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Model:

100REOZJF
Diesel

208-600 V Tier 3 EPA-Certified for Stationary Emergency Applications

Standard Features
D Kohler Co. provides one-source responsibility for the generating system and accessories. D The generator set and its components are prototype-tested, factory-built, and production-tested. D The 60 Hz generator set offers a UL 2200 listing. D The generator set accepts rated load in one step. D The 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards. D A one-year limited warranty covers all systems and components. Two- and five-year extended warranties are also available. D Alternator features: d The unique Fast-Responset X excitation system delivers excellent voltage response and short-circuit capability using a rare-earth, permanent magnet (PM)-excited alternator. d The brushless, rotating-field alternator has broadrange reconnectability. D Other features: d Kohler designed controllers for guaranteed system integration and remote communication. See Controllers on page 3. d The low coolant level shutdown prevents overheating (standard on radiator models only). d Integral vibration isolation eliminates the need for under-unit vibration spring isolators. d Multiple circuit breaker configurations.

Ratings Range
Standby: Prime: kW kVA kW kVA 60 Hz 77--102 77--128 71--92 71--115

Generator Set Ratings


Alternator Voltage Ph 120/208 127/220 120/240 4R9X 120/240 139/240 220/380 277/480 347/600 120/208 127/220 120/240 4R12X 120/240 139/240 220/380 277/480 347/600 4T12X 120/240 3 3 3 1 3 3 3 3 3 3 3 1 3 3 3 3 1 Hz 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 130_C Rise Standby Rating kW/kVA Amps 100/125 100/125 100/125 77/77 100/125 100/125 100/125 100/125 102/128 102/128 102/128 91/91 102/128 102/128 102/128 102/128 100/100 347 328 301 321 301 190 150 120 354 335 307 379 307 194 153 123 417 105_C Rise Prime Rating kW/kVA Amps 90/113 90/113 90/113 71/71 90/113 90/113 90/113 90/113 92/115 92/115 92/115 84/84 92/115 92/115 92/115 92/115 90/90 312 295 271 296 271 171 135 108 319 302 277 350 277 175 138 111 375

RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor. Standby Ratings: The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory. Obtain technical information bulletin (TIB-101) for ratings guidelines, complete ratings definitions, and site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. G5-357 (100REOZJF) 6/12b

Alternator Specifications
Specifications Manufacturer Type Exciter type Leads: quantity, type 4RX 4TX Voltage regulator Insulation: Material Temperature rise Bearing: quantity, type Coupling Amortisseur windings Voltage regulation, no-load to full-load One-step load acceptance Unbalanced load capability Alternator Kohler 4-Pole, Rotating-Field Brushless, Rare-Earth, Permanent-Magnet 12, Reconnectable 4, 120/240 Solid State, Volts/Hz NEMA MG1 Class H 130_C, Standby 1, Sealed Flexible Disc Full Controller Dependent 100% of Rating 100% of Rated Standby Current

D NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting. D Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds. D Sustained short-circuit current enabling downstream circuit breakers to trip without collapsing the alternator field. D Self-ventilated and dripproof construction. D Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life. D Superior voltage waveform from a two-thirds pitch stator and skewed rotor.
Specifications Peak motor starting kVA: 480 V 4R9X (12 lead) 480 V 4R12X (12 lead) 240 V 4T12X (4 lead) Alternator (35% dip for voltages below) 385 448 275

Application Data
Engine
Engine Specifications Manufacturer Engine model Engine type Cylinder arrangement Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Piston speed, m/min. (ft./min.) Main bearings: quantity, type Rated rpm Max. power at rated rpm, kWm (BHP) Cylinder head material Crankshaft material Valve material: Intake Exhaust Governor: type, make/model Frequency regulation, no-load to full-load Frequency regulation, steady state Frequency Air cleaner type, all models John Deere 4045HF285I 4-Cycle, Turbocharged, Charge Air-Cooled 4 Inline 4.5 (276) 106 x 127 (4.19 x 5.00) 19:1 457 (1500) 5, Replaceable Insert 1800 118 (158) Cast Iron Forged Steel Chromium-Silicon Steel Stainless Steel JDEC Electronic L16 Denso HP3 Isochronous 0.25% Fixed Dry

Engine Electrical
Engine Electrical System (12/24 Volt*) Battery charging alternator: Ground (negative/positive) Volts (DC) Ampere rating Starter motor rated voltage (DC) Battery, recommended cold cranking amps (CCA): Quantity, CCA rating each Battery voltage (DC) 12 Volt/24 Volt Negative 12/24 65/45 12/24 12 Volt/24 Volt One, 640/Two, 570 12

*12-volt engine electrical system is standard and 24-volt is available.

Fuel
Fuel System Fuel supply line, min. ID, mm (in.) Fuel return line, min. ID, mm (in.) Max. lift, fuel pump: type, m (ft.) Max. fuel flow, Lph (gph) Max. return line restriction, kPa (in. Hg) Fuel prime pump Fuel filter Primary Secondary Water Separator Recommended fuel 11.0 (0.44) 6.0 (0.25) Engine-Driven, 1.8 (6.0) 74.6 (19.7) 20 (5.9) Manual 30 Microns 2 Microns @ 98% Efficiency Yes #2 Diesel

Exhaust
Exhaust System Exhaust manifold type Exhaust flow at rated kW, m3/min. (cfm) Exhaust temperature at rated kW, dry exhaust, _C (_F) Maximum allowable back pressure, kPa (in. Hg) Exhaust outlet size at engine hookup, mm (in.) Dry 22.8 (805) 580 (1076) 7.5 (2.2) 98 (3.86)

Lubrication
Lubricating System Type Oil pan capacity, L (qt.) Oil pan capacity with filter, L (qt.) Oil filter: quantity, type Oil cooler Full Pressure 14.7 (15.5) 15.6 (16.5) 1, Cartridge Water-Cooled

G5-357 (100REOZJF) 6/12b

Application Data
Cooling
Radiator System Ambient temperature, _C (_F) * Engine jacket water capacity, L (gal.) Radiator system capacity, including engine, L (gal.) Engine jacket water flow, Lpm (gpm) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu/min.) Heat rejected to air charge cooler at rated kW, dry exhaust, kW (Btu/min.) Water pump type Fan diameter, including blades, mm (in.) Fan, kWm (HP) Max. restriction of cooling air, intake and discharge side of radiator, kPa (in. H2O) 50 (122) 8.5 (2.25) 20.1 (5.3) 182 (48) 62 (3544) 20 (1127) Centrifugal 600 (23.6) 6.6 (8.8) 0.125 (0.5) Decision-Makerr 3000 Controller Provides advanced control, system monitoring, and system diagnostics for optimum performance and compatibility. D Digital display and menu control provide easy local data access D Measurements are selectable in metric or English units D Remote communication thru a PC via network or serial configuration D Controller supports Modbusr protocol D Integrated hybrid voltage regulator with 0.5% regulation D Built-in alternator thermal overload protection D NFPA 110 Level 1 capability Refer to G6-100 for additional controller features and accessories.

Controllers

* Enclosure with enclosed silencer reduces ambient temperature capability by 5C (9F).

Operation Requirements
Air Requirements Radiator-cooled cooling air, m3/min. (scfm)] Combustion air, m3/min. (cfm) Heat rejected to ambient air: Engine, kW (Btu/min.) Alternator, kW (Btu/min.) ] Air density = 1.20 kg/m3 (0.075 lbm/ft3) Fuel Consumption Diesel, Lph (gph) at % load 100% 75% 50% 25% Diesel, Lph (gph) at % load 100% 75% 50% 25% Standby Rating 31.0 25.0 17.8 9.5 27.6 22.7 14.4 7.6 (8.2) (6.6) (4.7) (2.5) (7.3) (6.0) (3.8) (2.0) Decision-Makerr 6000 Paralleling Controller Provides advanced control, system monitoring, and system diagnostics with remote monitoring capabilities for paralleling multiple generator sets. D Paralleling capability with first-on logic, synchronizer, kW and kVAR load sharing, and protective relays D Digital display and keypad provide easy local data access D Measurements are selectable in metric or English units D Remote communication thru a PC via network or modem configuration D Controller supports Modbusr protocol D Integrated voltage regulator with 0.25% regulation D Built-in alternator thermal overload protection D NFPA 110 Level 1 capability Refer to G6-107 for additional controller features and accessories. 25.0 (1420) 11.6 (660) 142 (5000) 8.2 (288)

Decision-Makerr 550 Controller Provides advanced control, system monitoring, and system diagnostics with remote monitoring capabilities. D Digital display and keypad provide easy local data access D Measurements are selectable in metric or English units D Remote communication thru a PC via network or modem configuration D Controller supports Modbusr protocol D Integrated voltage regulator with 0.25% regulation D Built-in alternator thermal overload protection D NFPA 110 Level 1 capability Refer to G6-46 for additional controller features and accessories.

Prime Rating

G5-357 (100REOZJF) 6/12b

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KohlerPower.com

Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 Miscellaneous Air Cleaner, Heavy Duty Air Cleaner Restriction Indicator Certified Test Report Crankcase Emissions Canister Engine Fluids Added Rated Power Factor Testing Rodent Guards Literature General Maintenance NFPA 110 Overhaul Production Warranty - 2-Year Basic - 5-Year Basic - 5-Year Comprehensive Other Options _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________

Standard Features
D Alternator Protection D Battery Rack and Cables D Customer Connection (standard with Decision-Makerr 6000 controller only) D Local Emergency Stop Switch D Oil Drain Extension D Operation and Installation Literature -

Available Options
Approvals and Listings California OSHPD Approval CSA Approval IBC Seismic Certification UL 2200 Listing

Enclosed Unit - Sound Enclosure (with enclosed critical silencer) - Weather Enclosure (with enclosed critical silencer) Open Unit - Exhaust Silencer, Critical (kit: PA-354809) - Flexible Exhaust Connector, Stainless Steel Fuel System - Flexible Fuel Lines - Fuel Pressure Gauge - Subbase Fuel Tanks Controller Common Failure Relay Communication Products and PC Software Customer Connection (Decision-Makerr 550 controller only) Decision-Makerr Paralleling System (DPS) (Decision-Makerr 6000 controller only)

Dimensions and Weights


Overall Size, L x W x H, mm (in.): Wide Skid: See Enclosure ADV Drawing Narrow Skid: 2334 x 864 x 1216 (91.89 x 34.02 x 47.90) Weight (radiator model), wet, kg (lb.): 1234 (2720)

- Dry Contact (isolated alarm) (Decision-Makerr 550 and 6000 controllers only) Input/Output Module (Decision-Makerr 3000 controller only) Remote Emergency Stop Switch Remote Serial Annunciator Panel Run Relay

Cooling System - Block Heater, 1500 W, 90--120 V, 1 Ph (recommended for ambient temperatures below 0C [32F]) - Radiator Duct Flange Electrical System Alternator Strip Heater Battery Battery Charger, Equalize/Float Type Battery Heater Line Circuit Breaker (NEMA type 1 enclosure) Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure) W

NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information.

DISTRIBUTED BY:

Paralleling System - Manual Speed Adjust

2011, 2012 by Kohler Co. All rights reserved. G5-357 (100REOZJF) 6/12b