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PRELUDE
A Medium sized Engineering Consultancy Company serving the Chemical and Petrochemical Industry. Founded in1 !" #y $our e%perienced Chemical Engineering Pro$essionals& viz. Mr. C.P.Saranathan '(ate)& Mr. P.*.Srinivasan Mr. +.*arasimhan ,r. *. +angaprasad +egistered in the ,irectory o$ Industrial consultancy #y I,-I Success$ully Commissioned several Process Plants in India and also a#road (ocated in Chennai
DIRECTORS P.N. SRINIVASAN A Chemical Engineer having over ./ years e%perience in Chlor Al0ali 1 $ine chemical Industries. 2e has 3ide e%perience in pro4ect e%ecution& installation and commissioning R. NARASIMHAN A Chemical Engineer having over 56 years industrial e%perience. 2e has 3ide e%perience in Chlor Al0ali& technical grade Pesticides 1 $ormulation and implementing pro4ects. Dr. N.RANGAPRASAD A Chemical Engineer 3ith P7 $rom IIS& -angalore and ,octorate $rom 8niversity o$ 90lahama& 8SA having over 5: years e%perience in plant 1 process design& supervision o$ erection and commissioning. 2e has specialized in developing engineering concepts $or various pro4ects.
OFFICE OVERVIEW
Reception Engineering Depart ent
Con!erence Roo
Engineering Capacit&
PROTECH "a# A#out 2:/// Process; Pro4ect Engineering 2ours per annum. A#out 2//// Mechanical Engineering 2ours per annum A#out 5:/// Piping Engineering ; dra$ting 2ours per annum. A#out 6/// Electrical Engineering 2ours per annum. A#out 2//// Civil Engineering 2ours per annum. A#out 1//// Instrumentation Engineering 2ours per annum. Pre<investment Studies -asic Engineering ,etailed Engineering Pro4ect Management Procurement Assistance Construction and Commissioning assistance =urn0ey supply o$ systems
'no()Ho( * Pro$en Tec"no+ogie# A$ai+a,+e !or Complete Chlor<Al0ali plant 'e%cept Electrolyser Mem#rane cell process and design). Chlorine ,rying& (i>ue$action 1 ?aporizer 8nit. Chlorine ,i<o%ide solution plant $or Pulp 1 Paper Industry < +2 process and modi$ied 2ydrogen Pero%ide process Sta#le #leaching po3der plant Salt up<gradation and Iodization plant E%traction o$ -romine $rom Sea @ater -ittern. Calcium Chloride Plant
@ith E+C9 3orld3ide& Canada For setting up o$ Chlorine ,io%ide plants using +! and +1/ process.
Strategic A++iance
Line# o! ./#ine##
Chlor<Al0ali plant inclusive o$A Primary -rine 1 Secondary -rine 8nit Caustic Evaporation Chlorine Cooling& ,rying& Compression& (i>ue$action 1 Storage. 2ydrogen 7as Cooling 1 2andling 2ydrochloric Acid Synthesis 8nit Sodium 2ypo 8nit Engineering o$ 8tilities Sta#le -leaching Po3der Salt 2andling& @ashing 1 8p<gradation Calcium Chloride Soln. Preparation B continuous process Chlorine ,i<9%ide plant 2ydro<chlorination o$ Methanol Petrochemical Fine chemicals
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Proce## Engineering
Preparation o$ process description $or the plant. ,eveloping Material and energy #alance $or the processing unit. ,eveloping process and instruments diagrams 'P 1 I,Cs) $or Process 1 8tility Sections. ,eveloping >uantity o$ utilities re>uired $or the plant Pipe line sizing. Preparation o$ line list& valve list& e>uipment list etc. Su#mission o$ Plant 9perating Manual. Assistance during Pre<commissioning 1 Commissioning Carrying out 2azop Study $or addressing sa$ety related issues o$ the plant.
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Mec"anica+ Engineering
Preparation o$ ,ata sheets& En>uiry speci$ication sheets $or $a#ricated e>uipment including detailed s0etches. Preparation o$ En>uiry speci$ication sheets $or #ought<out items li0e pumps& #lo3ers& $ilters& etc.& Preparation o$ En>uiry speci$ication sheets $or pac0age items li0e #oilers& compressors& chillers etc. Plot plan. E>uipment layouts 'plan and sections). Scrutiny& chec0ing and approval o$ $a#rication dra3ings $or $a#ricated items prepared #y vendors and Inspection. Preparation o$ load data dra3ing including $oundation and poc0et details $or carrying out the civil 3or0. +evie3 o$ vendor documents ; dra3ings $or the #ought < out items. Preparation o$ En>uiry speci$ication $or e>uipment;piping erection 3or0& insulation and painting 3or0 etc. Preparation o$ dra3ings $or su#mission to government #odies. Supervision o$ Mechanical erection
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Piping Engineering
Piping speci$ication. Piping dra3ings < plan and elevation. Pipe support layouts 3ith details. Stress analysis o$ piping. Isometric dra3ings 3ith -9D. -ul0 ; Final -ills o$ Duantities $or procurement. Supervision o$ Piping Erection
Ci$i+ Engineering
Architectural dra3ings $or all the #uildings. ,etailed civil dra3ing $or all plant #uildings& utility area& ad4oining roads& drains& e>uipment $oundations& pipe;ca#le rac0s etc. Preparation o$ #ill o$ >uantities& technical speci$ications& piling design and layout. Preparation o$ Civil tender. Floating o$ civil tender to various vendors& including terms 1 conditions. Preparation o$ -id analysis $or the civil construction 3or0. Supervision o$ civil construction.
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E+ectrica+ Engineering
Single line diagrams. Preparation o$ Ca#le 1 Ca#le =ray +outing dra3ing and selecting location o$ Push -utton Stations. En>uiry speci$ication sheets $or the electrical e>uipment including =rans$ormer& MCC& Ca#les& S3itches& (ighting etc. Po3er ; Earthing ; (ighting (ayouts $or the process and utility #uildings. -ill o$ material $or electrical items li0e ca#le& ca#le tray etc. En>uiry speci$ication $or electrical erection. Supervision o$ electrical erection
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Instrument Summary. En>uiry speci$ication sheets $or all instruments. Process control and interloc0 description. Preparation o$ I;9 list $or analog and digital signal $or ,CS. Preparation o$ control loop schematic diagrams& 3iring diagrams& process graphic diagrams $or ,CS graphics& interloc0;ladder logic diagram Instrument Ca#le 1 Ca#le =ray +outing ,ra3ing Instrument layout. Speci$ications $or air headers& instrument ca#les& 4unction #o%es and ca#le trays. Instrument ca#le schedule. (oop ,iagrams 1 2oo0 up diagrams. En>uiry speci$ication $or instrument erection along 3ith instrument erection M=9. Supervision o$ Instrument Erection.
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In!ra#tr/ct/re Faci+itie#
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SCOPE
1. Primary -rine 8nitA Consisting o$ saturation& chemical preparation& precipitation& clari$ication& #rine $iltration including anthracite $ilters 1 Precoat $ilters. 2. Secondary -rine unit& -rine ,echlorination unit and Chlorate ,estruction unit 5. Chlorine 2andling 8nitA Consisting o$ Chlorine cooling& drying& compression& li>ue$action& storage 1 tonner handling. .. 2ydrogen cooling 1 distri#ution to $la0er unit& #ottling plant 1 2ydrochloric Acid synthesis unit. :. Caustic handling unitA Consisting o$ Caustic distri#ution 1 Caustic Concentration 8nit 'CC8)A ". Sodium 2ypo 8nit 6. Storage& (oading 1 unloading systems !. 8tilities consisting o$ Cooling 3ater& Chilled 3ater& ,M 3ater& +a3 3ater& Plant air& Instrument air& Padding air& *itrogen generation unit 1 Steam. . Instrumentation 'including ,CS) 1/. Civil 1 Electrical engineering 3as also carried out $or Iothari 1 Chemplast Sanmar Iarai0al unit.
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SPIC HEAV; CHEMICALS DIVISION1 MANALI1 C2E**AI. A(8MI*I8M C2(9+I,E P(A*= EKPA*SI9* GU9ARAT AL'ALIES * CHEMICALS LIMITED1 RANOLI1 CA(CI8M C2(9+I,E S9(8=I9* P+EPA+A=I9* 'C9*=I*98S P+9CESS) 1 E?AP9+A=I9* '55 =9 ."L) CAPACI=HA 2".: =P, OMAN CHLORINE1 SOHAR1 OMAN =8+*IEH S8PP(H 9F CA(CI8M C2(9+I,E S9(8=I9* P+EPA+A=I9* 8*I= CAPACI=HA 56 =P,.
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CAPACITY CLIENT
200 TPD CHEMPLAST SANMAR LTD., METTUR DAM DEPLETED BRINE, CAUSTIC, CHLORINE, HYDROGEN & CELL HOUSE
PHOTO VIEW
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CAPACITY CLIENT
200 TPD CHEMPLAST SANMAR LTD., METTUR DAM CELL HOUSE VIEW
281TPD TCI SANMAR CHEMICALS LLC, PORTSAID, EGYPT CLARRIFIER, TANKS & SLUDGE PIT
PHOTO VIEW
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CAPACITY CLIENT
DESIGNED FOR 100 TPD CAUSTIC SODA PLANT TRAVANCORE COCHIN & CHEMICALS LTD., KERALA OVERALL VIEW
CAPACITY CLIENT
PHOTO VIEW
PHOTO VIEW
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CAPACITY CLIENT
CAPACITY CLIENT
10 TPD " R8 PROCESS SESHASAYEE PAPER & BOARDS LTD#$ ERODE A VIEW OF %&20 LOOP
PHOTO VIEW
PHOTO VIEW
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' TPD " R8 PROCESS ITC BHADRACHALEM OVERALL VIEW OF THE PLANT
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( TPH DOUBLE FORTIFIED SALT PLANT TNSCL, VALINOKKAM FLUIDI)ED BED DRYER
10 TPH SALT UP&GRADATION PLANT HINDUSTAN SALTS LTD., SAMBHAR LAKE RAW SALT PLATFORM & CONVEYOR SYSTEM
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200 TPD " TRIPPLE EFFECT CHEMPLAST SANMR LTD., METTUR DAM OVER ALL VIEW
200 TPD " DOUBLE EFFECT GU*ARAT ALKALIES & CHEMICALS LTD., DAHE* OVER ALL VIEW
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26.( TPD GU*ARAT ALKALIES & CHEMICALS LTD. RANOLI REACTORS & NEUTRALI)ING TANK
In pursuit of energy saving, renewable resources, using recycled products for a non-toxic world.
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