Section 8

CONSTRUCTION OF WATER TRANSMISSION LINE FROM GHUBRAH DESALINATION PLANT TO MUSCAT WATER RESERVOIR
DIVISION 08 DOORS AND WINDOWS
Public Authority for Electricity and Water Sultanate of Oman
DIVISION 08: DOORS AND WINDOWS
SECTION 08120
ALUMINIUM WORKS FOR BUILDING

PART 1 - GENERAL 1.1 A. B. THE REQUIREMENT Supply and install aluminium framing to glazed doors, windows and interior areas as indicated and detailed on the drawings. Furnish all labour, materials, tools and equipment and provide all services and operations necessary for complete design fabrication and installation of all glass and aluminium storefront entrance, windows, as indicated on the drawings, as specified and scheduled herein. The work of this section shall include, but shall not necessarily be limited to: a. b. c. d. e. f. D. Aluminium tube system and doors with vision glass. Standard flush glazed stops and caps with entrance adapters. Aluminium glazed doors square and all other shapes as indicated on drawings. Aluminium windows, with vision glass as scheduled. Perimeter sealants. Aluminium profiles to be anodised.
C.
Provide aluminium door systems capable of withstanding loads and thermal and structural movement requirements indicated without failure, based on testing manufacturers standard units in assemblies similar to those indicated for this Project. Failure includes the following: a. b. Air infiltration and water penetration exceeding specified limits. Framing members transferring stresses, including those caused by thermal and structural movement, to glazing units.
E. F.
Glazing: Physically and thermally isolate glazing from framing members. Wind Loads: Provide door systems, including anchorage, capable of withstanding windload design pressures calculated according to requirements of authorities having jurisdiction or the American Society of Civil Engineers' ASCE 7, "Minimum Design Loads for Buildings and Other Structures," 6.4.2, "Analytical Procedure," whichever are more stringent. a. b. Deflection of framing members in a direction normal to wall plane is limited to 1/175 of clear span or 3/4 inch (19 mm), whichever is smaller, unless otherwise indicated. Static-Pressure Test Performance: Provide door systems that do not evidence material failures, structural distress, failure of operating components to function normally, or permanent deformation of main framing members exceeding 0.2 percent of clear span when tested according to ASTM E 330.
G.
Dead Loads: Provide members that do not deflect an amount which will reduce glazing
SECTION 08120: ALUMINIUM WORKS FOR BUILDING December 2010
Page 1/7
bite below 75 percent of design dimension when carrying full dead load. a. b. H. Provide a minimum 3.18-mm clearance between members and top of glazing or other fixed part immediately below. Provide a minimum 1.59-mm clearance between members and operable doors.
Live Loads: Provide door systems, including anchorage, that accommodate the supporting structures' deflection from uniformly distributed and concentrated live loads indicated without failure of materials or permanent deformation. Air Infiltration: Provide door systems with permanent resistance to air leakage through fixed glazing and frame areas of not more than 0.06 cfm/sq. ft. (0.3 L/s/sq. m) of fixed wall area when tested according to ASTM E 283 at a static-air-pressure difference of 1.57 lbf/sq. ft. (75.2 Pa). Water Penetration: Provide door systems that do not evidence water leakage through fixed glazing and frame areas when tested according to ASTM E 331 at minimum differential pressure of 20 percent of inward-acting wind-load design pressure as defined by ASCE 7, "Minimum Design Loads for Buildings and Other Structures," but not less than 6.24 lbf/sq. ft. (299 Pa). Thermal Movements: Provide door systems, including anchorage, that accommodate thermal movements of systems and supporting elements resulting from the following maximum change (range) in ambient and surface temperatures without buckling, damaging stresses on glazing, failure of joint sealants, damaging loads on fasteners, failure of doors or other operating units to function properly, and other detrimental effects. Structural-Support Movement: Provide door systems that accommodate structural movements including, but not limited to, sway and deflection. Thermally Improved Construction: Fabricate aluminium windows with an integral, concealed, low-conductance thermal barrier; located between exterior materials and window members exposed on interior side; in a manner that eliminates direct metal-tometal contact. a. Provide thermal-break construction that has been in use for not less than three years and has been tested to demonstrate resistance to thermal conductance and condensation and to show adequate strength and security of glass retention. Provide thermal barriers tested according to AAMA 505; determine the allowable design shear flow per the appendix in AAMA 505. Provide hardware with low conductivity or non-metallic material for hardware bridging thermal breaks at frame or vent sash.
I.
J.
K.
L. M.
b. c. N.
Store components in a clean dry location away from uncured masonry or concrete. Cover components with waterproof paper, tarpaulin or polyethylene sheeting in a manner to permit circulation of air. RELATED WORK SPECIFIED ELSEWHERE Joint Sealants Metal Works Glazing
1.2
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1.3 A.
REGULATION, CODES AND STANDARDS The publications listed below form a part of this specification to the extent referenced. Where conflicts between these specifications and the referenced specification, code, or standard occur, the more restrictive specification shall govern. The publications are referenced in the text by basic designation only. Where a date is given for referenced standards, that edition shall be used. Where no date is given for referenced standards, the latest edition available on the date of issue of Contract Documents shall be used. ASTM B 221 ASTM B 209 ASTM B 211 ASTM A 611 ASTM A 36 ASTM A 570 ASTM A569 ASTM A 123 ASTM D 2000 BS 1615 Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate Standard Specification for Aluminum and Aluminum-Alloy Bar, Rod, and Wire Standard Specification for Structural Steel (SS), Sheet, Carbon, Cold-Rolled (Withdrawn 2000 Standard Specification for Carbon Structural Steel Standard Specification for Steel, Sheet and Strip, Carbon, Hot-Rolled (Withdrawn 2000) Standard Specification for Steel, Carbon (0.15 Maximum, Percent), Hot-Rolled Sheet and Strip Commercial (Withdrawn 2000) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products Standard Classification System for Rubber Products in Automotive Applications Method for specifying anodic oxidation coatings on aluminium and its alloys
B. 1.4 A.
Local Code: Applicable Local laws, ordinances, codes, rules and regulations QUALITY ASSURANCE Installer Qualifications: Engage an experienced Installer who has completed installation of aluminium works similar in material, design, and extent to those required for this Project and with a record of successful in-service performance. Fabricator Qualifications: Firm experienced in producing aluminium work similar to that indicated for this project with a record of successful in-service performance and sufficient production capacity to produce required units. SUBMITTALS Product data for each system required, including: a. b. c. d. Construction details and fabrication methods. Profiles and dimensions of individual components. Data on hardware, accessories and finishes. Recommendations for maintaining and cleaning exterior surfaces.
B.
1.5 A.
B.
Shop drawings showing fabrication and installation of each type required including
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information not fully detailed in manufacturer's standard Product Data and the following: A. Layout and installation details, including anchors. Full-size section details of typical composite members, including reinforcement and stiffeners. Location of weep holes. Panning details. Hardware, including operators. Glazing details. Accessories. Metal thicknesses. Arrangement of components. Jointing. Details of site connections. Fastenings. Flashings. Metal finishes. Weather stripping. Subframing. Sealants. Other pertinent information.
Hardware Schedule: Submit complete hardware schedule organized into sets based on hardware specified. Coordinate hardware with doors, frames, windows and related work to ensure proper size, thickness, hand, function, and finish. Include item name, name of the manufacturer and complete designations of every item required for each door opening. Samples: Submit pairs of samples of each specified color and finish on 300mm long sections of extrusions or formed shapes. Samples for Verification: Submit typical finished panels of minimum 600 mm x 600 mm size made from full-size components and showing details of joinery, anchorage, expansion provision and glazing and as follows: a. b. c. Submit panels for each type of glass indicated on drawings. Finish of frames shall be as specified. Hardware items.
B. C.
D.
Test Reports: Provide certified test reports from a qualified independent testing laboratory showing that aluminium door systems have been tested in accordance with specified test procedures and comply with performance characteristics indicated.
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PART 2 PRODUCTS A. Aluminium Members: Alloy and temper recommended by the manufacturer for strength, corrosion resistance, and application of required finish; comply with ASTM B 221 for aluminium extrusions, ASTM B 209 for aluminium sheet or plate, and ASTM B 211 for aluminium bars, rods and wire. Steel reinforcement of aluminium framing members shall comply with ASTM A 36 for structural shapes, plates and bars, ASTM A 611 for cold rolled sheet and strip, or ASTM A 570 for hot rolled sheet and strip. Steel Sub-frames: Hot rolled steel to ASTM A569 and galvanized. Glazing as specified in Division 8 Section "Glazing". Fasteners: Provide fasteners of aluminium, nonmagnetic stainless steel, zinc plated steel, or other material warranted by the manufacturer to be non-corrosive and compatible with aluminium components, hardware, anchors and other components. Reinforcement: Where fasteners screw-anchor into aluminium members less than 0.125 inches thick, reinforce the interior with aluminium or nonmagnetic stainless steel to receive screw threads, or provide standard non-corrosive pressed-in splined grommet nuts. Brackets and Reinforcements: Provide high-strength aluminium brackets and reinforcements; where use of aluminium is not feasible provide nonmagnetic stainless steel or hot-dip galvanized steel complying with ASTM A 123. Concrete and Masonry Inserts: Provide hot-dip galvanized steel inserts complying with ASTM A 123. Compression Weather-stripping: Manufacturer's standard replaceable compressible weather-stripping gaskets of moulded neoprene complying with ASTM D 2000.
B.
C. D. E.
F.
G. H.
PART 3 - EXECUTION 3.1 A. FABRICATION General: Fabricate components that, when assembled, will have accurately fitted joints with ends coped or mitred to produce hairline joints free of burrs and distortion. After fabrication, clearly mark components to identify their locations in Project according to Shop Drawings. Prefabrication: Complete fabrication, assembly, finishing, hardware application, and other work to the greatest extent possible before shipment to the Project site. Disassemble components only as necessary for shipment and installation. a. Perform fabrication operations, including cutting, fitting, forming, drilling and grinding of metal work to prevent damage to exposed finish surfaces. Complete these operations for hardware prior to application of finishes. Do not drill and tap for surface-mounted hardware items until time of installation at project site. Preglaze door and frame units to greatest extent possible.
B.
b. c. C.
Forming: Form shapes with sharp profiles, straight and free of defects or deformations,
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before finishing. D. E. F. G. Prepare components to receive concealed fasteners and anchor and connection devices. Fabricate components to drain water passing joints and condensation and moisture occurring or migrating within the system to the exterior. Reinforcing: Install reinforcing as required for hardware and as necessary for performance requirements, sag resistance and rigidity. Metal Protection: Where aluminium will contact dissimilar metals, protect against galvanic action by painting contact surfaces with primer or by applying sealant or tape recommended by manufacturer for this purpose. Where aluminium will contact concrete or masonry, protect against corrosion by painting contact surfaces with bituminous paint. Continuity: Maintain accurate relation of planes and angles with hairline fit of contacting members. Fasteners: Conceal fasteners wherever possible. Weather stripping: For exterior doors, provide compression weather stripping at fixed stops. a. b. 3.2 A. B. C. Provide EPDM or neoprene-blade gasket weather stripping in bottom door rail, adjustable for contact with threshold. At interior doors and other locations without weather stripping, provide neoprene silencers on stops to prevent metal-to-metal contact.
H. I. J.
FINISHES General: Comply with NAAMM "Metal Finishes Manual" or equivalent for recommendations relative to application and designations of finishes. Aluminium Finish: Bronze colour powder coated, complying with AAMA 611, with coating to be of minimum 0.018 mm thickness. Concealed Aluminium Surfaces: Any aluminium sections which are completely concealed and therefore do not require the facing colour shall be clear (silver) anodized to a minimum standard of BS 1615: AA10, unless a possibility exists of these sections being wetted in which case the full standard of BS 1615: AA25 if required. Concealed Steel Items: Galvanized in accordance with ASTM A386, or BS 729 Part 1, to 610 g/sq.m. Cuttings, holing and assembly preparation of aluminium extrusions and metalwork shall be carried out prior to colour finishing. Identification marks shall not appear on finished surfaces. Adhesion: No removal of finish after 1.5mm cross hatching to base metal, impacting to the point of metal rupture, and subjecting to application and quick removal of cellophane tape. INSTALLATION Set units plumb, level and true to line, without warp or rack of frames or sash. Provide proper support and anchor securely in place.
D.
E. F.
3.3 A.
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B.
Set sill members and other members in a bed of sealant or with joint fillers or gaskets, as shown on Shop Drawings, to provide weather tight construction. Refer to Division 7 Section "Joint Sealants" for compounds, fillers, and gaskets to be installed concurrently with window units. Coordinate installation with wall flashings and other components of the Work. Verify dimensions of openings by field measurements so those units will be accurately designed, fabricated and fitted to the structure. Coordinate with the work of other trades and provide items to be placed during the installation of other work. Check the location of such items and verify that they have been set accurately in relation to the final location of windows. Erect the units, in accordance with the manufacturer's written instructions and recommendations. Employ only experienced erectors. Erection Tolerances: Erect within the following tolerances: a. b. Variation from plumb: 3mm maximum. Variation from level: 3mm maximum.
C. D.
E. F.
G.
Cut and trim component parts during erection only with the approval of the manufacturer or fabricator and in accordance with his recommendations. Do not cut through reinforcing members. Restore finish completely to protect material and remove all evidence of cutting and trimming. Remove and replace members where cutting and trimming have impaired strength or appearance. Do not erect members which are observed to be warped, bowed, deformed or otherwise damaged or defaced to such extent as to impair strength or appearance. Remove and replace members damaged in the process of erection, as directed. Set units level, plumb and true to line, with uniform joints. Support on metal shims and secure in place by bolting to clip angles and similar supports anchored to supporting structure. Use only the tapes of equipment, ropes, wedges, spacers, shims and other items during erection which will not stain or mark the finish of units. Paint concealed contact surfaces of dissimilar materials with a heavy coating of bituminous paint, or provide other separation as per manufacturers recommendations. Weld with electrodes and by methods recommended by manufacturer of material being welded, and in accordance with appropriate recommendations of the AWS. Use only methods which will avoid distortion or discolouration of exposed faced. Grind exposed welds smooth, using only clean wheels and compounds which are free of iron or iron compounds. Restore finish of component parts after welding and grinding. Solder and braze only to fill or seal joints (not to form structural joints), and in accordance with component part manufacturer's recommendations. Grind smooth and restore finish. Paint clip angles and other ferrous metal parts, which will be concealed, with zinc chromate paint. Seal joints in a concealed manner, unless exposed sealant is shown. Adjust hardware to provide a tight fit at contact points and at weather stripping. Lubricate hardware and other moving parts. END OF SECTION
H.
I.
J. K.
L.
M. N. O.
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SECTION 08210
WOOD DOORS
PART 1 - GENERAL 1.1 A. GENERAL DESCRIPTION Furnish all labour, materials, plants, tools and equipment and perform all operations and services necessary for the supply and installation of the wood doors and as indicated on the drawings, as scheduled and as specified hereinafter. The work shall include but not necessary limited to: a. b. c. C. D. E. F. Inspection and preparation of openings and surfaces for installation of frames. Supply and installation of flush wood doors as described in the door schedule and the drawings. The work includes labour, materials and equipment required for anchoring and for installation of concrete fill to steel frames.
B.
Comply with requirements of referenced standard and manufacturer's written instructions. Package doors individually in plastic bags or cardboard cartons. Mark each door on top and bottom rail with opening number used on Shop Drawings. Generally all doors provided by Contractor or Supplier 5 years guarantee for hardware and doors for delamination of facing, wraping or defective material, shall be replaced at the Contractors own expense. RELATED WORK Finish Carpentry Door Hardware Finishes
1.2
1.3 A.
REGULATION, CODES AND STANDARDS The publications listed below form a part of this specification to the extent referenced. Where conflicts between these specifications and the referenced specification, code, or standard occur, the more restrictive specification shall govern. The publications are referenced in the text by basic designation only. Where a date is given for referenced standards, that edition shall be used. Where no date is given for referenced standards, the latest edition available on the date of issue of Contract Documents shall be used. ASTM E90 ANSI/NFPA 252 ANSI/NFPA 255
Measurement of Airborne Sound Transmission Loss. Fire Tests of Door Assemblies. Surface Burning Characteristics of Building Materials.
SECTION 08210: WOOD DOORS December 2010
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ANSI/NWWDA1.S.1 UL 1785 ASTM E152 ASTM E283 ASTM E283 AWI NFPA 105 NFPA 80 BS 476 BS 476 BS 476 BS 476 BS 1142 BS 1186 BS 1186 BS 1245 BS 5872 BS 8214 BS 8220 BS DD 171 PD 6512
Wood Flush Doors Air Leakage Tests for Door Assemblies Method of Fire Tests of Door Assemblies (Hose Stream Test) Door Air Infiltration Test Test methods of Air Leakage through Exterior Windows, Curtain Wall and Doors. American Wood Work Institute: Quality Standard for Architectural Flush Doors. Installation of Smoke Control Door Assemblies Fire Doors and Windows (Current Edition) Method of Determination of the Fire Resistance of Elements of Construction. Method of Determination of the Fire Resistance of Non-loadbearing Elements of Construction. Method of Determination of the Contribution of Components to the Fire Resistance of a Structure. Method of Measuring Smoke Penetration through Doorsets and Shutter Assemblies Under Ambient Temperature Conditions. Specification for Fiber Building Boards. Specification for Timber Specification for Workmanship of Timber and Joinery Metal Door Frames (Steel). Specification for Locks and Latches for Doors in Buildings Code of Practice for Fire Door Assemblies with Non-Metallic leaves. Guide to Security of Building against Crime: Offices and shops. Guide to Specifying Performance Requirements For Hinged or Pivoted Doors. Use of Elements of Structural Fire Protection with Particular Reference to the Recommendation Given In BS 5588: Guide to Fire Doors.
B. 1.4 A. B. C. D. E.
Local Code: Applicable Local laws, ordinances, codes, rules and regulations QUALITY ASSURANCE Comply with Division 01 General Requirements of these Specifications. Source Limitations: Obtain flush wood doors through one source from a single manufacturer. Quality Standard: Comply AWI's "Architectural Woodwork Quality Standards Illustrated." Sound insulation to comply with the BS 5821-3: 1984: Methods of Rating the Sound Insulation in Buildings and of Building Elements. Timber used for the construction of wood doors shall be kin-dried material with a moisture content of 10-16% to suit intended conditions of use. They shall be free of splits, shakes and checks, even on concealed or door core timbers. Timber material shall be uniform; timber with marked changes between heartwood and sapwood shall not be used.
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F. G.
All timber with unsound knots shall be plugged and filled with inorganic fillers, even on concealed or door core timbers. Exposed wood door surfaces shall not have any knots. For internal wood door joinery, up to 4 growth rings per 25mm is the acceptable maximum. For external wood door joinery, 6 growth rings per 25mm is the maximum limit. Wood doorframe timber shall have a grain slope better than 1 in 15. Cutting of wood door for glazing and other apertures shall not remove any part of any structural members of the door leaf. Internal stiles and rails constitute door structural members. All wood doors shall be manufactured to BS1186: Part 2 and AWI Quality Standards for Architectural Flush Doors: Premium Grade Construction. SUBMITTALS Comply with Division 01 General Requirements of these Specifications. Product Data: For each type of door. Include details of core and edge construction, louvers, and trim for openings. Include finishing specifications. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of door; construction details not covered in Product Data; location and extent of hardware blocking, fire ratings, and other pertinent data. a. b. Indicate dimensions and locations of mortises and holes for hardware. Indicate requirements for veneer matching.
H. I.
J. 1.5 A. B. C.
D.
Samples a. Finishes applied to actual door face materials, approximately 200 by 250 mm, for each material and finish. For each wood species and finish, provide set of three samples showing typical range of color and grain to be expected in the finished work. Corner sections of doors, approximately 200 by 250 mm, with door faces and edgings representing typical range of color and grain for each species of veneer and solid lumber required. Plastic laminate, 150 mm square. Corner Section of plastic laminate clad doors. Louver blade and frame Sections 150mm long. Frames for light openings, 150mm.
b.
c. d. e. f.
PART 2 PRODUCTS 2.1 A. DOOR FACE MATERIALS Plastic Laminate Facing a. Plastic laminate shall be durability classified D4 and performance rated HD (heavy
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duty) in accordance with BS4965 and BSEN 438: Part 1. Plastic Laminate shall be 1.5mm thickness laminated to a 5-ply hardwood plywood of durability classification H per BS6566: Part 7. Sand plywood to remove surface irregularities prior to bonding plastic laminate face. b. B. Use Type WBP resorcinol formaldehyde adhesive conforming to BS1204 and BS5442: Part 3 for bonding plastic laminate to plywood.
Adhesives: a. b. For face veneers, crossbands: Type I, laminated by hot plate process. For core assembly: Type II
2.2 A.
DOOR CORE MATERIALS Solid core-Laminated Softwood Batten a. Western red cedar battens glued together vertically to form solid core. The battens shall be laid with grain in alternate and opposite direction to balance stress and thus reduce distortion. Minimum thickness or battens shall be 44mm. Minimum density of Western Red Cedar shall be 420kg/m .
3
b. c. d. e. f. B. C.
Provide 12 mm thick lipping to all four sides. Lippings formed from hardwood of a minimum density of 650kg/m3. Use Type WPB resorcinol formaldehyde adhesive conforming to BS 1204 and BS 5442: Part 3 for gluing between battens and for bonding core with face material. Fixing of lipping to be either mechanically fixed or by use of adhesives cured by radio frequency. Overall, net of finishes door leaf thickness shall be 44mm thick minimum, 36kg/m minimum approximate weight. Flush door construction.
2
Hollow core-Mineral Core All fire-rated wood doors shall be fire-tested and certified to rating up to 4-hour FRP. All fire-rated wood doors shall have non-removable fire labels mounted on the top of the door. Provide fire doors with fully concealed intumescent seals. DOOR FRAME Solid core-Laminated Softwood Batten Frames to be provided together with doors as one complete door set. Doorframe jamb depth, profile and rebate vary. Refer to the Drawings and finished dimensions for each location and application. 30mm minimum doorframe stop for firerated doors. All door hinges shall use counter sunk screwed to the door frame.
D. 2.3 A. B. C.
D.
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E. F. 2.4 A.
Frames to be hardwood Provide cut-outs, recesses and grooves for installation of concealed door closer. DOOR FRAME ACCESSORIES Fixing Anchors a. b. Three adjustable door fixing shall be supplied for each jamb of all doorframes. Tshape fixing anchors shall be 1.2mm thick minimum corrugated galvanized steel. Adjustable L-shape floor anchors shall be 2mm thick, galvanized steel. One base anchor per jamb.
B.
Fixing anchors for face fixed frames Provide a minimum of three number adjustable jamb anchors per jamb. Provide suitable fixing bolts for installation into reinforced concrete. Fixing bolts to be countersunk into frame and concealed with a face cap. Face cap to be fabricated from metal, finished to match the frame. Rubber Silencers: 10mm diameter by 2mm thick rubber silencers fixed to frame rebate. Install 3 silencers on lock jamb side for single doors. Place on silencer adjacent to lock strike plate and the other two approximately 450mm from the first. For double doors, install one silencer for each door leaf at head spaced approximately 150mm from meeting joint between the door leaves. Intumescent Fire and Smoke Seals: Intumescent fire and smoke seals to prevent penetration by hot gases, smoke, heat and flame. They shall comply with NFPA-105 (1989), BS476: Part 20, 23, 31.1, and ASTM E 153-81a. Intumescent fire and smoke seal types and locations shall be selected to meet specific fire-resistance requirement for each door and test certificate requirements. Protective Film: Strippable protective polyvinyl chloride (PVC) film of 0.3mm thick to cover all door frames to prevent damage during transport and installation. FABRICATION Fabricate all wood doors sets to AWI Quality Standard Premium Construction Grade. All wood doors shall be rigidly built and free from warp or buckle and any defects or damage. Select core materials as required to meet the required fire or acoustic performance, or manufacturers equivalent, subject to the Engineers approval. Neatly route, prepare and install all wood doors to receive ironmongery, intumescent and smoke seals provided. Prime and finish all cut-outs, recesses and grooves for door ironmongery, intumescent and smoke seals provided. Factory finish exposed lipping with two coats of alkyd enamel paint, semi-gloss, finish, spray applied, color to match door frame, for laminate faced doors. Under cut non-fire rated doors as indicated on the Drawings. Install door bottom hardwood lipping at all under cut doors per Clause 2.03 above. Ensure weatherproof installation. Fine sand and pre-finish all wood doors with a factory applied seal, or primer for doors to be painted.
C.
D.
E. 2.5 A.
B. C. D. E. F.
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G. 2.6 A.
All door ironmongery and hardware shall be fully rebated into door. FINISHING Factory finish or field apply lacquer finish to doors and frames as approved sample by Engineer.
2.7 OTHER ACCESSORIES A. B. Fire Rated Sealant. Stainless Steel Shim Type 316, conforming to BS1449 : Part 2:1983 and BS4360.
PART 3 - EXECUTION 3.1 A. EXAMINATION Examine doors and installed door frames before hanging doors. a. b. B. 3.2 A. B. C. Verify that frames comply with indicated requirements for type, size, location, and swing characteristics and have been installed with level heads and plumb jambs. Reject doors with defects.
Proceed with installation only after unsatisfactory conditions have been corrected. INSTALLATION Hardware: For installation, see "Door Hardware." Manufacturer's Written Instructions: Install doors to comply with manufacturer's written instructions, referenced quality standard, and as indicated. Job-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as indicated below; do not trim stiles and rails in excess of limits set by manufacturer or permitted for fire-rated doors. Machine doors for hardware. Seal cut surfaces after fitting and machining. Factory-Finished Doors: Restore finish before installation if fitting or machining is required at Project site. ADJUSTING Operation: Rehang or replace doors that do not swing or operate freely. Finished Doors: Replace doors that are damaged or do not comply with requirements. Doors may be repaired or refinished if work complies with requirements and shows no evidence of repair or refinishing. PROTECTION Protect all doors during and after installation until Project Handover, with heavy duty protection material. Protect all doors from the Work of other trades, traffic and weather to prevent damage, warpage, staining, etc. Additional protection shall be provided by the Contractor at
D. 3.3 A. B.
3.4 A. B.
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heavily traffic areas and locations subject to impact above. C. The Contractor shall repair, or if necessary replace, all damaged wood doors and accessories to the satisfaction of the Engineer. END OF SECTION
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SECTION 08330
OVER HEAD ROLLER COILING DOORS

PART 1 - GENERAL 1.1 A. B. THE REQUIREMENT This Section includes applies to supply and installation of overhead roller coiling doors installed at pumping station. General Performance: Items relating to this section shall comply with performance requirements without failure due to defective manufacture, fabrication, installation or other defects in design or construction. Control of Corrosion and Staining: Prevent galvanic and other forms of corrosion as well as staining by isolating metals and other materials from direct contact with incompatible materials. Use materials that do not stain exposed surfaces of panel finishes and joint materials Deliver and store materials in manufacturers original packaging, labeled to show name, brand and type. Store materials in a protected dry location off the ground in accordance with manufacturers instructions. RELATED WORK SPECIFIED ELSEWHERE 1.3 A. Submittals Quality Assurance Door Hardware Electrical Works General
C.
D.
1.2
REGULATION, CODES AND STANDARDS The publications listed below form a part of this specification to the extent referenced. Where conflicts between these specifications and the referenced specification, code, or standard occur, the more restrictive specification shall govern. The publications are referenced in the text by basic designation only. Where a date is given for referenced standards, that edition shall be used. Where no date is given for referenced standards, the latest edition available on the date of issue of Contract Documents shall be used. ASTM B 209 ASTM A 36M ASTM A 123 Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate Standard Specification for Carbon Structural Steel Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
B.
Local Code: Applicable Local laws, ordinances, codes, rules and regulations.
SECTION 08330: OVER HEAD COILING DOORS December 2010
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1.4 A. B.
QUALITY ASSURANCE Comply with Division 01 General Requirements of these Specifications. Installer Qualifications: Engage an experienced installer who is an authorized representative of the roll-up door manufacturer for both installation and maintenance of units required for this Project. Roll-up door requirements: Comply with requirements of local authorities. Manufacturer's Installation Instructions: Indicate installation requirements and compliance. Mockup: Assembly mock up for each type of access door, frame, accessories and finish to be approved by the Engineer. a. Approval of mockups does not constitute approval of deviations from the SubContract Documents contained in mockups unless the Engineer specifically approves such deviations in writing. Approved mockups may become part of the completed Work if undisturbed at the time of Substantial Completion.
C. D. E.
b. F.
Overhead Coiling Door Schedule: Provide complete overhead coiling door and frame schedule including types, locations, sizes, locking provisions and any other data pertinent to installation. Additional Notes; SUBMITTALS Comply with Division 01 General Requirements of these Specifications. Product Data: For each type and size of roll-up door and accessory. Include details of construction relative to materials, dimensions of individual components, profiles, and finishes. Provide roughing-in diagrams, operating instructions, and maintenance information. Include the following: a. b. Setting drawings, templates, and installation instructions for built-in or embedded anchor devices. Summary of forces and loads on walls and jambs.
1.5 A. B.
C.
Samples: Of each type of exposed finish required, prepared on Samples of size indicated below and of same thickness and material indicated for Work. a. b. c. d. e. Curtain Slats: 300-mm length. Bottom Bar: 150-mm length. Guides: 150-mm length. Brackets: 150 mm square. Hood: 150 mm square.
D.
Tests and Certificates: Copy of certifications and test reports to demonstrate compliance with specification.
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E.
Shop Drawings: Indicate pertinent dimensioning, anchorage methods, hardware locations, and installation details. Provide detailed plans, sections, and elevations of each door. For all Depot train doors submit such information in the form of drawings, wiring diagrams and component specification sufficient to check compliance with rail system suppliers requirements and to allow incorporation of roller shutter operations within operator remote signaling system design. Method statement: For preparation and installation
F.
PART 2 PRODUCTS 2.1 A. DOOR CURTAIN MATERIALS AND CONSTRUCTION Curtain: Form sections to produce doors not less than 50mm thick with a flush outer face. Door sections to provide a rebated weather joint. Make each section of the door equal in height. Form stiles from 50mm deep formed steel channels, cut to fit the contour of the section and weld to the sections. Steel doors 0.6mm thick door leaf is divided into section of 500mm and is manufactured from inner and outer Stucco embossed sheets. The door leaf construction is process laminated into a strong but lightweight sandwich construction with an insulation core of Rockwool insulation giving a U value of 0.84 W/M2C. Endlocks: Malleable-iron castings galvanized after fabrication, secured to curtain slats with galvanized rivets, or high-strength nylon. Provide locks on not less than alternate curtain slats for curtain alignment and resistance against lateral movement. Astragal: Provide a replaceable, adjustable continuous, compressible gasket of flexible vinyl, or neoprene, between angles or fitted to shape, as a cushion bumper. Curtain Jamb Guides: Fabricate curtain jamb guides of steel angles, or channels and angles, with sufficient depth and strength to retain curtain, to allow curtain to operate smoothly, and to withstand loading. Build up units with not less than 5-mm thick, galvanized steel sections complying with ASTM A 36 (ASTM A 36M), and ASTM A 123. Slot bolt holes for guide adjustment. Provide removable stops on guides to prevent overtravel of curtain and a continuous bar for holding windlocks. HOODS AND ACCESSORIES Hood: Form to entirely enclose coiled curtain and operating mechanism at opening head and act as weatherseal. Contour to suit end brackets to which hood is attached. Roll and reinforce top and bottom edges for stiffness. Provide closed ends for surfacemounted hoods and fascia for any portion of between-jamb mounting projecting beyond wall face. Provide intermediate support brackets as required to prevent sag. Fabricate alumininum hoods, complying with ASTM B 209, alloy and temper recommended by aluminium producer and not less than 0.8mm thick. Weatherseals: Provide replaceable, adjustable, continuous, compressible weatherstripping gaskets fitted to bottom and at top of exterior doors, unless otherwise indicated. At door head, use 1/8-inch (3-mm) thick, replaceable, continuous sheet secured to inside of curtain coil hood. Where door unit is power operated, provide safety interlock switch to disengage power supply when door is locked.
B.
C. D.
2.2 A.
B.
C.
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2.3 A.
COUNTER BALANCING MECHANISM General: Counterbalance doors by means of adjustable-tension steel helical torsion spring, mounted around a steel shaft and contained in a spring barrel connected to door curtain with required barrel rings. Use grease-sealed bearings or self-lubricating graphite bearings for rotating members. Counterbalance Barrel: Fabricate spring barrel of hot-formed, structural-quality, welded or seamless carbon-steel pipe, of sufficient diameter and wall thickness to support rolled-up curtain without distortion of slats and to limit barrel deflection to not more than 0.03 in./ft. (2.5 mm/m) of span under full load. Provide spring balance of one or more oil-tempered, heat-treated steel helical torsion springs. Size springs to counterbalance weight of curtain, with uniform adjustment accessible from outside barrel. Provide cast-steel barrel plugs to secure ends of springs to barrel and shaft. Fabricate torsion rod for counterbalance shaft of cold-rolled steel, sized to hold fixed spring ends and carries torsional load. Brackets: Provide mounting brackets of manufacturer's standard design, either cast-iron or cold-rolled steel plate with bell-mouth guides groove for curtain. STEEL AND GALVANIZED STEEL FINISHES Factory Primer for Field Finish: Apply manufacturer's standard primer, compatible with field-applied finish according to coating manufacturer's written instructions for cleaning, pretreatment, application, and minimum dry film thickness. Thermoset Finish: Apply manufacturer's standard baked finish consisting of primer and thermosetting topcoat according to coating manufacturer's written instructions for cleaning, pretreatment, application, thermosetting, and minimum dry film thickness. DOOR OPERATOR Manual Operation Features Manual operation shall be accomplished by endless chain, sprocket, and reduction gearing to the barrel, designed to require not more than a 20kg pull on the chain to move curtain. Sprockets and gears shall have machine cut teeth, or shall be machine-molded. Bearings shall be lubricated for life and self-aligning, either self-lubricating graphite bearings or grease-sealed precision ball bearings, depending on size of door. Operating chain shall be hot-dip galvanized, located at side of door as shown on the approved shop drawings, and shall be continuous loop design that extends to a point approximately 600mm above the floor. Chain and gear guards shall be provided as necessary for protection against malfunction or personal hazard. Motor Operation Features: Motor operation shall be pushbutton control unless otherwise specified or shown. Electrically-operated doors shall be driven by an integral power unit that has been approved by the door manufacturer. The unit shall consist of, but not be limited to, the following principal components, all enclosed in a weathertight housing:
B.
C.
D. E. 2.4 A.
B.
2.5 2.5.1 A.
2.5.2 B.
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a. b. c. d. e. f.
Gear reducer, totally enclosed and operating in an oil bath. Emergency hand chain operator and electrical interlock. High torque, totally enclosed motor with thermal protective device. Disc brake. Power supply shall be as indicated in project drawings or schedule of doors. Motor and brake shall be removable without affecting chain operator or limit switch setting. Power unit shall connect to operating shaft to raise and lower the door at approximately one foot per second without the use of external gears, belts, or chain. Electrical leads between motor, brake, protective device, interlock, and limit switch shall be factory prewired. The motor-operated doors shall be equipped with an electrical device to stop downward travel of door on contact with an object. Operators shall be equipped with a motor controller, complete with overcurrent protection and 3-button pushbutton station marked "Open", "Close", and "Stop". The motor-operated doors, motors, controls, safety devices, and wiring shall conform to requirements of governing codes and authorities.
g. h.
PART 3 - EXECUTION 3.1 A. INSTALLATION General: Install door and operating equipment complete with necessary hardware, jamb and head mold strips, anchors, inserts, hangers, and equipment supports according to Shop Drawings, manufacturer's written instructions, and as specified. ADJUSTING Lubricate bearings and sliding parts; adjust doors to operate easily, free from warp, twist, or distortion and fitting weathertight for entire perimeter. ERECTION TOLERANCES Maintain dimensional tolerances and alignment with adjacent work. Maximum Variation From Plumb: 1.5 mm Maximum Variation From Level: 1.5 mm Longitudinal or Diagonal Warp: Plus or minus 3 mm per 3 m straight edge. END OF SECTION
3.2 A. 3.3 A. B. C. D.
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SECTION 08520
WINDOWS, SKYLIGHTS, SCREENS AND LOUVERS

PART 1 - GENERAL 1.1 A. THE REQUIEMENT This section deals with components of timber, metal and plastics, and with composite items combining these materials, usually fabricated off site, fixed into openings to give light or ventilation or to see through. Devices offering solar shading (e.g. brise soleil) are also included. Accessories and associated items are included as follows: a. b. c. d. e. f. C. Architraves, trim, etc. where part of the component. Ironmongery where supplied with the component. Finishes where part of the component as delivered. Glazing where supplied with the component. Mechanical operating equipment where supplied with the component. Sealants.
B.
This section does not include: a. b. Architraves, trim etc. not supplied as part of a component. Ironmongery supplied separately from a component.
D. E. 1.2
Certification: Provide independently certified evidence that all incorporated components comply with specified performance requirements. Procedure: Before starting work on designated items take site dimensions, record on shop drawings and use to ensure accurate fabrication. RELATED WORK SPECIFIED ELSEWHERE Submittals Quality Assurance Metal Fabrication Glazing Joint Sealant
1.3 A.
REGULATION, CODES AND STANDARDS The publications listed below form a part of this specification to the extent referenced. Where conflicts between these specifications and the referenced specification, code, or standard occur, the more restrictive specification shall govern. The publications are
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SECTION 08520: WINDOWS, SKYLIGHTS, SCREENS AND LOUVERS December 2010
referenced in the text by basic designation only. Where a date is given for referenced standards, that edition shall be used. Where no date is given for referenced standards, the latest edition available on the date of issue of Contract Documents shall be used. BS 4873 BS 6375-1 B. 1.4 A. B. Aluminium alloy windows and doorsets. Specification Performance of windows and doors. Classification for weathertightness and guidance on selection and specification
Local Code: Applicable Local laws, ordinances, codes, rules and regulations QUALITY ASSURANCE Comply with Division 01 General Requirements of these Specifications. Works under this section shall be carried out by a specialist firm having not less than ten (10) years of continuous and proven experience in the manufacturing and installation of the items specified hereafter. Works under this section shall be covered by a written warranty valid for ten (10) years from the date of completion and acceptance of the project, supported by the manufacturer's product warranty for the same period of time. Each of the items specified hereafter shall be sourced from a single manufaturer. Provide weep holes and internal passages to conduct infiltrating water to the exterior. SUBMITTALS Comply with Division 01 General Requirements of these Specifications. Product Data: For each type of door. Include details of core and edge construction, louvers, and trim for openings. Include finishing specifications. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of window; construction details not covered in Product Data; location and extent of hardware blocking, fire ratings, and other pertinent data. a. b. Indicate dimensions and locations of mortises and holes for hardware. Indicate requirements for veneer matching.
C.
D. E. 1.5 A. B. C.
D.
Samples a. Finishes applied to actual face materials, approximately 200mmx250mm, for each material and finish. For each wood species and finish, provide set of three samples showing typical range of color and grain to be expected in the finished work. Corner sections of doors, approximately 200mmx250mm, with door faces and edgings representing typical range of color and grain for each species of veneer and solid lumber required. Plastic laminate, 150 mm square.
b.
c.
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PART 2 PRODUCTS 2.1

A. B. C. D.
ALUMINIUM WINDOWS Aluminum window to comply with BS 4873.

Exposure category to BS 6375-1/ Design wind load: 1200 Pa unless otherwise indicated on the contract drawings. Thermal improvement: All frames shall be provided with thermal breaks. Finish as delivered: Factory applied powder coating unless otherwise indicated on the contract drawings (colour to the Engineers selection from the standard RAL range including metallic colours). Glazing details: As indicated on the contract drawings. Beading: Internal unless otherwise indicated on the contract drawings. Ironmongery/ Accessories: As indicated on the contract drawings.
E. F. G.
2.2 A. B.
METAL LOUVRES Metal louvers shall be made from extruded aluminium or steel as indicated on the drawings. Finish as delivered: Factory applied powder coating unless otherwise indicated on the contract drawings (colour to the Engineer's selection from the standard RAL range including metallic colours). Number of louvre banks: Single. Louvre blade pitch and angle: As recommended by the manufacturer to the Engineer's approval. Blanking panels: Insulated type where indicated on the contract drawings. Accessories/ Other requirements: a. b. c. Provide insect screens on the inner face of the louvred panels. Provide shop drawings for the Engineer's approval prior to fabrication. Provide sealant as Section 08810 of these specifications to seal all gaps in jamb, head and sill.
C. D. E. F.
2.3 A.
ROLL-UP INSECT SCREENS Type: The screen shall consist of an aluminium headbox containing a spring loaded roller tube carrying the mesh. An extruded aluminium rail shall be fixed to the bottom edge of the mesh and shall be guided along with the mesh in aluminium side tracks. Finish as delivered: Factory applied powder coating unless otherwise indicated on the contract drawings. Colour: To the Engineer's selection from the standard RAL range including metallic colours.
B. C.
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D.
Accessories/ Special features: a. b. c. d. e. The entire assembly shall be integrated within the thickness of the window frame. The roller tube shall be extruded aluminium and shall rotate in nylon bearings. The type of spring motor used shall have a sufficient capacity to completely rewind the screen. The mesh shall be fixed to the roller tube by means of an adhesive. The mesh shall have PVC coated fibreglass core (0.3 mm thread diameter). At both ends of the bottom rail, provisions shall be made to permit automatic locking in rolled down position of the screen.
E. 2.4 A.
Fixing: Screw fixed to the window frame. GALVANIZED STEEL LOUVERS Surface Preparation: Clean surfaces with non petroleum solvent so surfaces are free of oil and other contaminants. After cleaning, apply a conversion coating suited to the organic coating to be applied over it. Clean welds, mechanical connections and abraded areas and repair according to ASTM A780-01. Colour to match sample approved by the Engineer Baked-Enamel or Powder Coat Finish: Immediately after cleaning and pre-treating, apply manufacturers standard 2 coat, baked on finish consisting of prime coat and thermosetting top coat with a minimum dry film thickness of 1mil (0.025mm) for top coat. Comply with coating manufacturers written instructions for applying and baking to achieve a minimum dry film thickness of 2 mils (0.05mm). Color and Gloss to match sample approved by the Engineer. Factory Priming for Field-Painted Finish: Where field painting after installation is indicated, apply an air-dried primer immediately after cleaning and pretreating. Color and Gloss: To match approved sample. Powder-Coated Finish: Prepare, treat, and coat interior louvers to comply with resin manufacturer's written instructions and as follows: a. b. c. d. Prepare louvers by thoroughly removing grease, dirt, oil, flux, and other foreign matter. Treat prepared louvers with zinc-phosphate pretreatment, rinse, and seal surfaces. Apply thermosetting polyester or acrylic urethane powder coating with cured-film thickness not less than 1.5 mils (0.04 mm). Color and Gloss: To match approved sample.
B.
C. D. E.
PART 3 - EXECUTION 3.1 A. B. EXAMINATION Verify that field conditions are acceptable and are ready to receive work. Examine substrates and openings, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance.
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C. D. 3.2 A.
Alert the Engineer to discrepancies, prior to commencing the Work of this section. Proceed with installation only after unsatisfactory conditions have been corrected. INSTALLATION Coordinate setting drawings, diagrams, templates, instructions, and directions for installation of anchorages that are to be embedded in concrete or masonry construction. Coordinate delivery of such items to Project site. Clean and strip primed steel items to bare metal where site welding is required. Protection of components. Do not deliver to site components that cannot be installed immediately or placed in clean, dry floored and covered storage. Stack vertical or near vertical on level bearers, separated with spacers to prevent damage by and to projecting ironmongery, beads, etc. Locate and place louvres and vents level, adjacent work. Use concealed anchorages where possible. screws where required to protect metal connection. plumb, and at indicated alignment with Provide brass or lead washers fitted to surfaces and to make a weathertight Form closely fitted joints with exposed connections accurately located and secured. Provide perimeter reveals and openings of uniform width for sealants and joint fillers, as required. Repair finishes damaged by cutting, welding, soldering, and grinding. Restore finishes so no evidence remains of corrective work. Return items that cannot be refinished in the field to the factory, make required alterations, and refinish entire unit or provide new units. Protect unpainted galvanised and nonferrous-metal surfaces that will be in contact with concrete, masonry or dissimilar metals from corrosion and galvanic action by applying a heavy coating of bituminous paint or by separating surfaces with waterproof gaskets or nonmetallic flashing. ADJUSTING Operation: Rehang or replace components that do not meet the purpose. Finished Doors: Replace doors that are damaged or do not comply with requirements. Windows leaves may be repaired or refinished if work complies with requirements and shows no evidence of repair or refinishing. PROTECTION Protect fixture during and after installation until Project Handover, with heavy duty protection material. Protect all fixtures from the Work of other trades, traffic and weather to prevent damage, warpage, staining, etc. Additional protection shall be provided by the Contractor at heavily traffic areas and locations subject to impact above.
B. C.
D. E. F. G. H. I.
J.
3.3 A. B.
3.4 A. B.
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C. D.
The Contractor shall repair, or if necessary replace, all damaged wood doors and accessories to the satisfaction of the Engineer. Corrosion protection: Surface to be protected. Aluminium alloy components in contact with iron and steel unless galvanized, concrete, mortar or plasters, especially when embedded shall be treated with two coats of bitumen solution or an approved mastic impregnated tape before fixing components. END OF SECTION
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SECTION 08710
DOOR HARDWARE
PART 1 - GENERAL 1.1 A. B. C. THE REQUIREMENT Provide all door hardware in accordance with the requirements of the Contract documents. Coordinate the application of hardware items with door and frame details and with methods of fastening as hereinafter specified. Adaptation of Hardware Items: Where the type of hardware specified is not adaptable to the finished size of members requiring hardware, submit an item having a similar operation and quality to the Engineer for review. Templates: Make finish hardware to templates, with wood and/or machine screws as applicable to doors and frame details. Furnish templates and schedules to door and frame manufacturers and other trades requiring same, so that doors and frames can be cut, reinforced and prepared in the shop to receive hardware. No names, designs or labels will be permitted on the following items: Face of cylinders, turn pieces or operating trim of locksets or latch sets, push bar, pull handles, plates, case covers of surface applied closing devices and underside of door holders arms. Single Source: Use only the products of one manufacturer for each type of hardware specified. RELATED WORK 1.3 A. Submittals Quality Assurance Metal Doors and Frames Overhead Coiling Doors Wood Doors
D.
E.
F. 1.2
REGULATION, CODES AND STANDARDS The Contractor shall regard the references listed below as part of the performance requirements of this Section. Where a reference standard has been superseded or withdrawn the Contractor is to adopt the most up-to date edition. Where this is not available the Contractor shall seek clarification from the Engineer. American Society for Testing Materials (ASTM): ASTM E 84 -Standard Test Method for Surface Burning Characteristics of Building Materials
SECTION 08710: DOOR HARDWARE December 2010
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ASTM E 136 -Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 Degrees C ASTM E 238 -Standard Test Method for Pin-Type Bearing Test of Metallic Materials ASTM E 1408 -Standard Test Method for Laboratory Measurement of the Sound Transmission Loss of Door Panels and Door Systems ASTM D 2000 -Standard Classification System for Rubber Products in Automotive Applications
British Standards (BS): BS EN 179: 1998 Emergency exit devices by a leaver handle or push pad requirements and test method.
American National Standards Institute, Inc. (ANSI): A156.1 Butts and Hinges. A156.2 Locks and Lock Trim. A156.3 Exit Devices. A156.4 Door Controls Closers. A156.5 Auxiliary Locks and Associated Products. A156.6 Architectural Door Trim. A156.7 Template Hinge Dimensions. A156.8 Door Controls Overhead Holders. A156.9 Cabinet Hardware. A156.11 Cabinet Locks. A156.12 Interconnected Locks and Latches. A156.13 Mortise Locks and Latches. A156.14 Sliding and Folding Door Hardware. A156.15 Closer Holder Release Devices. A156.16 Auxiliary Hardware. A156.17 Self Closing Hinges and Pivots. A156.22 Door Casketing and Edge Seal Systems A 250.6 -Hardware on Standard Steel Doors (Reinforcement & Application)
NFPA standards: NFPA 80 -Standard for Fire Doors and Fire Windows, 1999 edition NFPA 70 -National Electrical Code 2002
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NFPA 130 -Standard for Fixed Guideway Transit and Passenger Rail Systems, 2007 NFPA 105 -Standard for the Installation of Smoke Door Assemblies, 2007 NFPA 255 -Standard Method of Test of Surface Burning Characteristics of Building Materials, 2006 NFPA 252 -Standard Methods of Fire Tests of Door Assemblies, 2003 NFPA 101 Life Safety Code
BHMA standards: BHMA 1301 Materials and Finishes BHMA A 156.25 -Electrified Locking Devices BHMA A 156.16 -Auxiliary Hardware BHMA A 156.4 -Door Controls -Closers (BHMA 301) BHMA A 156.8 -Door Controls -Overhead Stops and Holders BHMA A 156.15 -Closer Holder Release Devices (Revision of: ANSI A156.15-1986) BHMA A 156.18 -Materials and Finishes BHMA Certified Product Directory -Builders Hardware Manufacturers Association
Other standards: 1.4 A. SDI 118 Basic Fire Door Requirements DHI -Door and Hardware Institute U.S. Architectural & Transportation Barriers Compliance Board's "Americans with Disabilities Act (ADA) Accessibility Guidelines for Buildings and Facilities (ADAAG) NEMA ICS 6 -Industrial Control and Systems Enclosures UL -Underwriters Laboratories Inc UL 305 -Panic Hardware UL 1784 -UL Standard for Safety Air Leakage Tests of Door Assemblies-Third Edition; Revisions through and including December DHI A 115 -Installation Guide for Doors and Hardware AAMA 701 -Combined Voluntary Specification for Pile Weatherstrip AAMA 702 -Replaceable Fenestration Weatherseals
QUALITY ASSURANCE Comply with Division 01 General Requirements of these Specifications.
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B.
Installer Qualifications: An employer of workers trained and approved by lock manufacturer a. b. c. d. Installer's responsibilities include supplying and installing door hardware. Installer shall have warehousing facilities in Project's vicinity. Scheduling Responsibility: Preparation of door hardware and keying schedules Engineering Responsibility: Preparation of data for electrified door hardware, including Shop Drawings, based on testing and engineering analysis of manufacturer's standard units in assemblies similar to those indicated for this Project.
C.
Source Limitations: Obtain each type and variety of door hardware from a single manufacturer, unless otherwise indicated. Provide electrified door hardware from same manufacturer as mechanical door hardware, unless otherwise indicated. Manufacturers that perform electrical modifications and that are listed by a testing and inspecting agency acceptable to authorities having jurisdiction are acceptable. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire ratings indicated, based on testing according to NFPA 252. Test at atmospheric pressure After 5 minutes into the test, neutral pressure level in furnace shall be established at 1016 mm or less above the sill Electrified Door Hardware: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. Keying Conference: Conduct conference at Project site with a representative of the Engineer in attendance. Incorporate keying conference decisions into final keying schedule after reviewing door hardware keying system including, but not limited to, the following; a. b. c. d. e. f. g. Function of building, flow of traffic, purpose of each area, degree of security required, and plans for future expansion Preliminary key system schematic diagram Requirements for key control system Address for delivery of keys Inspect and discuss electrical roughing-in and other preparatory work performed by other trades Review sequence of operation for each type of electrified door hardware Review and finalize construction schedule and verify availability of materials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays Review required testing, inspecting, and certifying procedure.
D.
E.
F.
h.
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1.5 A. B.
SUBMITTALS Comply with Division 01 General Requirements of these Specifications. Manufacturer's Literature: Furnish to the Engineer, copies of original manufacturer's specification, maintenance and keying manuals and installation instructions (templates to suit each particular installation), for each item of finish hardware. Include photographs, catalogue cuts, marked templates and other data as may be required to show compliance with these specifications. Catalogues of hardware suppliers will not be accepted. Sample, Items: In conjunction with the submission of the door hardware schedule, submit to the Engineer, in accordance with the requirements of the Contract Documents, one sample of each typical item of exposed hardware. Engineer's review of samples will be for design, pattern, finish and colour only. All other requirements are the exclusive responsibility of the Contractor. After final review, deliver samples to jobsite for comparison with hardware delivered for installation. Unblemished samples may be used in work. Door Hardware Schedule: Immediately after the award of the contract, submit for approval prepared by or under the supervision of supplier, detailing fabrication and assembly of door hardware, as well as procedures and diagrams. Coordinate the final Door Hardware Schedule with doors, frames, and related work to ensure proper size, thickness, hand, function, and finish of door hardware. Engineers review of schedules shall neither be construed as a complete check nor shall it relieve the Contractor of responsibility for errors, deviations or omissions from requirement to provide complete hardware for the project. Content shall include the following information: a. b. c. d. e. f. Type, style, function, size, label, hand, and finish of each door hardware item. Manufacturer of each item. Fastenings and other pertinent information. Explanation of abbreviations, symbols, and codes contained in schedule. Mounting locations for door hardware. Door and frame sizes and materials.
C.
D. E.
F.
Keying Schedule: Schedule of key and master key system prepared by or under the supervision of supplier. Include schematic keying diagram and index each key set to unique door designations. Co-ordinate with The Engineer for Owners requirements. Statement of Application: Submit to the Engineer, in accordance with the requirements of the Contract Documents, one copy of statement stating that the door hardware work complies with these specifications, and that the methods of installation were proper and adequate for the condition of installation and use. The contractor shall sign the Statement of Application. Co-ordinate hardware schedule with door manufacturer's Door Schedule.
G.
H.
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PART 2 PRODUCTS 2.1 A. HARDWARE ITEMS Refer to Contract Drawings for details of hardware item. Alternative hardware may be proposed for the Engineers approval. Locks Accessibility Requirements: Where indicated to comply with accessibility requirements, comply with [the U.S. Architectural & Transportation Barriers Compliance Board's "Americans with Disabilities Act (ADA), Accessibility Guidelines for Buildings and Facilities (ADAAG)." Provide operating devices that do not require tight grasping, pinching, or twisting of the wrist and that operate with a force of not more than 22 N. Latches and Locks for Means of Egress Doors: Comply with NFPA 101. Latches shall not require more than 67 N to release the latch. Locks shall not require use of a key, tool, or special knowledge for operation. Electrified Locking Devices: BHMA A156.25 unless otherwise noted in schedule of door or Drawings; a. b. Extra heavy duty stamped steel case with steel parts mortise lock, master keyed with ANSI 156.13 grade 1 grade (2) security. Brass cylinder lock 6 pin tumbler: - Provided with latch and dead bolts, both retracted from either side. - Case of wrought steel zinc chromated finish (corrosion protected). 2.1.2 A. B. Strik Skrit shall be curved or straight. Manufacturer's standard strike with strike box for each latchbolt or lock bolt, with curved lip extended to protect frame, finished to match door hardware set, and as follows: a. b. c. d. e. f. Strikes for Bored Locks and Latches: BHMA A156.2. Strikes for Mortise Locks and Latches: BHMA A156.13 Strikes for Interconnected Locks and Latches: BHMA A156.12. Strikes for Auxiliary Deadlocks: BHMA A156.5. Flat-Lip Strikes: For locks with three-piece antifriction latchbolts, as recommended by manufacturer. Aluminum-Frame Strike Box: Manufacturer's special strike box fabricated for aluminum framing
2.1.1 A.
B. C.
D. E.
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2.1.3 A. B. C. D. E. 2.1.4 A.
Exit Devices Fire exit mortise lock device. For single and double doors. UL or other approved similar labeled latch bolt, field reversible with removing the lock from the door. Crossbar projection 100-125mm. Crossbar length 1000 to 1100mm. Lever Handles Fire exit mortise lock device. Extruded brass or stainless steel lever handles (rounded or tapered), 125mm length, with corresponding backplates, (escutcheon), 65mm diameter rose brass and handles. UL or other approved similar labeling for fire rated door. Hinges Ball bearing hinges, suitable for doors sizes weight and fire rating. Lift off hinges for toilet doors. UL or other approved similar labeling for fire rated doors. Hinge Base Metal: Unless otherwise indicated, provide the following: a. b. c. Exterior Hinges: Stainless steel, with stainless-steel pin Interior Hinges: Stainless steel, with stainless-steel pin Hinges for Fire-Rated Assemblies: Stainless steel, with stainless-steel pin.
B. 2.1.5 A. B. C. D.
2.1.6 A. B. C. D. E. 2.1.7 A. B. C.
Closers Parallel arm closers mounted on top side of door (or top jamb mounted) Open 180 Hold open at 90. Suitable for the size and weight of doors as specified in manufacturer tables. UL or other approved similar labeling for fire rated doors. Door Coordinator (for rebated double doors) Surface installed door coordinator, with telescopic shock absorber. Suitable for the widths and weights of doors. The coordinator shall be fixed to double doors located on escape routes and exits. To have UL or other approved similar labeling.
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2.1.8 A. B. 2.1.9 A. B. C. D.
Bolts Automatic latching and automatic unlatching flush bolt set concealed in the door inactive leave. UL or other approved similar labeling for fire rated doors. Toilet Bolts Mortice indicator bolt with handle complete with dead latch. Turn on plate for inside Emergency release button. Indicator for outside
2.1.10 Kick Plates A. 2mm stainless steel kick plates, satin finish, 200mm high of width 50mm less than door width. To be lined on both sides of the door.
2.1.11 Door Push Plates A. Push plate 10x40cm, square corner, flat, plate 2mm thick satin stainless steel push plate to be installed on both sides of the door.
2.1.12 Floor Catch Stop A. 2.2 A. B. C.

Single Doors - 1 pair hinges - Lock - Two lever handles - Closer - One floor catch stop - 2 push plates - 2 kick plates Single Doors (Exit & Escape Routes) - 1 pair of hinges - Panic exit device with lock - Closer - One floor catch stop - 2 push plates Double Doors - 2 x 1 pair hinges - Lock - Top and bottom bolts - 4 push plates - 4 kick plates - Two lever handles - One closers - Two floor catch stops Double Doors (Exit & Escape Routes) - 2 x 1 pair hinges - Panic device with lock - Coordinator with closers - Top and bottom bolts - Two floor catch stops.
Neoprene lined catch stop (to keep door opened). HARDWARE SETS Hardware for fire rated doors shall be U/L certified or equivalent labelled. Hardware of special doors (e.g. shutters, folding, roller and street access doors) shall be as supplied by the manufacturer and approved by the Engineer.
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- kick plates Toilet Doors - 1 pair of lift off hinges - Toilet lock with indicator - Two kick plates - Push plate
2.3 A. B. C. D.
OPERATION AND KEYING Establish Master keying system and keys in groups in accordance with the Engineers directions. Provide 3 keys for each cylinder lock and 10 copies of master keys. Keys shall be labeled with the corresponding door number. Keying System: Factory registered, complying with guidelines in BHMA A156.28, Appendix A. Incorporate decisions made in keying conference, options include: a. b. c. d. e. No Master Key System: Cylinders are operated by change keys only Master Key System: Cylinders are operated by a change key and a master key Grand Master Key System: Cylinders are operated by a change key, a master key, and a grand master key Great-Grand Master Key System: Cylinders are operated by a change key, a master key, a grand master key, and a great-grand master key. Keyed Alike: Key all cylinders to same change key
E. 2.4 A.
Keys: Nickel Silver Stamping: Permanently inscribe each key with a visual key control number and include the notation to be furnished by the Engineer KEY CONTROL SYSTEM Key Control Cabinet: BHMA A156.5, Grade 1; metal cabinet with baked-enamel finish; containing key-holding hooks, labels, 2 sets of key tags with self-locking key holders, key-gathering envelopes, and temporary and permanent markers; with key capacity of 150 percent of the number of locks. Multiple-Drawer Cabinet: Cabinet with drawers equipped with key-holding panels and key envelope storage, and progressive-type ball-bearing suspension slides. Include single cylinder lock to lock all drawer. GLASS DOORS & PARTITIONS -HARDWARE Door hardware shall be as approved by the glass door / partition manufacturer. Hardware shall be manufacturers standard for the location and condition of door operation. Hardware finish shall match that of door rails and fittings except as otherwise indicated. a. b. Bottom pivots and concealed overhead closer for each leaf. Floor hinge for each leaf with adjustable hold-open feature.
B.
2.5 A.
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c.
Continuous threshold under door opening and sidelights of configuration and dimensions shown on the drawing compatible with and fitted to all floor installed hardware. Pull handle on exterior side of each leaf and push handle on interior side of each leaf of design shown on the Drawings. Cylinder lock in bottom rail of each leaf matched to strikes in threshold. Weather stripping at each door edge. All locks to be keyed as part of the Master Key system to be agreed with Engineer.
d. e. f. g. 2.6 A.
ALUMINIUM WINDOWS & DOORS HARDWARE Doors shall receive mortised cylinder locks and mortised cylinder latches. Each lock cylinder core shall be of the removable type with a minimum of five tumbler pins. Cylinder lock and latches shall be designed for a lifetime of smooth, positive operation under the most severe conditions. All cylinder locks and latches shall have inside and outside knobs or lever handles being interchangeable and providing key locking from one side and turn button locking on the opposite side. Knobs shall be of the shape and size approved by the Engineer. Lever handles shall be 100mm long fitted with face plates. All lock sets and latches shall be furnished with required trim, keepers, strike plates and mounting fasteners. Exterior doors shall be fitted with a mortised cylinder lock which may be operated by knobs or handles from both sides and also by knob or handle only from inside and key and knob or handle from outside. It shall also contain a cylinder dead bolt to be operated by a key from both sides. All lock and knob sets shall be furnished with all trim, keeper and strike plates. Latches for doors of toilet shall be of the slide bar type mounted on the interior face of the door or the slide bar may be concealed within the door with an operating knob on the interior face of the door. The latch shall be made of stainless steel. A strike plate and keeper shall be furnished with the latch. The strike plate shall have a rubber bumper. The latch trim and accessories shall be chrome plated to match the sets. Door stops : Each door that is permitted to open in a full swing (90 or 180) where the door handle or knob will strike the wall, surface shall be fitted with a flexible door stop. The door stop shall be made of extra heavy tapered spring with a solid white rubber tip that will strike the door or wall. CLOSERS Accessibility Requirements: Where handles, pulls, latches, locks, and other operating devices are indicated to comply with accessibility requirements, comply with [the U.S. Architectural & Transportation Barriers Compliance Board's "Americans with Disabilities Act (ADA), Accessibility Guidelines for Buildings and Facilities (ADAAG)." Following maximum opening force; a. b. Interior, Non-Fire-Rated Hinged Doors: 22.2 N applied perpendicular to door Sliding or Folding Doors: 22.2 N applied parallel to door at latch
B.
C.
D.
2.7 A.
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c. d. B.
Sliding or Folding Doors: 22.2 N applied parallel to door at latch Fire Doors: Minimum opening force allowable by authorities having jurisdiction
Door Closers for Means of Egress Doors: Comply with NFPA 101. Door closers shall not require more than 133 N to set door in motion and not more than 67 N to open door to minimum required width Hold-Open Closers/Detectors: Coordinate and interface integral smoke detector and closer device with fire alarm system Flush Floor Plates: Provide finish cover plates for floor closers unless thresholds are indicated. Match door hardware finish, unless otherwise indicated Recessed Floor Plates: Provide recessed floor plates with insert of floor finish material for floor closers unless thresholds are indicated. Provide extended closer spindle to accommodate thickness of floor finish Power-Assist Closers: As required for access doors for people with disabilities in line with the Local Requirements. Size of Units: Unless otherwise indicated, comply with manufacturer's written recommendations for size of door closers depending on size of door, exposure to weather, and anticipated frequency of use. Provide factory-sized closers, adjustable to meet field conditions and requirements for opening force. Surface Closers: BHMA A156.4, Grade 1 unless Grade 2 is indicated. Listed under Category C in BHMA's "Certified Product Directory." Provide type of arm required for closer to be located on non-public side of door, unless otherwise indicated Concealed Closers: BHMA A156.4, Grade 1 unless Grade 2 is indicated. Listed under Category C in BHMA's "Certified Product Directory. Closer Holder Release Devices: BHMA A156.15. Listed under Category C in BHMA's "Certified Product Directory. Life-Safety Type: On release of hold open, door becomes self-closing. Refer to Electrical and Mechanical Engineers Specification for operation. Coordinators: BHMA A156.3 EMERGENCY EXIT HARDWARE All emergency exits to be fitted with panic bars to the Engineers and Local authority having juristidciton approval. Exit Devices: BHMA A156.3 Grade 1 unless Grade 2 is indicated. Listed under Category G in BHMA's "Certified Product Directory. Accessibility Requirements: Where handles, pulls, latches, locks, and other operating devices are indicated to comply with accessibility requirements, comply with the U.S. Architectural & Transportation Barriers Compliance Board's "Americans with Disabilities Act (ADA), Accessibility Guidelines for Buildings and Facilities (ADAAG)." Provide operating devices that do not require tight grasping, pinching, or twisting of the wrist and that operate with a force of not more than 22 N.
C. D. E.
F. G.
H.
I. J. K. L. 2.8 A. B. C.
D.
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E.
Exit Devices for Means of Egress Doors: Comply with NFPA 101. Exit devices shall not require more than 67 N to release the latch. Locks shall not require use of a key, tool, or special knowledge for operation. Panic Exit Devices: Listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for panic protection, based on testing according to UL 305. Fire Exit Devices: Devices complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire and panic protection, based on testing according to UL 305 and NFPA 252. Fire-Exit Removable Mullions: Provide removable mullions for use with fire exit devices complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire and panic protection, based on testing according to UL 305 and NFPA 252. Mullions shall be used only with exit devices for which they have been tested. Dummy Push Bar: Nonfunctioning push bar matching functional push bar. Operation: Rigid Outside Trim: Material and finish to match locksets, unless otherwise indicated Through Bolts: For exit devices and trim on metal doors Electronic Exit Bars: For use with electric locks. Nonlatching electronic releasing device, activated by an adjustable capacitance sensor, with no moving parts; listed and labeled as panic exit hardware. Fabricate bar from extruded aluminum, and provide door and frame transfer device and 4.9 m of cord to route wiring off the door frame. PLATFORM END DOOR HARDWARE All PED doors to be fitted with magnetic locks to the Engineers and Local Authority having jurisdiction approval. PED hardware to platform / walkway side to include card reader and pull handle to the Engineers and Local Authority having jurisdiction approval. PED hardware to walkway side / platform side to include wall mounted pushbutton release for the maglock and a panic bar fitted with integral contact (normally closed) for maglock release. Panic bars to include requirement for integral "Request to Exit / touchbar monitor switch" to the Engineers and Local Authority having jurisdiction approval. DOOR GASKETING Standard: BHMA A156.22. Listed under Category J in BHMA's "Certified Product Directory." General: Provide continuous weather-strip gasketing on exterior doors and provide smoke, light, or sound gasketing on interior doors where indicated or scheduled. Provide noncorrosive fasteners for exterior applications and elsewhere as indicated. a. b. Perimeter Gasketing: Apply to head and jamb, forming seal between door and frame Meeting Stile Gasketing: Fasten to meeting stiles, forming seal when doors are
F.
G.
H.
I. J. K. L.
2.9 A. B. C.
2.10 A. B.
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closed. c. C. D. Door Bottoms: Apply to bottom of door, forming seal with threshold when door is closed
Air Leakage: Not to exceed 0.000774 cu. m/s per m of crack length for gasketing other than for smoke control, as tested according to ASTM E 283 Smoke-Labeled Gasketing: Assemblies complying with NFPA 105 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for smoke-control ratings indicated, based on testing according to UL 1784. Provide smoke-labeled gasketing on 30-minute-rated doors and on smoke-labeled doors Fire-Labeled Gasketing: Assemblies complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire ratings indicated, based on testing according to NFPA 252. Test Pressure: [Test at atmospheric pressure] [After 5 minutes into the test, neutral pressure level in furnace shall be established at 1016 mm or less above the sill. Sound-Rated Gasketing: Assemblies that are listed and labeled by a testing and inspecting agency, for sound ratings indicated, based on testing according to ASTM E 1408 Replaceable Seal Strips: Provide only those units where resilient or flexible seal strips are easily replaceable and readily available from stocks maintained by manufacturer Gasketing Materials: ASTM D 2000 and AAMA 701/702 THRESHOLDS Standard: BHMA A156.21. Listed under Category J in BHMA's "Certified Product Directory." Accessibility Requirements: Where thresholds are indicated to comply with accessibility requirements, comply with the U.S. Architectural & Transportation Barriers Compliance Board's "Americans with Disabilities Act (ADA), Accessibility Guidelines for Buildings and Facilities (ADAAG)." Bevel raised thresholds with a slope of not more than 1:2. Provide thresholds not more than 13 mm high 19 mm high for exterior sliding doors Thresholds for Means of Egress Doors: Comply with NFPA 101. Maximum 13 mm high STOPS AND HOLDERS Stops and Bumpers: BHMA A156.16 Grade 1 unless Grade 2 is indicated. Provide floor stops for doors unless wall or other type stops are indicated. Do not mount floor stops where they will impede traffic. Where floor or wall stops are not appropriate, provide overhead holders Mechanical Door Holders: BHMA A156.16 Grade 1 unless Grade 2 is indicated Combination Floor and Wall Stops and Holders: BHMA A156.8 Grade 1 unless Grade 2 is indicated Combination Overhead Stops and Holders: BHMA A156.8 Grade 1 unless Grade 2 is indicated
E.
F.
G. H. 2.11 A. B.
C. 2.12 A.
B. C. D.
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E.
Electromagnetic Door Holders: BHMA A156.15. Listed under Category C in BHMA's "Certified Product Directory." Coordinate with fire detectors and interface with fire alarm system for labeled fire door assemblies Silencers for Metal Door Frames: BHMA A156.16, Grade 1; neoprene or rubber, minimum diameter 13 mm; fabricated for drilled-in application to frame MISCELLANEOUS DOOR HARDWARE Boxed Power Supplies: Modular unit in NEMA ICS 6, Type 4 enclosure; filtered and regulated; voltage rating and type matching requirements of door hardware served; and listed and labeled for use with fire alarm systems. Monitor Strikes shall be as recommended by Hardware manufacturer FABRICATION Manufacturer's Nameplate: Do not provide products that have manufacturer's name or trade name displayed in a visible location except in conjunction with required fire-rated labels and as otherwise approved by the Engineer. Manufacturer's identification is permitted on rim of lock cylinders only. Base Metals: Produce door hardware units of base metal, fabricated by forming method indicated, using manufacturer's standard metal alloy, composition, temper, and hardness. Furnish metals of a quality equal to or greater than that of specified door hardware units and BHMA A156.18. Do not furnish manufacturer's standard materials or forming methods if different from specified standard. Fasteners: Provide door hardware manufactured to comply with published templates generally prepared for machine and sheet metal screws. Provide screws according to commercially recognized industry standards for application intended, except aluminum fasteners are not permitted. Provide Phillips flat-head screws with finished heads to match surface of door hardware, unless otherwise indicated a. Concealed Fasteners: For door hardware units that are exposed when door is closed, except for units already specified with concealed fasteners. Do not use through bolts for installation where bolt head or nut on opposite face is exposed unless it is the only means of securely attaching the door hardware. Where through bolts are used on hollow door and frame construction, provide sleeves for each through bolt Steel Machine or Wood Screws: For the following fire-rated applications: - Mortise hinges to doors - Strike plates to frames - Closers to doors and frames c. Steel Through Bolts: For the following fire-rated applications unless door blocking is provided - Surface hinges to doors - Closers to doors and frames - Surface-mounted exit devices
F. 2.13 A.
2.14 A.
B.
C.
b.
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d. 2.15 A. B. C.
Spacers or Sex Bolts: For through bolting of hollow-metal doors.
FINISHES Standard: BHMA A156.18 Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping Appearance of Finished Work: Variations in appearance of abutting or adjacent pieces are acceptable if they are within one-half of the range of approved Samples. Noticeable variations in the same piece are not acceptable. Variations in appearance of other components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast All Hardware finishes are to be to the approval of the Engineer.
D.
PART 3 - EXECUTION 3.1 A. B. C. D. E. F. EXAMINATION Verify existing conditions before starting work. Verify exact location of accessories for installation. Verify that field measurements are as indicated on drawings. Alert the Engineer of any discrepancies, prior to commencing the Work of this section. Coordinate the Work of this section with applicable trades. Examine doors and frames, with Installer present, for compliance with requirements for installation tolerances, labeled fire door assembly construction, wall and floor construction, and other conditions affecting performance. Examine roughing-in for electrical power systems to verify actual locations of wiring connections before electrified door hardware installation. Proceed with installation only after unsatisfactory conditions have been corrected. PREPARATION Steel Doors and Frames: Comply with DHI A115 Series. Surface-Applied Door Hardware: Drill and tap doors and frames according to ANSI A250.6. INSTALLATION Install accessories in accordance with manufacturers' instructions. Install each door hardware item to comply with manufacturer's written instructions. Where cutting and fitting are required to install door hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation of surface protective trim units with finishing work specified in Division 09 Sections. Do not install surface-mounted items until finishes have been completed on substrates involved.
G. H. 3.2 A. 3.3 A. B.
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a. b.
Set units level, plumb, and true to line and location. Adjust and reinforce attachment substrates as necessary for proper installation and operation. Drill and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and anchors according to industry standards.
C. D.
Key Control System: Tag keys and place them on markers and hooks in key control system cabinet, as agreed in the final keying schedule. Boxed Power Supplies: Locate power supplies as identified in the Electrical and Mechanical Engineers Specification. Provide the least number of power supplies required to adequately serve doors with electrified door hardware. Thresholds: Set thresholds for exterior doors in full bed of sealant complying with requirements of the door manufacturers instructions. FIELD QUALITY CONTROL Contractor shall perform inspections and prepare inspection reports. The Engineer may attend any or all of the inspections. The Contractor will inspect door hardware and state in each report whether installed work complies with or deviates from requirements, including whether door hardware is properly installed and adjusted. ADJUSTING Initial Adjustment: Adjust and check each operating item of door hardware and each door to ensure proper operation or function of every unit. Replace units that cannot be adjusted to operate as intended. Adjust door control devices to compensate for final operation of heating and ventilating equipment and to comply with referenced accessibility requirements. a. b. c. Spring Hinges: Adjust to achieve positive latching when door is allowed to close freely from an open position of 30 degrees. Electric Strikes: Adjust horizontal and vertical alignment of keeper to properly engage lock bolt. Door Closers: Unless otherwise required by authorities having jurisdiction, adjust sweep period so that, from an open position of 70 degrees, the door will take at least 3 seconds to move to a point 75 mm from the latch, measured to the leading edge of the door.
E. 3.4 A. B.
3.5 A.
B.
Occupancy Adjustment: Approximately six months after date of Substantial Completion, the Contractor shall examine and readjust, including adjusting operating forces, each item of door hardware as necessary to ensure function of doors, door hardware, and electrified door hardware. CLEANING AND PROTECTION Clean adjacent surfaces soiled by door hardware installation Clean operating items as necessary to restore proper function and finish
3.6 A. B.
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C. 3.7 A.
Provide final protection and maintain conditions that ensure that door hardware is without damage or deterioration at time of Substantial Completion DEMONSTRATION Engage a factory-authorized service representative to train maintenance personnel to adjust, operate, and maintain door hardware and door hardware finishes. END OF SECTION
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SECTION 08810
GLAZING
PART 1 - GENERAL 1.1 A. THE REQUIREMENT This Section includes glazing for the following products and applications, including those specified in other Sections where glazing requirements are specified by reference to this Section: a. b. c. B. Doors and Windows. Glazed entrances. Mirrors
This section does not include: a. b. c. d. e. f. g. h. Glass blocks and lenses. Patent glazing. Curtain walling. Structural glass assemblies. Frameless glass doors. Glass supplied and fixed as part of a proprietary component, e.g. preglazed windows and doors. Glazing for balustrades, requiring special glazing techniques or fixings Small mirrors normally included with general fixtures/ furnishings/ equipment.
C.
Guarantee: Insulating glass units shall be guaranteed by the Contractor for a period of ten (10) years from the date of Substantial Completion of the Works not to develop materials obstruction of vision as a result of dust, moisture, or film formation on the interior surfaces of glass as a result of the failure of the hermetic seal. In addition provide the manufacturer's standard guarantee valid for ten (10) years from date of shipment to the Project Site. RELATED WORK Submittals Quality Assurance Metal Fabrications Joint Sealants Metal doors and frames
1.2
SECTION 08810: GLAZING December 2010
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1.3 A.
REGULATION, CODES AND STANDARDS The publications listed below form a part of this specification to the extent referenced. Where conflicts between these specifications and the referenced specification, code, or standard occur, the more restrictive specification shall govern. The publications are referenced in the text by basic designation only. Where a date is given for referenced standards, that edition shall be used. Where no date is given for referenced standards, the latest edition available on the date of issue of Contract Documents shall be used. British Standards (BS): BS 476-7: (1997), Fire tests on building materials and structures BS 572-2 -Glass in building Basic soda lime silicate glass products Part 2: Float glass BS 952-1Glass for Glazing -Part 1: Classification BS 5889 -One-Part Gun Grade Silicone Based Sealants BS 6180 -Barriers in and About Buildings -Code of Practice-AMD BS 6206 -Impact Performance Requirements for Flat Safety Glass and Safety Plastics for Use in Buildings (AMD 8693) July 15, 1995 BS 6213 -Selection of Construction Sealants Guide BS 6262 Part 4-Code of Practice for Glazing for Buildings (AMD 8279) July 15, 1994 (R)-Amd 3; Partially superseded by BS 6262-1: 2005
American Society for Testing Materials (ASTM): ASTM C 1036 -Standard Specification for Flat Glass. ASTM C 1172 -Standard Specification for Laminated Architectural Flat Glass ASTM C661 -Standard Test Method for Indentation Hardness of Elastomeric-Type Sealants by Means of a Durometer ASTM C1048 -Standard Specification for Heat-Treated Flat Glass -Kind HS, Kind FT Coated and Uncoated Glass ASTM D412 -Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers- Tension ASTM D3363 -Standard Test Method for Film Hardness by Pencil Test ASTM D 4060 -Standard Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser ASTM C 1193 -Standard Guide for Use of Joint Sealants
Other Standards: UBC 7-4 -Methods for Fire Tests of Window Assemblies The Glass and Glazing Federation (GGF)
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1.4 A. B.
Applicable local laws, ordinances, codes rules and regulations.
QUALITY ASSURANCE Comply with Division 01 General Requirements of these Specifications. Glazier Qualifications: An experienced glazier who has completed glazing similar in material, design, and extent to that indicated for Project and whose work has resulted in construction with a record of successful in-service performance. Glass Product Testing: Obtain glass test results for product test reports in "Submittals" Article from a qualified testing agency based on testing glass products.Glass Testing Agency Qualifications: An independent testing agency with the experience and capability to conduct the testing indicated, as documented according to ASTM E 548. Elastomeric Glazing Sealant Product Testing: Obtain sealant test results for product test reports in "Submittals" Article from a qualified testing agency based on testing current sealant formulations within a 36-month period. a. Sealant Testing Agency Qualifications: An independent testing agency qualified according to ASTM C 1021 to conduct the testing indicated, as documented according to ASTM E 548. Test elastomeric glazing sealants for compliance with requirements specified by reference to ASTM C 920, and where applicable, to other standard test methods.
C.
D.
b. E.
Preconstruction Adhesion and Compatibility Testing: Submit to elastomeric glazing sealant manufacturers, for testing indicated below, samples of each glass type, tape sealant, gasket, glazing accessory, and glass-framing member that will contact or affect elastomeric glazing sealants. a. Use manufacturer's standard test methods to determine whether priming and other specific preparation techniques are required to obtain rapid, optimum adhesion of glazing sealants to glass, tape sealants, gaskets, and glazing channel substrates. Submit not fewer than nine pieces of each type and finish of glass-framing members and each type, class, kind, condition, and form of glass (monolithic, laminated, and insulating units) as well as one sample of each glazing accessory (gaskets, tape sealants, setting blocks, and spacers). Schedule sufficient time for testing and analyzing results to prevent delaying the Work. For materials failing tests, obtain sealant manufacturer's written instructions for corrective measures, including the use of specially formulated primers.
b.
c. d. F.
Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to local authorities for fire ratings indicated, based on testing according to NFPA 252. Safety Glass: Category II materials complying with testing requirements in 16 CFR 1201 and ANSI Z97.1. Glazing Publications: Comply with published recommendations of glass product manufacturers and organizations, unless more stringent requirements are indicated. Refer to these publications for glazing terms not otherwise defined in this Section or in
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referenced standards. I. Insulating-Glass Certification Program: Permanently marked either on spacers or on at least one component lite of units with appropriate certification label of the following inspecting and testing agency: a. b. c. J. Insulating Glass Certification Council. Associated Laboratories, Inc. National Accreditation and Management Institute.
Mockups: Before glazing, build mockups for each glass product indicated to verify selections made under sample Submittals and to demonstrate aesthetic effects and qualities of materials and execution. Build mockups to comply with the following requirements, using materials indicated for the completed Work: a. b. c. d. e. Build mockups in the location and of the size indicated or, if not indicated, as directed by Engineer. Notify Engineer seven days in advance of dates and times when mockups will be constructed. Obtain Engineer's approval of mockups before starting fabrication. Maintain mockups during construction in an undisturbed condition as a standard for judging the completed Work. Approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion subject to the approval by the Engineer.
1.5 A. B. C.
SUBMITTALS Comply with Division 01 General Requirements of these Specifications. Product Data: For each glass product and glazing material indicated. Samples: 300mm square Samples for glass types and of 300-mm- long Samples for sealants. Install sealant Samples between two strips of material representative in color of the adjoining framing system. Product Certificates: Signed by manufacturers of glass and glazing products certifying that products furnished comply with requirements. Preconstruction Adhesion and Compatibility Test Report: From glazing sealant manufacturer indicating glazing sealants were tested for adhesion to glass and glazing channel substrates and for compatibility with glass and other glazing materials. Product Test Reports: From a qualified testing agency indicating the products comply with requirements, based on comprehensive testing of current products. Certification of Guarantees: Provide the manufacturer's certification or guarantee of performance of the following glass types supplied for the designed and specified performance required: a. Insulating Glass Units.
D. E.
F. G.
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b. c.
Tempered/Toughened Glass. Coated Glass.
PART 2 PRODUCTS 2.1 A. PRIMARY FLOAT GLASS Float Glass: ASTM C 1036, Type I (transparent glass, flat), Quality q3 (glazing select); class as indicated below. a. b. 2.2 A. B. Class 1 (clear) unless otherwise indicated. Class 2 (tinted, heat-absorbing, and light-reducing) where indicated.
TEMPERED /TOUGHENED GLASS Tempered Glass: ASTM C 1048; Type I (transparent glass, flat), quality Q3. Sizes and Cutting: Prior to tempering/toughening or heat treating, cut glass to required sizes as determined by accurate measurement of openings to be glazed, making allowance for required edge clearances. Cut and process edges in accordance with glass manufacturer's recommendations. Do not cut or treat edges in the field. Tempered/Toughened Glass: Provide glass tempered/toughened to increase flexural strength 4 - 5 times its strength before treatment. Wherever possible locate tong marks along an edge which will be concealed in the glazing system. FIRE RATED GALSS Fire resisting glass in aluminum, steel or wood frames, for thickness confirming to ASTM-3-152, labeled and listed by UL or as per B.S. standards. Glass to provide fire resistance rating of 60 minutes. INSULATING GLASS Fabrication: Fabricate units at factory with sheets of glass hermetically sealed at all edges with a permanent elastomeric sealant and a protective metal edge strip of aluminium or stainless steel separated by dehydrated air-space complying with ASTM E 774. Glass shall be hermetically sealed double glazed units as indicated on drawings and as herein specified for each type. Low-e coated glass: All insulated glass units shall have low- e coating on glass surface or low-emissivity coated film suspended in the interspace (for heat mirror glass). Tinted glass color: As per sample board. Manufacture: Manufacturers of insulating glass units shall have been in the business of producing units of similar size and configuration for not less than ten (10) years. ELASTOMERIC GLAZING SEALANTS General: Provide products of type indicated, complying with the following requirements: a. Compatibility: Select glazing sealants that are compatible with one another and with other materials they will contact, including glass products, seals of insulating-glass
C.
2.3 A.
2.4 A.
B. C. D. 2.5 A.
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units, and glazing channel substrates, under conditions of service and application, as demonstrated by sealant manufacturer based on testing and field experience. b. Suitability: Comply with sealant and glass manufacturers' written instructions for selecting glazing sealants suitable for applications indicated and for conditions existing at time of installation. Color of exposed glazing sealant: To Engineers approval.
c.
B.
Elastomeric Glazing Sealant Standard: Comply with ASTM C 920 and other requirements indicated for each liquid-applied, chemically curing sealant in the Glazing Sealant Schedule at the end of Part 3, including those referencing ASTM C 920 classifications for type, grade, class, and uses. Glazing Sealant for Fire-Resistive Glazing Products: Identical to product used in test assembly to obtain fire-protection rating. GLAZING TAPES Back-Bedding Mastic Glazing Tape: Preformed, butyl-based elastomeric tape with a solids content of 100 percent; nonstaining and nonmigrating in contact with nonporous surfaces; with or without spacer rod as recommended in writing by tape and glass manufacturers for application indicated; packaged on rolls with a release paper backing; and complying with ASTM C 1281 and AAMA 800 for products indicated below: a. b. AAMA 806.3 tape, for glazing applications in which tape is subject to continuous pressure. AAMA 807.3 tape, for glazing applications in which tape is not subject to continuous pressure.
C. 2.6 A.
B.
Expanded Cellular Glazing Tape: Closed-cell, PVC foam tape; factory coated with adhesive on both surfaces; packaged on rolls with release liner protecting adhesive; and complying with AAMA 800 for the following types: a. b. Type 1, for glazing applications in which tape acts as the primary sealant. Type 2, for glazing applications in which tape is used in combination with a full bead of liquid sealant.
2.7 A.
GLAZING GASKETS Lock-Strip Gaskets: Neoprene extrusions in size and shape indicated, fabricated into frames with molded corner units and zipper lock strips, complying with ASTM C 542, black. Dense Compression Gaskets: Molded or extruded gaskets of material indicated below, complying with standards referenced with name of elastometer indicated below, and of profile and hardness required to maintain watertight seal: a. b. EPDM, ASTM C 864. Silicone, ASTM C 1115.
B.
C.
Soft Compression Gaskets: Extruded or molded, closed-cell, integral-skinned gaskets of material indicated below; complying with ASTM C 509, Type II, black; and of profile and
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hardness required to maintain watertight seal: a. b. 2.8 A. EPDM. Silicone.
MISCELLANEOUS GLAZING MATERIALS General: Provide products of material, size, and shape complying with referenced glazing standard, requirements of manufacturers of glass and other glazing materials for application indicated, and with a proven record of compatibility with surfaces contacted in installation. Cleaners, Primers, and Sealers: Types recommended by sealant or gasket manufacturer. Setting Blocks: Elastomeric material with a Shore A durometer hardness of 85, plus or minus 5. Spacers: Elastomeric blocks or continuous extrusions with a Shore A durometer hardness required by glass manufacturer to maintain glass lites in place for installation indicated. Edge Blocks: Elastomeric material of hardness needed to limit glass lateral movement (side walking). Cylindrical Glazing Sealant Backing: ASTM C 1330, Type O (open-cell material), of size and density to control glazing sealant depth and otherwise produce optimum glazing sealant performance. Perimeter Insulation for Fire-Resistive Glazing: Identical to product used in test assembly to obtain fire-resistance rating. FABRICATION OF GLASS AND OTHER GLAZING PRODUCTS Fabricate glass and other glazing products in sizes required to glaze openings indicated for Project, with edge and face clearances, edge and surface conditions, and bite complying with written instructions of product manufacturer and referenced glazing standard, to comply with system performance requirements. Grind smooth and polish exposed glass edges. MIRROR GLASS Type I, Class1, of the following quality: a. b. Quality q1, if less than 2.25 sq.m. Quality q2, if more than 2.25 sq.m.
B. C. D.
E. F.
G. 2.9 A.
B. 2.10 A.
B. C.
Provide Silvering, copper backing and protective coating conforming to FS DD-M-411. Provide framing and backing as required or directed.
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PART 3 - EXECUTION 3.1 A. B. INSTALLATION GENERALLY Do not begin glazing until all cleaning and repair of the surrounding finished surfaces has been completed. Do not begin glass installation until rebates and glazing stops have been primed and are thoroughly dry. Do not install glazing when ambient temperatures are too extreme or when wind is make the handling of glass difficult. All surfaces receiving glazing materials shall be thoroughly wiped with a clean cloth dampened with high performance cleaners, as approved by the sealant manufacturer. Wipe dry using a clean cloth, changing frequently. Special precautions must be taken in cold weather to ensure the surfaces are free from frost. Set all glass in a true plane, tight and straight, with proper and adequate clearance, firmly anchored to prevent rattling and loseness, with all edges cleanly cut. All windows/framed glazing units shall be checked prior to glazing. Make sure that the opening is square, plumb and secure in order to maintain a uniform face and edge clearance. Make sure that all butt, face and edge clearances are maintained. Inspect all butt and mitred joints. If these joints are open, they shall be sealed prior to glazing. All openable units shall be properly adjusted. Maintain minimum face clearance between glass and sash on both sides. Clearance shall be as recommended by the glass manufacturer. All glass shall be accurately cut to the required size from measurements taken at site. All operating sashes shall be glazed in a closed position and shall remain closed until the glazing material has been properly cured. Locate setting blocks in the sill member as recommended by the glass manufacturer. On 180 pivoting sashes, follow the manufacturer's recommendations. Setting blocks must be set equidistant from the centre line of the glass edge and 1.5 mm less than the full rebate width. These shall be located high enough to provide the recommended bite and edge clearances. Glass shall be set without springing and with proper clearance at all edges and faces within rebates. Tong marks of tempered glass shall be concealed within rebates. Install wired glass with any sag in wires turned so as to bow upwards. Edge cover and clearance for double glazing to be as recommended by the manufacturer. All materials shall be used in accordance with the manufacturer's printed instructions. Protect etched, sand blasted or ground glass from oil attack by treating edges before fixing and cleaning surfaces after fixing all as recommended by the glass manufacturer. Glass panes with any displaced glass or compound or with defective seals to be reglazed on site.
C.
D. E.
F.
G. H. I.
J. K. L. M. N. O.
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3.2 A.
GASKET INSTALLATION The gasket shall be cut approximately 1.5 mm per meter longer than the respective channel into which it will be inserted. Cut ends of gasket at a 45 angle so that the top is longer than the base. In setting the gasket into the channel between the glass and removable stops, the horizontal strips (head and sill) shall be set first, then the vertical strips (jambs). To avoid stretching of the gasket, first place the gasket into the corners and then into the channel. Push the remaining gasket into the channel and finish with a roller. Roll from the centre towards one corner. Return to the centre and roll toward the opposite corner. Factory moulded corners on gaskets must be set in a wet compatible non-curing sealant or compatible wet silicone. SEALANT INSTALLATION A continuous extruded shim as described in the clauses above shall be inserted between the glass or panel and glazing stop and should be of sufficient thickness so that all pressure on the glass or panel is transmitted though the shim. The spacer shim shall also keep the glass or panel in compression against tape. The spacer shim should be approximately 40 to 50 shore "A" hardness and must be 6.4 mm minimum below the sight line. The extrusion must be installed in four separate sections, not to run continuously around corners. See glazing detail for configuration and placement. The sealant cavity pocket, formed by setting of the glazing stop can then be filled to the sight line with sealant and in accordance with the manufacturer's recommendations. The cap bead shall not exceed 1.5 mm above the sight line onto the glass surface. Prime surfaces as required by the sealant manufacturer, taking care to protect surfaces that do not require primer. Tool exposed surfaces of glazing sealants to provide a substantial "wash" away from the glass. Ensure compatibility of the extrusion with the sealant at point of contact. Actual dimensions of the sealant cavity will depend on the design. Consult the sealant manufacturer for recommendations. PROTECTION OF FINISHED WORK If the work progress and programming requires that glazing is carried out prior to completing the finishing works of adjacent surfaces, the contractor shall provide full protection to the glazed (and mirror) surfaces. All glass shall be protected from damage until handing over of the building and if broken or defective, it shall be removed and replaced with glass of the same type. The Contractor may, at his own option, carry glass breakage insurance, but failure to carry proper insurance shall in no way relieve him of his responsibility in this regard. Do not mark "X" or other figures on glass. All glazed openings shall be identified with markers such as tapes of flags that are not in contact with the glass, but which are held in position away from the glass and attached to the framing members.
B. C.
D. 3.3 A.
B.
C. D.
3.4 A.
B. C. D.
Page 9/10
E.
All glass shall be examined on a monthly basis during the period of maintenance to detect any formation of staining and/ or etching. If staining or etching is noticeable, notify the Engineer immediately for determination or proper remedial procedures. Plaster, mortar, paint spatter or any other coating shall be removed immediately after contact and shall not be permitted to collect or remain on the glass surface. Do not use paint or indicators on solar control or coloured glass. Failure to protect finished works shall always be the responsibility of the contractor. CLEANING OF FINISHED WORK Cleaning of glass and mirror surfaces is the responsibility of the Contractor. Cleaning shall be carried out strictly to the written cleaning instruction of the manufacturer and the approval of the Engineer. Remove all labels excess glazing compounds, stains and spots from glass on completion of glazing. Remove all rubbish and debris from the site at the end of each working day. Clean compound smears and stains from adjacent surfaces as the work progresses. At the completion of the entire job, all glass surfaces shall be thoroughly cleaned and washed by professional window cleaners, using mild soap solution, soft bristle brushes and clean clear water. Remove dirt and grime from plastic (Polycarbonate) sheets using a tepid soap or detergent solution. Remove fresh paint grease and glazing compounds using solvents recommended by the sheet manufacturer. The Engineer reserves the right to order the removal and replacement of glass and mirror panels which do not comply with this specification. The cost of such replacement shall be borne by the Contractor. END OF SECTION
F. G. 3.5 A.
B. C. D.
E.
F.
Page 10/10

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