS

Algeria : Construction of (13) 400, 220 & 60kV GIS & AIS S/S.

Senegal : Construction of (1) 67.5MW Power Plant with 90/15kV AIS S/S.

Egypt yp : Construction of ( (1) ) 66/11kV GIS S/S. KSA : Construction of (1) 34.5/13.8kV Indoor S/S. Lebanon : Construction & Extension of more than (15) 220 & 66kV GIS & AIS S/S. Rehabilitation of f more than (60) ( ) 66/15-11kV AIS S/S. Syria : Construction of (10) 230 & 66kV GIS & AIS S/S. Extension of (2) 220/66kV GIS S/S.

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LEBANON MAIN PROJECT

Beirut Central District 220/66/20kV GIS S/S:

(4) 220kV U/G Cable, (3) TR 220/20kV 80MVA. (4) 66kV U/G Cable, (2) TR 66/20kV 40MVA. ( ) 20kV (5) kV Incoming, I i (62) ( ) 20kV kV O/G, O/G (5) ( ) 20kV kV Coupler. C l

Client : Solidere Consultant : Dar El Handasah

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LEBANON MAIN PROJECT

ARAMOUN 220/150/20kV GIS S/S:

(8) 220kV O/G Feeder, (2) TR 220/20kV 70MVA. (2) 150kV O/G Feeder, (1) TR 220/150kV 100MVA. ( ) 20kV (2) kV Incoming, I i (22) ( ) 20kV kV O/G, O/G (1) ( ) 20kV kV Coupler. C l

Client : EDL Consultant : EDF

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NIGERIA MAIN PROJECT

GANMO 330/132/33kV AIS Breaker and a Half S/S:

(4) 330kV Line, (2) Auto TR 330/132kV 150MVA. (2) 132kV Line, (2) TR 132/330kV 60MVA. ( ) 33kV (2) kV I Incoming, i (6) ( ) 33kV kV O/G. O/G

Client : Niger Delta Power Holding Consultant : STUCKY

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SYRIA MAIN PROJECT

BANIAS 230/66kV GIS S/S:

(9) 230kV Line, (6) 230kV Inc. Generator, (3) TR 230/66kV 125MVA. (8) 66kV Line, (3) 66kV Incoming, (1) 66kV Inc. Gaz Turbine, ( ) 66kV (3) kV Starting St ti Transformer, T f (3) ( ) TR 66/20kV / kV 30MVA. MVA

Client : PEEGT

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ALGERIA MAIN PROJECT

MEKKERA 60/10kV GIS S/S:

(5) 60kV U/G Cable, (3) TR 60/10kV 30MVA. (4) 10kV Incoming, (24) 10kV O/G, (2) 10kV Coupler.

Client : SONELGAZ

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ACTIVITIES PROCESS

MANAGEMENT & PROCUREMENT

- ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS - MANAGEMENT & PROCUREMENT. - PRIMARY & SECONDARY ENGINEERING. - CONSTRUCTION & ERECTION. - TESTING & COMMISSIONING. COMMISSIONING - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.
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PLANNING

Very Important Work to Accomplish The Essential Goal : Respect The Deadlines of all the Project Activities.
All these Activities (Design, Approval, Procurements, Construction, Erection, Testing & Commissioning, etc) are Mentioned in Primavera Tables with the Starting & Finishing Days to Facilitate their Follow Up.

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BUDGET

A Critical Activity y to Respect p The Budget g of Each Order And To Stay Within the Overall Project Budget. All the Purchase Order are Done in ERP Software which Automatically Compare the Sum of Each Order to the Correspondent p Item Budget in the Main Contract.

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PROCUREMENTS
Telecom Equipments ABB HV Equipments -ABB Prot. Relay & Microscada Switzerland pages). (8 ((6 pages) p gg ) ) ABB Finland (9 ( p pages)

Once the Equipments are Defined & Approved, Procurements Responsible Put the Order Using ERP Software. They Check Th Ch k the th Budget B d t and d Follow up the Suppliers to Respect the Deadline, Send the Filled Routine Test and to Prepare the Factory Acceptance Test in Manufacturer House.

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PRIMARY & SECONDARY ENGINEERING

ACTIVITIES PROCESS

- ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS - MANAGEMENT & PROCUREMENT. - PRIMARY & SECONDARY ENGINEERING. - CONSTRUCTION & ERECTION. ERECTION - TESTING & COMMISSIONING. - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.

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PRIMARY & SECONDARY ENGINEERING

The Engineers of Matelec are Skilled & Experienced in Executing all the

Necessary Activities to Design in House: Different Types of New GIS & AIS Substations (Single BB, Double BB,
UI type BB, Breaker and a Half, ).

Extensions of Existing S/S Choosing Feasible & Optimized Solution to

have Minimum Cut-Out Period with Respect to the Existing Status .

Engineers Mains Scope of Works: Primary & Secondary Engineering (SLD, General Layout & Sections, Scada
Architecture, Functional DWG, Grounding System, Design Criteria, Calculation Note, Auxiliary Services, Services Civil Guide, Guide Gantries & Metallic Structure, Structure etc) etc),

Definition & Checking the Supplier Primary & Secondary Engineering Coordination with the Client & the Responsible p of the other Activities
(Management, Procurement, Construction & Erection, Testing & Commissioning). (HV, MV & LV Equipments).

All the Engineering Activities are Done According to the International

Standards Client Requirements and to the Following ISO Design Chart Standards, Chart.
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Project Planning Sales

PRIMARY & SECONDARY ENGINEERING

DESIGN CHART

Create Design Requirement Design Requirement Review

Purchasing

NO

Make Design In house ?

Detail Design

Detail Design - Internal Review YES Conceptual Design Customer Conceptual Design -Internal Review Approval Required Get Customer Approval NO Design Release Plan Design Verification & Validation P j t Realization Project R li ti Purchasing YES Get Customer Approval

Customer Approval Required R i d No

YES

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PRIMARY & SECONDARY ENGINEERING

Client Cli t requirements i t stated t t di in th the contractual t t l references Required Standards (IEC or ANSI,)

Climatic and environmental Condition System characteristics Particular of System Insulation level Creepage distances Clearances in Air BASIC DESIGN CRITERIA

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PRIMARY & SECONDARY ENGINEERING

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PRIMARY & SECONDARY ENGINEERING

GENERAL LAYOUT DRAWING

220kV LEVEL DOUBLE BUSBAR TYPE 220kV LEVEL SECTION DOUBLE BUSBAR TYPE 66kV LEVEL SECTION UI BUSBAR TYPE 66kV LEVEL UI BUSBAR TYPE

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PRIMARY & SECONDARY ENGINEERING

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Wind Load

PRIMARY & SECONDARY ENGINEERING

Loads Distribution

Stress Analysis in Bar Nodes Displacement Perspective View Stress Diagram

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PRIMARY & SECONDARY ENGINEERING

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SOFTWARE TOOLS USED IN ENGINEERING

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ACTIVITIES PROCESS

CONSTRUCTION & ERECTION

- ENGINEERING & CONTRACTING DIVISION HISTORY. HISTORY - ACTIVITIES PROCESS - MANAGEMENT & PROCUREMENT. - PRIMARY & SECONDARY ENGINEERING. ENGINEERING - CONSTRUCTION & ERECTION. - TESTING & COMMISSIONING. - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA. ALGERIA

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CONSTRUCTION & ERECTION

For our turnkey projects, our qualified subcontractors partners

are handling the construction and erection works under Matelec team supervision p
Matelec site manager and supervisors are daily present to

follow up the site work progress and to assure the best quality of work.
Matelec supervisors liaise with the client representatives by

conducting regular meetings to discuss the work progress and solve arising g problems p
Matelec specialists handle the site quality control as well as the

safety rules and regulations. regulations

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CONSTRUCTION & ERECTION

Full coordination between the engineering Department and

the Site
Upon drawings approval, a complete file including

documents and drawings is prepared by the engineering department and sent to site for constructions and erection phase
The engineering department is always ready to find f a

solution for unexpected technical inconvenience and arising site problems p

A regular progress report is prepared by the site supervision

to follow up and update the site planning

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ACTIVITIES PROCESS

TESTING &
- ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS - MANAGEMENT & PROCUREMENT. - PRIMARY & SECONDARY ENGINEERING. - CONSTRUCTION & ERECTION. - TESTING & COMMISSIONING. - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.
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COMMISSIONING

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TESTING & COMMISSIONING

For Every Substation, a Testing Engineer from Matelec is Dedicated to Manage the Testing & Commissioning Activities of the S/S. He Performs Several Tests (Functional Test, CT/VT Test, CB/DS/ES Test Test, ..etc) etc) & Prepares the Filled Site Test Documents for the Client. He is Supported by Matelec Specialists for the Testing of Certain Equipments (Protection Relays Setting, Scada System, Fault Recorder, Telecom, .etc) and in some case Supplier Specialist Perform the Testing g & Commissioning g of their Equipments q p for example GIS Equipments. All the Tests are Done According to Protocols Prepared in Matelec House with Respect to the Relevant International Standard, Manufacturer Recommendations & Client Requirement. They are Completely p y or Partially y Witnessed by y the Client.
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TESTING & COMMISSIONING

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LIST & EXAMPLE OF PROTOCOLS

- HV, MV & LV Equipments Test (Power & Aux. Transformer, CB, DS, ES, CT, VT, SA, LT Charger, LT, Charger Battery, Battery Diesel Group,). Group ) - Functional Test (Line, Transf, Coupler, ..) . - Panels Test (AC, DC, Common, Busbar Prot., Fault & Event Recorder, Telecom, ...). (Scada, Transformer - System Test ( Monitoring on Line, Metering, ..). - HV, MV & LV Cables Test. - Control, Control Prot. Prot & Metering Relays Test. Test - Details Procedure for Testing & Commissioning in Case of S/S Extension.

LIST OF SUBMITTED PROTOCOLS (More than 40)

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TESTING EQUIPMENTS
T 3000 (ISA-Italy)

Multi Function System for Current, Voltage & Power Transformers T t Tests. Circuit Breaker Analyzer and Micro Ohmmeter. Multi Tasking Equipment for Testing P t ti Relays, Protection R l Energy Meters & Transducers.
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CPC 100 (Omicron) CBA 1000 (ISA-Italy) ( y)

CMC 256 (Omicron)

DRT-6 DRT 6 (ISA (ISA-Italy) Italy)

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CASE STUDY
CHEFFIA S/S 400/220/31.5kV
- ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS - MANAGEMENT & PROCUREMENT. PROCUREMENT - PRIMARY & SECONDARY ENGINEERING. - CONSTRUCTION & ERECTION. - TESTING & COMMISSIONING. COMMISSIONING - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA.
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- ALGERIA -

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LOCATION & IMPORTANCE

400kV Network in Algeria

400kV Power Plant 400kV Substation 400kV Line

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LOCATION & IMPORTANCE

400kV Network in Algeria

400kV Power Plant 400kV Substation 400kV Line

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HV SUBSTATION PROJECT 400kV SLD

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SUBSTATION COMPOSITION

1 Double Bus Bar 5000A, 40kA 3 Incoming 400kV 2 Line 400kV 1 International Line 400kV 3 AutoTransf 400/220/31.5kV400/220/31 5kV400/220/31.5kV 5kV-300MVA 1 Coupler 400kV

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HV SUBSTATION PROJECT 220kV SLD

1 Double Bus Bar 4000A, 31.5kA 3 Incoming Auto TR 220kV 4 Line 220kV 1 Coupler 220kV

SUBSTATION COMPOSITION

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SUBSTATION GENERAL LAYOUT

400 meters

30 00 meters

400kV S/S 400kV ATR 400kV L.K. 220kV L.K.

220kV S/S

Control Building

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400kV LAYOUT & SECTIONS

150 m.

30 m. 21 m.

ATR 400/220kV

21 m.

Line 400kV

L.K.

ATR 400/220kV & 220kV SA

SA, CT, ES, CB & ES of ATR

Busbar 1 & 2 and BDS 1 & BDS 2

ES, CB, ES, CT, DS/ES LT DS/ES, LT, CVT CVT, & SA of Line

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SCADA ARCHITECTURE

Dot Matrix Printer

Color Printer

2 Operators Industrial PCs 2 Central Units Redundant HotHot -Standby Configuration

1 Engineering PC

GPS for f N Network k Synchronizing

Ethernet Switches (61850)

Fall Back Switch for Master Connection

To 220kV Loop To 400kV Loop To 220kV Loop To 400kV Loop

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HV SUBSTATION PROJECT

SCADA ARCHITECTURE

From 400kV SCADA Loop

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CTRL, PROT. & METERING SCHEME HV SUBSTATION PROJECT Case of 400kV Int. Line - Jendouba
Control & Metering Relays (1 panel +S1): +S1) Bay Unit REC670 (ABB) SynchroSwitch L183 (ABB) 2 Meters Cl 0.2 A1800 (Elster)

Protection Relays (2 panels +R1 & +R2): Panel +R1: Main 1 Distance Prot. REL670 (ABB) Main 2 Distance Prot. D60 (GE) Breaker Failure 7VK611 (Siemens) Autorecloser REC670 (ABB) Directional E/F 7SJ621(Siemens) P el +R2 Panel +R2: Directional Active Power F60 (GE) Frequency Relay F35 (GE) Decoupling Relay DRS-N1 (ICE)
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CTRL, PROT. & METERING SCHEME HV SUBSTATION PROJECT Case of 400/220/31.5kV AutoTransfo
Control & Metering Relays (1 panel +S1): +S1) Bay Unit REC670 (ABB) SynchroSwitch T183 (ABB)

Protection Relays (2 panels +R1 & +R2): Panel +R1: Main 1 TR Differential RET670 (ABB) Main 2 TR Differential T60 (GE) Breaker Failure 7VK611 (Siemens) 400kV O/C Prot. REJ523 (ABB) Panel +R2: 220 & 31.5kV O/C Prot. REJ523 (ABB) Overload O e lo d Prot. P ot REX521 (ABB) E/F Prot. REJ521 (ABB) Lockout Relay HAS (GE)

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CHEFFIA S/S PHOTOS

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CHEFFIA S/S FINAL RECEPTION

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WHY MATELEC
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WHY MATELEC ?

Working with MATELEC for HV Substation Turnkey Projects, means choosing the following Advantages & Benefits:
- Skilled & Experienced Teams in all the Activities. - Application of IEC, ANSI & ISO Standards. - Respect R t & Ad Adoption ti of f Cli Client t St Standards d d &R Requests. t - Willpower not to Exceed the Deadlines and to Accomplish a High Quality Projects. Projects - An Effective & Quick After Sale Services. - Partnership P t hi with ith the th Client. Cli t

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THANK YOU

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QUESTIONS SESSION

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