Cathodic Protection Design DNV-RP-F103, Oct 2010

General Data:
D 914.1 t 26.04 L 10410 Lj 12.2 tcor 0.635 tconc 63.5 = 0.025
Outside Diameter of Pipe Steel Wall thickness of pipe steel Length of pipeline Length of pipe joint Corrosion Coating Thickness Concrete Coating Thickness

CP System Data:
a 2643 3 ts 3 Sg 76 La 384 tf 30 Tf 63.5 u 0.8 1600 Ec 0.80 Ea 1.15 2.0
1

Anode Material weight density Coating thickness between pipe surface and inner anode surface Anode Gap between half-shells Anode length Design life Internal Fluid Temperature Utilization factor Electrochemical capacity (Sec.5.4.3) Design protective potential (Sec. 5.6.11) Design closed circuit anode potential (Sec. 5.6.11) Seawater/sediment Resistivity Steel resistivity, DNV-RP-F103 Section 5.6.10

Me 0.2 10 6

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Calculation
1. Mean Current Demand
Step 1. Determine mean coating breakdown factor
alpc 0.01 blpc 0.0003
Constant associated with line pipe coating (Table A.1)

tf fcm_lpc alpc + 0.5 blpc = 0.015 afjc 0.3 bfjc 0.03

Constant associated with field joint coating (Table A.2)

tf fcm_fjc afjc + 0.5 bfjc = 0.75 r 0.033 fcm fcm_lpc + r fcm_fjc = 0.039
Ratio of lengths of cutbacks and line pipe coating (Sec.5.6.4) Mean coating breakdown factor (Sec.5.2.6)

Step 2. Calculate the total anode mass

Ac D L = 29894.7 icm 0.025 2 Icm Ac fcm icm = 29.334 Icm tf M = 6.64 u
2

Steel Surface Area (Sec.5.2.1) Mean Current Density (Table 5-1) Mean Current Demand (Sec. 5.2.1)

Total anode net mass (Sec. 5.4.1)

Step 3. Calculate the individual anode mass

ta 61 Dia D + 2 tcor + ts = 921.37 Doa Dia + 2 ta = 1043.37 Doa Dia Aa + 2 Sg La = 1.127 2 2
2

Anode thickness Inner diameter Outside diameter Anoid section area

Doa Dia Doa Dia Va + 2 Sg La = 0.06873 2 2 2 2 ma Va a = 181.66

Individual anode mass

Indivisual anoid volume

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Step 4. Calculate the number of anode and spacing required

M Nreq_m = 33 ma L Sreq_m = 314 Nreq_m
Reqired Anode Numbers in Mean Condition

Reqired Anode Spacing in Mean Condition

2. Final Current Demand

Step 1. Determine mean coating breakdown factor
alpc 0.01 blpc 0.0003 Constant associated with line pipe coating (Table A.1)

tf fcf_lpc alpc + blpc = 0.019 afjc 0.3 bfjc 0.03

Constant associated with field joint coating (Table A.2)

tf fcf_fjc afjc + bfjc = 1.2 r 0.033 fcf fcf_lpc + r fcf_fjc = 0.059

Ratio of lengths of cutbacks and line pipe coating (Sec.5.6.4) Mean coating breakdown factor (Sec.5.2.6)

Step 2. Calculate total anode current output to meet final current demand
ma ( (1 u) ) Vf = 0.0137 a

3

Final anoid volume after consumtion

Doa 1 Doa Dia Doa Dia Vf + 2 Sg La 2 2 2 2 Doa Doa = 947.1

Doa Dia taf = 12.9 2 2 Doa Dia Aaf + 2 Sg La = 1.069 2 2 0.315 Raf = 0.609 Aaf
2

Final anoid thickness after consumtion

Final anode surface per an anode

Final anode resistance

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E Ec Ea = 0.35 E Iaf = 0.574 Raf

Driving Voltage (Sec. 5.6.3) total anode current output per an anode (Sec.5.5.1)

Step 3. Calculate final anode current output

Icf Ac fcf icm = 43.796
Total final current demand (Sec.5.3.1)

Step 4. Calculate the number of anode and spacing required

Icf Nreq_f ceil = 77 Iaf L Sreq_f = 135.2 Nreq_f

Required number of anodes in final condition

Required anode spacing in final condition

3. Check the Attenuation Condition

Step 1. Calculate the attenuation length (Sec.5.6.9)
2 R I 4R 2 I 2 2 i f D t( (D t) ) af cf af cf Me cm cf + + E = 68.25 Latt 2 ( ) t Me D fcf icm L D t ( ) L

Step 2. Calculate the spacing for attenucation condtion

L Nreq_att ceil = 153 Latt L Sreq_att = 68 Nreq_att
Required number of anodes by attenuation

Required anode spacing by attenuation

4. Design the Number and Spacing of Anode

Nreq max Nreq_m , Nreq_f , Nreq_att = 153 Sreq min Sreq_m , Sreq_f , Sreq_att = 68 Mfinal Nreq ma = 30.6
Required number of anodes Required anode spacing Total mass of anodes

5. Anode Design Check

Total final current demand<=Total final current output

Icf = 43.796

Total final current demand

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Iaf Nreq = 87.87 Check_1st if Icf Iaf Nreq| | = Accept || Accept || || else || Not Good | |

Total final current output

Check_2nd if Latt Sreq | | = Accept || Accept || || else || Not Good ||

SUMMARY
Sg = 76 La = 384 ta = 61 ma = 181.66
Anode Gap between half-shells Anode length Anode thickness Individual anode mass

Nreq_m = 33 Sreq_m = 314 Nreq_f = 77 Sreq_f = 135.2 Nreq_att = 153 Sreq_att = 68

Reqired Anode Numbers in Mean Condition Reqired Anode Spacing in Mean Condition Required number of anodes in final condition Required anode spacing in final condition Required number of anodes by attenuation Required anode spacing by attenuation

Sreq = 68.04 Nreq = 153 Mfinal = 30.6

Design anode spacing Design anode number Total mass of anodes

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